Professional Documents
Culture Documents
MQ SP M 4015 PDF
MQ SP M 4015 PDF
MQ SP M 4015 PDF
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
This specification has been revised as indicated below and described in the purpose of revision
record. Please destroy all previous revisions.
Lead Engineer
Engineering Manager:
Client Approval:
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
Record of Revisions
Revision Date Description
No.
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
TABLE OF CONTENTS
FOREWORD................................................................................................................................................. 4
1.0 SCOPE............................................................................................................................................. 5
6.0 REFERENCES................................................................................................................................. 9
ATTACHMENT
PIP RESP73H-2007 - APPLICATION OF ASME B73.1 HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4015
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 25 Apr 2011
Contract Number: A5MU Page 4 of 10
Revision 2
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
FOREWORD
This specification is intended to supplement Process Industry Practice PIP RESP-73H2007 and ASME
B73.1-2001, Specification for Horizontal End Suction Centrifugal Pumps for Chemical Process, which is
part of this specification. Numbering of the following sections and paragraphs corresponds to section and
paragraph numbering of Process Industry Practice PIP RESP73H-2007 and ASME B73.1-2001.
Paragraphs shall be highlighted as shown below to indicate the type of change from the PIP Practice.
(Decision) A decision has been made as required. If no decision has been made by this
specification, refer to the corresponding data sheet.
(Mod) Clarification or rewording has been made to the corresponding paragraph, but not a
substitution invalidating the paragraph.
(Sub) Paragraph supersedes PIP RESP73H-2007 and ASME B73.1-2001in its entirety.
Note: Requirements of PIP RESP73H-2007 and ASME B73.1-2001 that are not revised remain
applicable.
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
1.0 SCOPE
1.1 (New) This specification supplements the datasheets on which the operating conditions
and special requirements are listed in detail for each individual pump. Whenever the
data included on the individual datasheets conflict with this specification, Supplier shall
resolve conflicts with Purchaser.
1.2 (New) Compliance with this specification does not relieve Pump Supplier of the
responsibility of furnishing pumps and accessories of proper design, mechanically suited
to meet operating guarantees at the specified service conditions. Nor does it relieve
pump Supplier of the responsibility of furnishing equipment assembled and prepared for
shipment in a professional manner.
1.3 (New) Suppliers qualified by experience manufacturing the proposed units shall supply
pumps. To qualify, the Supplier shall have manufactured at least two (2) pumps of
comparable size, model, power rating, and speed in similar service as indicated in the
individual specification and data sheets. These pumps shall have completed at least
8000 hours of continuous operation satisfactorily.
1.4 (New) The pumps supplied to this standard shall have metric dimensions as the base
units along with the U.S. dimensions in brackets, such as m3/h (gpm).
1.5 (New)The Supplier shall assume unit responsibility for all equipment and all auxiliary
systems included in the scope of the order.
1.6 (New) Pumps supplied to this standard are limited to the following service limits:
(1) Discharge pressure does not exceed 1900 Kpa (275 psig)
(2) Suction pressure does not exceed 500 Kpa (75 psig)
(3) The temperature of the pumped liquids is not less than -40°C (-40°F) and does
not exceed 150°C (302°F)
(4) The vapor pressure of the pumped liquid is less 100 Kpa (14 psia) at 66°C
(150°F)
(5) The driver nameplate rating (excluding any service factor) does not exceed
112kW (150HP)
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4015
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 25 Apr 2011
Contract Number: A5MU Page 6 of 10
Revision 2
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
4.2 Flanges
4.3 Casing
4.3.1.a (New) When seal welding is specified, all threads shall be covered.
4.3.1.b (New) A piped and valved drain connection is required for all pumps. It shall be
located so as to permit complete drainage of the casing and shall be easily
accessible for operation while the pump is mounted on its grouted baseplate.
4.3.6 (New) Casing Gasket
The casing gasket shall be either confined carbon filled teflon, or a graphite foil
(such as Union Carbide Grafoil). Gasketing materials shall be compatible for the
product at the maximum temperature specified on the data sheet.
4.5 Shaft
4.6.1 Design
4.6.1.9 (New) The seal gland and its component parts shall be satisfactory for
the maximum seal chamber design pressure and pumping temperature.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4015
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 25 Apr 2011
Contract Number: A5MU Page 7 of 10
Revision 2
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
4.6.1.10 (New) All glands and seal parts shall be supplied by the seal Supplier.
The seal drawing shall be made by the seal Supplier and not the Pump
Supplier.
4.6.2 (Add) Seal Chamber. Unless otherwise specified, the mechanical seal design
shall be cartridge mounted balanced, single seal. Elastomer shall be as a
minimum made of Viton, unless otherwise required due to product chemical
compatibility.
