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Single-Switch Single-Magnetic PWM Converter Integrating Voltage Equalizer For Partially-Shaded Photovoltaic Modules in Standalone Applications
Single-Switch Single-Magnetic PWM Converter Integrating Voltage Equalizer For Partially-Shaded Photovoltaic Modules in Standalone Applications
fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2017.2678526, IEEE
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(c) (c)
Fig. 2. Adjacent module-to-module equalizers based on (a) buck-boost Fig. 3. String-to-module equalizer based on (a) multi-winding flyback
converters, (b) multi-stage choppers, and (c) switched capacitor converter, (b) multi-stacked buck-boost converters, and (c) LLC resonant
converters. voltage multiplier.
tend to increase the circuit complexity as the switch count soars
with the number of modules connected in series — each switch the previous work. This equalizer is very simple and can be
requires several ancillary components, including a gate driver designed compact thanks to the two-switch single-magnetic
IC and its auxiliary power supply, and therefore, the switch topology. Furthermore, shaded modules with this equalizer can
count is a good index to represent the circuit complexity. be automatically equalized even without feedback control,
Furthermore, since the power transfer in these topologies is hence further simplifying the circuit by eliminating a feedback
limited only between adjacent modules, the power from control loop for equalization.
unshaded modules may have to traverse several equalizers and The schematic diagram of the PV system using the adjacent
modules before reaching shaded ones, collectively increasing module-to-module equalizers, isolated equalizers, and
power conversion losses. string-to-module equalizer are depicted in Figs. 4(a)–(c),
Isolated bidirectional flyback converters provide direct respectively. PV strings in these systems can be operated
power transfer paths between the string and shaded modules without suffering from the partial-shading issues thanks to the
[20]–[23]. Although flexible equalization is feasible, these equalizer(s). However, the main dc-dc converter for string
equalizers are costly and bulky because each isolated converter control and the equalizer(s) to prevent partial-shading issues are
requires switches as well as an isolation transformer — the separately necessary, likely increasing the system complexity
numbers of switches and transformers are proportional to that of and cost. This tendency is undesirable especially for standalone
PV modules connected in series. applications that represent small-scale PV systems where
Meanwhile, string-to-module equalizers offer simpler circuit simplicity and cost reduction are of great importance. If the
and direct power transfer path from the string to shaded modules. main dc-dc converter and equalizer(s) were to be integrated into
Some representative topologies are listed in Fig. 3. The a single unit, the PV system would be simpler and more
multi-winding flyback converter [24], shown in Fig. 3(a), is a economic.
desirable choice from the circuit simplicity viewpoint but the In our previous work [28], the PWM converter integrating
design difficulty of the multi-winding transformer might be a the voltage equalizer using the resonant voltage multiplier was
stumbling block. The single-switch equalizer using proposed to simplify the system and reduce the circuit
multi-stacked buck-boost converters [25], [26], shown in Fig. complexity. The resonant voltage multiplier highlighted in Fig.
3(b), is not only simple but also transformerless. However, the 3(c) is integrated with a PWM buck converter to reduce the total
inductor count is proportional to the number of PV modules, switch count. However, the PWM converter and equalizer
likely increasing the circuit volume and cost. require magnetic components separately (i.e., an inductor and
The two-switch voltage equalizer using the LLC resonant transformer), which are undesirable from the perspective of
voltage multiplier [27], shown in Fig. 3(c), has been proposed in circuit volume and cost. The topology proposed in [29], on the
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A. Key Elements for Integrated Converter Fig. 6. Conventional PWM buck converter and its square wave voltage
The proposed integrated converter is basically the generated across filter inductor.
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integrated into a single unit, realizing system-level 9 are illustrated by supposing that currents flowing in the
simplification by reducing the converter count in the system. voltage multiplier are completely buffered by smoothing
The SRVM is driven by the square wave voltage generated by capacitors Cpv1–Cpv3.
