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SERVICE BULLETIN

GC85A, GC70 Table Safety Application Guide (IR Sensor)


with Safety Patch
DGRMULTI-B18002M
Revision : V1

Release date : 2018-07-02


Description

Guide for replacing the cover of GC85A and GC70 table cover to safety cover.

NOTE: The parts for IR sensor could be delivered from February.


Please contact ASM to know the status of part delivery

Without IR Sensor With IR Sensor

Option 1. Auto position function can be activated


with deadman
Option 2. Auto position function can be activated The auto position is the same as before
with one click.
However, the table is not moved

Applicable Model(s) or SW/FW


- Compatibility List

Model SW Version

V3.00 3.00.12 B02 or higher


GC85A V3.02 3.02.16 B11 or higher
V3.05 3.05.06 B06 or higher
GC70 V3.04 3.04.08 B07 or higher

Total Time Required


2 Engineers / 1 Hour / Standard Tool Kit

Parts/Files Required
MI81-08381A / A/S-UPGRADE KIT : GC85, GC70 IR TABLE

Refer to the Table 1. for the detail parts

1
Procedure
Table 1. GC85A/GC70 parts

Part Name Code Discrition Count

MI97-03868A ASSY-COVER-TABLE-TOP-SAFETY-R 2EA

MI63-02710A COVER-TABLE-TOP-SAFETY-L 2EA 10


Table Column 12
Cover 6001-003207 TH,+,M4,L10 BOLT 12EA
6001-003203 FH,+,M4,L6 BOLT 10EA
MI63-02384A Bolt-Cap Sheet 10EA

MI61-04777A BRACKET-CABLE VEYOR SAFETY A 1EA

Two types of MI61-04778A BRACKET-CABLE VEYOR SAFETY B 1EA


Cable Veyor
6001-003201 FH,+,M3,L6 4EA
Bracket for
Replacement 6011-006151 M5,L10 BOLT 4EA

3722-003300 JACK-MODULAR 1EA

MI61-04724A Bracket-IR Sensor Connector 1EA


Bracket-IR
Sensor 6001-003204 FH,+,M4,L8 1EA
Connector
MI68-03135A Label for Bracket 1EA

MI97-03882A ASSY-TABLE-IR-SENSOR-TX R 1EA

MI97-03883A ASSY-TABLE-IR-SENSOR-TX L 1EA

IR Sensor ASSY

MI97-03894A
ASSY-TABLE-IR-SENSOR-RX 1EA

MI97-03895A ASSY-TABLE-IR-SENSOR-RX 1EA

MI39-02236A TRANS L (SERVICE) 1EA

MI39-02218A IR SENSOR-RX_A 1EA

Harness MI39-02220A IR SENSOR-RX_B 1EA

MI39-02221A IR SENSOR-TX_A 1EA

MI39-02222A IR SENSOR-TX_B 1EA

LABEL HM68-01107A LABEL-SYMBOL 4EA


(Choose one
between LABEL WARNING-TABLE SAFETY
MI68-03791A 4EA
ENGLISH and (ENGLISH VER.)
FRENCH) LABEL WARNING-TABLE SAFETY
MI68-03792A 4EA
ENCH VER.)

2
Procedure
1. Disassemble the current cover
1-1 Move the table top frame to the end towards the transversal.
1-2 Unscrew three bolts(Figure 1,TH,+,M4,L10) and remove the cover.
1-3 Repeat 1-1 and 1-2 on 4 areas.

Figure 1. Table Top Cover


1-4 Unscrew 5 bolts(Figure 2,FH,+,M4,L8) to remove Cover-top.
1-5 Repeat 1-4 on both table column cover.

Figure 2. Table Column Cover Figure 3. Bottom Cover

2. Replace Cable Veyor Brackets


NOTE: Before installing the safety cover, replace the table cable veyor bracket
( 1 , 2 ) first to prevent the interference with the safety cover (Figure 4)

1 2
Figure 4. Replace Cable Veyor Bracket to Prevent Interference

3
Procedure
2-1 Turn the system off.
2-2 Unscrew 4 bolts of the bracket that attached on main body then remove foot
switch connector in the bracket.

Figure 5. Cable Veyor Bracket Removal and Footswitch Cable Disconnection

2-3 Unscrew 5 bolts that fix the bracket to the cable veyor. (Figure 6)
(2 bolts from the inside, 2 bolts from the outside, 1 bolt from the side)

Figure 6. Remove Cable Veyor Bracket

2-4 Assemble JACK-MODULAR(3722-003300) on the new bracket.


2-5 Reassemble it in reverse order.
NOTE: Considering the increased bracket size, reduce the size of the cable veyor by
two or three blocks to make it fit.

Figure 7. Assemble New Cable Veyor Bracket

4
Procedure
NOTE: When assembling the new bracket, if you cannot put the foot switch cable
into the jack because the cable is too short, change the foot switch cable wiring
after opening the Main-board.

Figure 8. Rearrangement of the Foot Switch Cable


3. Harness Operation
3-1 Remove bolts (SEMS,M5,L20,3EA) to put down the bottom frame cover.

Figure 9. Cover Under Tilting

3-2 After removing the bolts (FH,+,M4,L6,1EA) marked in figure 10A, assemble the
bracket (MI61-04724A) with new bolts (FH,+,M4,L8,1EA) as in figure 10B.

M/B

5 Connector Bracket (GC85A).


Figure 10. Assemble IR Sensor

4
Procedure
3-3 Wiring Operation
1) Put TRANS L(SERVICE) Cable (MI39-02236A) into MD2D board.

DIO1
ELU

Figure 11. Connecting TRANS L(SERVICE) Cable to MD2D board

2) Put the black line into the A6 pin of DIO1 connector, and A7 pin into the white line.

