Professional Documents
Culture Documents
Ieee Understanding Ieee 1584 Arc Flash Calculations
Ieee Understanding Ieee 1584 Arc Flash Calculations
BY KEVIN J. LIPPERT, HERE HAVE BEEN SEVERAL RECENT CODES AND STANDARDS
DONALD M.
This general statement provides the basis for OSHA’s citing and insisting upon
compliance with the arc-flash requirements contained in NFPA 70E.
The 2002 edition of the National Electrical Code (NEC), NFPA 70 [4], contained the
69
first arc-flash hazard references by adding the following new requirement as Article 110.16.
1077-2618/05/$20.00©2005 IEEE
Flash Protection. Switchboards, panelboards, industri- ■ Ia is arcing current (kA)
al control panels, and motor control centers that are in ■ K is –0.153 for open configurations and –0.097 for
other than dwelling occupancies and are likely to box configurations
require examination, adjustment, servicing, or mainte- ■ Ibf is bolted-fault current for three-phase faults
nance while energized, shall be field marked to warn (symmetrical rms)(kA)
qualified persons of potential electric arc flash hazards. ■ V is system voltage (kV)
The marking shall be located so as to be clearly visible ■ G is the gap between conductors (mm),
to qualified persons before examination, adjustment, and convert from log
servicing, or maintenance of the equipment.
Ia = 10log Ia . (2)
FPN No. 1: NFPA 70E-2000, Electrical Safety The arcing current is then used for determining the
Requirements for Employee Workplaces, provides incident energy. The IEEE 1584 equations for determin-
assistance in determining severity of potential expo- ing incident energy are to first determine the log10 of the
sure, planning safe work practices, and selecting incident energy normalized:
personal protective equipment.
log En = K1 + K2 + 1.081 log Ia + 0.0011 G (3)
FPN No. 2: ANSI Z535.4-1998, Product Safety
Signs and Labels,[5] provides guidelines for the where:
design of safety signs and labels for application to ■ K1 is −0.792 for open configurations, −0.555 for
products. enclosed
■ K2 is 0 for ungrounded and high resist, −0.113 for
grounded
There were numerous proposals for the 2005 NEC that ■ Ia is arcing current (kA)
would expand this requirement to “indicate the incident ■ G is distance between arcing buses (mm), 25 mm
energy in calories per square centimeter for a worker at a for the motor control center (MCC).
distance of 18 in.” Adoption of this requirement would Then
indicate the need for a standardized method for determin-
ing incident energy. En = 10 logEn . (4)
IEEE 1584–2002, Guide for Performing Arc Flash Calcu-
IEEE INDUSTRY APPLICATIONS MAGAZINE • MAY|JUNE 2005 • WWW.IEEE.ORG/IAS
lations, provides a method for the calculation of incident Finally, convert from normalized:
energy and arc-flash protection boundaries. It presents for-
mulas for numerically quantifying these values. IEEE E = Cf En (t/0.2)(610x/D x), (5)
1584 also includes an Excel spreadsheet “Arc-Flash Haz-
ard Calculator,” which performs the actual calculations where:
2
using the formulas stated in the guide. ■ E is incident energy in cal/cm
■ Cf is calculation factor, 1.0 > 1 kV; 1.5 ≤ 1 kV
IEEE 1584 Standard ■ En is incident energy normalized for time and distance
■ t is arcing time (seconds)
Arc-Flash Calculations ■ D is distance from arc to person (mm), typical to use
Normal system analysis determines the bolted-fault current 455 mm (18 in) for MCC
available at various points throughout the electrical system. ■ x is distance exponent from IEEE table (based upon
For incident energy, it is first necessary to input the circuit equipment type-conductor gap), 1.641 for MCC.
parameters in order to calculate free-air short-circuit arcing The apparent complexity of these equations makes
currents. Here, it is noted that these arcing currents are solving them by hand cumbersome, but the IEEE 1584
significantly lower than the available bolted-fault, short- guide supplies an Excel spreadsheet that will automatical-
circuit currents because the arc provides significant circuit ly solve them, using input basic information. While the
impedance. IEEE 1584 equations for determining arcing IEEE 1584 guide provides another step forward in the
currents (for system voltages less than 1,000 V) are: understanding of arc-flash hazards, there are several points
that are frequently misunderstood. The following explana-
tions are intended to help clarify this information. (Refer-
log Ia =K + 0.662 log Ibf + 0.0966 V ences to specific “cells” apply to the Excel Spreadsheet
+ 0.000526 G + 0.5588 V (log Ibf ) calculator.)
