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SOLENOID VALVE FAMILIES DIMENSIONS : MILLIMETERS(INCHES)

A
SOLENOID OPERATED SOLENOID CONTROLLED PILOT OPERATED
MODEL DIRECTIONAL CONTROL VALVES DIRECTIONAL CONTROL VALVES
A B A B
a b a b

TYPE P T Y P T
01 03 04 06 10

261( 10.28)
(6.98)
177. 3

(7. 81)
198.3
DSHG-N-**
204
(8.03) 255(10.04) 384(15.12)

265( 10.43)
(7.14)
181.3

(7.96)
202.3
DSHG-**
204
(8.03) 255(10.04) 384(15.12)

232 .5(9 .15)


(5.86)
148.8

(6. 69)
169.8
DSHG-Y-**
204
255(10.04) 384(15.12)
(8.03)

DSHG-N-RW 10 0 0 10

10 0 10
10 0 0 10

Max.334.6
Max.376(14.80)
(4500)

(Max.13.17) Max.558(21.97)
3 15

DSHG-RW 10 0 0 10

10 0 10
10 0 0 10

Max.334.6
Max.376(14.80)
(Max.13.17) Max.558(21.97)

DSHG-Y-RW
10 0 0 10

10 0 0 10
10 0 0 10

Max.334.6
Max.376(14.80)
Max. Pressure:bar (p s i)

(Max.13.17) Max.558(21.97)
(3. 39)

(3. 94)
100
86

DSG-N-** AC193(7.60) AC234(9.21)


DC215(8.46) DC285(11.22)
(4 .17)
(3.54)

106
90

DSG-** AC193(7.60) AC234(9.21)


DC215(8.46) DC285(11.22)
AC73.3(2.89)
DC72(2.83)
(3.35) DC55.5(2.18)
AC57.5(2.26)

DSG-Y-** AC193(7.60) AC234(9.21)


DC215(8.46) DC285(11.22)
85

DSGX-N-**
AC160(6.30)
(2900)

(3.54)
200

90

DSGX-**
AC160(6.30)
(2 .17)
55

DSGX-Y-**
AC160(6.30)

Max. Flow : /min 63 120 300 500 1100


: U.S.GPM 16.6 31.7 79.3 132 291

3 HYSTARd systemf. Hyking Corp.a2002


HYSTAR R system. Hyking Corp. C 2002
HYSTAR R system. Hyking Corp. C 2002
HYSTAR R system. Hyking Corp. C 2002
DIMENSIONS MILLIMETERS(INCHES)

A DSG-01-AC MOUNTING SURFACE:DSG-01-CETOP3


ISO 03-NFPAD03

141.5(5.57)

4 - 5.5(.22) Dia. Thru. Pressure Port "P"


65(2.56)
9.5(.37) Dia. C'Bore
Cylinder Port"A"
(1.28)

(1.22)

(1.28)

(1.22)
32.5

32.5
31

31
Cylinder Port"B"
13.5 40.5 13.5 40.5
(.53) (1.59) (.53) (1.59)
Tank Port"T"
90(3.54)
Electrical Conduit Connection
G1/2 Thd. ( Both End )

Lock Nut

90(3.54)

49(1.93)
Manual Override
65(2.56) 48(1.89)
Mounting Surface Coil
(O-Ring P9X4pcs) 193(7.60)

Attachment Name Description Tightening Torque Code


Soc. Hd. Cap Screw M5 X45LgX4pcs 5-7 Nm 30
Soc. Hd. Cap Screw 10-24UNCX1-3/4"LgX4pcs 43-60 in.lbs 3090

DSG-01-DC/RAC MOUNTING SURFACE:DSG-01-CETOP3


ISO 03-NFPAD03

152.5(6.00)

4 - 5.5(.22) Dia. Thru. Pressure Port "P"


65(2.56)
9.5(.37) Dia. C'Bore
Cylinder Port"A" 45(1.77)
(1.28)

(1.22)

(1.28)

(1.22)
32.5

32.5
31

31

Cylinder Port"B"
13.5 40.5 13.5 40.5
(.53) (1.59) (.53) (1.59)
Tank Port"T"
90(3.54)
Electrical Conduit Connection
G1/2 Thd. ( Both End )

