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Experimental Study On Self-Healing Capability of FRCC Using Different Types of Synthetic Fibers
Experimental Study On Self-Healing Capability of FRCC Using Different Types of Synthetic Fibers
Development of Self-healing System for Concrete with Selective Heating around Crack
Tomoya Nishiwaki, Hirozo Mihashi, Byung-Koog Jang, Kazuaki Miura
Journal of Advanced Concrete Technology, volume 4 ( 2006 ), pp. 267-275
Scientific paper
Abstract
Experimental studies are carried out to evaluate the self-healing capability of FRCC using different types of synthetic
fibers that have different chemical properties, i.e. poly vinyl alcohol (PVA), ethylene vinyl alcohol (EVOH), polyacetal
(POM) and polypropylene (PP). FRCC specimens were subjected to tension tests in order to generate a crack, and the
cracked specimens were immersed in water. In order to evaluate the effect of self-healing phenomena, permeability tests
and microscopic observation were carried out. Microscopic observation revealed that the high polarity of synthetic
composite has high potential of self-healing precipitation around fibers bridging a crack. Moreover, the coefficient of
water permeability was generally reduced with this chemical precipitation, especially in the PVA series. However, even
when it was confirmed by microscopic observation that precipitation had appeared and filled a crack, we found there is no
recovery of water tightness in some cases, i.e. in the EVOH and POM series. It is confirmed that not only the chemical
properties of fibers but also the geometrical properties of the crack surface, such as roughness, complexity and continuity,
affect the capability of self-healing for water tightness.
fibers achieves more effective self-healing. Koda et al. estimate the potential of self-healing. In experiment B,
(2011) concluded that different types of fibers show microscopic observation of the crack surface and a water
different levels of self-healing performance. In particular, permeability test on FRCC plates containing different
fibers with polarity (e.g. PVA) promote more effectively types of fibers were carried out to evaluate the
the deposition of crystallization products than other types self-healing capability.
of fibers.
In this study, the self-healing capability of FRCCs 3.1 Experiment A (observation of precipitated
containing synthetic fibers with different chemical crystals around each fiber)
properties is investigated to reveal the role of the fibers as The precipitation of crystals of calcium carbonate around
a core for the precipitation of calcium carbonate and to each fiber exposed from the crack surface of FRCC
enhance the potential of the self-healing function of immersed in curing water was observed and the volume
FRCC. of the precipitation was measured. Table 1 lists the mix
proportion of the FRCC specimens used in experiment A
2. Self-healing mechanism and experiment B. Tables 2 and 3 gives the properties of
the employed synthetic fibers and the other materials,
Self-healing is a natural process of crack repair that can respectively. Figure 1 shows the chemical constitution of
occur in concrete in the presence of moisture. The depo- the fibers, with the circles indicating polarity groups.
sition of calcium carbonate is said to occur as the result Polarity strengths depend on electro-negativity, which is
of the following reactions (Edvardsen 1999). the tendency of an atom or a functional group to attract
electrons. In Fig. 1, PVA has the highest polarity strength
H2O + CO2 ↔ H2CO3 ↔ H+ + HCO3- ↔ 2H+ + HCO32-
due to the OH radical, and PP has no polarity strength.
(1) EVOH consist of both PVA and PP parts, and POM has
Ca2+ + CO32- ↔ CaCO3 (pHwater > 8) (2) the O radical. Thus, the polarity strengths of EVOH and
2+ - +
POM are of moderate level between PVA and PP. Pris-
Ca + HCO3 ↔ CaCO3 + H (7.5 < pHwater < 8) (3) matic specimens of 40 mm × 40 mm × 160 mm were
The dissolved CO2 ion and the calcium ion Ca in 2+ prepared. After standard curing for 7 days, each speci-
water combine with each other to produce calcium car- men was subjected to the 3-point bending test and com-
bonate crystals, and the resulting calcium carbonate pletely separated. A half piece of specimen was cut into
crystallization is precipitated on the crack surface. As a
result, the crack width is gradually reduced and ulti- Table 1 Mix proportion of FRCC specimens.
mately the crack closes. Homma (2009) revealed also Fiber
that the self-healing mechanism was accelerated in the W/B S/B SF/B SP/B
(Vol. %)
crack with bridging fiber. Polymers that have polarity 0.45 0.45 0.15 0.009 2.0
can attract Ca2+ and become a template of calcium car- B: binder (cement + silica fume)
bonate (Kato et al. 2008). For that reason, some types of
synthetic fibers, such as PVA, can attract Ca2+ and pro-
mote the deposition of crystallization products. Table 3 Properties of employed materials.
