Download as pdf or txt
Download as pdf or txt
You are on page 1of 26

Quality and innovation

right from the start


SIMOTICS motors: ready for the
digital enterprise

Edition
2019 siemens.com/simotics
We create sustainable value for you through
innovation, quality, and partnership.

2
Built by Siemens in 1896,
this motor was in successful
operation at Tsingtao Brewery,
China, from 1903 to 1995 –
for more than 90 years.
An innovative game-changer
then, and a proof of the highest
quality to this day.

3
Perfectly tailored to the requirements
of the digital enterprise
Digitalization of drive technology has long ceased to be just a dream, and has become a powerful
driver in its own right. We work with you to take this development forward. This creates an entirely
new dimension in added value, characterized by faster times to market, even greater plant availability,
and far higher levels of efficiency. For SIMOTICS motors, the interaction between highly standardized
seamless platforms and digital twins and connectors for linking to cloud-based status data analysis,
provide the perfect basis for comprehensive digitalization of the drive environment and therefore the
complete plant or system.

Intelligent drive systems fit seamlessly into every automa- ization of the interfaces pays off tremendously. Standardiza-
tion environment throughout their entire lifecycle, making tion of components also supports the digitalization of stock
the engineering process faster and saving power costs. inventory and spare part management processes – and the
At the same time, digitally supported drive technology implementation of data-supported service concepts.
opens up a new dimension in transparency: the huge
volumes of data from motors and converters can be record- SIDRIVE IQ Fleet –
ed, analyzed and turned into valuable data. Analysis of this for digital enhanced drive systems
data leads to new processes that can optimize other pro-
The MindSphere App SIDRIVE IQ Fleet can be used to digi-
cesses, evaluate machine status, and arrange an ideal
tally monitor, analyze, and optimize drive systems, to
maintenance schedule.
maximize their availability, efficiency, performance, and
serviceability. In turn, this increases productivity, forming
Perfect basis: highly standardized platforms the basis for a successful business both now and in the
future. To make the drive components communication-­
The seamless and highly standardized platforms of the capable, therefore, they are equipped with connectivity
SIMOTICS family of motors form the perfect basis for the modules, for example with SIMOTICS CONNECT 400 for
digitalization of the drive environment. SIMOTICS platforms low-voltage motors and SIMOTICS CONNECT 600 for
are based on modular systems that extend across power high-voltage motors up to approximately 20 MW.
ratings and applications. They employ the same design
principles – and use standardized components and inter­faces. SIDRIVE IQ Services give users digital expert support for
This standardization of design, components and interfaces optimizing plant availability and productivity. They’re based
immensely simplifies the digitalization of the widest range on an innovative combination of remote services and
of procedures in the overall drive landscape. When it comes condition monitoring services that minimize scheduled and
to planning, selection, engineering and integration – also unscheduled downtimes.
in the digital image of the overall plant or system – the siemens.com/sidrive-iq
standard “look and feel” of SIMOTICS motors and standard-

4
From user-friendly to future-proof –
the tools for your success
We assist you in selecting the right drive solution with qualified consulting and software solutions that
let you compare your alternatives directly. You also get continuous access and transparency regarding
the electrical and mechanical data from your motor.

SinaSave energy efficiency tool SIMOTICS EE-COMPARATOR

You enter the conditions of use and SinaSave determines The SIMOTICS EE-COMPARATOR gives you a reliable com­
the energy savings potential and amortization periods and parison of the SIMOTICS low-voltage motors in network
lets you compare different control types and product com- and converter operation with only a few items of key data.
binations for pump and fan drive systems. Supported by The app calculates energy efficiency, possible energy cost
­diagrams, for example system power losses according to savings, and the amortization period. The results, for
EN 50598, you can make sound investment decisions with example the break-even point, are also displayed in graph
help from SinaSave. For more information, please visit: form. For more information, please visit:
siemens.com/sinasave siemens.com/simotics-ee-comparator

