11/9/2014 How to nail hydraulic logic element leakage

How to nail hydraulic logic element leakage

One of our members wrote to me recently with the

following question:
Spatial Light
"In one of our applications we are using NG 40
slip-in cartridge valves (sleeve, poppet and logic
Modulator
cover). With the valve closed and the inlet port ti.com/DLPLightCommander
pressurized to 315 bar, we are seeing a leakage
from the outlet port in the order of half a liter per Speeds Product Prototyping & Dev.
minute. Is this level of leakage acceptable?"
Of Light Processing Applications.
The first thing to consider is whether the logic
element has been configured for leakless
operation. If the direction of flow is from A to B this
is referred to as base flow. If flow is from B to A
this is know as annulus flow (see figure 1). A logic
element can be configured for flow in either or
both directions.

Figure 1. Logic element base and annulus flow configurations (Industrial Hydraulic Control).

To establish whether a logic element is configured for zero leakage, it is necessary to consider the
direction of pressure drop across the poppet when it is closed. Consider a logic element configured for
check valve function in both base and annulus flow directions. When configured as a check valve for
base flow (A to B) see figure 2, the direction of pressure drop across the poppet when it is closed is
from B to A. In this configuration the logic element is leakless.

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11/9/2014 How to nail hydraulic logic element leakage

Figure 2. Logic element; check valve function; base flow (Industrial Hydraulic Control).

When configured as a check valve for annulus flow (B to A) see figure 3, the direction of pressure drop
across the poppet when it is closed is from A to B. In this configuration the clearance between the
poppet and its sleeve results in leakage from A to B. The magnitude of this leakage may increase over
time as a result of wear between the poppet and sleeve.

Figure 3. Logic element; check valve function; annulus flow (Industrial Hydraulic Control).

Assuming our reader's logic elements have been configured for leakless operation, other possible
explanations for the leakage include:

damage to the poppet and/or its seat

degradation or damage to the elastomeric seal around the base of the sleeve
incorrect machining tolerance in the logic housing

In this, and all other troubleshooting situations, the first place to look for guidance is the machine's
circuit diagram and your reference library. From there on, it is a logically process of elimination.

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