Material Symbol Properties
3. Testing procedures Cement C
High early strength Portland
cement Density: 3.14 g/cm3
In this study, two experiments (hereafter called A and B) Silica
SF Density: 2.20 g/cm3
were carried out to evaluate the self-healing capability of fume
FRCC using different types of synthetic fibers. In ex- Silica sand #5, Density: 2.61
Sand S
periment A, the volume of the precipitated crystals of g/cm3, Diameter: ~500μm
Super Polycarboxylic acid ether system
calcium carbonate around each fiber that was exposed SP
plasticizer Density: 1.05 g/cm3
from the crack surface of FRCC plates was measured to
30 mm
Immersion for 7 days
in 150 cc water tank
(a) Three-point bending test to split a (b) Immersion of a cut (c) Measurement of the
specimen into 2 pieces specimen in water diameter of fibers with
precipitated crystals
Fig. 2 Testing procedure of experiment A.
30 mm height, and the broken surface was observed 2009). The same materials and mix proportion as those
under microscope. Next, it was immersed in a water tank used in experiment A (Tables 1, 2 and 3) were employed.
of 150 cc volume. Figure 2 shows the schematic diagram In the first curing step, the specimens were settled in a
of the testing procedure. Following immersion of the
specimens in curing water for 7 days, fibers exposed
from the broken surface were observed and the diameter
of each fiber was measured using a digital microscope. Tension
Figure 2 (c) shows a sample of fiber covered by the
precipitated crystals. The precipitation thickness was
Screw bar (M6)
calculated from the difference between the measured
whole diameter and the original diameter of the fiber.
Here, the catalogue data was used as the original di- 85
ameter because minimal scatter was confirmed by mi-
croscopic observation. Measurements were carried out
over 15 points for all fibers projecting from the broken
surface, and the thickness was calculated as the mean Anchor nut
value.
85
Fixing knot
Water injection
Water head
Specimen (135 mm)
Water drainage
Plexiglass
Support column
for pipettes
Fig. 4 Apparatus for water permeability test (Homma et al. 2009 and Kishimoto et al. 2007).
3 3
PP‐1 2.5 C‐PP‐1
2.5
Tensile Stress [MPa]
Tensile Stress [MPa]
PP‐2 C‐PP‐2
2 PP‐3
2 C‐PP‐3
1.5 1.5
1 1
0.5 0.5
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Elongation [mm] Elongation [mm]
(a) PP series (b) C-PP series
3
3
C‐PP‐1 2.5 EVOH‐1
Tensile Stress [MPa]
2.5
Tensile Stress [MPa]
C‐PP‐2 EVOH‐2
2
2 C‐PP‐3 EVOH‐3
1.5
1.5
1
1
0.5
0.5
0
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Elongation [mm]
Elongation [mm]
(c) C-PP series (d) EVOH series
3 3
2.5 2.5
PVA‐I‐1
Tensile Stress [MPa]
Tensile Stress [MPa]
PVA‐II‐1
2 PVA‐I‐2 2
PVA‐II‐2
1.5 PVA‐II‐3
1.5
1 1
0.5 0.5
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Elongation [mm] Elongation [mm]
(e) PVA-I series (f) PVA-II series
Fig. 6 Relationship between tensile stress and elongation in first loading test to generate a crack.
