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Single-Switch Voltage Equalizer Using Multi-Stacked Buck-Boost Converters For Partially-Shaded Photovoltaic Modules
Single-Switch Voltage Equalizer Using Multi-Stacked Buck-Boost Converters For Partially-Shaded Photovoltaic Modules
fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/TPEL.2014.2331456, IEEE Transactions on Power Electronics
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I. INTRODUCTION PV2
Voltage
shading on a PV string comprising multiple modules/substrings (a) Bypassed substring and its characteristic.
(hereafter referred to as ‘substring’ unless otherwise noted) is
known as a serious cause that significantly decreases energy Unshaded
June 5, 2014. This work was supported in part by the Ministry of Education,
Culture, Sports, Science, and Technology through Grant-in-Aid for Young
Scientists (B) 25820118. Shaded
Copyright (c) 2011 IEEE. Personal use of this material is permitted.
VString
However, permission to use this material for any other purposes must be
obtained from the IEEE by sending a request to pubs-permissions@ieee.org. (b) String characteristics.
The authors are with Japan Aerospace Exploration Agency, Ibaraki Fig. 1. PV string under partial shading condition: (a) bypassed substring
305-8505, Japan (e-mail: uno.masatoshi@jaxa.jp; kukita.akio@ jaxa.jp). and its characteristic, (b) string characteristics.
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PV1
Q Section IV. Section V introduces a control circuit to substantiate
Q1
the optimum equalization strategy. The experimental results of
the equalization tests emulating partially-shaded conditions
(c) Switched capacitor converter. (d) Multi-winding flyback converter. performed for three PV substrings are shown in Section VI.
Fig. 2. Conventional DPP converters and voltage equalizers based on (a)
buck-boost converter, (b) multi-stage chopper, (c) switched capacitor II. EQUALIZATION STRATEGY
converter, and (d) multi-winding flyback converter.
A. General Description of the Proposed Voltage Equalizer
ranting and duty cycle [1]–[4]. However, since the number of A schematic of the proposed single-switch voltage equalizer
micro-inverters/converters is proportional to that of PV for a string comprising three substrings of PV1–PV3 with an
modules/substrings, systems tend to be complex and costly with MPPT converter is shown in Fig. 3. The string is connected to
increasing number of modules. the input of the voltage equalizer and supplies the input current
Differential power processing (DPP) converters and voltage of Ieq-in. Meanwhile, the power supplied is redistributed to each
equalizers are alternative powerful solutions to partial-shading substring as the equalization current Ieq-i (i = 1…3), depending
issues. With DPP converters or equalizers, a fraction of the on shading conditions. In other words, a fraction of the
generated power of unshaded substrings is transferred to shade
ones so that all the substrings operate at the same voltage or
Ieq-in I ILoad
even at each MPP. Various kinds of DPP converters and String
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Current
Ve PV 2
PV3 IString
The string current IString is expressed as
PV Equalizer
I String = I Load + I eq − in = I PVi + I eq − i , (1) Ve PV1
IPV2 = I PV3 Ieq1
PV2
where ILoad is the load current or the input current of the MPPT I PV1
converter, IPVi is the generated current of PVi. Part of IString is Ve Ieq1
PV1
Ve = V PV1 V PV2 VPV3
consumed as Ieq-in and then converted and redistributed to each Module Voltage
substring as Ieq-i. Similar to conventional voltage equalizers, the (a) Insufficient equalization Case 1.
proposed voltage equalizer operates so that all substring
voltages become uniform. Accordingly, the shaded substrings in ILoad
Current
Ve IPV3 Ieq2
IPVi and their voltages tend to be lower than those of unshaded PV3 PV2
PV Equalizer
substrings, as shown in Fig. 1. Meanwhile, the MPPT converter Ieq1
Ve IPV2
tracks the MPP of the string as a whole, similar to ordinary ones. Ieq2 PV2 PV1
partially-shaded condition, where PV1 and PV2 are severely and I eq2
Ve Current IPV3
moderately shaded, respectively, under the three equalization Ieq3 PV2
PV3 Ieq1
PV Equalizer
Ieq-in
= VPV2 = Ve < VPV3): IString PV3 Ieq3
IString
Ve IPV3 Ieq2
to equalize all substring voltages, the operation is subject to Ieq3 PV3 PV2
PV Equalizer
Ieq1
insufficient equalization. The insufficient equalization for the
Ve Ieq2 IPV2
example partially-shaded condition can be subdivided into PV2 PV 1
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VPV1 = VPV2 = VPV3, as shown in Fig. 4(c). With the support of the resemble those developed for series-connected energy storage
voltage equalizer, all the substrings virtually exhibit equivalent cells, such as SCs and lithium-ion batteries [38]. Proposed
characteristics when illustrated in IString vs. VPVi characteristics, single-switch voltage equalizers can therefore be derived based
and therefore, partial-shading issues would be precluded. on traditional buck-boost converters using two inductors, such
The apparent IString is rather larger than even the unshaded as SEPIC, Zeta, Ćuk converters, as listed in Fig. 5. A
substring’s current of IPV3, indicating that the unshaded non-isolated Ćuk converter cannot be used as a basic circuit due
substring of PV3 needlessly receives the relatively large to its inverting voltage conversion property.