Figure 12. Connecting TRANS L(SERVICE) Cable to DIO1 Connector

6
Procedure

3) Put the TRANS L(SERVICE) CABLE into the Bracket. Put the connecter into the
bracket with the 1 label on the left side as shown in Figure 13.

Figure 13. Putting Connector into the Bracket

4)Wire the TRANS L(SERVICE) CABLE as shown in Figure 14 and fix it with cable ties.

Figure 14. Wiring TRANS L(SERVICE) Cable

5) Put IR-1, 2, 3, 4 CABLEs into the Connector.


(MI39-02218A(IR-3), MI39-02220A(IR-4), MI39-02221A(IR-1), MI39-02222A(IR-2))

Figure 15. Connecting IR sensor cable

7
Procedure
6) Wire IR-1, 2, 3, 4 CABLEs as in Figure 16, and fix them with CABLE TIEs.

IR-2

IR-1

IR-4

IR-3

Figure 16. Wiring IR sensor cable

8
Procedure
4. Sensor assembly
4-1 Assemble a sensor and two bosses on top cover. (SEMS,M4,L10,2EA)

Figure 17. IR Sensor Assembly


NOTE: Check the sensor whether TX or RX. And check the hole of the cover is in
line with the sensor.
4-2 Connect the harness connecter from the table to the sensor connector.

Figure 18. IR Sensor Layout

4-3 Repeat the process for the other three covers.

Figure 19. IR Sensor Connection

9
Procedure
5. Assemble the new safety cover.
5-1 Assemble Cover Table Top. (MI63-02709A, MI63-02710A)

< 5 bolts (FH,+,M4,L6) > < 6 bolts (TH,+,M4,L10) >

Figure 20. Top Cover Assembly

NOTE: When assembling the top cover, make sure that the connected harness does
not get stuck or come out.

Figure 21. Interference of the Harness during Assembling Top Cover

5-2 Put the bolt-cap sheet(MI63-02384A) on top of the tighten bolts. (Figure 22)

Figure 22. Bolt-Cap Sheet

10
Procedure
5-3 Attach the Safety Labels on each Cover Table Top as shown in figure 23.

Figure 23. Safety Label

Figure 24. Safety Label Layout

11
Procedure
6. Software upgrade
- Press the Upgrade > button to upgrade the package.

Figure 25. Software Upgrade

12
Procedure
7. Setting
7-1 Set Up
- Set the values of the device option and the FT sensor menu.

Figure 26. Device Setting

13
Procedure
7-2 Set up > Device options > Ceiling Movement Method setting
1) Direct mode : when changing the Position, move to step 1.
2) Semi – Indirect mode (New feature) : when changing the Position, if the moving
stroke is short or if you can only change the SID, move to step 1. If not, move to step 3.
3) Indirect mode (Default) : when changing the Position, move to step 3.

Figure 27. Ceiling Movement Setting

14
Procedure
7-3 Set up > Device options > Operation Method for Auto Movement Key setting.
1) Single Press : move with a single press of the Auto position key.
2) Dead-Man (Default) : it only moves while pressing the Auto position key.

Figure 28. Auto Movement Setting

15
Procedure
7-4 Set up > Device options > Speed of Stand Fast Key setting
1) Fast (Default) : the key of the Stand panel moves fast.
2) Mid : the Fast key of Stand panel moves in the medium speed.
3) Slow : the Fast key of Stand panel moves Slow.
4) Off : the Fast key of Stand panel does not move.

Figure 29. Stand Fast Key Setting

16
Procedure
7-5 Set up > FT Sensor > FT Threshold (0.1N) setting
1) Set the threshold of power on the FT sensor to produce an Error.
2) Default setting is 200 and it can be adjusted within the scope from 100 to 300. As it
gets closer to 100 the sensitivity increases, generating errors, and as it gets closer to
300 it gets duller.

Figure 30. FT Threshold Setting

17
Procedure
7-6 Mechanical Specification > Table IR Sensor Installed setting
1) Not Installed (Default) : IR sensor is not installed.
2) Installed : IR sensor is installed.

Figure 31. Table IR Sensor Specification

18
Procedure
8. Operation check
8-1 IR sensor operation check
- Go to Set up > Diagnosis to check IR sensor operation condition.

Figure 32. Table IR Sensor Diagnosis


- When moving the Table column downward, check if it produces an error message
and stops as shown below.

Figure 33. Table IR Sensor Error Screen

19
Procedure
8-2 FT sensor threshold operation check
- Check if it generates an error when applying force surpassing the threshold value on
the THU.

Figure 34. Table FT Sensor Error Screen

19
Action Notification Report
TITLE : GC85A, GC70 Table Safety Application Guide (IR Sensor) with Safety Patch

NO : DGRMULTI-B18002M

Service Engineer Details


FSE Name Contact Email

Company Contact Tel. No.

Contact Address

Site Information

Country / Hospital

Hospital Address

System model

□□□□□□□□□□□□□□□
System SN

Action

GSPN service order No.

Please check ‘√’ applicable box below

□ Completed it on the site (Date: )


· Service / Repair actions undertaken

· Service / Repair Validation

□ Completed by the factory before delivery

□ Refused this ‘Action’ by customer (Date: )


· Reason
-----------------------------------
Customer Name and Signature

Confirm

------------------------------------- -------------------------------------
Service Engineer Name Service Engineer Signature

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