SIMOTICS Digital Data App


The SIMOTICS Digital Data App gives
Drive Technology Configurator you quick access to important product
information on your SIMOTICS motor
at all times: Just scan the data matrix
code affixed to the motor and you’ll
receive the unit’s electrical and me-
chanical data. And your customers will
immediately receive operating instruc- SIMOTICS
tions or spare parts lists for your mo-
Digital Data App

tor. For more information, please visit:


siemens.com/digitaldataapp

Web selectors:
Select the optimum gearboxes, motors, converters as well
Top choice is just three clicks away
as the associated options and components, controllers,
software licenses, and connecting systems – comfortably, New Web selectors like Easy Selection HV Motors and LV
securely, and quickly with the Drive Technology Configurator. Motors allow users to save a lot of time when selecting and
It provides all technical data sheets, operating instructions, subsequently configuring products. All they need to do is
certificates and 2D dimensional drawings/3D CAD models enter the three most important keywords – power, voltage,
as further support. For more information, please visit: and speed – and the Web selector immediately offers
siemens.com/dt-configurator specific product suggestions along with technical data and
list prices.
www.siemens.com/lv-easy
www.siemens.com/hv-easy
5
Our low-voltage AC motors and drive systems are
the most versatile tool for all applications in a per-
formance range of 0.09 to 5,000 kilowatts (kW).
With groundbreaking innovations and numerous
advantages, including high efficiency across all
load ranges, a positive energy balance, excellent
explosion protection, and conformity with IEC or
NEMA standards, our low-voltage motors and
drive systems keep you one step ahead of the
competition, ensuring the highest possible cost­
effectiveness in operation.

siemens.com/low-voltage-motors

Low-voltage motors
Efficient and powerful
6
SIMOTICS SD next generation SIMOTICS XP
The robust SIMOTICS Severe Duty Motors excel with The new generation of motors for all explosion protec-
their optimized performance and wide range of tion applications. Decades of experience and expertise,
digital features. They are equally reliable under and compliance with top quality standards form the
high stress caused by dust and vibrations and in basis for maximum safety and reliability. SIMOTICS XP
the aggressive environments of the process industry. also impresses with a short time to market, lower
They also satisfy the requirements of efficiency expenditure, and reduced lifecycle costs.
classes IE3 and IE4, and comply with the system
efficiency class IES2 (according to EN 50598). Your benefits:
You can select from three basic variants: the • Complete, coordinated range
SIMOTICS SD with higher torque characteristics, the A technologically comprehensive platform concept
SIMOTICS SD Add with its lower starting currents for all zones and types of explosion protection and for
and global certificates – and the extremely flexible series as well as project production, fixed-speed
SIMOTICS SD Pro, which convinces the world with applications and variable-speed operation
converter operation up to 690 Volt (V) and multi- • Extremely reliable in tough day-to-day use
voltage capability. High quality and robust design – best suited for harsh
enviroments in the process industry
Your benefits: • Short project run times
Short delivery times, no project-specific system tests
• Optimization through digitalization
for variable-speed operation, and all essential
Increase process transparency and optimize
certificates available
serviceability – with the digital pioneer
• Reduced expenditure in all phases
• Best-in-class design
Simplified planning, procurement, engineering,
Gain more efficiency and flexibility in assembly
integration, commissioning, service, and also
• Future-oriented energy efficiency concepts
warehousing and spare parts supply thanks to
Boost your competitiveness thanks to energy
standardized tools and processes
savings
• Customized industry solutions
• Easy business, fast delivery
CHEMSTAR version, with preconfigured packages of
Take your own performance to the next level
options for the chemical and oil and gas industries
along the entire value chain
siemens.com/simotics-xp
siemens.com/simotics-sd-nextgeneration

Portfolio of low-voltage motors

GP SD XP DP FD
General Purpose Severe Duty Explosion Proof Definite Purpose Flexible Duty