equalization current of Ieq3; IString is the sum of IPVi and Ieq-i. A The proposed single-switch voltage equalizers for three PV
fraction of IString is used as Ieq-in that is then converted and substrings are shown in Fig. 6. Each PV equalizer is based on
redistributed to each substring as Ieq1–Ieq3. As expressed by (1), one of the buck-boost converters with stacked CLD filters. In all
the larger the value of Ieq-in or Ieq-i under the over-equalization proposed equalizer topologies, an asymmetric square-wave
scenario, the larger the value of IString will be, needlessly voltage is produced across the switch Q (as will be shown in
increasing processed power as well as power conversion loss in Figs. 8 and 10), and capacitors C1–C3 act as coupling capacitors,
the voltage equalizer. Therefore, to eliminate unnecessary allowing only the ac component to flow through. Although the
power conversion loss in the equalizer, equalization should be stacked CLD filters have different dc voltage levels, the same
performed such as to minimize the unnecessary equalization asymmetric square voltage wave is applied to all inductors
current for the unshaded substring. L1–L3 due to the ac coupling, producing a uniform output
iii) Optimum equalization (Ve = VPV1 = VPV2 = VPV3): voltage for each PV substring.
This scenario equates to the boundary between Ieq-in ILoad
over-equalization and the insufficient equalization in Case 2. iCout3
C3 D3
Stacked iC3 iD3
Both the voltage relationship and the current paths are similar to CLD Cout3
PV3
VPV3
those under the over-equalization scenario; the equalizer Filters L3 iL3
Cout3
Ieq3
scenario is that the current supplied for the unshaded substring C1 D1 iD1
iCout1
Lin iC1
of PV3, Ieq3, is minimized to nearly zero, as shown in Fig. 4(d), Cout1
PV1
VPV1
iLin Cout1
Cin L1 iL1
to reduce processed power as well as power conversion loss in Q
Ieq1
Lin C D
(a) SEPIC. L3
C3
Stacked
CLD Cout3
PV3
Q C Lout Filters D3
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As mentioned in Section I, the switch count is a good index to conduction mode (CCM) or discontinuous conduction mode
represents the circuit complexity. There is only one switch in (DCM), similar to traditional buck-boost converters [39], [40].
each topology, dramatically simplifying the circuitry compared In the previous work for battery/SC equalization, voltage
with conventional DPP converters and voltage equalizers, equalizers were designed to operate in DCM, in which currents
shown in Figs. 2(a)–(c), that require numerous switches in equalizers can be automatically limited to within desired
proportional to the number of substrings/modules. Although the levels, even without feedback control, to eliminate the feedback
proposed equalizers are advantageous in terms of switch count, control loop [38]. In the proposed voltage equalizers for PV
it should be noted as a drawback that the proposed equalizers modules, conversely, the equalizers are controlled to realize the
require a current sensor for each substring to realize the optimum equalization strategy, as discussed in Section II-B.
optimum equalization, as will be discussed in Section V. This means the open-loop operation in DCM is no longer
Among the proposed voltage equalizers shown in Fig. 5, the advantageous, and the CCM operation is considered desirable
SEPIC-based topology is considered the most promising due to from the perspective of current rating of components. However,
the lack of a floating-gate driver and transformer; a floating-gate similar to ordinary switching converters operating under
driver is necessary for the Zeta-based equalizer, and the light-load conditions, DCM operation is likely when the degree
Ćuk-based topology is unfeasible without the transformer. of shading is light; slightly-shaded conditions are equivalent to
Although equalizers shown in Fig. 6 are for a panel consisting light-load conditions for ordinary converters.
