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Inflow and The Fatigue of The List Wind Turbine: AIAA-2002-0065
Inflow and The Fatigue of The List Wind Turbine: AIAA-2002-0065
Herbert J. Sutherland
Wind Energy Technology Department
Sandia National Laboratory
Albuquerque, NM 87185-0708
hjsuthe@sandia.gov
1
of each secondary inflow parameter on fatigue loads
was determined for each wind speed bin. The primary
inflow parameters were excluded from the regression
analysis. The results of this analysis illustrate that the
vertical component of the inflow is the most important
of the secondary inflow parameters on fatigue loads.
The Turbine
The turbine used in this experimental investigation is a
modified Micon 65/13 turbine (65/13M), see Fig. 1.
This turbine is a fixed-pitch, 3-bladed up-wind turbine
with a three-phase 480 V asynchronous generator rated
at 115 kW. The generator operates at 1200 rpm while
the blades turn at a fixed 55 rpm (the standard Micon
65/13 turbine rotates at a fixed 45 rpm).
2
Data System
1000
The distribution of the 1017 ten-minute records The symbols and underlying mathematical formulations
contained in the current data set is summarized in Fig. for the various inflow and structural parameters are
2. As illustrated by this figure, the records have been presented in the Appendices.
divided into wind speed classes for this analysis. Wind
speed bin class 3 encompasses speeds to 9 m/s (the sum Equivalent Fatigue Load
of the first two columns in Fig. 2). Bin classes 4, 5, 6 The equivalent fatigue load [9, 10] is used to quantize
and 7 encompass speed ranges of 9-11, 11-13, 13-15 the fatigue damage contained in spectral load
and 15-17 m/s, respectively. Bin class 8 encompasses distributions contained in each 10-minute record. In
all wind speeds above 17 m/s. As illustrated in this general, the equivalent fatigue load is determined using
figure, 186 records are above 11 m/s mean wind speed. Miner’s Rule to combine the spectral components into a
No 10-minute record has a mean wind speed above 19 single, constant-rate fatigue load that will produce
m/s. equivalent damage. For the case of a constant mean
(range-only cycle counts) and a power law S-N curve
FORMULATIONS with a fatigue exponent of m [10, 11], the equivalent
cyclic load Fe has the form:
The Inflow Parameters
1
Over the past few years, many inflow parameters have
∑ ( Fi ) m n i m
been proposed as having influence over the fatigue
loads on a wind turbine. The mean wind speed and Fe = i , [1]
No
turbulence (or turbulence intensity) are the most widely
recognized as having the major influence on loads.
Additional proposed parameters have been summarized
to a large extent by Rohatgi and Nelson [5], Fragoulis where Fe is the load to failure at a total of No fatigue
[6] and Glinou and Fragoulis [3]. Additional cycles .
parameters have been proposed by Kelley [7, 8].
Sixteen (16) of these secondary parameters are The choice of No is somewhat arbitrary. It is
examined here. sometimes chosen to be a number of cycles suitable for
laboratory testing, i.e., 106 cycles [9]. Other times, it is
3
chosen to be approximately the average number of where σi is the measurement error (standard deviation)
cycles recorded in the data set; i.e., the average number of the ith data point. If the measurement errors are not
of cycles in a 10-minute data set. If data are not known, they may all be set to the constant value of one
available, then the choice of No is typically based upon [13].
the rotational frequency fo of the turbine [3,10]. Since
the choice of No is essentially arbitrary and does not The basis functions are arbitrary fixed functions of x;
influence the comparative nature of the analysis they are not necessarily polynomials. As pointed out by
presented here, we will assume a constant value for No the authors of this algorithm: “…, if you are willing to
of 2000 cycles for the equivalent-fatigue-load data tolerate a bit of programming hack,” the generalized
analysis. fitting techniques they employ may be expanded from
the dependence on a single variable x to a dependence
As illustrated in Eq. 1, Fe is not unique for a given load on a vector variable x, i.e., a set of variables xk .
