CHITTAGONG WATER SUPPLY AND SEWERAGE AUTHORITY

Construction of Water Transmission Main from Kalurghat to Patenga BPS and related Distribution Pipelines
Tender Package: CWSISP/W-5 (Chittagong, Bangladesh, )

Jointed by Filled by
PUSH-ON(T-TYPE) JOINT, CHECK SHEET

Date Location:
Pipe Size DN DRG No.
end of Set bolt
socket Lock

Feeler gauge a0 top of

rubber Check position

a
end of Condition of Set bolt
A socket

end of
b (1, 3, 5 and 7 for DN≦300)
second

○ ×
silver lines

Joint No.
Pipe No.
Symbol*
(Length)
Cleaning
Groove of Socket
Lubrication
Distance a0
1
2
3
4
Distance a１) 5
6
7
8
1
2
3
4
Distance A２) 5
6
7
8
Feelergauge check
Torque３）
Condition
Set bolt 1
４） 3
Gap b
5
7
Lock bolt Torque５）
Judgment
1) a≦a0 (a0: Distance at setting of rubber gasket, see the above drawing)
2） DN 300 400 450 500 600 700 900 1000 1200
max
A -A ≦ 22 26 25 27 33 32 41 36 43
min

3) Torque for set bolt = 100 N-m

4) Make the gap between Socket ring and the Restrained-T Type inside nearly equal all around the socket.
5) Torque for Lock bolt 100 N-m Checked by Approved by

*Symbol ・
T‐TYPE RESTRAINED ‐TYPE
・
 CHITTAGONG WATER SUPPLY AND SEWERAGE AUTHORITY
Construction of Water Transmission Main from Kalurghat to Patenga BPS and related Distribution Pipelines
Tender Package: CWSISP/W-5 (Chittagong, Bangladesh, )

Jointed by Filled by
RESTRAINED JOINT CHECK SHEET

Date Location
Pipe Size DN DRG No.

Socket ring
Spigot ring
Tie-bolt Washer Set bolt B

Lock ring B

Set bolt A

Lock ring A

Welded bead

Joint No.
Pipe No.
Symbol*
(Length)
1.Set Socket ring and Lock ring B
2-1
2-2
2.Set Spigot ring and Lock ring A 2-3
2-4
2-5
3.Lay pipes
4-1
4.Joint pipes
4-2
5-1
5.Fix Socket ring and Lock ring B 5-2
5-3
6.Tighten Tie-bolt 6-1
7.Final check on the tightenss of
7-1
Tie-bolts
8.Judgment

【Check point】
2-1 Tapered face of Lock ring A is opposite to Welded bead.
2-2 Yellow line and Spigot ring are parallel by visual check.
2-3 Position of Set bolt A does not overlap with that of cut portion of Lock ring A.
2-4 The gap of the screwhead of all Set bolts A is within four threads.
2-5 The proper position of Lock ring A all around the spigot by checking with feeler gauge.
4-1 The proper position of the rubber gasket all around the socket by checking with feeler gauge.
4-2 The second line of spigot should be visible outside.
5-1 Position of Set bolt B does not overlap with that of cut portion of Lock ring B.
5-2 The center line of Socket ring bolt hole is in line with that of Spigot ring.
5-3 The gap of the screwhead of all Set bolts B is within four threads.
6-1 There is no gap between the washer and the spigot ring.
7-1 There is no gap between the washer and the spigot ring.(Before backfilling)

Checked by Approved by

*Symbol TLH‐TYPE
2‐1 2‐2
Spigot ring
Taper
Taper Welded bead
Welded bead
Yellow
line

○ ×

2‐3 2‐4
Cut portion Cut portion
Set bolt
Within four threads
Lock ring Lock ring
Set bolt Set bolt

○
2‐5 4‐1
AML Feeler gauge Feeler gauge
DN
(mm)
700 40
L L≦AML L>AML
800 50
L
AML:Allowable Maximum Length 900 55 Rubber gasket is out of
the proper position.

○ × 1000 65
1200 75
*All  around  the  spigot *All  around  the  socket

4‐2 5‐1
This line should be visible outside.

Cut portion Cut portion

Lock ring Lock ring

Set bolt Set bolt

○
Silver line

This line should go into the socket.

5‐2 5‐3
Spigot ring
Socket ring
Center line Socket ring center line
Set bolt
Within four threads

Spigot ring center line

○
6‐1 7‐1

Feeler gauge Feeler gauge Spigot ring

Spigot ring
Tie-bolt Tie-bolt

Washer Washer
*Before backflling
 CHITTAGONG WATER SUPPLY AND SEWERAGE AUTHORITY
Construction of Water Transmission Main from Kalurghat to Patenga BPS and related Distribution Pipelines
Tender Package: CWSISP/W-5 (Chittagong, Bangladesh, )

Jointed by Filled by
FLANGE JOINT CHECK SHEET

Date Location
Pipe Size DN DRG No.

tipe

Joint No.
Pipe No.
Symbol*
(Length)
Cleaning　of flange face
Bolting torque
Location of gasket
Judgment

Joint No.
Pipe No.
Symbol*
(Length)
Cleaning　of flange face
Bolting torque
L i off gasket
Location k
Judgment

Joint No.
Pipe No.
Symbol*
(Length)
Cleaning　of flange face
Bolting torque
Location of gasket
Judgment

Joint No.
Pipe No.
Symbol*
(Length)
Cleaning　of flange face
Bolting torque
Location of gasket
Judgment

Checked by Approved by

*Symbol