the PWM converter and is basically switchless. The switch Mode 1 [Fig. 9(a)]: As the switch Q is turned on, Mode 1
count in the integrated converter as a whole is only one, begins, and the current of the transformer’s magnetizing
dramatically reducing the switch count and simplifying the inductance iLmg starts linearly increasing. The voltage across the
circuit compared to conventional equalizers — the conventional primary winding vL is equal to VString − VLoad, by which the
system consisting of a PWM converter and SRVM-based SRVM is driven. As VString − VLoad is applied to the primary
equalizer, shown in Figs. 6 and 3(c), respectively, requires three winding, the resonant capacitor Cr on the secondary winding
switches in total. In addition, two magnetic components (an and the leakage inductance Lkg starts resonating, and sinusoidal
inductor and transformer) in the conventional system can also resonant current iCr flows through C3 and D6 in the voltage
be integrated into one, reducing the circuit volume and cost. multiplier. Hence, the switch current iQ as well as the leakage
Similar to the conventional switched capacitor-based inductance current iLkg are equivalent to iLmg with iCr
equalizer [17], module voltages with the proposed integrated superimposed on it. As iCr reaches zero, the operation moves to
converter are simply unified, not individually controlled to be at the next mode.
each MPP. Individual MPPT operation (e.g., by buck-boost Mode 2 [Fig. 9(b)]: No current flows on the transformer
converters [5], [6] and multi-stage choppers [16]) undoubtedly secondary side while iLmg is still linearly increasing. In other
realizes greater energy yield from PV strings at the cost of words, the voltage equalizer (i.e., the SRVM) is essentially
complex control techniques. However, the difference between inactive in this period, and therefore, this operation mode is
the individual MPPT and simple voltage equalization is identical to the on-period of traditional PWM buck converters.
reportedly about 2% [22] because MPP voltages are relatively
insensitive to shading conditions compared to currents [17],
[22]. Hence, equalizing module voltages simply by the
proposed integrated converter would be beneficial enough for
modules to operate at each near-MPP.
The major drawback of the proposed integrated converter is
that the performance of the voltage equalizer cannot be
optimized because of the integration, as will be detailed in
Section IV-B. Therefore, the proposed integrated converter is
best suitable for relatively small power applications, such as
standalone PV systems, where system simplicity and cost
reduction are prioritized.
A. Fundamental Operation
Key operation waveforms as well as current flow directions
when PV3 is partially-shaded are shown in Figs. 8 and 9,
respectively. Current flow paths in the voltage multiplier in Fig. Fig. 8. Key operation waveforms when PV3 is shaded.
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ωr π 2
VString − NVVM = NI Cr Rr
ωS 2
2
. (7)
π 2 ωr 1
VVM − (VPVi + 2VD ) = I Ci 2 ω ri + ω C
2
S r i
Simplifying (7) leads to
I Cr
VString − NVVM = Rres
N , (8)
VVM − (VPVi + 2VD ) = I Ci Reqi
where
Fig. 10. Equivalent circuit of SRVM.
ωr π 2
Rres = Rr
ωS 2
duty cycle. In addition, since capacitors C1–C3 in the voltage
multiplier can be regarded as coupling capacitors, which allow 2 . (9)
π 2 ωr 1
ri +
2
ac components only to flow through, PV1–PV3 can be R
eqi =
equivalently separated and grounded, yielding the equivalent 2 ωS ω r Ci
circuit shown in Fig. 10. vVM is the input voltage of the voltage
multiplier, and vPV1–vPV3 are the voltages of lower diodes IV. DERIVATION OF DC EQUIVALENT CIRCUIT
connected in parallel with PV1–PV3.
From the fundamental harmonics approximation based on A. Series-Resonant Voltage Multiplier (SRVM)
Fourier Series, square wave voltages of vL, vVM, and vPVi (i = A dc equivalent circuit of the SRVM can be derived from (8),
1…3) can be approximated as sinusoidal waves with amplitudes as shown in Fig. 11. All the three PV modules are connected to
of Vm_L, Vm_VM, and Vm_PVi, as the secondary winding of the ideal transformer through
2 respective equivalent resistor Reqi (i = 1…3) and two diodes.
vL = Vm _ L sin ωr t = π VString sin ωr t The PV string supplies the input current for the SRVM in the
2 form of ICr/N, whereupon its reflected current ICr on the
vVM = Vm _ VM sin ωr t = VVM sin ωr t , (4) secondary side is distributed to modules as equalization currents
π
in the form of ICi. Since all modules are tied to the common
2
vPVi = Vm _ PVi sin ωr t = (VPVi + 2VD ) sin ωr t terminal of the secondary winding, ICr preferentially flows
π toward a shaded module whose voltage tends to be lower than
where VVM is the peak-to-peak voltage of vVM, VPVi is the voltage that of unshaded modules (see Fig. 1), hence achieving the
of PVi, VD is the forward voltage drop of diodes, and ωr (= 2πfr) automatic equalization.
