Professional Documents
Culture Documents
Agc PDF
Agc PDF
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Course Objective Simplifying the process
Validation
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Instruction design Simplifying the process
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Instruction design Simplifying the process
Operational risks
HSE risks
OHS risks
Work WPRA
OHS RR SWP (Changed to
Permit
CTRA)
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Hazard Identification & Risk Assessment tools Simplifying the process
WPRA
(Changed
to CTRA)
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Introduction & Background Simplifying the process
This course covers changes done in the revised document ‘SWP on Work
Permit system & Risk Assessment
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Work Permit system --- Recap Simplifying the process
Cold Work
Permit
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Work Permit system --- Recap Simplifying the process
Work
WPRA
requiring
Permit Work not
(renamed
CTRA) requiring
procedure Permit
Signing
Radiograp permits-
hy, Oil Basic
Pier work requirem
ents
Work
Confined
Permit & Who can
be the
Space
Entry & Risk Issuer /
Excavation
Assessment Executor
procedure
Cold Works
& Hot Issuer &
Works- Executor
General responsib
requirement
s ilities
Electrical Gas
?
Isolation Testing
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Work Permit---Revised format Simplifying the process
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Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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‘Find the change’---Group exercise Simplifying the process
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Significant changes Simplifying the process
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Significant changes (contd.) Simplifying the process
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1. Risk based categories of work Simplifying the process
WP +
SWP CL+
WP + CTRA
SWP CL
Critical
WP Works (i.e.
Medium High Risk)
Risk Works
Low Risk
Works
WP —Work Permit
SWP CL — SWP Checklist
CTRA — Critical Task Risk Assessment
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Risk Assessment Matrix Simplifying the process
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2.Medium risk works
Simplifying the process
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2.Predetermined Medium Risk Works
Simplifying the process
1. Lifting activity (for non-critical lifts as defined in SWP on Lifting Appliances & Tackles)
2. Hydro testing
3. Excavations-less than 1.2-meter depth, if they are decided as
‘medium risk’ & not ‘Critical’ by the asset custodian
4. Line breaking where there is no potential for IDLH exposure to
toxic gases, fire, explosion, injury
5. Working at height below 6 feet fall possibility
6. Welding, grinding, hot cutting in process units (where the line / equipment is
positively isolated, gas freed and the precautions in hot work permit & SWP checklist are sufficient)
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2. Predetermined Medium Risk Works (contd.) Simplifying the process
11. Initial entry into any confined space is always considered a Critical
work. After the initial entry, entry into any confined space which
meets the following criteria may be downgraded from critical work
to medium risk work
The space is positively isolated & fully cleaned
The atmosphere in the space is not hazardous and it has no potential to contain a
hazardous atmosphere due to its contents
There is no potential for a hazardous atmosphere to develop due to the nature of work
to be done (i.e. adequate control measures in place to avoid a hazardous atmosphere)
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4.Critical Works (High risk works)
Simplifying the process
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4.Predetermined Critical Works
Simplifying the process
1. All confined space entries, from the first entry till they meet the
criteria to declare them as ‘medium risk works’
2. All inert confined space entries
3. All pneumatic testing
4. Hot tapping & Welding on live piping and equipment
5. On line leak arresting
6. Tie-in (by hot work) on hydrocarbon contaminated lines
7. Working at height over 6 feet fall possibility
(such as scaffold erection, de-erection, working on pipe rack without working
platform & without scaffold, working on crane man basket & man lift)
8. All excavations whose depth is more than 1.2 meter and excavations
where live underground installations are detected / located
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4.Predetermined critical works (contd.)
Simplifying the process
9. Any work such as opening flanges where there is a potential for oil
spill / leak, injury to personnel, fire, explosion, exposure to toxic
gases at IDLH concentration, exceedance of legal limit
10. Blinding flare line
11. Critical lifts (simple, complicated & complex critical lifts as defined
in SWP on Lifting Appliances & Tackles)
12. If the hazards associated with any activity are not known (and if the
hazards covered by the work permit & checklist are not
comprehensive), then that activity shall be considered as critical
work
13. Any work which is not done before & which is not covered by any of
the existing KNPC Safe Work Practices / Guidelines
14. Any other activity (other than the above) which is determined by
the issuing division or executing division as critical work
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Non-Critical Lifts Simplifying the process
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Critical Lifts Simplifying the process
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Critical Lifts Simplifying the process
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5. Supervision of Medium Risk Works Simplifying the process
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7.Extended validity of work permit Simplifying the process
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Permit renewal sheet (contd.)