spectra. Not only does it depend on the choice of No ,
but it also depends on the fatigue exponent m. For For the analysis presented here, the basis function for
comparison purposes, Fe is usually reported for multiple each variable that composes the vector x = (x1 , x2 , …,
values of m. Typical values for m are 3 for welded xM ) was assumed to be a polynomial of the form:
steel, 6 for extruded aluminum and 10 for fiberglass
composite materials. P
∑∑
based on the general linear least squares routine
described by Press, Teukolsky, Vetterling and Flannery k k o a k j x kj . [6]
k=1 j=1
[13]. Their routine determines a generalized fit to a set
of points (xi ,y i ) for the basis functions Xk by
determining values for the parameters ak which In the Mounturb report [3], the value of P was taken to
be 1, i.e., a linear fit. With this additional assumption,
minimize the merit function X 2 :
Eq. 6 becomes:
For a basis function of the form:
$y ( x ) = a + a x + a x + ... + a x . [7]
o 1 1 2 2 M M
$y ( x ) =
M
∑a k Xk ( x ) , [2]
The form shown in Eq. [7] is the one used in the
i=1
analysis presented here.
then the merit function becomes
Dependence Coefficient
M
To quantify the influence of each inflow parameter on
N i
y - ∑ a k Xk ( x i ) fatigue loads requires the development of a
X 2 = ∑ k=1
, [3] “dependence coefficient.” The one proposed by Glinou
i=1 σi and Fragoulis [3] is “the relative per sigma dependence
coefficient Sk for each parameter. For a linear
formulation, see Eq. 7, Sk has the following form:
4
σxk
Sk = a k . [8]
Dependence Coefficient
y 0.25 Fatigue Exponent = 3 Wind Speed Bin
0.20 Fatigue Exponent = 6 11-13 m/s
0.15 Fatgiue Exponent = 10
Thus, Sk measures the normalized 0.10
effect of increasing the kth 0.05
parameter by one standard 0.00
deviation, with the result -0.05
normalized by the mean value of
-0.10
the dependent variable y
-0.15
-0.20
u'w'
v'w'
LL
Ri
u'v'
z/L
v
U*
Lu
Lv
Tu
w
LLww
SU
KU
aα
(KE)Tu
DEPENDENCE OF INFLOW
u'v'
KU
Lv
Lu
v'w'
σ
u'w'
U*
sv
z/L
SU
sw
Ri
σ
(KE)
PARAMETERS
Fatigue Exponent = 3
(turbulence intensity). Outlined 0.03 Fatigue Exponent = 6
above and in the Appendices are Fatgiue Exponent = 10
0.02
a large number of secondary
inflow parameters that may also 0.01
influence fatigue loads. Of these 0.00
proposed parameters, a total of 16
-0.01
secondary parameters are Wind Speed Bin
-0.02 11-13 m/s
examined here; the influence of
the two primary parameters is not -0.03
(KE)Tu
sww
SU
KUU
α
z/L
L
u'w'
v'w'
Ri
LLw
u'v'
svv
U*
Lu
Lvv
Tu
Lu
v'w'
u'w'
u'v'
U*
a
z/L
L
SU
Ri
L
σ
K
(KE)
5
speed classes. The general trend is less
dependency of the Richardson number and more 0.10
Dependence Coefficient
dependency on the various terms that depend on 0.05
predominant. -0.10
Fatigue Exponent = 3
Fatigue Exponent = 6 Wind Speed Bin
Fatgiue Exponent = 10 9-11 m/s
-0.15
KU
Lw
(KE)Tu
α
u'w'
v'w'
L
z/L
u'v'
σsww
U
z/L
σsvv
Luu
LLvv
SU
U*
Tu
v'w'
Ri
L
u'v'
a
Ri
u'w'
L
U
K
S
(KE)
Summary
Inflow Parameters
The vertical component of the inflow arises as the
most-important characteristic of the inflow that Fig. 4. Dependence of Equivalent Fatigue Load on
influences fatigue loads. A description of this Various Inflow Parameters for Class 4 Wind Speeds.
