26th May 2016 TURBINE COLD START-UP 600 mw Standard Operating Procedure For "TURBINE COLD STARTUP SINO, Ingex Page No, 10 Purpose 4 20Scope 4 3.0 Responsibility & ‘4.0 System Description & 4.1 Pe Surtup checks 6 42 Stata? S50 References 12 (60 Records 12 4 10 Pupose ‘This Procedure i intended to provide guidance and instructions for carving out the startup procedures of urine 20 Scape 8) This Procedure is applicable to turbine start-up process during col strep, warm start-up ot startup & very ht star-4pin plant 30 Responsibility 8) Allzhe personne involved in carrying out supervising the above setivities ae required to ensure ‘implementation ofthis procedure and may consult any other relevant documents indicated under Reference section below, ‘Inthe event of any changes cequred inthe procedure such changes maybe eguested with operation hea, wo would take appropriate action with approval fom respective departmental beads 4.0 System Deseiption: (Startup conditions are determined by the Fist Stage meal tempertue of HP turbine) 1 Cold start: the frst stage metal frp 120°C, (or tarp afer long time sbtdown) 2. Warm start-up Ihe st stage metal tmp >120°C 260°C, (a tarp afer shutdown of > Thos) ‘Steps as pe Curve: 6-600 pm 150 rn (5 mates) ‘Soak fr S minutes a 600 pm600-2400 spm @150 ln (12 minutes) ‘Soak for $0 minutes ot 2400 rpm 2400 - 3000 sp 300 sn (2 mints) [Change fiom TV to GY at 2900 rpm and rise pee up 3000 sp] [ova time from Ot 3000 rpm~ 114 minutes} 5 Load Rising Rate: ynehransation# 5% Load — after 120 mintes 3% Load Holding -30 Minutes Load Raising: 5% 10 30% @3MW/Min, 30% to 50% @EMWIMin, 50% t0 100% @12 MWimin 5, Warm sar-up I: the Fist stage metal emp "260°C &=<400 0°, (oe start-up after shutdown of 10-72 hous} ‘Steps as per Curve: (6-600 sp 00 rm (2 minutes) ‘Soak fr S minutes a 600 pan 600 - 3000 rpm 300 ei (8 msmates) {Change fom TV to GV at 2900 rpm and rise speed p 0 3000 sp) [Tal ine from 01 3000 rpm~ 15 mints} Load Rising Rate: ‘Synchronistion’5% Load flr 20 minutes 5% Loed Holding -15 Minutes Load Raising 5% to 30% ~@6MEW/Min, 30% 1100%-@12MWMin 4. Mot start-up: the fist stage metal emp 400°C &< 450°C, (oe start-up after shutdown of 1-10 hours) ‘Steps as pe Curve: 6.3000 sm @ 300 rm (10 minutes) [Tal time from Oto 3000 rpm = 10 sinus) Load Rising Rate ‘Synchroistion®5% Load ~ after 15 minutes 5% Load Hing -1 Minutes ‘Load Raising: 5% 10 30% -@9MW/Min, 30% 19100%-@12MW:Min 6 5. Very Ho startup: the fast stage metal cmp 480°C, (Tor start-up afer shutdown of less han hour) Steps. as per Curve0-3000 sp @ 300 (10 minutes) (Tal ie foes Ot 3000 rpma= 10 mainte) Load Rising Rate: ‘Synchronistions5% Load after 15 minutes 5% Load Holding -1 Minutes Load Raising: 5% o 30% -@LSMW/Min, 30% 1o100%.@.90M Min 4.1 Pre Startup Checks Fire Fighting System FEW System ACW System F CCW System & ensure Expansion tak lvel normal | Instrument Air Compressor BIL OI Sytem Lube Oil System (Maintain Pr at borings > @.083M¢Pa & tenap a bearing outlet 60-70°C) © Seal Oi System Generator Sator Water System F Hydrogen cveuating Blower 1 AirPre Heater 1 Fane Seanner Ae Fan [ MDBFP with is abe ol system runing in r-cieulaton 1 Boiler drum level /Derator lve /ot wll evel i normal (Gf required stat Boiler fil pumphot well makeup pump} CEP runing in re-creation [All heaters charged through water sie Vacuum pump & is system © Boiler Cirealtion Pump | BSP hopper heating systom LDO system /HFO System s runing & charged upo bolle in long recirculation, 4.1 Strap [ Bsre to open all deans of tine proper nd HPAIP system. (should be opened til 20% lod) [ PueLP cylinder spay system in aut to maintain emp 70* aod Keep vacuum norm Sur Jacking oi pump. Check & sure acking oi rat header bearing ae normal. (PUI.76-14.7 MPs) Pu Turning ger into operation and check no any abrasion sound, [Charge airy steam from another unt, which wil be used to est feed water an nd pinto ‘lt land, whe temperature and pressure reach, to create vacuum.1 Set inclination of barer to be horizontal postion © Stet Induced dre fan & mansind func draft -100 Ps 1 Stat Freed draft fan system & msntained furnace daft -50 Ps Aas ir ow (30-40%) & purge the bole. Lie the bole. 1 Stat one pland sealing cooking fan nd Open gland scaling regulating valve (keep gland sealing pr 77-21 KPs & temp 120-180" C) and establish condenser vacu, Get sequzed parameter of drum pressure Open HP Bypass valve to maintain MS pr 60% 1 AL 240 Mw lad pt other TDBFP in heating, | Above 300 MW lod put th mil in service and take ut all guns [Put other TDBEP in service & top MDBFP. 1 At 360 MW lod Burne Tl operaton may pinata to maintain RIL mp. | Above 400 MW loa pu th ill in sevice Above S00 MW loa pu 6th milli sevice E Raise load up-to 600 MW Putall contol loops all master controle in ato mode, Warm start-up Cure ‘Warm start-up I Carve Hot star-up Curve Very Hot startup Curve (Cold start-up Curve