RENR7366-01

Component Locations August 2008

Part Machine Schematic FLUID POWER SYMBOLS
Description
Number Location Location 15 BASIC COMPONENT SYMBOLS
Accumulator & Mtg Gp - Hydraulic (Pilot) 160-4138 1 E-3
MAIN AUX
Accumulator Gp - Hydraulic 215-4905 2 C-7
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder Gp - Boom Note A 3 F-6 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Bucket Note A 4 F-7
Cylinder Gp - Stick Note A 5 F-7
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter Gp - Oil 185-0336 6 B-7 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
259-0681 7 A-7
VALVE ENVELOPES VALVES VALVE PORTS
6E-5534 8 A-6, A-7 A
234-4454 9 B-7
Motor Gp - Piston (HYdraulic Oil Cooler Fan) 247-8978 10 B-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Motor Gp - Piston (Hydraulic Oil Cooler) 225-4614 11 B-6
CONTROL VALVES CHECK VALVES
Motor Gp - Piston (Travel) 209-5895 12 F-4, F-5 AB A B

Motor Gp - Swing (Front) 234-4535 13 F-2 A P T P T

Motor Gp - Swing (Rear) 234-4537 14 F-3 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Pump - Gp - Piston (Main Hydraulic) 155-9205 15 A-4, A-5
FLUID STORAGE RESERVOIRS
Pump Gp - Gear (Pilot) 155-9222 16 A-3
Pump Gp - Piston (Fan Motor) 170-9918 17 A-3
Pump Gp - Piston (Swing) 259-0784 18 A-2, A-3 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Sensor As - Pressure (Swing Pump)
Sensor As - Pressure (Main Pump)
221-8869
221-8869
19
20
B-3
B-5
17 385C Excavator MEASUREMENT ROTATING SHAFTS

Swivel Gp
Valve Gp - Check (Hydraulic Fan Motor, Radiator)
156-0622
173-3429
21
22
E-5
B-6
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Check (Return) 201-9381 23 C-1 COMBINATION CONTROLS

201-9382 24 C-7 EDA1-UP
Valve Gp - Control (Swing) 241-8929 25 E-3 KGB1-UP
Valve Gp - Main Control 230-0080 26 C-1 Thru C-7 EE DD KBC1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Manifold & Reducing (Pilot Oil) 140-0736 27 D-4
SBE1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Swing Cushion 241-8929 28 E-3
Valve Gp - Travel Counterbalance 155-9200 29 E-4, E-5 T2E1-UP
NOTE A: Check the parts manual for the correct cylinder part number. KKK1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
JCM1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
MNZ1-UP
15 20
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Tap Locations
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Tap
Pressure, Sampling, and Sensor
Schematic
VIEW A
Description
Number Location SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

AA Pilot Manifold Pressure D-3

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
BB Pilot Pump Delivery Pressure B-3
CC Swing Pump Delivery Pressure B-3 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
DD Front Pump Delivery Pressure B-5
EE Rear Pump Delivery Pressure B-4 UNIDIRECTIONAL UNIDIRECTIONAL
SOS Hydraulic Oil Sampling Port B-3
FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

PUMP GP MAIN HYDRAULIC © 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

26 ELECTRICAL SYMBOLS TABLE

1 12 11 23 14 HYDRAULIC SYMBOLS (ELECTRICAL)

27 29 24 26 25 G
10 21 27
M
22 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 28 inches)

3 5

RENR7366-01
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
2 (ADJUSTABLE) SWITCH

1
9 ELECTRICAL SYMBOLS (ELECTRICAL)

27
T

PRESSURE TEMPERATURE LEVEL FLOW

AA SWITCH SWITCH SWITCH SWITCH

3 4 WIRE NUMBER IDENTIFICATION CODES

16 17
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

18 19 15 6 12 13 CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CURRENT STANDARD

INDICATES WIRE 135 IN HARNESS “AG”

20 8 29 7 28 VALVE GP - MANIFOLD & REDUCING WIRE

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK
16 17 6 1 7 14 3 5 PREVIOUS STANDARD