parameter in terms of the secondary inflow 0.60
Dependence Coefficient
parameters is cross-velocity Reynolds stresses and 0.40
Wind Speed Bin
13-15 m/s
0.00
reported by Fragoulis [6]. The atmospheric
-0.20
stability term, Richardson number, also plays an -0.40
Fatigue Exponent = 3
important role. -0.60 Fatigue Exponent = 6
Fatgiue Exponent = 10
-0.80
u'v'
Lvv
(KE)Tu
KU
LLw
U*
Lu
σs vv
LL
αa
Rii
v'w'
z/L
z/L
σsww
U
SU
*
Lu
Tu
u'w'
u'v'
u'w'
v'w'
L
U
K
S
(KE)
One of the long-term objectives of the LIST Inflow Parameters
program is to obtain long-term fatigue spectra for
the turbine blade loads. The long-term fatigue Fig. 5. Dependence of Equivalent Fatigue Load on
spectra for 118 10-minute records in wind class 5 Various Inflow Parameters for Class 6 Wind Speeds.
offer an important database for studying long-term 0.25
Dependence Coefficient
u'w'
v'w'
v'w'
KU
sww
Lw
SU
U
σsvv
U*
Lu
Lvv
Lw
Tu
Ri
z/L
α
u'v'
u'w'
L
u'v'
z/L
SU
U*
Lu
a
Ri
L
σ
K
(KE)
0.00
data are contrasted to the 1-hour and the 7-hour
-0.10
data. These comparisons illustrate the importance -0.20
Fatigue Exponent = 3
of long-term data sets. In particular, the 1-hour -0.30 Fatigue Exponent = 6
Lw
(KE)Tu
u'w'
v'w'
L
u'v'
σsww
U
z/L
SU
σsvv
U**
Luu
LLvv
Tu
v'w'
Ri
u'v'
αa
Ri
u'w'
L
U
K
S
(KE)
6
10000.00 1
20 Hr
Probability of Exceedance
Fatigue Cycles per Hour
1000.00 1 Hr 0.1
100.00 0.01
10.00 0.001
1 Hr
1.00 0.0001 7 Hr
20 Hr
0.10 0.00001
0.01 0.000001
0 10 20 30 40 50 0 10 20 30 40
Bending Moment Range, kNm Edge Bending Range, kNm
Fig. 8 a. Edge-Bending in the Root of Blade 1. Fig. 9 a. Edge-Bending in the Root of Blade 1.
10000.00 1
20 Hr 1 Hr
Fatigue Cycles per Hour
1000.00 0.1
Probability of Exceedance
1 Hr 7 Hr
20 Hr
100.00 0.01
10.00 0.001
1.00 0.0001
0.10 0.00001
0.01 0.000001
0 10 20 30 40 0 10 20 30 40
Fig. 8 b. Flap-Bending in the Root of Blade 1. Fig. 9 b. Flap-Bending in the Root of Blade 2.
Fig. 8. Fatigue Load Spectrum for Class 5 Fig. 9. Exceedance Plots of the Fatigue Load
Wind Speeds. Spectrum for Class 5 Wind Speeds.
number of observations is not statistically significant. at least a floor of 1 count in 20 hours, with no end in
sight.
When more data are added, in this case approximately
19 hours of data are added, the floor is lowered to LOAD EXTREMES
approximately 0.0525 cycles per hour, i.e., one cycle in
approximately 20 hours. In both the edge and the flap The extreme loads are one of the major drivers in the
bending cases, the 7-hour exceedance curve lies design of wind turbines. The time-synchronized data
virtually on top of the 1-hour curve until the floor in the provided by LIST provides a detailed look at these
1-hour data set is reached. events.
The significant difference between the various data sets Long-Term Ultimate Loads
is that the expansion of the data set to 20 hours extends
Madsen, Pierce and Buhl [14] have addressed the
the exceedance curve to a new floor. In particular, the
statistical uncertainty of loads prediction using
additional data indicates that the primary slope of the
structural dynamics simulation codes. The data
exceedance curve in the high bending moment region of
presented in Fig. 10 offer measured-data that may be
the spectrum continues unabated past the floor of the 1-
used to examine load extremes for the operating wind
hour data set.
turbine.
These data indicate that the extrapolation of relatively
The extreme loads are shown in Fig. 10 for Class 5
short-term spectra to long-term spectra is consistent
wind speeds. For edge bending loads, the mean value is
with measured data. And, based on the data analyzed
18.55 kNm with a standard deviation of 1.52 kNm; i.e.,
here, the high-stress tail of the distribution continues to
a COV (ratio of the standard deviation to the mean) of
7
the event are also shown in this figure. The time of the
25 event has been delineated with a vertical dashed line in
Wind Speed Bin
9-11 m/s all of these records. For the inflow measurements, the
Bending Load, kNm
8
For the analysis presented here, only proposed
Bending Moment, kNm 25
Flap Bending Moment inflow parameters have been explored.
20
However, the wealth of data contained in the
15
10
LIST data set offers many more possible
5
combinations: debatably, the most important
0
being the spatial correlations across the rotor of
25
15 20 25
Hub 30
Height, Horizontal Wind Speed 35 the horizontal and vertical components of the
20
Wind Speed, m/s
15
Time, Sec inflow.
10
5 ACKNOWLEDGEMENTS
Hub Height, Vertical Wind Speed
0
-5
25 15 20 25 30 35
The data used in the analysis is the direct results
Time, Sec
Top of Rotor, Horizontal Wind Speed of a dedicated team of researchers. The author
Wind Speed, m/s
20
wishes to thank the LIST Team for their efforts.
15
The author also wishes to thank Neal Kelley,
10
Bottom of Rotor, Horizontal Wind Speed NREL, for supplying many of the discretized
5 formulations for the various inflow variables
25 15 20 25 30 35
Left Side of Rotor, Horizontal Wind Speed
Time, Sec
presented in Appendix A.
Wind Speed, m/s
20
REFERENCES
15
Right Side of Rotor, Horizontal Wind Speed
10
[1]. Sutherland, H.J., P.L. Jones, and B. Neal,
15 20 25 30 35 2001, “The Long-Term Inflow and Structural
Bending Moment, kNm
20
Time, Sec Edge Bending Moment
15 Test Program,” 2001 ASME Wind Energy
10
5
Symposium, AIAA/ASME, pp. 162-172.
0
-5
-10
[2]. Sutherland, H.J., 2001, “Preliminary
-15 Analysis of the Structural And Inflow Data
15 20 25 30 35
From the LIST Turbine,” 2001 ASME Wind
Time, Sec
Energy Symposium, AIAA/ASME, pp. 173-183.
Fig. 11. Flow Field and Structural Measurements about
the Extreme Flap Event for Class 5 Wind Speeds. [3]. Mounturb Final Report, 1996, G. Glinou
and A. Fragoulis, eds., 3 vols., JOU2-CT93-
0378.
bending did not occur at the same time or even in the
same 10-minute record.
[4]. Berg, D., and J. Zayas, 2001, “Accurate Time-
Linked Data Acquisition System Field Deployment and
Thus for this data set, the elapsed time between extreme
Operational Experience,” 2001 ASME Wind Energy
peaks and valleys is not sufficient to warrant concern
Symposium, AIAA/ASME, pp. 153-161.
about the effect of material memory on the high-stress
cycles in the tail of the fatigue cycle distribution.
