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    Process FMEA: Deformation of The Case Thermo-Couples Fail

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    Eddrey
    The document is a process FMEA for an ECU project. It lists potential failure modes for the moulding case production process, their potential causes and effects, current controls to address them, and recommendations to improve prevention and detection. Key risks include deformation from thermo-couple failure, high scrap from damaged tools, and assembly issues due to incorrect settings, tool wear, or improper granulate type.

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    Process FMEA: Deformation of The Case Thermo-Couples Fail

    Uploaded by

    Eddrey
    34 views4 pages
    The document is a process FMEA for an ECU project. It lists potential failure modes for the moulding case production process, their potential causes and effects, current controls to address them, and recommendations to improve prevention and detection. Key risks include deformation from thermo-couple failure, high scrap from damaged tools, and assembly issues due to incorrect settings, tool wear, or improper granulate type.

    Original Description:

    FMEA EXAMPLE EDITION

    Original Title

    FMEA_example

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    The document is a process FMEA for an ECU project. It lists potential failure modes for the moulding case production process, their potential causes and effects, current controls to address them, and recommendations to improve prevention and detection. Key risks include deformation from thermo-couple failure, high scrap from damaged tools, and assembly issues due to incorrect settings, tool wear, or improper granulate type.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    34 views4 pages

    Process FMEA: Deformation of The Case Thermo-Couples Fail

    Uploaded by

    Eddrey
    The document is a process FMEA for an ECU project. It lists potential failure modes for the moulding case production process, their potential causes and effects, current controls to address them, and recommendations to improve prevention and detection. Key risks include deformation from thermo-couple failure, high scrap from damaged tools, and assembly issues due to incorrect settings, tool wear, or improper granulate type.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    of 4

    Process FMEA Page:

    Process: ECU Responsibility: Project Manager Number:

    Product: Example product Prepared by: Gavin Robbins Created:

    Core
    Anon Team Key Date: Milestone 1 Modified:
    team:

    Occurrence

    Detection
    Severity
    Process Failure Potential Failure Preventive Recommended Responsible Actions

    RPN
    Function Failure Effect C Detection Action
    Step Mode Cause Action Actions & Deadline Taken

    Case Produce a Deformation Total


    Thermo-couples First off
    Moulding moulded of the case 2 Preventative 1 16
    fail inspection
    case as per Maintenance
    drawing First off
    High Scrap 4 inspection
    Total
    Damaged tool 2 Preventative 3 48
    Maintenance Operator visual
    inspection

    Granulate
    Controlled
    moisture content First off
    1 environment 2 16
    is out of inspection
    within the Silo
    tolerance
    Problems with Incorrect type of Work First off
    2 1 16
    assembly to tool Instructions inspection
    8
    customers Initial setup by
    First off
    vehicle Manufacturing
    Incorrect inspection
    Engineer
    temperature 1 2 16
    settings
    Problems with
    assembly to
    8
    customers
    vehicle
    Incorrect
    temperature 1 2 16
    settings Work Operator visual
    Instructions inspection

    Initial setup by
    First off
    Manufacturing
    inspection
    Incorrect Engineer
    1 2 16
    pressure settings
    Work Operator visual
    Instructions inspection
    Initial setup by
    First off
    Manufacturing
    inspection
    Incorrect cycle Engineer
    1 2 16
    time
    Work Operator visual
    Warranty Instructions inspection
    6
    returns
    Incoming
    Incorrect type of Inspection
    1 NONE 10 80
    granulate Work
    Instructions
    First off
    Total inspection
    Worn tool 3 Preventative 2 48
    Maintenance Operator visual
    inspection

    Insufficient Work First off


    1 2 16
    cooling time Instructions inspection
    First off
    Total inspection
    Flashing
    Rework 2 Worn tool 3 Preventative 2 48
    present Operator visual
    Maintenance
    inspection
    Severity

    Occurrence

    3/3/2008
    1/1/2008
    Detection 1

    RPN

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