18 19 8 27 25 18 WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

CC IDENTIFICATION

19

13 17
SOS
28
10 15
7
20 22 9

BB
12 9 23
11 29 2 24 26 21 4 16

COMPONENT LOCATIONS PILOT / FAN / SWING PUMPS FILTER GP

 7 6 5 4 3 2 1

MOTOR GP MOTOR GP
RH TRAVEL TRAVEL MOTOR (RIGHT) TRAVEL MOTOR (LEFT) LH TRAVEL
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER 209-5895 209-5895
SWING MOTOR (REAR) PG1 PG2 SWING MOTOR (FRONT)
MOTOR GP
PG DB DB
PR SWING (FRONT)
Pi PD 234-4535
Pi
Pi MOTOR GP
F Pi F
Dr SWING (REAR)
Dr 234-4537
Dr
BL3 AL3 BL4 AL4 AR3 BR3 Dr
PG PB PA PB PA
PG
M M
VALVE GP
CONTROL
AG BG BG AG (SWING)
241-8929
A B B A R
M1 M2
P P
VALVE GP
RH TRAVEL
COUNTERBALANCE
155-9200
A B B A
SP
VALVE GP B A
LH TRAVEL SDr1 T P SDr2
BL1 BR1 COUNTERBALANCE
AL1 AR1 155-9200 VALVE GP
E E
ACCUMULATOR GP SWING CUSHION
SWIVEL GP
160-4138 116-3420
156-0622

PSA4

PSA1
PSA3
PSA2
Pi3

Pi1
Pi4

Pi2
Pi5
VALVE GP
PAC PILOT MANIFOLD
& REDUCING
140-0736
PS4 DR4

Pi6
DR2 DR3

PG
PS2
PS3

TOUT

DR5

DR2
DR1
DR6

DR4
AA

DR3
PIN
aL2 aL3 aR3 DR1 aL4 bR1 bL1
D D

DOWN

REV
OUT

REV
OPEN

VALVE GP
MAIN CONTROL
230-0080

TRAVEL(R)
TRAVEL(L)
(Dimensions: 34 inches x 28 inches)

BUCKET

BOOM

STICK
ATCH
RENR7366-01

CLOSE

FWD

FWD
C C
UP

IN
R1 LS R2
bL2 bL3 bR3 bL4 aR1 aL1

DR5 DR4
PF

VALVE GP
CHECK PR
VALVE GP
(RETURN) CHECK
201-9382 201-9381
BR3 AL4
BL2 AL2 AR3 BL4 BR1 AR1 BL1 AL1
24 Page,

ACCUMULATOR GP
SENSOR AS.
215-4905
BB SWING PUMP
221-8869
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SENSOR AS. PUMP GP MAIN PUMP OUTPUT
MOTOR GP MAIN PUMP PF PR PISTON PILOT PUMP OUTPUT

B FILTER GP HYDRAULIC A 221-8869 (SWING) FAN PUMP OUTPUT

B
RETURN VALVE GP
234-4454
OIL COOLER
FAN L2 CHECK
DD EE AS R T1 T2 G 259-0784 SWING PUMP OUPUT
TRAVEL SPEED CONTROL CIRCUIT
PS1 a1 P1 P2 a2
PSg SOS M RIGHT HAND TRAVEL MOTOR CONTROL CIRCUIT
173-3429
247-8978
L3 CC MAIN PUMP LOAD SENSE CIRCUIT
SUPPLY LINE
DRAIN / RETURN TO TANK
DR
A DRAIN / RETURN TO SUPPLY
DR1 B SWING BRAKE CONTROL CIRCUIT
FILTER GP SWING MOTOR CONTROL CIRCUIT
PILOT OIL MAIN PUMP LOAD SENSE PRESSURE
FILTER GP B BOOM CYLINDER CONTROL CIRCUIT
185-0336
CASE DRAIN BUCKET CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
6E-5534 L2
FILTER GP LEFT HAND TRAVEL MOTOR CONTROL CIRCUIT

RETURN L3 LS1 LS2

259-0681 L1
DR LINE PATTERNS
DR1 A
Qmax Qmin
Pressure Line

Pilot / Load Sensing Pressure

MOTOR GP L2
PUMP GP Drain / Return Lines
PISTON PUMP GP
MAIN HYDRAULIC
(HYDRAULIC GEAR Component Group
155-9205
OIL COOLER) (PILOT) Attachment
225-4614 155-9222 S DR S
DR1 M1
D1 B1 D2 Air Line
A CALLOUTS
A
YY Taps (Pressure, Sampling, Sensor - by letter)
PUMP GP 52 Components (By number)
PISTON
(FAN MOTOR) THIS SCHEMATIC IS FOR THE 385C EXCAVATOR
170-9918 RENR7366-01
PART NUMBER: 225-4836, CHANGE: 04, VERSION: V
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1