8
Latest references
Knauf Integral KG
Location: Satteldorf, Germany
Industry: Gypsum drying machine
Challenge: Knauf Integral KG wanted to
increase the energy efficiency of its
12-speed gypsum drying plant. In the past,
mains motors that operated around the clock were primarily used in
the plant, sometimes at full load and other times at partial load.
Solution: A highly efficient variable-speed drive system consisting of
Synchronous-reluctance drive systems a SIMOTICS synchronous-reluctance motor and a SINAMICS G120
The combination of SIMOTICS reluctance motors and converter. The solution proved to be more efficient than another
drive system that was also tested. The new SIMOTICS synchronous-
SINAMICS frequency converters offers unique advan- reluctance motor was also structurally compatible with the motors
tages – now also consistently from shaft height 80 till previously used, which meant that the company didn’t need to invest
225. This rounds out the motor portfolio, which now in a retrofit kit.
covers the range of ratings from 0.55 to 45 kW, with Innovation: A perfectly coordinated motor/converter system, with
speeds of 1,500, 3,000 and 2,610 (87 Hz) rpm. the size of the entire drive system reduced by more than one capaci-
ty stage and a motor code that made it possible to simplify commis-
The coordinated system of SINAMICS G120 converters sioning. The Satteldorf plant was defined as a pilot project to test the
and synchronous-reluctance motors allows for the first 25 highly efficient SIMOTICS synchronous-reluctance motors in
perfect control of pumps, fans, and compressors. conjunction with the SINAMICS G120 converter and to then equip
The SINAMICS S converter and SINAMICS reluctance other Knauf factories with the Siemens solution.
control license even enable sensorless motor control
down to standstill. This means it can be used with Kaeser Kompressoren SE
winders, servo pumps, and extruders. Location: Coburg, Germany
Industry: Compressed air systems
Your benefits: Challenge: Lower operating costs, a
smaller footprint, and precise, reliable
• High energy efficiency control of the compressed air demand and
from the partial load range up to the rated its typical process-related fluctuation were the requirements that
operating point Kaeser Kompressoren SE imposed on its innovative HBS.1 screw
• High dynamic performance blower.
through optimized control and low intrinsic Solution: Coordinated drive system comprised of next-generation
moment of inertia SIMOTICS SD motors and SINAMICS G120 variable-speed drives.
• High degree of productivity Innovation: Working together, SIMOTICS SD and SINAMICS G120
comply with the high IES2 system efficiency class across the full
thanks to minimum operating costs, short cycles
control range and thereby lower the energy demand of the entire
and high level of reliability in operation screw blower. Service costs are also lower, thanks to the extremely
siemens.com/reluctancedrivesystem robust, low-maintenance, and service-friendly motors. The higher
power density, smaller enclosure dimensions, and the more flexible
connection concept of the SIMOTICS SD next-generation motor
contribute enormously to the smaller footprint of the new screw
blower.

Neue Halberg-Guss GmbH


Location: Saarbrücken, Germany
Industry: Automotive supplier,
iron and aluminum casting
Challenge: Modernizing two large radial
blower systems to achieve higher energy
efficiency and reliable operation of the thermal processes, re-certifi-
cation according to ISO 50001
Solution: Two SIMOTICS FD (Flexible Duty, 325-kW) motors
with SINAMICS G120P converters
Innovation: Reducing power costs by up to 10 %, as SIMOTICS FD
is designed for converter operation, and optimized for SINAMICS
converters to increase system efficiency for full and partial load.
Lower engineering costs, as motor and converter are perfectly
harmonized and coordinated with one another.

TN HT
y Transnorm High Torque

9
Motors from large
to small and from
standard to customized

Ideal for simple and


special applications

Optimized by digitalization:
SIDRIVE IQ,
SIMOTICS Digital Data App,
Digital twin

7
Siemens offers the world’s broadest range
of motors for motion control applications,
all perfectly matched to operate with our
family of SINAMICS frequency converters.
The advantages are compact design, excel-
lent dynamics, and precision, as well as high
operating efficiency. Whether synchronous
or asynchronous, with or without gear
units as well as built-in motors and motor
spindles, we have the right motor for your
motion control application.