Lock Nut
90(3.54)

49(1.93)

Manual Override
65(2.56) 48(1.89)
Mounting Surface Coil
(O-Ring P9X4pcs) 215(8.46)

Attachment Name Description Tightening Torque Code


Soc. Hd. Cap Screw M5 X45LgX4pcs 5-7 Nm 30
Soc. Hd. Cap Screw 10-24UNCX1-3/4"LgX4pcs 43-60 in.lbs 3090

15
"DSG" DIRECTIONAL VALVES
DIMENSIONS MILLIMETERS(INCHES)

DSG-03-AC MOUNTING SURFACE:DSG-03-CETOP5


ISO 05-NFPAD05
A
90(3.54)

4 - 6.5(.26) Dia. Thru


Tank Port "T"
11(.43) Dia. Spotface

106(4.17)
46(1.81)

54(2.13) Cylinder Port "A" 175.5(6.91)


Cylinder Port "B"
Pressure Port "P"
92(3.62) 48(1.89) Electrical Conduit Connection
G1/2 Thd. ( Both Ends )
Lock Nut

106(4.17)

65(2.56)

Coil
234(9.21) 70(2.76) Manual Override
Mounting Surface
(O-Ring P12X5pcs) Attachment Name Description Tightening Torque Code
Soc. Hd. Cap Screw M6 X35LgX4pcs 12-15 Nm 30
Soc. Hd. Cap Screw 1/4-20UNCX1-1/2"LgX4pcs 105-130 in.lbs 3090

DSG-03-DC/RAC MOUNTING SURFACE:DSG-03-CETOP5


ISO 05-NFPAD05

90(3.54)

4 - 6.5(.26) Dia. Thru


Tank Port "T"
11(.43) Dia. Spotface
106(4.17)
68(2.68)
46(1.81)

Cylinder Port "A" 201(7.91)


Cylinder Port "B" 54(2.13)
Pressure Port "P"
92(3.62) 48(1.89) Electrical Conduit Connection
G1/2 Thd. ( Both Ends )

Lock Nut
106(4.17)

65(2.56)

285(11.22) Coil 70(2.76) Manual Override

Mounting Surface
Attachment Name Description Tightening Torque Code
(O-Ring P12X5pcs)
Soc. Hd. Cap Screw M6 X35LgX4pcs 12-15 Nm 30
Soc. Hd. Cap Screw 1/4-20UNCX1-1/2"LgX4pcs 105-130 in.lbs 3090

20
DIMENSIONS MILLIMETERS(INCHES)

A DSG-Y-03-AC MOUNTING SURFACE:DSG-03-CETOP5


ISO 05-NFPAD05
4 - 6.5(.26) Dia. Thru
Tank Port "T"
11(.43) Dia. Spotface

68.5(2.70)
46(1.81)

46(1.81)
54(2.13) Cylinder Port "A" 54(2.13)
Cylinder Port "B"
Pressure Port "P"
92(3.62) 175.5(6.91)

Electrical Conduit Connection

Lock Nut

73.3(2.89)

234(9.21) 70(2.76) Manual Override


Mounting Surface Coil With 360 Possible Orientation
(O-Ring P12X5pcs)

Attachment Name Description Tightening Torque Code


Soc. Hd. Cap Screw M6 X35LgX4pcs 12-15 Nm 30
Soc. Hd. Cap Screw 1/4-20UNCX1-1/2"LgX4pcs 105-130 in.lbs 3090

DSG-Y-03-DC/RAC MOUNTING SURFACE:DSG-03-CETOP5


ISO 05-NFPAD05
4 - 6.5(.26) Dia. Thru
Tank Port "T"
11(.43) Dia. Spotface
68(2.68)
46(1.81)

46(1.81)

54(2.13) Cylinder Port "A" 54(2.13)


Cylinder Port "B"
Pressure Port "P" 201(7.91)
92(3.62)

Electrical Conduit Connection

Lock Nut
72(2.83)