4.7 Bearings
4.7.1 (Add) The thrust bearings are to be duplex, 40° angular contact, back-to-back
assembly’s ground as matched sets. The bearing housing is to be the heavy-
duty design commonly referred to as “ANSI PLUS” to accommodate the largest
shaft and largest bearings available in the manufacturer’s ANSI pump line.
4.7.2 (Mod) Substitute for the last sentence: Bearings shall be selected to give a
three year (26,000 hr) minimum AFBMA L-10 rating life, with continuous
operation at design load and rated pump conditions.
4.7.5 (Add) The oiler shall be a Trico Optomatic, with a positive level positioner (not
an external screw), heat resistant glass container, and protective wire cage.
4.7.7 (New) A ¼ inch NPT plugged connection to accommodate a nitrogen purge for
the bearing housing is required.
4.12.8 (New) Driver shall be sized for pump brake kW power at any point on the curve
without exceeding the kW rating and without the use of the service factor.
4.12.9 (New) Couplings. Forged steel, nonlubricated, flexible disc spacer couplings
(18 Cr-8 Ni stainless steel) shall be provided for all motor driven pumps.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4015
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 25 Apr 2011
Contract Number: A5MU Page 8 of 10
Revision 2
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
4.12.10 (New) The pump Supplier shall mount the coupling. Couplings shall be set
screwed and keyed.
4.13.1 (Add) Terminal connections shall not extend beyond the perimeter of the
baseplate. Terminal connections shall be flanged.
4.13.2 (New) All chemical piping shall be Schedule 80. All auxiliaries piping systems
shall be furnished by the Supplier fully assembled, cleaned and dried.
5.1 Application
5.1.2 (Mod) revise to read: Allowable flange loading shall be supplied by the
Supplier with his original quotation and as Supplier data for review.
5.1.3 (Add) The combined Sound Pressure levels shall be less than 85 dBA measured
at 1 meter.
5.1.6 (Add) Pumps with a rated capacity greater than 10 percent beyond the “best
efficiency point” (BEP) flow on the head capacity curve for the proposed impeller
are not acceptable.
5.1.8 (Add) All curves shall be based on S.G. of 1.0 at 20°C (68°F)d shall indicate any
effects of the viscosity of the liquid being pumped. Viscosity correction factors in
accordance with the Hydraulic Institute Standards shall be applied.
5.2 Test
5.2.1 (Mod) Hydrostatic. All pump casings shall be hydrostatically tested with water
to 1.5 times the maximum casing working pressure or 520 Kpag (75 psig),
whichever is greater.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4015
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 25 Apr 2011
Contract Number: A5MU Page 9 of 10
Revision 2
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
5.3 Nameplates
(Add) The Purchaser’s item number, rated capacity, differential head, speed (rpm) and
bearing manufacturer’s identity numbers shall be included on this or a separate
plate.
5.4 Drivers
6.0 REFERENCES
Note: References shall mean those in effect at the time of contract award.
7.0 DOCUMENTATION
7.2 Requirements
7.3 Information
7.3.6(a) (Add) Additionally, the eye area of the impeller, suction specific speed, and
minimum continuous hydraulic and thermal flowrates shall be shown. This curve
shall be included with the Supplier’s proposal.
7.4.2 (Add) External Forces and Moments. The Supplier’s proposal shall include
the external nozzle forces and moments.
7.4.6 (New) The Supplier shall include any special operating or design data in the
proposal.
7.4.7 (New) The following additional information is required for the drawing title block.
Supplier’s documentation shall be identified on transmittal (cover) letters and in
title blocks or title pages with the following information:
Owner’s corporate name
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4015
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 25 Apr 2011
Contract Number: A5MU Page 10 of 10
Revision 2
PIP RESP73H-2007 AND ASME B73.1-2001, SPECIFICATION FOR HORIZONTAL END SUCTION
CENTRIFUGAL PUMPS FOR CHEMICAL PROCESS
PIP RESP73H
Application of ASME B73.1 - 2001
Specification for Horizontal End Suction
Centrifugal Pumps for Chemical Process
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.
PRINTING HISTORY
October 1997 Issued as RESP73H-97
February 2007 Complete Revision
PIP RESP73H
Application of ASME B73.1 - 2001
Specification for Horizontal End Suction
Centrifugal Pumps for Chemical Process
Table of Contents
Introduction ...................................... 2 Data Forms
Purpose...................................................... 2 RESP73-D – ASME Centrifugal Pumps
Scope......................................................... 2 (US Customary Units)
RESP73-DM – ASME Centrifugal Pumps
References ....................................... 2 (SI Units)
Industry Codes and Standards .................. 2
Definitions ........................................ 2
2. Alternative Design ....................... 3
3. Nomenclature and Definitions .... 3
4. Design and Construction
Features........................................ 4
4.6 Shaft Sealing ..................................... 4
4.8 Materials of Construction ................... 6
5. General Information..................... 6
5.3 Nameplates........................................ 6
5.4 Driver Selection ................................. 6
Introduction
Purpose
The purpose of this Practice is to specify the requirements for design and manufacture of
horizontal end suction centrifugal pumps for use in chemical plants and refineries.