of three substrings, the propose voltage equalizers can be The fundamental operation of the proposed equalizer is
applied to any number of substrings/modules; the equalizers can somewhat similar to that of the battery/SC equalizer [38].
be extended by increasing the number of stacked CLD filters However, operational analysis of the proposed equalizer shown
and adjusting component rating, as will be discussed in Section in Fig. 6(a) would be cumbersome because each CLD filter has
IV-D. The proposed equalizers can naturally be applied to a different dc current level depending on the degree of shading.
either substrings or modules. However, since each In addition, equations developed in [38] cannot directly be
substring/module needs to be wired to the equalizer, extending applied to the proposed equalizer, unless the circuit is modified.
to a large string consisting of numerous substrings/modules will In this subsection, a simplified equivalent circuit is derived to
be cumbersome in terms of wiring. Meanwhile, increased facilitate the operational analysis; operation modes are
component rating will also be of concern for a high-voltage explained using the original circuit shown Fig. 6(a), while
string, as will be discussed in Section IV-D. mathematical analyses will be performed for the simplified
DPP converters based on buck-boost converters or circuit, with which equations developed in [38] can be applied.
multi-stage choppers, shown in Figs. 2(a) and (b), respectively, For convenience, the DCM operation is initially explained
allow all substrings to operate at their MPP, even under based on [38] and [41], followed by the CCM operational
partially-shaded conditions, by individually controlling duty analysis.
cycles [7], [8], [16] and [17]. This individual MPPT can
A. Simplified Equivalent Circuit
maximize solar energy utilization. However, since the duty
cycles for each converter must be properly determined Based on Kirchhoff’s current law in Fig. 6, the average
depending on partial-shading conditions, control tends to be current of Li, ILi, equates to that of Di, IDi, because the average
complex and communication devices between adjacent current of Ci must be zero under a steady-state condition.
converters are necessary. On the other hand, there is only one Comparing Figs. 3 and 6, the equalization current supplied to
switch to be controlled in the proposed equalizer, allowing a PVi, Ieq-i is
relatively simple control. However, similar to conventional I eq −i = I Li = I Di . (2)
voltage equalizers based on switched capacitor converters [18], Therefore, both IL1–IL3 and ID1–ID3 are dependent on
[19], the proposed voltage equalizers operate so that voltages of partial-shading conditions.
substrings are simply equalized—the concept of the voltage As mentioned in Section III, thanks to the ac coupling of
equalization itself is not novel—, and hence, the individual C1–C3, all inductors of L1–L3 are driven by the same asymmetric
MPPT is unfeasible with the proposed equalizer. Since square-wave voltage, although the stacked CLD filters are at
substring voltages cannot be individually controlled, energy different dc voltage levels. Since the stacked CLD filters are
utilization with the proposed voltage equalizer under ac-coupled, the series-connected substrings can be equivalently
partially-shaded conditions would be inferior to that with DPP separated and grounded as shown in Fig. 7(a), in which a dc
converters using buck-boost converters or multi-stage choppers. voltage source with VString that is equivalent to the sum of
However, equalizing voltages simply would be effective enough VPV1–VPV3 is used to power the equalizer. In this transformed
for substrings to operate at each near-MPP when consider the voltage equalizer, both the CLD filters and PV1–PV3 are
fact that MPP voltages are relatively insensitive to shading connected in parallel. Accordingly, the transformed circuit
conditions compared to currents [18], [22], [23]. shown in Fig. 7(a) can be simplified to the equivalent circuit
shown in Fig. 7(b), which is identical to a traditional SEPIC
IV. OPERATION ANALYSIS shown in Fig. 5(a). This allows the overall operation of the
The proposed voltage equalizers operate either in continuous proposed voltage equalizer to be analyzed and expressed
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Cout2 VPV2
During the on period, Ton, all inductor currents, iLin and iLi,
L2 iL2 PV2 linearly increase and flow through the switch Q. iL1–iL3 flow
through C1–C3 and Cout1–Cout2. The lower the position of
Cout1–Cout3, the higher the current tends to flow; the current of
Lin C1 D1
Cout1, iCout1, shows the largest amplitude. For example, iL2 only
Cout1 VPV1
V
Vstring
String
Cin L1
iL1 PV1 flows through Cout1, whereas iL3 flows through both Cout1 and
Q
Cout2. Thus, currents flowing through the upper smoothing
capacitors are superimposed on lower ones.