285(11.22) 70(2.76) Manual Override


Mounting Surface Coil With 360 Possible Orientation
(O-Ring P12X5pcs)
Attachment Name Description Tightening Torque Code
Soc. Hd. Cap Screw M6 X35LgX4pcs 12-15 Nm 30
Soc. Hd. Cap Screw 1/4-20UNCX1-1/2"LgX4pcs 105-130 in.lbs 3090

21
"DSG" DIRECTIONAL VALVES

ASSEMBLY
DSG-2D2-N-03-D24
3-3
A
1
3-6
3-2
3-5
3-4 B

OPTIONAL SINGLE SOLENOID 3-1


A 14

2
1-3
B 6 13 7
1-2 4
1-1
B
5

11
3-3 8
OPTIONAL
18 1-1
10 1-2

3-4 3-2
17
3-5
16
3-6
3-1 B 1-3

18 12

8
7
5
4

A 2

ASSEMBLY
DSG-3C60-03-D24 1

3C
13

B
3B 15

OPTIONAL SINGLE SOLENOID 14


A
2
1-3 3A
B 6 7
1-2 4
1-1 8 B
5

11
OPTIONAL
9-1
1-1
10 9 1-2

8
B 1-3
9
9-1 12
15
7
2 5

22
A ASSEMBLY
DSG-3C4-Y-03-D24
3

- Black
+ Red

B
OPTIONAL SINGLE SOLENOID
A 1
14

1-3 2
B 6 13
1-2
1-1 7 4
B
9-1 5

OPTIONAL
11 8 1-1
1-2
9
10

8 B 1-3

+ Red 9
9-1 12
3
- Black 7
5
4

A 2

ASSEMBLY
3-3
DSG-3C2-N-03-D24
1
3-6
3-2
3-5
3-4 B

OPTIONAL SINGLE SOLENOID 3-1


A
14
2
1-3
B 6 7
1-2 13 4
1-1
B
5
9-1

3-3 8
11 OPTIONAL
1-1
9 1-2
10

3-4 3-2
3-5 9-1
3-6
3-1 B 1-3

9
12

8
7
5
4

A 2

23
"DSG" DIRECTIONAL VALVES

PARTS LIST OF "DSG-01/03-(N)" SERIES


A
NO PART NAME DSGX-01 DSG-01-AC DSG-01-DC DSG-03-AC DSG-03-DC
1 Lock Nut GX01001 G01001 G01001 G03001 G03001
2 Coil GX01002( ) G01002( ) G01002( ) G03002( ) G03002( )
4 Solenoid Core GX01004 G01004A G01004D G03004A G03004D
5 Push Pin GX01005 G01005 G01005 G03005 G03005
6/B Back Cover GX01006 G01006 G01006 G03006 G03006
7 O-Ring P18 x 2pcs P18 x 2pcs P18 x 2pcs P21 x 2pcs P21 x 2pcs
8 Spring GX01008 G01008 G01008 G03008( ) G03008( )
9 Retainer G01009 G01009 G01009 G03009 G03009
9-1 Spring stop ----- ----- ----- G03009-1 G03009-1
10 Spool G01010( ) G01010( ) G01010( ) G03010( ) G03010( )
11 Body G01011 G01011 G01011 G03011 G03011
12 O-Ring P9 x 4pcs P9 x 4pcs P9 x 4pcs P12 x 5pcs P12 x 5pcs
16 Detent Guide G01016 G01016 G01016 G03016 G03016
17 Detent Kit G01017 G01017 G01017 G03017 G03017
18 Detent Hold ----- ----- ----- G03018 G03018
A Stroke Limiter GX01SLA G01SLA G01SLA G03SLA G03SLA
1-1 Fixing Screw GX01SL1 G01SL1 G01SL1 G03SL1 G03SL1
1-2 Steel Nut GX01SL2 G01SL2 G01SL2 G03SL2 G03SL2
1-3 Lock Nut GX01SL3 G01SL3 G01SL3 G03SL3 G03SL3

DIN CONNECTOR TYPE 'DIN 43650'