− 0.00304 G log Ibf , (1)
Issues to Consider When Performing
IEEE 1584 Arc-Flash Calculations
1) At what “point(s)” in the system should arc-flash hazard
where calculations be performed?
There could be multiple calculations performed depending
70
■ log is log10 on the particular task being undertaken. At a minimum,
(either a or b) plus c below should be performed:
a) a value shall be calculated either at the incoming
point to the enclosure
b) if the cables terminate immediately into the main
device and are not readily accessible at the load ter-
minals of an incoming overcurrent protective device,
(OCPD) (if one exists)
c) at the load side of OCPDs that are sensibly parti-
tioned/separated from their line side. (For example;
when working inside the bucket of an MCC.)
possible arc point and the head and body of the worker
positioned in place to perform the assigned task. (Numeri-
5 cal sum of the distance between the worker standing in
Sheet titled “Reference Tables.” front of the equipment, and from the front of the equip-
ment to the potential arc source inside the equipment.)
Unless other specific information has been determined, it
is recommended to input one of the following IEEE 1584
stated typical working distances. (From IEEE discussions,
IEEE 1584 assumes that the typical depth of equipment
decreases between Switchgear and LV MCCS, making a
worker closer to the potential arc source.)
■ 5-kV switchgear (and motor
starters—not specifically stated in
IEEE 1584, but recommended) 910 mm
■ 15-kV switchgear 910 mm
■ Low-voltage switchgear 610 mm
■ Low-voltage MCCs and
Panelboards (and switchboards
—not specifically stated in
IEEE 1584, but recommended) 455 mm
6 ■ cables 455 mm
Sheet titled “CB Reference.”
Cell M-24 requests input of a number 1–4, that IEEE
1584 identifies as the “Equipment Class” as follows:
1) Open air;
applicable for other “points” and/or OCPDs in the sys- 2) Cables;
tem that is being evaluated. 3) Switchgear; or
Cell A-24 requests input of the name of the bus. While 4) MCCs and Panelboards (and Switchboards—not
this is optional, it is suggested to enter some type of alpha or specifically stated in IEEE 1584, but
numeric identifier. This will make it easier to coordinate the recommended).
72
calculated output back to its corresponding system location. (Entering number 1 results is the least amount of cal-
culated incident energy, increasing up to the highest input is also required for low-voltage fuses that use this
amount calculated when entering number 4.) method. In Cell J-24, enter the fuse’s time/current curve
Cell N-24 requests input of a number 1 or 2, that IEEE information (total clearing time) based upon the level of
1584 identifies as the system’s “Grounding Type” as follows: “reduced” arcing fault current shown in Cell I-24.
1 Solidly grounded
2 Ungrounded, high-resistance grounded and low- c) Is the OCPD a circuit breaker?
resistance grounded. For circuit breakers, the most accurate calculation method
(Entering number 1 results is the lesser amount of calcu- included in the IEEE 1584 guide, is to use specific manu-
lated incident energy, compared to entering number 2 which facturer’s time/current information (total clearing times).
results in a higher amount. This factor was included because This method is utilized by entering 0 in Cell O-24. In
IEEE analysis of their test results revealed a statistically sig- Cell G-24, enter the circuit breaker’s time/current curve
nificant difference between solidly grounded and other sys- information (total clearing time) based upon the level of arc-
tems. IEEE provides no other technical explanation for this ing fault current shown in Cell F-24. Cells H-24 and K-24
difference, but it may involve arcing to the metal enclosure.) should be empty. Another input is also required for low-
voltage circuit breakers that use this method. In Cell J-
5) What is the specific OCPD? 24, enter the circuit breaker’s time/current curve
Determine whether the specific OCPD is a circuit breaker information (total clearing time) based upon the level of
or a fuse. Proceed to the appropriate explanation for each “reduced” arcing fault current shown in Cell I-24.
that follows. Note: This approach causes concern because commonly
published time/current curves in the instantaneous region
a) Is the OCPD a fuse? have not been a focus of circuit breaker manufacturers and
For certain specific low-voltage fuses, and within a spe- are very conservative.
cific tested range of bolted-fault currents, it is possible to
input the fuse-type, and the calculation then automati- d) When entering specific OCPD times (for both low-voltage
cally takes into account both the current-limiting effect fuses and low-voltage circuit breakers) why do you enter
of the fuse and the actual time of interruption. Thus, two different values; one based upon the arcing current and
both of the important parameters for arc flash, the arc- a second based upon a “reduced” arcing current?
current magnitude, and the arc-current duration are Due to variations in low-voltage arc currents (under
taken into account. This is the most accurate method for 1 kV), a second calculation is performed based upon a
these certain types of low-voltage fuses. Cells G-24, “reduced” arcing fault current that is 85% of the origi-
H-24, J-24, and K-24 should be empty because input of nally calculated arcing current. For cases where the arc
the range of the model for that particular low-voltage cir- the OCPD, and is in series with the busbar arc. Thus,
cuit breaker. For these cases this secondary calculation there are two arcing systems acting simultaneously to
method can not be used. reduce the current magnitude.
Note: Although this secondary circuit breaker method
only requires knowledge of bolted-fault current, the calcula- Current-Limiting Circuit Breakers
tion is based upon circuit breaker interruption times for There are two major components to consider when
generic breaker-ratings. These are typically worst-case; maxi- attempting to account for the current limiting affects of
mum-duration interruption times based upon the published circuit breakers. One is the arc current duration, which is
time-current curves of many manufacturers. This method is controlled by the actual time of interruption. As previ-
conservative and calculates high values of arc energy that ously stated, commonly published circuit breaker
may mandate more protection than is necessary. Therefore time/current curves in the instantaneous region have not
this is a secondary method, used for instances when specific been a focus of circuit breaker manufacturers, and are
time/current curve information is not available! very conservative. For the purpose of calculating arc-flash
energy, using those instantaneous region conservative
f) When entering specific OCPD times (for both low-voltage operating times will produce unrealistically high arc-
fuses and low-voltage circuit breakers) why do you enter flash energy values. Actual operating times will enable
two different values; one based upon the arcing current and more accurate calculations of arc-flash energy.
a second based upon a “reduced” arcing current? The other major component to consider is the reduc-
Due to variations in low-voltage arc currents (under tion of the arc current magnitude due to the breaker’s
1 kV), a second calculation is performed based upon a dynamic impedance.
“reduced” arcing fault current that is 85% of the origi-
nally calculated arcing current. For cases where the arc Initial Modeling approach
current falls on the steep part of the time-current curve An initial attempt has been made to take the reduction
or falls near a step change, a small variation in arc cur- in peak current associated with current-limiting circuit
rent could cause a significant change in OCPD tripping breakers into consideration. In this approach, the tested
or operating time. The highest resulting energy (either interruption data obtained for current-limiting breakers
based upon arcing current and arcing operating time, subjected to given bolted-fault currents is used. The data
or reduced arcing current and reduced current operat- provides actual clearing times and actual peak let-
ing time) is then automatically used for the final energy through currents. An rms value associated with the let-
74
calculations. Medium-voltage arc currents do not through current is entered into the IEEE spreadsheet
rather than the available bolted-fault TABLE 2. ACTUAL TEST VALUES BASED UPON 480-V, MCC,
current. The actual clearing time asso- 18-IN DISTANCE FROM ARC, UNGROUNDED SYSTEM.
ciated with the available bolted-fault
current is also inputted. Energy, cal/cm2
Bolted Using IEEE 1584 Using Actual
1) Results of current limiting model Fault IEEE Equations Using Initial Calorimeter
Table 1 shows calculated values based Test 1584 Manufacturer’s Model measurements
upon a 480-V, MCC, 18-in distance Circuit Shortcut Interrupting Time of Arcing
from arc, ungrounded system. kA Equations From Curves Energy
200A MCB
2) Verification of initial model
To determine the validity of the initial 4.6 2.8 0.2 0.1
model, some preliminary testing was 100 400A MCB
conducted according to information 4.6 2.1 0.4 0.15
extracted from previously published
IEEE papers. This testing was based 1,200A MCB
upon the parameters of 480-V, MCC, 9.3 5.1 1.9 1.3
18-in distance from arc on an unground-
ed system (Table 2). The calorimeters
used were constructed to ASTM F-1959, Standard Test the greater the degree of current-limitation.
Method for Determining the Arc Thermal Performance Value of ■ Limiting the ampere rating size of main and feeders where
Materials for Clothing. possible. For example by splitting large feeders into
two feeders.
3) Initial model conclusions
The initial results indicate that MCCB current limiting Conclusion
significantly reduces the energy levels (when in the The IEEE 1584 guide provides another advancement
instantaneous range). Additionally, they suggest that the in calculating arc-flash energies. It is important for the
IEEE 1584 calculation methods are very conservative user to understand the required input information.
when compared with the actual measurements associated There are different methods included in the IEEE
with MCCBs. (Need to correct this situation). 1584 guide for calculating arc-flash energies associated
However, few test points have been verified. Although with circuit breakers. The most accurate method