(a) Transformed circuit.
As Q is turned off, the operation moves to Toff-a period.
Diodes D1–D3 start conducting, and the inductor current linearly
Lin Ctot D
declines. Energies stored in L1–L3 in the previous Ton period are
Cout VPVi
V
Vstring
String
Cin Ltot iLtot PV-i discharged to respective smoothing capacitors in this mode. iLin
Q
is distributed to C1-D1–C3-D3 branches and flows toward
(b) Simplified circuit.
Cout1–Cout3. Depending on the shading conditions, some diodes
Fig. 7. (a) Transformed and (b) simplified circuits of the SEPIC-based that correspond to slightly-shaded or unshaded substrings cease
voltage equalizer. to conduct sooner than the others. For example, iD3 reaches zero
similarly to the traditional SEPIC. sooner than iD1 and iD2, as can be seen in Fig. 8. After iD3
This simplification is feasible because all substring voltages declines to zero, iL3 flows toward C1 and C2 through C3. Until all
are basically rendered uniform provided the equalizer operates diode currents decrease to zero, this Toff-a period lasts and all
under the over- or optimum equalization scenarios explained in inductor currents keep linearly decreasing. Similar to the Ton
Section II-B. For battery/SC equalization, conversely, this period, the higher current tends to flow through smoothing
simplification is unfeasible because batteries/SCs are voltage capacitors in the lower place due to the current superposition.
sources and their voltages are basically nonuniform when Note that some inductor currents that correspond to
equalization is necessary. slightly-shaded or unshaded substrings (iL3 in Fig. 8) become
In the simplified equivalent circuit, the current of Ltot, iLtot, negative in this period (as well as in the next period), although
equates to the sum of iL1–iL3; arrows in Fig. 9 are depicted assuming the sign of iL3 is always
positive.
i Ltot = i L1 + i L 2 + i L 3 . (3)
The Toff-b period begins as all diodes cease. Since the applied
From (2) and (3), the total of Ieq1–Ieq3, Ieq-tot, is voltages of all inductors in this period are zero, all currents,
I eq −tot = I eq1 + I eq 2 + I eq 3 = I Ltot . (4) including iCi, remain constant.
Since all inductors in the CLD filters are driven by the same
asymmetric square-wave voltage of vL, the inductance of Ltot in Ton Toff-a Toff-b
dt dt dt Li
Ltot = v L + + = , (5) iL3 iL2 i
L1
di L1 diL 2 di L 3 3
iL
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Ton Toff-a
C3 D3
iLin
Cout3
PV3
L3
Ieq3
iL3 iL2 iL1
C2 D2
iL
Cout2
PV2
L2
Ieq2 iC2
iC3
iCi
C1 D1 iC1
Lin
Cout1
PV1
Cin L1
Ieq1 iD3 iD2 iD1
Q
iD
(a) Ton period.
iCout-i
C3 D3
iCout3
Cout3 VString+VPVi
PV3
L3 iCout1 iCout2
Ieq3
vDS
C2 D2
Cout2
PV2
L2
Time
Ieq2
Fig. 10. Key operation waveforms in CCM.
C1 D1
Lin
Cout1
PV1
for Ieq-tot (= ILtot). If Da > 1 − D, the equalizer operates in CCM.
Cin
Q
L1
Ieq1 The boundary between DCM and CCM is established based on
the critical duty cycle, Dcritical;
(b) Toff-a period. VPVi + VD
Dcritical = . (11)
VString + VPVi + VD
C3 D3
Cout3
PV3
C. CCM Operation
L3
Ieq3 The operational waveforms in CCM are shown in Fig. 10.
C2 D2 The current flow paths in CCM are similar to those in DCM in
Cout2
PV2 Ton and Toff-a, shown in Figs. 9(a) and (b), respectively.
L2
Ieq2 Similar to the traditional SEPIC, the voltage conversion ratio
Lin C1 D1 and current relationship in CCM are given by
Cout1
PV1 D
Cin L1
Ieq1 VPVi = VString − VD , (12)
Q
1− D
I Ltot 1 − D
(c) Toff-b period (for DCM only). = . (13)
Fig. 9. Current flow paths in period of (a) Ton, (b) Toff-a, and (c) Toff-b (for I Lin D
DCM only).
D. Component Rating
From the previous work [38], the duty cycle of Toff-a period,
i) Inductors:
Da, is given by
Similar to ordinary converters, inductance values of Li and Lin
DVString
Da = , (7) should be designed considering a full load condition. The full
VPVi + VD load condition occurs when one substring in unshaded while the
where D is the duty cycle of Q, and VD is the forward voltage rest two substrings are completely shaded; each shaded
drop of the diodes. The average currents of Ltot and Lin, ILtot and substring produces no power but requires as much power as the
ILin, are expressed as unshaded one produces. Thus, in terms of a processed power,
V DDaTS Lin + Ltot the full load condition is considered as the worst shading
I Ltot = String , (8) condition. Ripple ratios of ILi and ILin, αLi and αLin, are defined as
2 Lin Ltot
∆I Li VString DTS
VString D 2TS Lin + Ltot
α Li = =
I Lin = , (9) I Li Li I eq −i
2 Lin Ltot
, (14)
α = ∆I Lin = VString (1 − D )TS
where TS is the switching period, Li and Lin are the inductances Lin
I Lin Lin I eq −tot
of Li and Lin, respectively. From (8) and (9),
I Ltot Da where ∆ILi and ∆ILin are the ripple currents of Li and Lin.
= , (10) Although these values vary depending on shading conditions,
I Lin D
αLi = αLin for the worst shading case is deemed a reasonable
According to (4) and (8), D and Da increase with the demand
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design. The worst shading condition occurs when two thus the required voltage rating of the switch and diodes
substrings are fully shaded, and therefore, Ieq-tot = 2Ieq-i. If VPVi increases with the number of substrings in a string because
>> VD, (12) and (14) yield VString is the sum of substring voltages. Note that VR for each
Li D I eq −tot 2 diode is independent on their positions.
= ≈ . (15) From the current flow paths shown in Fig. 9(a), peak currents
Lin 1 − D I eq −i 3
of the switch, IQ-peak, is expressed as
ii) Capacitors (C1–C3):
∆I ∆I I V String DTS Lin + Ltot
Since the substring voltages are equalized as VPVi = VString/3, I Q − peak = I Lin + Lin + I Ltot + 3 Li = Ltot +
the voltages of C1–C3, VC1–VC3, are 2 2 1− D 2 Lin Ltot
2 1 (22)
VC1 = VString , VC 2 = VString , VC 3 = VString . (16) The average diode current in Toff-a is given by ILi/(1 − D), and
3 3
Since VString is the sum of substring voltages, (16) indicates a therefore, the diode peak current, IDi-peak, can be expressed as
tendency that the larger the number of substrings in a string, the 1 ∆I 1 V DT
I Di − peak = I Li + Li = I Li + String S . (23)
higher voltage rating will be necessary for capacitors. 1− D 2 1− D 2 Li
Assuming that the inductor current is ideally constant as ILi
with no ripple, the current of Ci, iCi, is expressed as E. Impact of Component Tolerance
I Li : Ton As all PV substrings are connected to respective CLD filters,
iCi = D . (17) the impact of component tolerance in CLD filters on voltage
1 − D I Li : Toff −a equalization performance should be considered.
As expressed by (7) and (12), VPVi depends on D, Da, and VD,
The RMS current of Ci, IRMS-Ci, is
whereas neither is dependent on the capacitance of C1–C3 or the
D inductance of L1–L3, which implies that a mismatch in VD could
I RMS −Ci = I Li . (18)
1− D affect equalization performance. However, provided VPVi is
iii) Smoothing Capacitors (Cout1–Cout3): sufficiently higher than VD, as in many PV applications, the
The RMS current rating of Cout-i needs to be determined mismatch in VD would not have a significant impact.
considering each capacitor position because of the current Similar to the traditional SEPIC, C1–C3 in the proposed
superposition, as mentioned in Section IV-B and shown in Fig. equalizer are coupling capacitors and designed to be sufficiently
9. Currents from the stacked CLD filters are buffered by Cout-i, large so that their voltages can be regarded constant during
while Cout-i supplies an equalization current of Ieq-i for PVi. From operation. Therefore, provided they are large enough, the
(2) and (17) with the current flow paths shown in Figs. 9(a) and equalization performance is unaffected by capacitance
(b), the current of Cout1, iCout1, is expressed as mismatch.
− (iC 2 + iC 3 ) − I Eq1 = −(I L1 + I L 2 + I L 3 ) : Ton Inductance mismatch also has no significant impact. Even if
iCout1 = D . L1–L3 are not well-matched and the inclinations of iL1–iL3 differ,
I L1 + (iC1 + iC 2 + iC 3 ) − I Eq1 = (I L1 + I L 2 + I L 3 ) : Toff −a VPV1–VPV3 would be equalized. The simulation waveforms of the
1− D
inductance-mismatched voltage equalizer operating in DCM
(19)
where PV1 and PV2 are equally shaded are shown in Fig. 11;
From (18) and (19), the RMS currents of Cout1, IRMS-Cout1, is
inductances are severely mismatched as L2 is 70% of L1 and L3.
yielded as
The average currents of iL1 and iL2 are equal and independent of
D
I RMS −Cout1 = (I L1 + I L 2 + I L 3 )
= I RMS −C1 + I RMS −C 2 + I RMS −C 3 . the inductance mismatch because they are simply dependent on
1− D their degree of shading, as (2) indicates. Conversely, as all
(20) inductors are driven by the same asymmetric square-wave
This equations confirms that the currents flowing from C2 and voltage of vL thanks to the ac coupling of C1–C3, as explained in
C3 are superimposed on Cout1, increasing the RMS current.
Although IRMS-Cout1 was yielded as an example, IRMS-Cout2 and Ton T off -a T of f-b
IRMS-Cout3 can be obtained in the similar manner. Equation (20)
iLin
implies that the RSM current of Cout-i tends to increase with the
number of substrings in a string, likely becoming a design iL2
limitation to scale up the string configuration. iL1
iL3
The voltage rating of the switch and diodes must be higher
iD2
than their applied voltage during Toff-a and Ton periods, i D3
iD1
respectively. The voltage across the switch in Toff-a and diodes in
iD
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of L1–L3 share the same values as D and Da (or Ton and Toff-a), Ieq2 A2
(IL2) Da2 Comparator
whereupon it emerges that VPV1–VPV3 become uniform based on R
Error Amp. To Gate
the volt-second balance on each inductor. Ieq-min ‒ Driver
Ieq1 A1 ‒
(IL1) Da1 +
R
V. CONTROL CIRCUIT FOR OPTIMUM EQUALIZATION Iref + PWM Signal
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Table I. Component values. equally shaded can be emulated. The resistor Rref was connected
Comp onent Value to provide the current path to draw equalization currents equal
C1 –C3 Ceramic Capacitor, 44 µF, 5 m Ω to Iref = 50 mA from unshaded substrings. To emulate
Co ut 1 –Co ut 3 Ceramic Capacitor, 141 µF voltage-equalized conditions with Iref = 50 mA, measurement
D1 –D3 PDS4150, V D = 0.71 V was performed with VLoad = 12 V and Rref = 480 Ω, and VLoad =
Lin 82 µH, 87.3 mΩ 24 V and Rref = 240 Ω when S1 and S2 were selected,
L1 –L3 68 µH, 72.1 mΩ respectively (each substring voltage is 12 V for VString to be 36 V
Q FDS86240, R DS = 35.3 mΩ under practical conditions). The switch’s duty cycle was
equalization. The prototype was designed considering this worst manually swept to obtain efficiency characteristics.
condition in terms of processed power, although it is somewhat The measured power conversion efficiencies are shown in
extreme and unrealistic. A photograph of a 75-W prototype of Fig. 14(b). The prototype operated in DCM in the light-load
the proposed SEPIC-based voltage equalizer is shown in Fig. 13. region of output power lower than approximately 10 W, as
The component values are listed in Table I. The inductance designated with filled markers. For the greater output power
values (L1–L3 and Lin) and the switching frequency (170 kHz) region, the operations were in CCM and measured efficiencies
were determined so that the volume of the prototype was exceeded 87%.
reasonable and the values of αLi and αLin (see (14)) were about B. Experimental Equalizations
0.3 under the worst shading condition mentioned above. Experimental equalization tests were performed using Solar
The power conversion efficiencies of the prototype were Array Simulators (E4350B, Agilent Technology) to emulate
measured using the experimental setup shown in Fig. 14(a), with two cases of partially-shaded conditions: Cases 1 and 2 showed
which current flow paths under partially-shaded conditions can severely- and slightly-shaded conditions, corresponding to
be emulated. It should be noted that ‘efficiency’ in this heavy- and light-load conditions, respectively, for ordinary
subsection refers to ‘net power conversion efficiency’ of the converters. Inductor currents iL1–iL3 were measured using
prototype without PV substrings. The voltage equalizer was current sensors to implement the optimum equalization strategy
powered by an external voltage source Vext with 36 V that with Iref = 50 mA.