NO PART NAME DSGX-N-01 DSG-N-01-AC DSG-N-01-DC DSG-N-03-AC DSG-N-03-DC
3 DIN Connector 43650 AC/DC 43650 AC 43650 DC 43650 AC 43650 DC
13 Nameplate G01013( ) G01013( ) G01013( ) G03013( ) G03013( )
14 Fixing Screw G01014 G01014 G01014 G03014 G03014
3-1 Gasket 43650-1 43650-1 43650-1 43650-1 43650-1
3-2 Housing 43650-2 43650-2 43650-2 43650-2 43650-2
3-3 Fixing Screw 43650-3 43650-3 43650-3 43650-3 43650-3
3-4 Grommet 43650-4 43650-4 43650-4 43650-4 43650-4
3-5 Washer 43650-5 43650-5 43650-5 43650-5 43650-5
3-6 Gland Nut 43650-6 43650-6 43650-6 43650-6 43650-6

LEAD-WIRE TYPE 'SWP CONNECTOR'


NO PART NAME DSGX-01 DSG-01-AC DSG-01-DC DSG-03-AC DSG-03-DC
3 SWP Connector ST 730496-3 ST 730496-3 ST 730496-3 ST 730496-3 ST 730496-3
13 Nameplate G01013( ) G01013( ) G01013( ) G03013( ) G03013( )
14 Fixing Screw G01014 G01014 G01014 G03014 G03014

TERMINAL BOX TYPE


NO PART NAME DSGX-01 DSG-01-AC DSG-01-DC DSG-03-AC DSG-03-DC
3 Terminal Box Ele TB ACT Ele TB ACT Ele TB DCT Ele TB ACT Ele TB DCT
13 Nameplate G01013E( ) G01013E( ) G01013E( ) G03013E( ) G03013E( )
14 Fixing Screw G01014P G01014P G01014P G03014P G03014P
15 O-Ring P4 x 2 p cs P4 x 2 p cs P4 x 2 p cs P4 x 2 p cs P4 x 2 p cs
3A Terminal Box Ele TB AC Ele TB AC Ele TB DC Ele TB AC Ele TB DC
3B Plastic Cover GPC96 GPC96 GPC96 GPC96 GPC96
3C Fixing Screw GPC96S GPC96S GPC96S GPC96S GPC96S
: Spool Type: 2B2,2B3,3C2,3C3,3C4..........
: Coil Voltages:A110,A220.,D12,D24.,RAC110,RAC220........
: Spring: The spool between 3C2-03 & 3C6-03 is different.

24
PRESSURE DROP

A DSG-01 Pressure Drop Curve Number


PSI bar Series Spool Type
P A B T P B A T P T
350 25 2
P

3C2 5 5 5 5
300 20 1 3
3C3 6 6 6 6 4
Pressure Drop

4
200 15 3C4 5 6 5 6
5
10 6 3C40 5 5 5 5
100
5 3C60 1 1 1 1 4
0
0 3C9 6 5 6 5
0 10 20 30 40 50 60 63 l/min DSG-01
3C10 5 6 5 6
0 2 4 6 8 10 12 14 16 U.S.GPM 3C12 5 5 5 6
Flow Rate 2D2 5 2 5 2
2B2 2 2 5 5
DSG-01-S
2B3 3 3 5 6
PSI bar 2B8 5 5
1
P

5
70
60 4 2
Pressure Drop

Pressure Drop Curve Number


40
3 Series Spool Type
P A B T P B A T
2
20 3C2 1 1 1 1
1
0 DSG-01-S 3C4 1 2 1 2
0
0 10 20 30 40 l/min 2B2 1 1 1 1

0 2 4 6 8 10 U.S.GPM
Graphs based on fluid viscosity of 35 cSt(162 SSU) .
Flow Rate

PSI bar
DSG-03 350
25 1 Series Spool Type
Pressure Drop Curve Number
2 P A B T P B A T P T
300 20 3 3C2 7 7 7 7
P

250 4
3C3 9 9 9 9 5
15 5
Pressure Drop

200 6 3C4 7 8 7 8
7
150 10 8
3C40 7 7 7 7
100 9 3C60 6 5 6 5 1
5
50 3C9 9 7 9 7
DSG-03
0
0 3C10 7 8 7 7
0 20 40 60 80 100 120 l/min
3C12 7 7 7 8
0 5 10 15 20 25 30 U.S.GPM 2D2 4 3 6 6
Flow Rate 2B2 2 1 7 7
DSG-03-S PSI bar
2B3 3 2 9 9
1
350
25 2B8 6 5