Scope
The requirements in this Practice are modifications, additions, and/or deletions (exceptions)
to the requirements in ASME B73.1 - 2001. The section/paragraph numbers and the
associated headings used in this Practice correspond to the ones used in ASME B73.1. Since
this Practice does not take exception to all the requirements in ASME B73.1, the
section/paragraph numbers in this Practice may not be sequential. Data sheets
PIP RESP73-D and PIP RESP73-DM, appended, may be used to select options for ordering
the pumps specified in this Practice.
References
Applicable requirements in the latest edition (or the edition indicated) of the following industry
standards shall be considered an integral part of this Practice:
Definitions
Terms used in this Practice to introduce the exceptions to the requirements in ASME B73.1 are
defined as follows:
Add: Inserts requirement(s) that is/are additional to the requirements in ASME B73.1
2. Alternative Design
Add:
2.1 Vendor's quotation shall conform to this Practice and purchaser's addenda. At the
vendor's option, an alternate quotation may be offered if the following two
conditions are met:
2.1.1 If there is a significant process or delivery advantage, a superior, more
reliable pump design may be offered. The vendor shall provide the technical
justification.
2.1.2 Alternate quotation shall indicate deviations from the requirements in this
Practice. Complete details of deviations shall be submitted to purchaser for
review.
2.2 If vendor’s quotation indicates no deviations from the requirements in this Practice,
it shall be assumed by the purchaser that the pump quoted complies fully with this
Practice. Deviation to the dimensional standards shall be noted in the vendor’s
proposal and must be noted on supporting dimension drawings.
3.1.8 Throat Bushing is a device that forms a restrictive close clearance around the
sleeve (or shaft) between the seal (or packing) and the impeller.
3.1.9 Throttle Bushing is a device that forms a restrictive close clearance around
the sleeve or shaft between a seal and the atmosphere.
The seal gland shall have the largest connection possible up to a maximum
of 1/2 NPT. For gland connections that cannot be 1/2 NPT due to geometry
limitations, the vendor shall provide a swage connection to incorporate ½ in.
tubing. The minimum connection size is 1/4 NPT.
Additional connections may be required as a result of the seal flush
arrangement specified. These connections shall also be identified.
Add:
4.6.6.5 Rigidity Gland shall have sufficient rigidity to avoid any distortion
that would impact seal operation, including the distortion that might occur
during tightening of the bolts to set gasketing.
Add:
4.6.7 Pressurized and Unpressurized Dual Seal Requirements
4.6.7.1 Unless otherwise specified, dual liquid or dry gas seals shall be
provided on all pumps handling flammable and toxic fluids with a
vapor pressure greater than 1.03 kg/cm2 (14.7 psia) at the higher of
either 38° C (100° F) or the pumping temperature.
For dual liquid seals using Plan 7352, the minimum requirement
for the support facilities include:
• A minimum 10 liters (3 gallon) seal pot with pressure switch
and orifice vent mounted on a separate stand.
For dual liquid seals using Plan 7353, the minimum requirement
for the support facilities include:
• A minimum 10 liters (3 gallon) seal pot with a level switch
mounted on a separate stand.
Unless otherwise specified, all seal pots shall be stainless steel and
equipped with the following:
• Armored liquid level indicator,
• Stainless steel cooling coil
• Pressure gauge.
Comment: Plan 7352 is also commonly known as Plan 52.
Plan 7353 is also commonly known as Plan 53.
For pressurized dual dry gas seals, buffer gas control panel should
include:
• Filteration to 5 microns absolute
• Pressure regulator
• Flow indicator
• Optional pressure or flow switch
For non-pressurized dual dry gas seals, provide:
• Connection to vapor recovery system with a check valve,
restriction orifice and pressure gauge
• Optional pressure switch upstream of the orifice
5. General Information
5.3 Nameplates
Revise First Sentence to Read: A nameplate of corrosion resistant material,
securely attached at an accessible point on the pump, shall be furnished.
Add
Table A
kW BHP % of Rated Shaft Power
< 22 < 30 125
22-75 30-100 115
> 75 > 100 110
The vendor shall state the motor sizing criteria in the proposal.
48 DRIVER OTHER: