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Chinese Journal of Aeronautics, (2017), 30(6): 1844–1853

Chinese Society of Aeronautics and Astronautics


& Beihang University
Chinese Journal of Aeronautics
cja@buaa.edu.cn
www.sciencedirect.com

Effects of axial gap and nozzle distribution


on aerodynamic forces of a supersonic
partial-admission turbine
Jinpeng JIANG a , Jiawen LI a, Guobiao CAI a, Jue WANG b,*, Qiyan LIN c

a
School of Astronautics, Beihang University, Beijing 100083, China
b
System Engineering Division, China Academy of Launch Vehicle Technology, Beijing 100076, China
c
Beijing Aerospace Propulsion Institute, Beijing 100076, China

Received 21 October 2016; revised 19 December 2016; accepted 12 April 2017


Available online 14 October 2017

KEYWORDS Abstract The turbine in an LH2/LOX rocket engine is designed as a two-stage supersonic partial-
Aerodynamic force; admission turbine. Three-dimensional steady and unsteady simulations were conducted to analyze
Axial gap; turbine performance and aerodynamic forces on rotor blades. Different configurations were
Computational fluid dynam- employed to investigate the effects of the axial gap and nozzle distribution on the predicted perfor-
ics (CFD); mance and aerodynamic forces. Rotor blades experience unsteady aerodynamic forces because of
Nozzle distribution;
the partial admission. Aerodynamic forces show periodicity in the admission region, and are close
Partial admission;
Turbine
to zero after leaving the admission region. The unsteady forces in frequency domain indicate that
components exist in a wide frequency region, and the admission passing frequency is dominant.
Those multiples of the rotational frequency which are multiples of the nozzle number in a full-
admission turbine are notable components. Results show that the turbine efficiency decreases as
the axial gap between nozzles and the 1st stage rotor (rotor 1) increases. Fluctuation of the circum-
ferential aerodynamic force on rotor 1 blades decreases with the axial gap increasing. The turbine
efficiency decreases as the circumferential spacing between nozzles increases. Fluctuations of the cir-
cumferential and axial aerodynamic forces increase as the circumferential spacing increases. As for
the non-equidistant nozzle distribution, it produces similar turbine performance and amplitude-
frequency characteristics of forces to those of the normal configuration, when the mean spacing
is equal to that of the normal case.
2017 Chinese Society of Aeronautics and Astronautics. Production and hosting by Elsevier Ltd. This is
an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

* Corresponding author. 1. Introduction


E-mail address: wangjuetougao@163.com (J. WANG).
Peer review under responsibility of Editorial Committee of CJA. Supersonic turbines with partial admission are sometimes
employed in rocket engines to avoid an extremely low blade
height which would result in large secondary losses such as the
Production and hosting by Elsevier tip leakage loss. In addition, partial admission configurations

https://doi.org/10.1016/j.cja.2017.09.003
1000-9361 2017 Chinese Society of Aeronautics and Astronautics. Production and hosting by Elsevier Ltd. This
is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Effects of axial gap and nozzle distribution on aerodynamic forces of a supersonic partial-admission turbine 1845

are commonly applied to control the power output and get The turbine in the current study is used for an expander cycle
higher efficiency in the control stages of power plants and indus- LH2/LOX rocket engine. It is a two-stage supersonic turbine
trial steam turbines. However, additional forms of loss exist in with partial admission. A first-stage rotor blade cracked in a
partial admission compared with full-admission turbines, such test. Besides processing defects, the excitation produced by
as the mixing loss generated in the interface regions between the partial admission configuration and supersonic nozzles
the low-energy dead flow and the high-energy through flow, was considered to result in the failure. Therefore, the unsteady
which significantly influences the efficiency.1 Furthermore, cir- flow in a full-annulus turbine was numerically investigated in
cumferential non-uniformity is increased due to partial admis- this paper to study the unsteady aerodynamic forces. Further-
sion. The flow in a turbomachine is highly unsteady because more, effects of the axial gap and nozzle distribution on the
of the interaction between adjacent rows due to the effects of tur-bine performance and aerodynamic forces were
wakes.2,3 In a partial-admission turbine, rotor blades periodi- studied, in order to search for a possible method to reduce
cally pass through flowing regions as well as regions of no the excitation. Configurations with different equal
flow, inducing strong flow-exciting forces besides vane wakes, circumferential spacings between nozzles and unequal
which may result in high cycle fatigue.4 Rotor blade circumferential spacings were
cracks once occurred in turbopump tests for some liquid analyzed to study the effect of the nozzle distribution on the tur-
rocket engines designed with a partial-admission turbine, bine performance and unsteady forces on rotor blades. Config-
and the failure is believed to be caused by exciting forces. It is urations with various axial gaps between nozzles and the first-
certainly necessary to investigate the unsteady flow and stage rotor were analyzed to investigate the influence of the
aerodynamic forces in partial-admission turbines. axial gap on the turbine performance and aerodynamic forces.
Experimental investigations and theory analysis of partial
admission have been conducted by several researchers.5–9 2. Computational procedures
Numerical simulation has also been a powerful approach
widely used by researchers. Full 360 Computational Fluid 2.1. Fundamental equation
Dynamics (CFD) models and 3-Dimensional (3D) transient
simulations are usually required, and sometimes multistage Reynolds time-averaged Navier-Stokes equations are solved
simulation is needed, which all make numerical investigations by commercial CFD software of ANSYS-CFX. The general
with high computational costs.10 2-Dimensional (2D)1,11 and form of governing equations for the compressible viscous
quasi-3D12 simulations were usually conducted in the past. unsteady flow in a Cartesian coordinate is expressed as
With the development of CFD and the improvement of com- follows:
puters, 3D transient numerical simulations for investigations
@ðq/Þ
of partial admission have been widely conducted. Effects of þ divðqU/Þ ¼ divðC/ gradð/ÞÞ þ S/ ð1Þ
the axial gap between the first-stage stator and rotor and @
t
multiblocking on the performance of partial-admission tur- where q is density, / is the general variable for different equa-
bines were numerically studied by Hushmandi and Fransson.13 tions, t is time,U is velocity, C / is the general diffusion coeffi-
They illustrated that reducing the axial gap produced a better cient, and S / is the general source term. Conservation
efficiency at the first stage, but the overall efficiency at the sec- equations for mass, momentum, and energy can be obtained
ond stage was decreased. Numerical simulations were con- by setting / to 1, u, v , w, and h, where u, v, w are velocity com-
ducted for a steam turbine with different degrees of partial ponents, and h is enthalpy. Turbulence models can be obtained
admission by Qu et al.14, and they pointed out that the when setting / to turbulence kinetic energy k and turbulent
unsteady computational result was more accurate to analyze frequency x . The ideal gas equation of state is adopted for
the flow of the control stage. Newton et al.15 investigated the enclosure.
sources of loss in a turbine with both full and partial admission The k x based Shear Stress Transport (SST) turbulence
numerically, and evaluated the distribution of loss with model was employed in this study, since it can give highly
entropy production. From these previous investigations about accurate predictions of the onset and the amount of flow sep-
partial admission, we can see that steam turbines has usually aration under adverse pressure gradients.20–22 The SST model
been studied and the turbine aerodynamic performance has combines the advantages of the k x model in the near-wall
mostly been focused on. However, unsteady forces on rotor region and the k e model in the bulk domain, and accounts
blades for a rocket engine turbine have been investigated by for the transport of the turbulent shear stress. The proper
relatively few studies, especially a turbine with partial admis- transport behavior can be obtained by a limit to the formula-
sion. Jocker et al.16 numerically studied the aerodynamic exci- tion of the eddy-viscosity as:
tation mechanisms due to the unsteady stator-rotor interaction a 1k
in a supersonic turbine for a rocket engine turbopump. Hud- mt ¼ ð2Þ
maxða1x; SF2 Þ
son et al.17 experimentally measured and numerically simu-
lated the surface pressure on a rocket engine turbine blade. where a1 is equal to 5=9, S is an invariant measure of the strain
Tokuyama et al.18 conducted numerical simulation for a rate, and F2 is a blending function expressed as:
partial-admission turbine used for a rocket engine. The blade 2
F2 ¼ tanhðarg2Þ
scaling procedure was adopted, which resulted in a simulation
with one third of full passages. The unsteady aerodynamic ffi p !
force was analyzed. They showed that unsteady force compo- ffi ð3Þ 2 2 k 500m
nents appeared in wide frequencies. Using a genetic algorithm, b0xyffi y2 x arg ¼ max ;
the partial admission of a supersonic turbine was optimized by
Tog and Tousi.19 ð4Þ
0
where b ¼ 0:09, y is the distance to the nearest wall, and m
is the kinematic viscosity.
1846 J. JIANG et al.

The governing equations were solved using the Finite Vol- Cases for different axial gaps include a small gap configura-
ume Method (FVM). The upwind schemes were employed to tion (20% of the 1st blade axial chord), a normal gap config-
discrete advection terms, which gave results that agreed well uration (32% of the 1st blade axial chord), and a large gap
with test results. The second-order implicit schemes were configuration (46% of the 1st blade axial chord). Table 1 lists
adopted for temporal discretization. the axial gap sizes for the three cases, where b r is the 1st blade
axial chord length at midspan. Fig. 3 shows the considered
2.2. Computational model and boundary condition computational configurations focused on the axial gap. The
axial gap was changed by shifting a nozzle axially. The domain
The turbine studied in this paper is a two-stage supersonic tur- behind the nozzle was elongated or shortened correspondingly,
bine with partial admission, and consists of 4 nozzles, 56 while the rotor domain stayed the same. By doing so, the axial
blades for the 1st stage rotor (rotor 1), 28 vanes for the distances between the nozzle-rotor interface and the blade
2nd-stage stator (stator 2), and 58 blades for the 2nd -stage leading edge were the same for all computational configura-
rotor (rotor 2). The rotational speed of rotors at the design tions. However, the distances between the nozzle outlet and
point is 42431 r/min. Nozzle and blade profiles are shown in the interface were different.
Fig. 1, and the CAD(Computer Aided Design) model is shown Fig. 4 is a sketch showing the nozzle distribution, in which
in Fig. 2. nozzles are numbered from 1 to 4 along the direction of rotor
The 3D full-annulus model was taken in simulations. Struc- rotating, and central angles a1 , a2 , and a3 are used to present
tural grids for nozzles were generated by Gambit. Computa- the circumferential spacings between nozzles. The circumferen-
tional grids for the 1st rotor and 2nd stator and rotor tial distribution of turbine nozzles was changed by rotating
passages were generated by the IGG/Autogrid software pack- nozzles around the axis. Four configurations with different
age. Structured grid systems were created in the computational
domain with O-type grids near the blade surfaces and H-type
grids in the other regions. A grid-dependency check was con-
ducted by simulating the steady flow of the normal configura-
tion with different grid sizes. The grid size was determined to
ensure that the total-to-total isentropic efficiency was stable
above that size. The total number of grid nodes was approxi-
mately 4500000.
Table 1 Cases with different axial
gaps.
Case Axial gap size
Case-gaps 0.2br (small gap)
Case 0 0.32br (normal gap)
Case-gapl 0.46br (large gap)
Effects of axial gap and nozzle distribution on aerodynamic forces of a supersonic partial-admission turbine 1847

Table 2 Cases with different circumferential spacings.


Case Circumferential spacing size ()
a1 a2 a3
Case-uni27.5 27.5 27.5 27.5
Case-uni30 30 30 30
Case 0 32.5 32.5 32.5
Case-uni35 35 35 35
Case-nonuni 30 32.5 35

uniform circumferential spacings and a case with non-uniform


circumferential spacings were studied. The circumferential
spacing sizes for different cases are summarized in Table 2. Fig. 5 Mach number contours at midspan.
When the circumferential spacing is 27.5, the nozzle outlet
edges overlap.
The working gas in the turbine is hydrogen-rich gas. The nozzle exit corner due to the expansion of the working gas, and
specific heat capacity at constant pressure is 8254 J=ðkg the maximum Mach number exceeds 2. The acceleration flow
KÞ, and the specific heat ratio is 1.3666. The total pressure is hindered by the next nozzle’s exit flow which is affected in
3.061 MPa and total temperature 834 K were specified at the turn by the acceleration flow from the previous nozzle. The
inlet. The flow direction was normal to the boundary, and a high-Mach number region is larger at the No. 4 nozzle exit cor-
5% tur-bulent intensity was set. Static pressure was ner leaving the admission area since not being affected by
imposed at the outlet, which was 0.45 MPa. The mixing other nozzle exit flow.
plane method was applied for interfaces between the stator The static pressure contours at midspan is shown in Fig. 6.
and rotor in steady simulations, while the sliding mesh Low pressure occurs at the nozzle exit corner due to the expan-
technology was used in unsteady simulations, and steady sion of the working gas. Fig. 7 shows the circumferential
simulation results were used as initial values for unsteady pressure distributions at four positions between stages, and
simulations. No-slip and adia-batic conditions were the pressure p is normalized by the inlet total pressure p0,in.
enforced along all the solid surfaces. 100 time steps were The circumferential pressure downstream from rotor 2 is weak,
set in a nozzle-passing period which was defined as the which is close to the outlet pressure and hardly affected by
period of time required for one blade to pass one nozzle. upstream flow. The other pressure distributions have strong
The convergence criteria for the root mean square residual circumferential variations due to the partial admission. The
was set to 1 105 . 20 iterations were performed for each time pressure distributions show obvious periodicity in the admis-
step to ensure a convergence. sion area, corresponding to the four nozzles. Pressure is close
to the outlet pressure in the non-admission region. Pressure
3. Results and discussion around the region leaving the admission area seems to be lower
than that in the region entering the admission area, because the
3.1. Flow field analysis supersonic gas expands and accelerates at the nozzle outlet
corners. The pressure distribution between a nozzle and rotor
1 is the most complex. Many local pressure peaks are caused
Steady and unsteady simulation results for the designed geom-
due to the interaction between the supersonic flow and rotor
etry are analyzed in this section.
1 blades. Strong pressure decreasing regions between a nozzle
Simulation results of mass flow rate (m) _ and turbine effi-
and rotor 1 occur between nozzles, because of the expansion of
ciency (gT ) are compared with test results in Table 3, and the
absolute deviation (Da ) and relative deviation (Dr ) are given.
Test results were obtained from the firing tests for the
LH2/LOX rocket engine. The measurement accuracy of mass
flow was 0.5%. Predicted errors for mass flow rate and the tur-
bine efficiency are both lower than 1.5%. It reveals that the
simulation results are in good agreement with the test results.
A contour plot of the Mach number at midspan is shown in
Fig. 5. A circumferential non-uniform distribution is produced
due to the partial admission configuration. Flow at the nozzle
exit is supersonic, and the Mach number in most of the area is
between 1 and 1.7. A rapid flow acceleration occurs around the
_

Fig. 6 Static pressure contours at midspan.


1848 J. JIANG et al.

the unsteady forces show great fluctuations because of the non-


uniform upstream flow from the nozzles, and periodicity can
be seen from the figure. Force peaks occur between nozzle out-
lets and at the corner of the No. 4 nozzle, where a large pres-
sure difference between the pressure side and the suction side
occurs. After leaving the admission area, forces on the rotor
blade in both directions are close to zero. The circumferential
forces are mostly positive (along the rotating direction). There
are unusual fluctuations when the blade enters and leaves the
admission area. Negative forces are produced around the
region entering the admission area. This can be expected,
because the suction side enters the high-pressure region ahead
of the pressure. For a similar reason, a small positive force
peak occurs when leaving the admission area. The axial forces
are mostly negative (opposite to the axial flow direction).
Fig. 9 shows the results of Fast Fourier Transformation
Fig. 7 Circumferential pressure distributions at four positions
(FFT) analysis of the unsteady aerodynamic forces on the
between stages.
rotor 1 blade. Many frequency components exist in a wide
region, which is a characteristic of a partial-admission turbine.
the supersonic gas at the nozzle exit corners. A larger area of The 1st harmonics of the rotational frequency means the
low pressure appears behind the No. 4 nozzle. As can be seen, admission passing frequency. The 11 multiples of the rota-
four pressure peaks exist at positions between rotor 1 and sta- tional frequency approximately correspond to the nozzle num-
tor 2 and between stator 2 and rotor 2, which result from the ber in a full-admission turbine. As can be seen, the 1st
four nozzles. Pressure distributions at the admission area seem harmonics is a dominating component in both directions. This
to be approximated by a sine wave. Slight fluctuations around can be identified in the regular circumferential distribution of
the main wave can also be seen due to the influence of the unsteady force due to the admission as shown in Fig. 8.
upstream wakes. The 1st harmonics for the circumferential force is an absolutely
Aerodynamic forces on a rotor blade are calculated as dominating component, while it is relatively weak for the axial
follows: force in comparison with the circumferential force. The 11, 10,
Z and 12 multiples of the rotational frequency are remarkable,
Ft ¼ nt pds þ Fvisco ð5Þ while the 22, 21, and 23 multiples of the rotational frequency
s
are notable. As we can see, multiples of 11 multiples compo-
Z nents and components adjacent to them are outstanding. How-
Fz ¼ nz pds þ Fvisco ð6Þ ever, components over 30 multiples of the rotational frequency
s
are weak.
where Ft and Fz are the circumferential and axial forces,
respectively, Fvisco represents the viscous force on the blade,
nt and nz are theR circumferential and axial unite vectors,
respectively, and s pds represents the surface integral of static
pressure on the rotor blade.
The unsteady aerodynamic forces (F) on a rotor 1 blade in
time domain are plotted in Fig. 8. Time was normalized by the
rotational period (T), and one cycle is shown. The aerody-
namic forces are presented corresponding to the circumferen-
tial locations. Both circumferential and axial forces show
characteristic due to partial admission. In the admission area,
Fig. 8 Aerodynamic forces on a rotor 1 blade in time domain. Fig. 9 Harmonics of the aerodynamic forces on a rotor 1 blade.
Effects of axial gap and nozzle distribution on aerodynamic forces of a supersonic partial-admission turbine 1849

The unsteady aerodynamic forces on a rotor 2 blade in time icant than 11 multiples component compared to the force on a
domain are shown in Fig. 10. Both circumferential and axial rotor 1 blade.
forces are also strongly affected by partial admission, just like Forces on a rotor 2 blade are much lower than forces on a
those on a rotor 1 blade. In the admission area, the forces are rotor 1 blade, because the pressure in rotor 2 is much lower
mostly positive, and show remarkable periodicity. After the than that in rotor 1. Thus, aerodynamic forces on a rotor 1
blade leaves the admission area, both forces are close to zero. blade are concerned in the following analysis.
There are unusual fluctuations for the circumferential force
when the blade enters and leaves the admission area. Negative 3.2. Effects of axial gap
forces are produced around the region entering the admission
area, and a small negative force peak occurs when leaving the Steady simulations were conducted for cases with different
admission area. axial gaps, and turbine performances are listed in Table 4.
Fig. 11 shows the results of FFT analysis of the unsteady The differences of turbine efficiency from that of Case 0
aerodynamic forces on the rotor 2 blade. Components over (DgT ) were calculated, and were expressed as percentages of
15 multiples of the rotational frequency are negligible. The fre- the normal gap case efficiency. As can be seen, the turbine effi-
quency range is much narrower compared to that of rotor 1. ciency decreases as the axial gap increases. This is due to the
The 1st harmonic is dominant in both forces. The 11, 10, increase of wake mixing loss between the nozzle exit corners
and 12 multiples of the rotational frequency are notable, just and leading edges of rotors as the axial gap increases.
like those on a rotor 1 blade. The 2nd harmonic is more signif- Fig. 12 shows the contours of static entropy (s) on the
nozzle-rotor interface plane for configurations with different
axial gaps. As the axial gap increases, the entropy between
nozzles decreases. However, the main flow is affected and the
entropy downstream from the nozzle outlet increases. In addi-
tion, entropy near the inner endwall in the admission region
increases when the axial gap increases. As can also be seen
in Fig. 13 which shows the contours of total pressure (pt) on
the nozzle-rotor interface plane, as the axial gap increases,
the total pressure between nozzles increases, but the total pres-
sure downstream from the nozzle outlet decreases. By compar-
ing the contours in Figs. 12 and 13, it can be seen that
increasing the axial gap declined the wake strength and
increased the uniformity of flow. However, increasing the axial
gap increased the mixing of the wake and the main flow, and
losses could be expected to increase.
Fig. 10 Aerodynamic forces on a rotor 2 blade in time domain.
Histories of the circumferential force on a rotor 1 blade for
cases with different axial gaps are plotted in Fig. 14. It can be
seen that as the axial gap increases, the force peak decreases
and the valley increases in the admission area. The fluctuation
range of the aerodynamic force apparently reduces, while the
mean force barely changes.
Results of FFT analysis of the unsteady circumferential
force on a rotor 1 blade for cases with different axial gaps
are compared in Fig. 15. As can be seen, the amplitudes for
main frequencies decrease as the axial gap increases. The
amplitude for 1st harmonics slightly decreases, while those
for 11, 10, 22, and 21 multiples of the rotational frequency sig-
nificantly reduce. It indicates that high-order frequency com-
ponents are more affected by the axial gap.
Fig. 16 shows histories of the axial force on a rotor 1 blade
for configurations with different axial gaps. Major force val-
leys show little difference among different configurations.
The configuration with a small axial gap generates a relatively
larger minor force valley in the admission area. Generally, the
axial force is slightly influenced by the axial gap.

Fig. 11 Harmonics of aerodynamic forces on a rotor 2 blade.


Table 4 Turbine performances for different axial gaps.
Case gT DgT =gT (%)
Case-gaps 0.4459 1.55
Case 0 0.4391
Case-gapl 0.4299 2.1
1850 J. JIANG et al.

Fig. 12 Static entropy on nozzle-rotor interface for different axial gap cases.

Fig. 13 Total pressure on nozzle-rotor interface for different axial gap cases.

Fig. 15 Harmonics of circumferential force on a rotor 1 blade


for different axial gap cases.
Fig. 14 Histories of circumferential force on a rotor 1 blade for
different axial gap cases.
amplitudes of main low-order frequency components (1st har-
monic, 11 and 10 multiples of the rotational frequency)
Results of FFT analysis of the unsteady axial force on a increase as the axial gap increases.
rotor 1 blade for cases with different axial gaps are plotted In general, increasing the axial gap helps to reduce the
in Fig. 17. When the axial gap increases, the interaction unsteady aerodynamic forces, while the turbine efficiency
between nozzles and rotor blades weakens. Minor force valleys would be sacrificed to some extent.
decrease and flatten just as shown in Fig. 16, and thus high-
order frequency components decrease. As can be seen in 3.3. Effects of nozzle distribution
Fig. 17, over the 12 multiples of the rotational frequency,
amplitudes decrease when the axial gap increases. Considering Steady simulations were conducted for configurations with
that axial forces were slightly affected by the axial gap, when different nozzle distributions, and turbine performances are
high-order frequency components strengthened, low-order fre- compared in Table 5. As can be seen, the turbine efficiency
quency components relatively weakened. It shows that the decreases as the circumferential spacing increases. It can be
Effects of axial gap and nozzle distribution on aerodynamic forces of a supersonic partial-admission turbine 1851

circumferential spacing increases. The configuration with a


non-equidistant nozzle distribution has similar performance
to that of the normal case. It’s probably because the former
has the same average circumferential spacing as that of the
latter.
Fig. 18 shows the contours of static entropy on the nozzle-
rotor interface plane for configurations with different circum-
ferential spacings. As the circumferential spacing increases, the
entropy between nozzles increases and the width increases cor-
responding to the circumferential spacing. That indicates that
both the wake strength and width increase when the circumfer-
ential spacing increases. In addition, entropy near the inner
endwall in the admission region increases with the circumfer-
Fig. 16 Histories of axial force on a rotor 1 blade for different ential spacing increasing.
axial gap cases. Fig. 19 shows the contours of total pressure on the nozzle-
rotor interface plane. As the circumferential spacing increases,
the total pressure between nozzles decreases. When the circum-
ferential spacing increases, it becomes difficult for the wake to
recover to the main flow. By comparing the contours in
Figs. 18 and 19, it can be concluded that increasing the circum-
ferential spacing increases the wake strength and decreases the
uniformity of flow.
Histories of the circumferential force on a rotor 1 blade for
cases with different circumferential spacings are plotted in
Fig. 20. It can be seen that as the circumferential spacing
increases, the force peak slightly increases and the valley signif-
icantly reduces in the admission area, except for the No. 4 noz-
zle. The circumferential spacing has little influence on the force
peak and valley downstream from the No. 4 nozzle. As a
Fig. 17 Harmonics of axial force on a rotor 1 blade for different
result, the amplitude of the circumferential aerodynamic force
axial gap cases.
in the admission region increases, while the mean force slightly
decreases. Apparently, the decreasing uniformity between noz-
zle outlets increases the pressure difference, and thus results in
Table 5 Turbine performances for different circumferential force peaks increasing. However, flow at the
circumferential spacings. corner of the No. 4 nozzle is not affected by the circumferential
spacing, and thus the 4th force peak changes little. As for the
Case gT DgT =gT (%)
configuration with a non-equidistant nozzle distribution, the
Case-uni27.5 0.4401 0.23 force peak and valley are equal to those in cases with respond-
Case-uni30 0.4397 0.18 ing spacing. Downstream from nozzles leaving the admission
Case 0 0.4391 area, the force peak and valley are almost the same for config-
Case-uni35 0.4355 0.82
urations with different spacings.
Case-nonuni 0.4389 0.046
Fig. 21 shows the results of FFT analysis of the unsteady
circumferential force on a rotor 1 blade for cases with different
circumferential spacings. The 1st harmonic is dominant in all
concluded that increasing the circumferential spacing tends to cases. However, the main frequency components vary due to
decrease the turbine efficiency, although the reduction is different circumferential spacings. Main frequency
relatively small. This can result from the declining uniformity components for the configuration with a 27.5 spacing are
and the increasing mixing loss between nozzles as the approximately multiples of the 13 multiples of the rotational

Fig. 18 Static entropy on nozzle-rotor interface for different circumferential spacing cases.
1852 J. JIANG et al.

Fig. 19 Total pressure on nozzle-rotor interface for different circumferential spacing cases.

Fig. 20 Histories of circumferential force on a rotor 1 blade for Fig. 22 Histories of axial force on a rotor 1 blade for different
different circumferential spacing cases. circumferential spacing cases.

Fig. 21 Harmonics of circumferential force on a rotor 1 blade


for different circumferential spacing cases. Fig. 23 Harmonics of axial force on a rotor 1 blade for different
circumferential spacing cases.

frequency, those for the 30 spacing case are approximately


multiples of 12 multiples of the rotational frequency, and those result in increasing of the fluctuation range of the axial aerody-
for the 35 spacing case are approximately multiples of 10 mul- namic force.
tiples of the rotational frequency. The configuration with Results of FFT analysis of the unsteady axial force on a
unequal spacings has similar amplitude-frequency characteris- rotor 1 blade for configurations with different circumferential
tics to those of the normal case. The amplitude of the 1st har- spacings are plotted in Fig. 23. The amplitude-frequency char-
monic slightly varies, while the amplitudes of main high-order acteristics of the axial force are influenced by the circumferen-
frequency components apparently increase as the circumferen- tial spacing in a way that the circumferential force is affected.
tial spacing increases. The amplitude of the 1st harmonic decreases, while the ampli-
Histories of the axial aerodynamic force on a rotor 1 blade tudes of main high-order frequency components increase as the
for configurations with different circumferential spacings are circumferential spacing increases.
shown in Fig. 22. The force peaks in the admission area Generally, increasing the circumferential spacing between
increase as the circumferential spacing rises, while the force nozzles could reduce the turbine efficiency and increase the
valley value slightly decreases. Similarly, the force peak and fluctuation range of aerodynamic forces. It is better to use a
valley downstream from the No. 4 nozzle are hardly affected. circumferential spacing as small as possible when designing
It reveals that increasing the circumferential spacing could nozzles for a partial-admission turbine.
Effects of axial gap and nozzle distribution on aerodynamic forces of a supersonic partial-admission turbine 1853

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e x i t . C h i n J Aeronaut 2012;25(6):871–8.
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sonic partial-admission turbine have been conducted for differ- in two-stage axial turbine. Chin J Aeronaut 2016;29(4):893–913.
ent configurations, to investigate effects of the axial gap and 4. Xie YH, Gao KK, Lan JB, Xie GN. Computational fluid
circumferential spacing on the predicted aerodynamic perfor- dynamics modeling three-dimensional unsteady turbulent flow
mance and forces. Results show that: and excitation force in partial admission air turbine. Math Probl
Eng 2013;2013:251926.
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due to the partial admission. The circumferential force verified by measurements. New York: ASME; 2013. Report No.:
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quency which is also the rotational frequency is domi-
10. Kalkkuhl TJ, Engelmann D, Harbecke U, Mailach R. Numerical
nant. Those multiples of the rotational frequency
analysis of partial admission flow in an industrial steam turbine.
which are multiples of the nozzle number in a full- New York: ASME; 2012. Report No.: GT2012-68482.
admission turbine are notable components. 11. Lampart P, Szymaniak M, Rzazdkowski R. Unsteady load of
(4) The turbine efficiency decreases as the axial gap between partial admission control stage rotor of a large power steam
nozzles and rotor 1 increases. At the same time, the fluc- turbine. New York: ASME; 2004. Report No.: GT2004-53886.
tuation range of the circumferential aerodynamic force 12. Sakai N, Harada T, Imai Y. Numerical study of partial admission
in the admission region decreases. In frequency domain, stages in steam turbine. JSME Int J Ser B 2006;49(2):212–7.
amplitudes of main frequency components for the cir- 13. Hushmandi NB, Fransson TH. Effects of multiblocking and axial
cumferential force on a rotor 1 blade decrease with the gap distance on performance of partial admission turbines: a
axial gap increasing. As for the axial force on the rotor numerical analysis. J Turbomach 2011;133(3):031028.
14. Qu HC, Zhang D, Xie YH, Cao SH,Wu QL. Numerical
1 blade, the variation is relatively complex. Amplitudes
simulation of unsteady flow phenomena and exciting force in
of frequency components below the 12 multiples control stage of steam turbine under multiple working conditions.
increase, while those over 12 multiples decrease as the New 591 York: ASME; 2011. Report No.: POWER2011-55261.
axial gap increases. Generally, unsteady aerodynamic 15. Newton P, Copeland C, Martinez-Botas R, Seiler M. An audit of
forces can be reduced by increasing the axial gap at some aerodynamic loss in a double entry turbine under full and partial
expense of turbine efficiency. admission. Int J Heat Fluid Flow 2012;33(1):70–80.
(5) The turbine efficiency reduces as the circumferential 16. Jocker M, Hillion FX, Fransson TH, Wahlen ˚ U. Numerical
spacing between nozzles increases. Fluctuation ranges unsteady flow analysis of a turbine stage with extremely large
of circumferential and axial aerodynamic blade loads. New York: ASME; 2001. Report No.: 2001-GT-0260.
forces increase. In frequency domain, the amplitude 17. Hudson ST, Zoladz TF, Dorney DJ. Rocket engine turbine blade
s u r f a c e p r e s s u r e d i s t r i b u t i o n s : e x p e r i m en t a n d
of the 1st harmonic decreases, while the amplitudes
c o m p u t a t i o ns . J Propul Power 2003;19(3):364–73.
of high-order main frequency components increase for 18. Tokuyama Y, Funazaki K, Kato H, Shimiya N, Shimaga M,
all forces as the circumferential spacing increases. In Uchiumi M. Computational analysis of unsteady flow in a partial
general, the force fluctuation in the admission region admission supersonic turbine stage. New York: ASME; 2014. 604
increases with the spacing rising. As for the non- Report No.: GT2014-26071.
equidistant nozzle dis-tribution, it produces similar 19. Tog RA, Tousi AM. Experimental and numerical investigation of
turbine performance and amplitude-frequency design optimization of a partial admitted supersonic turbine.
characteristics of forces to those of the normal Propul Power Res 2013;2(1):70–83.
configuration, when the mean spacing is equal to that 20. Jia W, Liu HX. Numerical investigation of the interaction
of the normal case. A circumferential spac-ing as small between upstream cavity purge flow and main flow in low
aspect ratio turbine cascade. Chin J Aeronaut 2013;26(1):85–93.
as possible is recommended for high turbine efficiency
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and small aerodynamic forces.
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