siemens.com/motion-control-motors

Motion Control Motors


Dynamic and precise
10
High dynamic performance, extremely Higher dynamics across the board –
compact design – ­SIMOTICS S ­SIMOTICS  L
Whether for positioning in pick-and-place applica- SIMOTICS linear motors are the ideal solution if linear
tions, for cyclic drives in packaging machines or for motion is to be executed with maximum dynamic
path control in handling equipment and machine performance and precision. The reason: elasticities,
tools: our permanent magnet SIMOTICS servo motors backlash, and friction effects as well as natural vibra-
with the highest energy efficiency are the first choice tion in the drive train are avoided to a large extent.
wherever high dynamic performance and precise That's because when using linear motors, mechanical
motion sequences are required. Depending on the transmission elements – such as ballscrews, couplings,
application, they are available with different integrated and belts – are eliminated. This simplifies the machine
encoders – from basic resolvers up to high-resolution design and reduces wear.
absolute encoders. The series of SIMOTICS S motors is
rounded off by SIMOTICS servo geared motors. Your benefits:
• Linear motors for the highest dynamic performance
Your benefits:
and precision in linear motion
• Servo motors for highly dynamic and precise • Enormous force density in a compact design
positioning along with precision motion control • The motors require no maintenance, which means
• Perfectly adapted to every drive task, thanks add to high technical availability
to a selection of moment-of-inertia versions
• Service- and installation-friendly quick-release Highest precision for rotary axes –
connector that can be rotated, and replaceable
encoder
­SIMOTICS  T
SIMOTICS torque motors are optimized for high
Precise rotation up to 40,000 rpm – torques at low rated speeds. With a high-precision
and dynamic performance as well as low wear (there
SIMOTICS M are no mechanical transmission elements), they are
SIMOTICS M are the main motors for applications desirable as built-in motors for rotary cycle machines,
where the primary focus is on a continuous and rotary indexing tables, and swiveling and rotary axes:
precise rotary motion of axes. They are perfect as the for example, for machine tools. The same is true for
main drives for presses, as roll drives in printing and the complete torque motors, which are used as rolling
paper machines, and in textile and plastics machines. mill motor and winder drives in converting applications.
They are also used as winder drives – and are em-
ployed in machine tool spindles and cranes. With a Your benefits:
power range extending from 2.8 up to 1,340 kW, they
• Torque motors for gearless direct drive with
cover almost every application.
a high dynamic performance for all rotary axes
• Direct controllability; no elasticities in the drive train
Your benefits:
• Low quantity of individual components reduces the
• Main motors for precise and smooth operation number of interfaces, maintenance costs, and stock
of rotary axes and main drives of spare parts
• Thanks to the modular system, the optimal motor
can be configured with numerous options for every Individual solutions
application
• Highest levels of efficiency can be achieved thanks
for special applications
to selection of synchronous or asynchronous version Sometimes there's no way around application-specific
solutions. We can offer you this: Based on our many
years of experience, we work with our customers to
design and implement application-specific motor
solutions that are perfectly tailored to your require-
ments in terms of both design and performance.
Not only this, you'll also profit from the high level of
integration in our converter and control environment.

12
Latest references Waltec Maschinen GmbH
Location: Wilhelmsthal, Germany

Dr. Kurt Wolff GmbH & Co. KG Industry: Glass industry

Location: Bielefeld, Germany Challenge: Go fully electric by


converting the last non-electric drives
Industry: Cosmetics
Solution: Innovative servo-pump solution based on
Challenge: Utmost flexibility SINAMICS S120 and SIMOTICS S-1FT7 servo motor and direct
in production drives for powerful and accurate timing on the rotary table
Solution: Multi-Carrier-System based on SINAMICS S120 Innovation: In addition to energy savings, higher cycle rates
frequency converters and SIMOTICS S-1FK7 permanent-magnet (more pieces per minute) are also possible with the servo-
synchronous motors for highest speed and easy programming hydraulic system
using the SIMOTION SCOUT engineering system

Innovation: Innovative system solution for batch size one


Goebel GmbH
Location: Darmstadt, Germany
Geiss AG
Industry: Machine and plant
Location: Sesslach, Germany construction
Industry: Plastics machinery Challenge: Increasing machine
availability
Challenge: Simplify automation
complexity Solution: More versatile slitter rewinder based on
SIMOTICS M-1PH8 main motors and Siemens components
Solution: A new system concept based on the integration of
for drive technology
SIMOTICS S-1FK7 servo motors, SINAMICS S120 drives with
integrated technology functions, and SIMATIC components Innovation: Increased availability of the machine with compre-
hensive Totally Integrated Automation (TIA) system diagnostics
Innovation: Thanks to synchronous servo motor technology,
production processes are much more precise than with the
former pneumatic drive
Dirinler Industrial
Machineries ­Company
Location: Izmir, Turkey

Industry: Metal forming

Challenge: Quick and easy


adjustment of quantities and forming processes

Solution: Servo-controlled press design based on


SIMOTICS T-1FW3 torque motors and electronic motion control
with the SIMOTION motion control system