Simplifying the process
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Simplifying the process
8. Continuation of work (for 2 hrs.) during renewal when Issuer
change
During turnarounds when the Issuer changes, the following procedure may be
utilized, with the conditions given below:
the outgoing Issuer shall inform the incoming Issuer about the works which will
continue without renewal for 2 hours, as part of the relieving; such works will be
mentioned during shift relieving and the same shall be logged in their log book
the Executor can continue the work for a maximum period of 2 hours, without
renewal
the incoming Issuer who takes charge shall renew such permits by visiting the
site within 2 hours
utilization of this procedure shall be only for specific low & medium risk works
such specific works for which this procedure may be applied shall be approved
by the Section Head in consultation with the Area Safety Engineer
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9. Authority to approve contractor personnel Simplifying the process
Approving authority
As per current procedure As per revised procedure
(Rev. # 6A)
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SWP Checklist (sample)
Simplifying the process
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SWP Checklist (sample)
Simplifying the process
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SWP Checklist (sample)
Simplifying the process
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SWP Checklist
Simplifying the process
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SWP Checklist (example checklist)
Simplifying the process
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Case Study-I Simplifying the process
58.12 M
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Simplifying the process
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Simplifying the process
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Simplifying the process
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Case Study-II Simplifying the process
FIRE AT SEA COOLING WATER RETURN BASINS AT MAA REFINERY (AUGUST 2014)
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Simplifying the process
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10. Improved CTRA (WPRA) procedure Simplifying the process
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CTRA (WPRA) steps Simplifying the process
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Risk Assessment Matrix Simplifying the process
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CTRA (WPRA) Matrix – Likelihood descriptorsSimplifying the process
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CTRA (WPRA) Matrix – Consequences Descriptors
Simplifying the process
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CTRA – Actions for Different Residual Risk Level
Simplifying the process
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CTRA (WPRA) review Simplifying the process
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Responsibility For Conducting CTRA Simplifying the process
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CTRA format Simplifying the process
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CTRA format (contd.)
Simplifying the process
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Long duration critical works
Simplifying the process
• Any critical work (such as erecting scaffold inside storage tanks, tank
reconstruction activity, erection of Pipe Rack, etc.), which exceeds 4
weeks, shall be declared as a long duration critical work. CTRA team
may declare certain critical works which may be executed &
completed in less than 4 weeks also as ‘long duration critical works’.
• CTRA review frequency for long duration works shall be decided by
the CTRA team but it shall not exceed 3 months.
Issuer & Executor shall sign the checklist at least once in 7 days or as
per the frequency decided by CTRA team, whichever is less.
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Long term Critical Work-Compliance Checklist
Simplifying the process
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CTRA -exercise
Simplifying the process
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Simplifying the process
11. Other minor changes
a) Inspection of work site by Issuer during turnaround
(for low risk works)
Issuer shall inspect the work site with the Executor before issuing
the permit for all works (low risk, medium risk & critical works)
during normal running of the plant
It is not mandatory for the Issuer to visit the job location for low risk
works
• during turnarounds (when number of permits to be issued is high)
• he shall sign / approve the low risk work permits only after getting
the feedback regarding site / equipment condition from Field
Operator
• he shall indicate the same (that he has not visited the site & he has taken
feedback from Field Operator before issuing the permit) on the work permit
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Other changes (contd.)
Simplifying the process
b) Executor of the work permit shall be of the same craft for which he will be
signing the work permit
(i.e. a Mechanical Maintenance person shall not sign as Executor for lifting
activity; a rotating equipment maintenance person shall not sign a permit
for electrical work)
• Respective division Team Leader shall maintain a live list of work permit
Issuers in his / her division by name & their signature
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Other changes (contd.) Simplifying the process
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Other changes (contd.)
Simplifying the process
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Other changes (contd.) Simplifying the process
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Significant changes---Review Simplifying the process
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Significant changes---Review (contd.) Simplifying the process
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Simplifying the process
AUTHORIZATION TEST
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Simplifying the process
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