is the angular resonant frequency. From (4), current amplitudes
of iCr and iCi, Im_Cr and Im_Ci, can be yielded as B. Integrated Converter as a Whole
1 1 The dc equivalent circuit shown in Fig. 11 can be redrawn by
Vm _ L − Vm _ VM VString − VVM introducing an ideal multi-winding transformer that allows PV
N 2
I m _ Cr = = N modules to be connected in series. The dc equivalent circuit of
Zr π Rr
the integrated converter as a whole is shown in Fig. 12, in which
Vm _ VM − Vm _ PVi 2 VVM − (VPVi + 2VD ) , (5) the PWM buck converter is expressed as an ideal transformer
I m _ Ci = =
1
2 π 1
2 with the turn ratio of 1:d.
ri +
2 2
r + ω C
This derived dc equivalent circuit provides an intuitive
ωr Ci
i
r i understanding of how modules operate with the proposed
where Zr is the characteristic impedance of the resonant tank, Rr integrated converter. A fraction of IString is supplied to the
is the resistive component of the resonant tank, and ri and Ci are SRVM’s input as ICr/N, and its reflected current is distributed to
the ESR and capacitance of Ci, respectively.
The average currents flowing over Cr and Ci, ICr and ICi, are
expressed as
1 0.5Tr ω S I m _ Cr
I Cr = ∫ I m _ Cr sin ω r tdt =
TS 0 ωr π
, (6)
I = 1
0.5Tr
ω S I m _ Ci
sin ωr tdt =
Ci T 0∫ m _ Ci
I
S ωr π
where ωS is the angular switching frequency. Substitution of (5)
into (6) produces Fig. 11. DC equivalent circuit of SRVM.
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The peak of iQ, IQ-peak, is the sum of ILoad and Im_Cr reflected on
From the dc equivalent circuit, the relationship between VString
the primary side, and therefore,
and VPVi, and ICr and ICi can be yielded as
1 3 V I πωr
I
N
(
VString − Cr Rres = N VPVi + 2VD + I Ci Reqi , (11) ) I Q − peak = I Load + I m _ Cr = ∑ PV PVi +
N i =1 VLoad NωS
I Ci . (17)
3 The switch Q should be properly chosen so that its current
VString = ∑VPVi , (12) rating satisfies the peak current expressed by (17).
i =1
3
The Joule loss of the switch increases due to the
I Cr = ∑ I Ci . (13) superposition of the reflected resonant current iCr/N, whereas
i =1
the diode conduction loss is reduced, as can be seen in Fig. 7. In
From (11) and (13), the equivalent output resistance of the general, in PWM converters for low power applications such as
SRVM, Req-out, can be expressed as standalone PV systems, the most dominant loss factor is the
∂V R diode conduction loss. Hence, the power conversion loss of the
Req − out = − PVi = res2 + Reqi . (14)
∂I Ci N PWM converter alone is reduced to some extent by the
According to the equivalent circuit shown in Fig. 12, superposition of iCr/N.
equalization currents for shaded modules flow through Rres and B. Transformer
Reqi. Voltages of shaded modules tend to be lower than those of Under fully unshaded conditions, the SRVM should supply
unshaded ones due to voltage drops across Rres and Reqi. In other
no equalization current for PV modules, meaning ICi = 0 and
words, the lower the value of Rres and Reqi, the better will be the
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100
Efficiency [%]
90
80
Fig. 13. Photograph of prototype. Tap X Y
I Load=0A, d=50%
70
TABLE I
Component Values 2.5
Tap X Y ILoad d
Component Value 2.0 0A 50%
4A 50%
C1 –C3 Ceramic Capacitor, 47 µF 4A 30%
Iout [A]
1.5 4A 70%
Ccv1 –Ccv3 Ceramic Capacitor, 100 µF × 2
1.0 Req-out = 0.8 Ω
D1 –D6 Schottky Diode, RSX501L-20, V D = 0.47 V
Cr Film Capacitor, 1 µF × 2 0.5 Req-out = 1.2 Ω
T ransformer N 1 :N 2 = 14:5, L kg = 1.9 µH, L mg = 66 µH 0.0
Q FDS86240, R on = 35.3 mΩ 9 10 11 12 13
Dbuck Schottky Diode, D3FJ10, V D = 0.74 V VCpv [V]
Cout Ceramic Capacitor, 100 µF × 3 Fig. 15. Measured output characteristics of SRVM of the integrated
converter.