Innovation: Flexibility and cost-effectiveness


with high process reliability

Portfolio of motion control motors

S M L T
Servo Motors Main Motors Linear Motors Torque Motors

13
Innovative motor technologies
in all power and performance
classes

Condition Monitoring and


DataMatrix Code for simple
availability and analysis of
operating data for performance
optimization

Optimal system solutions,


perfectly harmonized

11
A smart concept with a wide range of options
makes the SIMOTICS HV motors the preferred
choice for virtually any imaginable configuration
with a power range from 150 kW up to 100  MW
and more, speeds from 7 to 15,900 rpm, and
torques up to 2,460 kNm. Options include
several cooling systems and explosion protec-
tion types (Ex ec, Ex db, Ex eb, Ex pxb, Ex tc)
as well as double protection variants for use in
potentially hazardous areas. In addition, degrees
of protection up to IP68 and special paint
systems are available for use in aggressive
atmospheres and under extreme conditions.
We even supply SIMOTICS HV motors for use in
temperatures as low as –60° Celsius and for
applications with rigorous vibration quality
requirements in line with the API standard. With
its compact, modular, high-power, high-torque,
and specialized series, SIMOTICS HV is the per-
fect fit for every drive application in the medi-
um- and high-voltage range.

siemens.com/high-voltage-motors

High-voltage motors
Extremly reliable and efficient
14
Our latest innovations They excel not only with their impressive efficiencies
of up to 99 %, but also with outstanding cost-effec-
Especially for high-voltage motors, the KPIs – effici-
tiveness thanks to reduced operating costs. In addi-
ency, reliability, system availability, and consistent,
tion, an easily removable housing, large service
end-to-end operating concepts – are strictly defined
openings, and quick access to standard spare parts
and the challenges are extensive. That’s why we’re
ensure completely smooth maintenance.
committed to the highest standards of performance
right from the motor development stage, backed by
SIMOTICS AMB technology
our decades of experience in the industry. Because
we know that our equipment is critical for your The benefit of SIMOTICS Active Magnetic Bearing
system’s reliability. Discover the latest innovations ­Technology is that of non-contacting bearings, and is
in our portfolio of high-voltage motors: both simple and ingenious. A floating shaft generates
no friction, so there is no wear. And where there’s no
SIMOTICS HV C risk of wear, there’s also no need for oil. This in turn
eliminates the risk of oil leaks. But these are far
Our ultra-compact SIMOTICS HV C high-voltage
from the only benefits. Increased energy efficiency,
motors are equipped with water jacket cooling and
consistent end-to-end operating and service con-
are available in a pressure-resistant version with
cepts, maximum system availability, and optimized
revolutionary patented air cooling. Their standard
operating costs are also powerful advantages.
design and light weight ensure simplified plant
integration, which is further supported by variable
Your benefits – digitalization as the key to success
terminal box positioning. In addition, a reworked
motor base design provides for further improved • Cloud-based data analysis:
vibration characteristics. Integration of the entire MV drive system in
cloud-based data analysis
SIMOTICS HV M • Visualized data flows:
Representation of bearing vibrations, bearing and
Shorter project run times and greater reliability:
winding temperatures
High-voltage motors with a modular cooling concept
• Simulation of temperature curves:
are outstanding with their extremely short delivery
Cloud-based comparison of simulated temperature
times and extensive adaptability for a wide range of
curves using actual measured data
applications. The fact that they perform reliably and
• Digital twin:
with low vibration under even the most demanding
Increased efficiency and quality thanks to digital
of conditions also speaks for the SIMOTICS HV M
visualization, with shorter modification times and
motor series, as does its compliance with a wide
smooth operation
range of industrial standards such as API.
• Fault analysis:
Future-oriented derivation of trends and forecasting
SIMOTICS HV HP
options for long-term optimization of operations
Shorter project run times, lower costs – and an out- thanks to fault analysis and statistical evaluations
put range of up to 70 MW. SIMOTICS HV HP motors
can be quickly implemented thanks to fast order
processing, on-time delivery, and short delivery times.

Portfolio of high-voltage motors

HV C HV M HV HP HV Specialized
Compact Motors Modular Motors High Power Motors Specialized Motors

16
Latest references

Shougang Jingtang United Iron & Steel Co., Ltd


Location: Tangshan City, Hebei Province, China

Industry: Steel works

Application: For the two 5,500 m3 blast furnaces, a blower station


is necessarily set up. Three axial-flow Blast Furnace (BF) blowers
are installed inside the blower station. The maximum air volume
of the blowers is 10,000 Nm3/min and the air pressure at outlets is
0.65 MPa(a).

Challenge: Maximum performance and significant cost savings at


the blast furnace blowers.

Solution/Innovation: 11 synchronous motors, including three


sets of 60 MW motors, which are the largest electrical motors
running in China. Six load-commutated inverters, including two
sets of 14.5 MW SINAMICS GL150 starting converters for the blast
furnaces, air separation units and sinter plants, matching trans-
formers, and a set of MV switchgears.

Oriental Energy Company


Location: Zhangjiagang, Jiangsu Province, China

Industry: Oil & Gas, Petrochemical

Application: HV motors for three compressor trains at PDH plant

Challenge: Build a highly reliable system to keep the piping


in the complex process chain under constant pressure.

Solution/Innovation: Two 34 MV DOL (Direct On Line) high-


voltage (HV) motors; a SINAMICS GL150 medium-voltage (MV)
converter, at present the power-wise largest MV converter in
China; a SINAMICS GM150 MV converter, designed as special
tandem solution, able to feed a compressor motor from two
sides. This special design is the first one in the world; a 15 MV
variable-speed drive with a speed range from 70 to 100 percent,
including the first high-speed high-voltage motor in China.

Stadtwerke Düsseldorf AG
Location: Fortuna Power Plant, Düsseldorf, Germany

Industry: Combined cycle gas turbine power generation,


district heating

Application: Boiler feed pump drives, district heating pumps,


excitation system

Challenge: The Fortuna Power Plant currently holds three world


records, attributable to the input from Siemens: It has a maximum
net electrical output of 603.8 MW, electrical efficiency of around
61.5 percent, and a district heating supply of 300 MW. The
resulting overall efficiency of the natural gas fuel is up to
85 percent.

Solution/Innovation: Two 3.7 MW modular high-voltage motors


for the feedwater pumps, a robust water-cooled GM150 converter,
and a THYRIPOL excitation system consisting of two modular
high-voltage motors from Siemens and two SINAMICS GM150
(4 MW) medium-voltage drives, as well as low-voltage motors
and drives.

17
Maximum reliability and long
service life, even in extreme
environments

Condition monitoring for simple


availability and analysis of
operating data for performance
optimization

Energy efficiency and ultra-


compact design

15
SIMOTICS DC direct current motors in the power range from
31.5 to 1,610 kW are of compact modular construction and
can be deployed in difficult installation conditions. A com-
prehensive range of add-on modules is available as well as
a diverse selection of monitoring and diagnostics options.
The high quality of these motors is assured by our com-
prehensive quality management system. This guarantees
reliable, fault-free operation.

siemens.com/dc-motors

Direct current motors


Maximum dynamic
performance and reliability
18
High availability, optimized dynamic
performance, and high reliability for
disturbance-free operation

High power density with low envelope


dimensions

The ideal partner for our SINAMICS DC


Master converters, for low investment
costs and high availability in the widest
range of applications

19
Close to you and your customers –
globally

USA

Mexico

Brazil

  Motors and/or generators


 Converters
 Gears

20
Russia
Germany
Czech Republic

Romania
Austria
Serbia

Spain

China

India

Peace of mind, wherever you are


For more than 165 years, the name Siemens has been As a local partner with a global presence, we are repre-
synonymous with internationality and worldwide sented in more than 190 countries. We manufacture at
presence. We are a global powerhouse positioned 25 international production sites in order to be close to
along the entire electrification value chain – from you and to shorten the delivery time of our products to
power generation, transmission, and distribution to the minimum. We're at home in your markets, and we
smart grid solutions and the efficient application of understand your specific needs. In the motor business,
electrical energy. that makes us the global leader with a regional face.