T. Nishiwaki, M. Koda, M. Yamada, H. Mihashi and T. Kikuta / Journal of Advanced Concrete Technology Vol. 10, 195-206, 2012 200
peak load. The brittle behavior was due to the slight bond peared and specimens containing different types of fibers
strength between the fibers and cement matrix, i.e. the showed different patterns of crack filling product pre-
bridging effect was not sufficient to obtain a ductile cipitation. Concerning the PP series, crystallization
behavior. Therefore the unloaded specimens were set in products could be found only around the bridging fibers
the condition of a crack width of approximately 300 μm and they filled up only a small part of the crack even in
using metal plates with embedded nuts and bolts. the case of 14-day curing. In the other series, the crack of
all the specimens was filled with precipitated crystals
4.2.2 Microscopic observation after 14-day curing. In both of the PVA series, remark-
Figure 7 shows the surface of each specimen including able self-healing was observed even after only 3 days of
the maximum crack width obtained by microscopic ob- curing. These tendencies agree with the results of ex-
servation. Just after the loading test (for crack genera- periment A as discussed in section 4.1. In the case of
tion), the edges of the crack could be clearly recognized. ordinary plain concrete, the maximum crack width that
However, after water curing, self-healing products ap- can be filled by natural self-healing phenomena is under
PP-3
(250 μm)
1000 μm
C-PP-1
(301 μm)
Series (Original maximum crack width)
POM-2
(361 μm)
EVOH-2
(399 μm)
PVA-I-2
(327 μm)
PVA-II-1
(225 μm)
0.1 mm (Edvardsen 1999). That is to say, FRCCs with where Q = quantity of water flow [m3], l = thickness of
synthetic fibers have greater self-healing capability than the specimen [m2], t = time [sec], A = surface area of the
ordinary concrete. plate specimen [m2] and h = pressure head [m] (here,
0.135 m).
4.2.3 Water permeability test In Fig. 8, the k value of the specimen without any
Figure 8 shows the relationship between curing days in crack is shown by dotted lines. Figure 9 (a) shows the
the second curing step and the coefficient of water per- normalized coefficient of water permeability in the case
meability (k). The k value was calculated by equation (4). of the PP, C-PP, PVA-I and PVA-II series, which showed
relatively ductile behavior under uniaxial tensile stress.
Q ⋅l
k= (4) The normalized coefficient of water permeability was
t ⋅ A⋅ h estimated as the ratio of the value of k in each curing day
1.E-04
1.E-05 C-PP-1
C-PP-2
1.E-06 C-PP-3
without crack
1.E-07
k [m/s]
1.E-08 PP-1
PP-2
1.E-09
PP-3
1.E-10 without crack
1.E-11
1.E-12
0 10 20 30 0 10 20 30
Time [days] Time [days]
(a) PP series (b) C-PP series
1.E-04
1.E-05
1.E-06
1.E-07
k [m/s]
1.E-08 EVOH-1
POM-1
EVOH-2
POM-2
1.E-09 EVOH-3
POM-3
1.E-10 without crack
without crack
1.E-11
1.E-12
0 10 20 30 0 10 20 30
Time [days] Time [days]
(c) POM series (d) EVOH series
1.E-04
1.E-05
PVA-I-1 PVA-II-1
1.E-06 PVA-II-2
PVA-I-2
PVA-II-3
1.E-07
without crack without crack
k [m/s]
1.E-08
1.E-09
1.E-10
1.E-11
1.E-12
0 10 20 30 0 10 20 30
Time [days] Time [days]
(e) PVA-I series (f) PVA-II series
1.E+00
cient of water permeability of the POM and EVOH series.
Figure 9 (b) shows the relationship between time and the
average normalized coefficient in the case of the POM
1.E-01
and EVOH series, which showed brittle behavior in the
tension test (see Figs 6 (c) and (d)). In both of these
1.E-02 series, the coefficient of water permeability was not
reduced by the self-healing phenomena, though
1.E-03 self-healing products were observed under microscope as
discussed in section 4.2.2. That is to say, self-healing
1.E-04
products around the crack of the specimen cannot guar-
0 10 20 30 antee the recovery of water tightness. Since these series
Time [days] showed brittle behavior in the tension test, we considered
(a) PPs and PVAs series that not only the chemical properties of the employed
fibers but also the geometric properties of the crack
1.E+01
surface affected the capability of self-healing. In the
Average normalized value of k [-]
Surface of crack
Surface of crack
Self-healing products
shows the ratio of the crack surface area to the reference The water-flow rate through a crack in concrete is
base area (25 × 35 = 875 mm2). This figure clearly shows described as a function of the cube of the crack width per
that the brittle series (POM and EVOH) had a smaller the following formula (Tsukamoto et al, 1991):
crack surface area and simpler surface geometry than the
others series. On the other hand, the specimens of the gI Aw3
q =α (5)
ductile series (PPs and PVAs) had a complex and rougher 12ν
surface, and the PVAs series in particular had the most
complex crack surface geometry. where q = water flow in concrete cracks [m3/s], α = em-
T. Nishiwaki, M. Koda, M. Yamada, H. Mihashi and T. Kikuta / Journal of Advanced Concrete Technology Vol. 10, 195-206, 2012 204
35mm
Y
1 2 3 4 5
22‐25mm
Fig. 11 Measured lines for roughness of crack surface.