[5]. Rohatgi, J.S., and V. Nelson, 1994, Wind
Characteristics, An Analysis for the Generation of Wind
CONCLUDING REMARKS
Power, Alternative Energy Institute, Canyon, TX, 237
p.
The long-term data set from the LIST program has been
used to examine the influence of various secondary
[6]. Fragoulis, A.N., 1997, “The Complex Terrain
inflow parameters on the fatigue loads on a turbine.
Wind Environment and Its Effects on the Power Output
Based upon a multi-variable regression analysis of the
and Loading of Wind Turbines,” 1997 ASME Wind
equivalent fatigue load, terms involving the vertical
Energy Symposium, AIAA/ASME, pp. 33-40.
component of inflow velocity and the Richardson
Number consistently have the most influence. Long-
[7]. Kelley, N.D., and H.E. McKenna, 1996, “The
term fatigue spectra illustrate that extrapolations of
Evaluation of a Turbulent Loads Characterization
relatively short-term data are consistent with long-term
System.” 1996 ASME Wind Energy Symposium,
measured data.
ASME, pp. 69-77.
9
[8]. Kelley, N.D., A.D. Wright, M.L. Buhl, Jr., and J.L. (KE)Tu Turbulence kinetic energy,
Tangler, 1997, “Long-Term Simulation of Turbulence- 1 ( u′ ) 2 + ( v ′) 2 + ( w ′) 2 , [A-2]
Induced Loads Using the SNL WINd-3D, FAST, 2
YawDyn, and ADAMS Numerical Codes,” 1997 ASME
Wind Energy Symposium, ASME, pp. 74-85. L Obukhov length:
−θs u 3*
, [A-3]
0.4 g (w ' θ 's )
[9]. Wind Turbine Generator Systems, Part 13:
Measurement of Mechanical Loads, Draft Technical
Report, 1998, IEC 61400-13, prepared by IEC-TC88,
Working Group 11. Lu , Lv , Turbulence length scales in the u, v, and w
Lw directions (m)
[10]. Sutherland, H.J., 1999, On the Fatigue Analysis
∫ R u ' ( τ ) dτ
of Wind Turbines, SAND99-0089, Sandia National T
[12]. Buhl, M.L., Jr., 2001, CRUNCH User’s Guide, P Barometric pressure, (hPa) at height z1
Ver. 2.61, NREL/NWTC, Golden, CO, 11 p.
Ps Height corrected pressure
[13]. Press, W.H., S.A Teukolsky, W. T. Vetterling
and B.P. Flannery, 1992, Numerical Recipes in C, The 0.0341416 P1
Ps = P1 - ( z s - z1 ) [A-5]
Θ1 + 273.16
Art of Scientific Computing, Second Edition, Chapter
15.4, Cambridge University Press.
Fe Equivalent fatigue load, see Eq. [1] u, U Horizontal wind speeds (m/s)
10
v Instantaneous horizontal wind vector T Total
component, perpendicular to the average
horizontal wind direction ΦH (m/s) Tu Turbulence
w Instantaneous vertical wind vector component, U Horizontal Wind Speed at Hub Height
perpendicular to the average total wind
direction ΦT (m/s) s Sonic
ŷ Dependent variable in regression analysis, see X Mean value of X over time period t:
1 T 1 N
Eq. [3], calculate value from curve fit X=
T 0∫ x ( τ ) dτ = ∑ xi ,
N i=1
[B-1]
θ s = ( Θs + 273.16 ) [A-9]
Ps Sx Skewness;
N 3
1
τ Integration parameter on time N
∑ x
i=1
'
i
, [B-6]
σ3x
X Merit function in regression analysis, see Eq.
[3] Kx Kurtosis;
4
1 N '
Subscripts ∑
N i=1
xi
-3 , [B-7]
1, 2 Vertical positions 1 and 2 σ 4x
H Horizontal
i, j, k Counting indexes
11