21
SIDRIVE IQ Services
Our innovative approach for the next generation of Remote Services and Condition Monitoring Services

Automated Customer Automated alarm Expert reports


reports dashboard notifications

With SIDRIVE IQ, condition data from your drive train


components is transferred to the cloud via an encrypted Why should you choose SIDRIVE IQ Services?
connection. All the data is combined in a single system.
• The comprehensive digital approach combines all
Thanks to the web-based dashboard, you have constant
the advantages of Remote Services and Condition
transparency about the condition of your components.
Monitoring Services in a single system
Automated status reports and e-mail alarm notifications in
the event of limit value violations also help you to detect • SIDRIVE IQ is an innovative, cloud-based data
failures at an early stage. analysis solution for your motors and converters
With SIDRIVE IQ Services, we offer you digital expert • Take advantage of the opportunities of digital­
support to optimize the availability and productivity of ization in combination with manufacturer
your plant to the greatest possible extent. expertise and the many years of experience of
our service experts
Our service experts continuously monitor the connected
components. If a weak point is detected, we notify you
directly and comprehensively. We’re also happy to help
you with planning and troubleshooting.
In the event of an unpredictable fault, we offer you
immediate support. In this case, our service expert team
is automatically informed via the cloud and contacts you
directly to initiate troubleshooting as quickly as possible.

22
Latest references

ENGIE SA Germany
(until April 2015: GDF Suez)
Location: Zolling Power Plant, Germany

Industry: Power plant operation

Challenge: Improve reliability and security of supply at a hard-


coal-fired power station with extremely high efficiency

Solution: Optimum solution Condition Monitoring – Remote


Diagnostics for two medium-voltage motors, each with 1,600 kW
power to drive the main coolant supply

Innovation: Motor condition monitoring boxes measure speed


and vibration in operation, monitor all critical parameters, and
enable deep analysis of the measured values.

Südzucker AG
Location: Zeitz, Germany

Industry: Sugar factory

Challenge: Noticeable reduction in energy consumption in


sugar production and implementing measures from a single
source – with minimal commitment of own resources.

Solution: Measurement and detail analysis to assess potential


savings. Conversion from mechanical rotation control to speed
control using a new SIMOTICS FD motor via a SINAMICS fre­
quency converter.

Innovation: Reducing the energy requirement at the secondary


air pump by 38.7 percent (forecast: 38.5 percent), annual energy
saving of more than 930 MWh, CO2 reduced by 680 tons per year.

23
Integration of drive technology
Impressive in use
Over the course of decades in countless plants around the world, SIMOTICS motors have proven their
extreme reliability millions of times over in daily use in all industrial environments. As an integral part
of coordinated system solutions, they increase plant efficiency and are an important cornerstone in
company-wide digitalization strategies.

“SIMOTICS SD next generation is


ideal for our new HBS screw
blower, mainly because of its
Kaeser
energy efficiency, compact design,
Kompressoren SE and low service costs.”
Location: Coburg, Germany W. Hartmann, Head of Marketing,
Industry: Compressed air systems Kaeser Kompressoren SE

“The Siemens synchronous-


reluctance system has proven
its worth. We have been
able to prove real savings
in energy costs”. Knauf Integral KG
T. Kroiher, Plant Manager, Location: Satteldorf, Germany
Knauf Integral KG Industry: Dry wall construction

“Siemens has the technical


expertise and experience and is
known for the quality of its
Thu Duc III
products.”
Saigon Water Infra- Ho Thanh Cuong,
structure Corporation Deputy Director of SWIC

Location: Ho Chi Minh City, Vietnam


Industry: Water supply plants

24
siemens.com/simotics-poster

25
Published by
Siemens AG
Digital Industries
Motion Control
P.O. Box 31 80
91050 Erlangen, Germany
For the U.S. published by
Siemens Industriy Inc.
100 Technology Drive
Alpharetta, GA 30005
United States
siemens.com/simotics
Article No. PDLD-B10056-03-7600
Printed in Germany
Dispo 21400
WÜ/1000173743 WS 11191.0
© Siemens 2019
Subject to changes and errors.
The information given in this document only contains
general descriptions and/or performance features which
may not always specifically reflect those described,
or which may undergo modification in the course of
further development of the products. The requested
performance features are binding only when they are
expressly agreed upon in the concluded contract.

All other designations in this document may represent


trademarks whose use by third parties for their own
purposes may violate the proprietary rights of the owner.

You might also like