Surface area
Crack surface level
-4
10
3000
2000
1000 1 -8
0 2 10
‐1000 3 1 1.1 1.2 1.3 1.4
‐2000
4
Surcafe area / Base area
5
‐3000
0 5 10 15 20 25 Fig. 15 Relationship between ratio of crack surface to
y [mm]
reference base area and coefficient of water permeability
(a) PP series before self-healing.
Height from crack surface level [μm]
3000
2000
1000 1
0 2
3
geometry of the crack surface differing from a smooth
plate, e.g. roughness of crack surface, crack branching,
‐1000
4
‐2000
‐3000
5
and accumulation of microcracks around the main crack.
0 5 10
y [mm]
15 20 25
Thus, α is related to the ratio shown in Fig. 14. In this
(b) PVA-I series study, the crack width of the specimens was adjusted to
approximately 300 μm. Before the self-healing process,
Height from crack surface level [μm]
3000
2000
the coefficients of water permeability k and α are related
1000
0
1
2
to each other (Fig. 15). Homma et al. (2009) demon-
‐1000 3 strated that more complex crack surfaces have greater
‐2000
4
capability of self-healing. Here, the ductile series with
5
‐3000
0 5 10 15 20 25
larger α (PVAs) reduced the water permeability more
y [mm] effectively than the brittle series (EVOH and POM). The
(c) POM series specimens of the ductile series tended to have multiple
cracks and crack branches while the specimens of the
Fig. 13 Roughness of crack surface. brittle series were separated into two pieces with a single
crack. Such complex and discontinuous cracks have a
pirical parameter [-], g = gravity acceleration [m/s2], I = fracture process zone at the tip, where self-healing
pressure gradient (h/L), h = height of fluid column on the products can be easily deposited because of their rather
inlet side [m], L = crack length in the flow direction [m], narrow crack width. However, the PPs series, which had
A = crack length at a right angle to the flow direction mediate level α , had lower capability of self-healing
[m], w = crack width [m], and ν = kinematic viscosity because of lack of polarity of reinforcing fibers. Namely,
[m/s2]. both of the ductility and chemical properties were re-
Here, we can recognize α as a coefficient related to the quired in order to enhance the capability of self-healing
T. Nishiwaki, M. Koda, M. Yamada, H. Mihashi and T. Kikuta / Journal of Advanced Concrete Technology Vol. 10, 195-206, 2012 205
EVOH PP 1
POM
0.1
0.001
1.1
PVA-II 20
40
1.2 PVA-I
60
80
1.3 100
Fig. 16 Relationship between normalized coefficient of water permeability, thickness of self-healing precipitation and ratio
of crack surface to reference base area.
of FRCC. These results are summarized in Fig. 16, which only control crack width but also serve as a core of
shows the relationship between the capability of the chemical precipitation site. In particular, syn-
self-healing (the normalized coefficient of water per- thetic fibers with high polarity can promote effective
meability), the polarity of the employed fibers (the precipitation of self-healing products.
thickness of self-healing precipitation), and the com- (2) The PVAs series, which have the highest polarity,
plexity of the geometry of the crack surface (the ratio of can recover water tightness by self-healing phe-
the crack surface to the reference base area). nomena for crack widths up to 0.3 mm.
Based on the findings of the present study, it is sug- (3) It is confirmed that not only the chemical properties
gested that selecting the optimal type of fiber most ef- of fibers but also the geometrical properties of the
fective for self-healing of FRCC should be done from the crack surface, i.e. roughness, complexity and con-
viewpoint of not only the potential of chemical precipi- tinuity, affect the capability of self-healing for water
tation but also the cracking properties of the whole tightness.
FRCC material.
Acknowledgement
5. Concluding remarks This research was partially supported by a Grant-in-Aid
for Young Scientists (A) from the Ministry of Education,
This paper presents the results of experimental studies on Culture, Sports, Science and Technology (#23686078,
the self-healing capability of FRCC using different types 2011-2014).
of synthetic fibers. Based on the results, the following
conclusions can be drawn: References
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