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80 25
PV1, PV2 (Unshaded) 22.8 W
60
20
vL [V]
Power [W]
40
15 PV3 (Shaded)
20 10.1 W
10
0
10 5
8
0
iLkg [A]
6
4
2.0 (12, 1.9)
IPV [A]
0
Time [5 µs/div] 1.0
(11.2, 0.9)
(a)
0.5 PV3 (Shaded)
80 0.0
0 4 8 12 16
60
VPV [V]
vL [V]
40
(a)
20
0
10
80
PLoad PString
8 (w/ Eq.) (w/ Eq.)
60
iLkg [A]
Power [W]
PString
4 (w/o Eq.)
40
2
0
Time [5 µs/div] 20 45 W 53.5 W
(b) 0
Fig. 16. Measured waveforms when Tap X was selected and ILoad = 4.0 A 0 10 20 30 40 50
and Iout = 2.0 A with (a) d = 30% and (b) d = 50%. VString [V]
(b)
key to improving the SRVM’s efficiency is the reduction in
Req-out so that VCpv does not decline much. 25
B A
The measured key waveforms when Tap X was selected and PV1
20
ILoad = 4.0 A and Iout = 2.0 A with d = 30% and 50% during the
Power [W]
partial-shading condition was performed using solar array PV3 (w/ Eq.)
simulators (E4360A, Agilent Technologies). Individual PV 1.0
C
module characteristics used for the equalization test are shown 0.5 PV3 (w/o Eq.)
in Fig. 17(a); PV1 and PV2 were unshaded while PV3 was
0.0
shaded and its short-circuit current was half that of the others. 0 4 8 12 16
Maximum powers of unshaded and shaded modules were 22.8 VPV [V]
W and 10.1 W, respectively, and hence, the string was ideally (c)
capable of generating 55.7 W. A constant-voltage load of VLoad Fig. 17. Experimental results of equalization test: (a) Individual PV
= 16 V was connected to the output of the integrated converter, module characteristics used for the experiment, (b) string characteristics
with/without equalization, (c) individual module characteristics with
and d was manually varied in order to sweep the string
equalization.
characteristics. String characteristics without equalization for
comparison were also measured by directly connecting a power was merely 45 W at VString = 24 V. With the equalization
variable resistor to the string. by the integrated converter, on the other hand, the local MPP
Measured string characteristics with/without equalization are successfully disappeared. The apparent power at the string,
shown and compared in Fig. 17(b). There were two power point PString, was greater than the power available at the load PLoad, as
maxima when without equalization, and the global maximum discussed in Section IV-B, and the gap between PString and PLoad
corresponds to the power inputted to the SRVM. The maximum
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40 PString
(w/o Eq.) To verify the derived dc equivalent circuit shown in Fig. 12,
30
the simulation-based equalization test was also performed under
20
the same condition as the experiment using the solar array
10 simulators. The determined values of Reqi and Rres of 0.4 and 3.1
0 Ω, respectively, in the experiment, as discusses in Section VI-B,
0 10 20 30 40 50
were applied in the dc equivalent circuit for the simulation
VString [V]
analysis. PV module characteristics were emulated using
(b)
single-diode models [31]; individual PV module characteristics
Fig. 19. Experimental results of equalization test for real PV panel: (a)
Individual module characteristics used for the experiment, (b) string used for the simulation analysis are shown in Fig. 20(a).
characteristics with/without equalization. The simulation results of the equalization test are shown in
power of PLoad was as high as 53.5 W at VString = 36 V, indicating Figs. 20(b) and (c). Both the string and individual module
that 96% of the string power was available at the load when with characteristics in the simulation analysis were in good
the integrated converter. agreement with those in the experiment [see Figs. 17(b) and (c)],
Individual module characteristics during the equalization test demonstrating that the derived dc equivalent circuit adequately
were also measured, as shown in Fig. 17(c). The characteristics represents the characteristics of the original circuit shown in Fig.
of PV3 without equalization are also graphed with dashed lines 7.
as reference. Meanwhile, characteristics of PV1 and PV2, the
unshaded modules, with and without equalization were identical, VIII. CONCLUSIONS
and therefore, the characteristics of PV1 only were displayed for The single-switch single-magnetic PWM converter
the sake of clarity. When the string current was 1.9 A, for integrating the voltage equalizer using the SRVM has been
example, the unshaded module PV1 operated at the points A, its proposed for PV strings under partial shading. The proposed
MPP. Since all the modules in the string provide the same integrated converter can be derived from the combination of a
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circuit-level simplifications.