corresponds to VString in a practical case. Meanwhile, PV Individual PV characteristics used for the first case, Case 1,
substrings were removed and an electronic load operating in are shown in Fig. 15; PV1 and PV2 are severely and moderately
constant voltage mode was used. Selecting the intermediate tap shaded, respectively, while PV3 is unshaded. The theoretical
of S1 emulates a PV1-shaded condition. When S2 is selected, extractable maximum power in Case 1—if all the substrings
conversely, the shaded condition whereby PV1 and PV2 are could ideally operate at each MPP— was 62.6 W. The string
characteristic was swept using an electronic load, while Ieq-i (=
ILi), IString, and ILoad were individually measured. The measured
C3 D3
individual PV characteristics with equalization are shown in
Cout3
L3 Rref
Figs. 16(a)–(c), in which Ieq-i, IString, and ILoad are drawn as a
S2 function of VPVi. The voltage equalizer in this case operated in
C2 D2 CCM over the entire range. The shaded substrings, PV1 and PV2,
Cout2
received substantial equalization currents, Ieq1 and Ieq2, of
L2
approximately 2 and 1 A, respectively, while that for the
S1
C1 D1 VLoad
unshaded substring of PV3, Ieq3, was controlled to be 50
Lin
Cout1
40
Vext Cin L1
Q (11.4, 32)
30
Power [W]
(11.2, 20.7)
(a) Experimental setup for efficiency measurement. 20 PV3
PV2
(11.0, 9.9)
10
95 PV1
0
90
Efficiency [%]
3.0
PV3
2.5 (11.4, 2.8)
85
Current [A]
2.0
PV2 (11.2, 1.85)
CCM DCM 1.5
80 S1-ON
S2-ON 1.0 PV 1 (11.0, 0.9)
0.5
75
0 20 40 60 80 0.0
0 4 8 12 16
Power [W]
V PVi [V]
(b) Measured efficiencies. Fig. 15. Individual PV characteristics used for experimental equalization
Fig. 14. (a) Experimental setup for efficiency measurement and (b) Case 1.
measured power conversion efficiencies.
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40 40 40
VPV1 IString VPV3 IString
VPV2 IString
VPV2 IPV2
30 30 30
Power [W]
Power [W]
Power [W]
VPV1 Ieq1
VPV3 IPV3
20 20 20
VPV1 ILoad
10 10 10 VPV3 Ieq3
VPV3 ILoad
VPV1 IPV1 VPV2 ILoad VPV2I eq2
0 0 0
3.0 3.0 3.0
IString IString
IString
2.5 I eq1 2.5 IPV2 2.5 I PV3
Current [A]
Current [A]
Current [A]
2.0 2.0 2.0 ILoad
I Load ILoad
1.5 1.5 1.5
Ieq2
1.0 1.0 1.0
0.5 IPV1 0.5 0.5 Ieq3
0.0 0.0 0.0
0 4 8 12 16 0 4 8 12 16 0 4 8 12 16
VPV1 [V] VPV2 [V] VPV3 [V]
(a) PV1. (b) PV2. (c) PV3.
Fig. 16. Measured individual PV characteristics with equalization in Case 1.
60
w/ Equalization 2.0
50 1.5
i Lin [A]
Power [W]
40 1.0
0.5
30
0.0
20 3
iL2 iL1
10 w/o Equalization 2
iLi [A]
1
0
0
iL3
3.0 -1
80
2.5 w/ Equalization
60
vDS [V]
2.0
ILoad [A]
40
1.5 20
1.0 0
Time [2 µs/div]
0.5 w/o Equalization
(11.3, 2.3)
2.0 PV2, PV3
The measured characteristics of the PV string as a whole, with 1.5
and without equalization, are shown and compared in Fig. 17. 1.0
Without the voltage equalizer, three power point maxima, 0.5
including two local and one global MPPs, were observed, and 0.0
0 4 8 12 16
the extractable maximum power was approximately 42 W at V PVi [V]
VString = 22 V. With the equalization, conversely, local MPPs Fig. 19. Individual PV characteristics used for experimental equalization
successfully disappeared and the extractable maximum power Case 2.