300 20
2
P

250 Pressure Drop Curve Number


15 Series Spool Type
Pressure Drop

200 P A B T P B A T
150 10 3 3C2 2 2 2 2
100 DSG-03-S 3C4 2 2 3 3
5 2B2 1 2 2 2
50
0
0
0 20 40 60 80 100 120 l/min Graphs based on fluid viscosity of 35 cSt(162 SSU) .
0 5 10 15 20 25 30 U.S.GPM
Flow Rate

FLOW LIMITATIONS :
Pressure drop is influenced by forces acting within the valve.The graphs shown assume simultaneous equal flow rates P to A or B,
and from A or B to T.
Care should be taken in applications where high flow rates are used in conjunction with high pressure.i.e,greater than 250 bar(3600PSI).
Also when single flow paths,or substantially different simultaneous flow rates are required between P to A or B,and A or B to T.

25
FLOW RATINGS CHART
DSG-***-(N)-01-DC-RAC.
A Max.Flow lpm(USgpm)
A B P A P B
P T
B A [Port"B"Blocked] [Port"A"Blocked]

A B A B
A B

P T P T
P T

AB

b
PT

AB

b
PT

AB

b
PT

AB
a b

PT

AB
a b

PT

AB
a b

PT
AB
a b

PT

AB
a b

PT
a AB
b

PT

AB
a b

PT

AB
a b

PT

AB
a b

PT

:Closed Center Crossover

:Open Center Crossover

Where two figures are shown in the same column,the upper is at rated
voltage and the latter is at the min permissible solenoid voltage.

27
"DSG" DIRECTIONAL VALVES

FLOW RATINGS CHART


DSG-(N)-03-AC.
Max.Flow lpm(USgpm) A
A B P A P B
P T
B A [Port"B"Blocked] [Port"A"Blocked]

A B A B
A B

P T P T
P T

3 AB

b
PT

3 AB

b
PT

3 AB

b
PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

:Closed Center Crossover

:Open Center Crossover

Where two figures are shown in the same column,the upper is at rated
voltage(50Hz),and the latter is at rated voltage(60Hz).

28
FLOW RATINGS CHART
DSG-(N)-03-DC-RAC.
A Max.Flow lpm(USgpm)
A B P A P B
P T
B A [Port"B"Blocked] [Port"A"Blocked]

A B A B
A B

P T P T
P T

3 AB

b
PT

3 AB

b
PT

3 AB

b
PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

3 AB
a b

PT

:Closed Center Crossover

:Open Center Crossover

Where two figures are shown in the same column,the upper is at rated
voltage and the latter is at the min permissible solenoid voltage.

29
"DSG" DIRECTIONAL VALVES
DIMENSIONS MILLIMETERS(INCHES)

OPTIONAL GRAPHIC SYMBOLS CODE


A
A B
a b With Stroke Adjustment,
MODELS WITH STROKE LIMITER ( RW/RA/RB ) "A+B" Stroke.
"RW"
P T
A B
When the stroke limiter is screwed in,the main spool stroke a b With Stroke Adjustment,
Port "A" Stroke.
"RA"
becomes shorter and flow rate becomes lower. P T
A B
( DSGX-01/DSG-01/DSG-03 were available in a b With Stroke Adjustment,
"RB"
Port "B" Stroke.
DC / RAC only ) P T

DSGX-***-Y-01-DC/RAC-RW

55(2.17)
(.98)
25
RW-01
65(2.56) Max. Stroke Adjustment
1.4 ( .06 )
Max. 209(8.23)

DSG-***-N-01-DC/RAC-RW
86(3.39)
(.98)
25

65(2.56) Max. Stroke Adjustment


1.4 ( .06 )
Max. 264(10.39)

DSG-***-03-DC/RAC-RW
106(4.17)
(1.39)
35.3

92(3.62)
Max. Stroke Adjustment
2.2 ( .09 )
Max. 334(13.15)

38
DSG-2B3B-**

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