25
PV1, PV2 (Unshaded) Fundamental operation analysis was performed, followed by
20 the detailed analysis for the SRVM. Based on the analysis, the
Power [W]
(w/o Eq.) approach for quantifying the benefit of distributed power electronics for
40 fine grained MPPT in photovoltaic applications using 3-D modeling,”
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0
0 10 20 30 40 50 tracking in PV systems,“ Prog. Photovolt. Res. Appl., vol. 22, pp.
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(b) power processing for increased energy production and reliability of
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equalizer: choosing the optimal switching strategy and the duty cycle,”
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[13] M. Z. Ramli and Z. Salam, “A simple energy recovery scheme to harvest
the energy from shaded photovoltaic modules during partial shading,” Masatoshi Uno (M’06) was born in Japan in 1979.
IEEE Tran. Power Electron., vol. 29, no. 12, pp. 6458–6471, Dec. 2014. He received the B.E. degree in electronics
[14] S. Poshtkouhi, A. Biswas, O. Trescases, “Dc-dc converter for high engineering and the M.E. degree in electrical
granularity sub-string MPPT in photovoltaic applications using a engineering from Doshisha University, Kyoto, Japan,
virtual-parallel connection,” in Proc. IEEE Applied Power Electron. Conf. and the Ph.D. degree in space and astronautical
Expo., pp. 86–92, 2012. science from the Graduate University for Advanced
[15] T. Shimizu, O, Hashimoto, and G. Kimura, “A novel high-performance Studies, Hayama, Japan, in 2002, 2004, and 2012,
utility-interactive photovoltaic inverter system,” IEEE Trans. Power respectively. In 2004, he joined the Japan Aerospace
Electron., vol. 18, no. 2, pp. 704–711, Mar. 2003. Exploration Agency, Sagamihara, Japan, where he
[16] T. Shimizu, M. Hirakata, T. Kamezawa, and H. Watanabe, “Generation developed spacecraft power systems including
control circuit for photovoltaic modules,” IEEE Trans. Power Electron., battery, photovoltaic, and fuel cell systems. In 2014,
vol. 16, no. 3, pp. 293–300, May 2001. he joined the Department of Electrical and Electronics Engineering, Ibaraki
[17] J. T. Stauth, M. D. Seeman, and K. Kesarwani, “Resonant University, Ibaraki, Japan, where he is currently an Associate Professor of
switched-capacitor converters for sub-module distributed photovoltaic Electrical Engineering. His research interests include switching power
power management,” IEEE Trans. Power Electron., vol. 28, no. 3, pp. converters, cell equalizers, life evaluation for supercapacitors and lithium-ion
1189–1198, Mar. 2013. batteries, and development of fuel cell systems. Dr. Uno is a member of the
[18] A. H. Chang, A. T. Avestruz, and S. B. Leeb, “Capacitor-less Institute of Electrical Engineers of Japan (IEEJ) and the Institute of Electronics,
photovoltaic cell-level power balancing using diffusion charge Information, and Communication Engineers (IEICE).
redistribution,” IEEE Trans. Power Electron., vol. 30, no. 2, pp. 537–546, M. Uno is a member of the Institute of Electrical Engineering of Japan (IEEJ),
Feb. 2015. and the Institute of Electronics, Information and Communication Engineers
[19] S. B. Yaakov, A. Blumenfeld, A. Cervera, and M. Evzelman, “Design and (IEICE).
evaluation of a modular resonant switched capacitor equalizer for PV
panels,” in Proc. IEEE Energy Conversion Cong. Expo., pp. 4129–4136,
2012.
[20] Y. Nimni and D. Shmilovitz, “Returned energy architecture for improved Akio Kukita was born in Japan in 1967. He received
photovoltaic systems efficiency,” in Proc. IEEE Int. Symp. Circuit Syst., the B.E. degree in physics from Chuo University,
pp. 2191–2194, 2010. Japan, in 1993.
[21] C. Olalla, D. Clement, M. Rodríguez, and D. Makisimović, From 1993 to 1996 and 1996 to 2008, he was with
“Architectures and control of submodule integrated dc-dc converters for SEIKO Holdings Corporation and Ebara Corporation,
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