increased to as much as 57.5 W at VString = 33 V, at which the
The measured key operational waveforms at VString = 33 V are
processed power and estimated power conversion loss in the
shown in Fig. 18. Inductor current ripples were the same for all
equalizer were approximately 32.8 and 4.9 W, respectively.
of iLi, whereas the average of iLi, ILi, was proportional to the
This result represents that 91.6% of the theoretical string power
degree of shading of respective substrings, as ILi equates to Ieq-i
was extractable in Case 1. The unextractable string power is
(see (2)).
mainly attributable to the relatively large power conversion loss
The next experimental equalization test, Case 2, was
in the equalizer.
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Power [W]
Power [W]
20 20 20 VPV3I PV3
VPV2I PV2
VPV1 Ieq1 VPV2ILoad VPV3I Load
10 VPV1IPV1 10 VPV2I eq2
10 VPV3I eq3
0 0 0
3.0 IString 3.0 I St ring 3.0 IString
ILoad
Current [A]
Current [A]
I Load
2.0 I Load I PV1 2.0 2.0
1.5 1.5 1.5
1.0 I eq1
1.0 1.0
0.5 0.5 I eq2
0.5 Ieq3
0.0 0.0 0.0
0 4 8 12 16 0 4 8 12 16 0 4 8 12 16
VPV1 [V] VPV2 [V] VPV3 [V]
(a) PV1. (b) PV2. (c) PV3.
Fig. 20. Measured individual PV characteristics with equalization in Case 2.
100 0.6
w/ Equalization
0.4
i Lin [A]
80
Power [W]
0.2
60
0.0
40 w/o Equalization 1.2
iL2, iL3 iL1
iLi [A] 0.8
20
0.4
0 0.0
-0.4
3.0 80
2.5 60
vDS [V]
2.0 w/ Equalization 40
ILoad [A]
w/o Equalization
20
1.5
0
1.0 Time [2 µs/div]
0.5 Fig. 22. Measured key operation waveforms at VString = 33 V in Case 2.
0.0
0 10 20 30 40 50
VString [V]
approximately 7.3 and 1.1 W, respective. Although the
Fig. 21. String characteristics with and without equalization in Case 2.
measured power conversion efficiencies were about 87% (Fig.
14(b)) and individual MPPT was unfeasible with the proposed
performed emulating the partially-shaded condition that only voltage equalizer, 97.7% of the theoretical string power was
PV1 is slightly shaded. The individual PV characteristics for extractable with the proposed equalizer in Case 2. This value is
Case 2 are shown in Fig. 19, and the theoretical extractable superior to that in Case 1 mainly because of the reduced power
maximum power was 90 W. The measured individual PV conversion loss as well as the processed power—the degree of
characteristics in Case 2 are shown in Figs. 20(a)–(c). The characteristic mismatch in Case 2 was rather slight compared to
equalizer operated in DCM because the degree of shading in that in Case 1.
Case 2 was light and corresponds to a light-load condition for The measured key waveforms at VString = 33 V are shown in
ordinary converters, as mentioned in Section IV. Similar to Fig. 22. The measured current waveforms were discontinuous
Case 1, the shaded substring of PV1 received substantial triangular waves, while oscillations caused by the parasitic
equalization current of Ieq1. Meanwhile both Ieq2 and Ieq3, output capacitance of the MOSFET switch were observed. iL1
equalization currents for unshaded substrings of PV2 and PV3, exceeded the others and its average was substantial, as only PV1
were limited to 50 mA. All substrings exhibited virtually was shaded in Case 2.
identical ILoad–VPVi (or IString–VPVi) characteristics, even when the
equalizer operated in DCM. VII. CONCLUSIONS
The measured string characteristics with and without Single-switch voltage equalizers for partially-shaded PV
equalization are compared in Fig. 21. Although the modules have been proposed in this paper. The proposed
improvement in Case 2 was not as significant as that in Case 1, voltage equalizers can be derived by stacking CLD filters on
the local MPP found in the case without equalization was traditional buck-boost converters, such as SEPIC, Zeta, and Ćuk
eliminated and the extractable maximum power was increased converters. The single switch topology can simplify the circuitry
from 82.4 to 87.9 W by the voltage equalizer. The processed compared with conventional DPP converters and voltage
power and power conversion loss at the string’s MPP were equalizers requiring numerous switches proportional to the
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