CCTV Construction Methodology

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1.

Pre-Installation Procedure

 Prepare all the materials, equipment and tools that will be


necessary during the execution time.
 Drawing for installation shall be approved and shall be
coordinated with the other services.
 Room clearance & proper access shall be provided as per
approved program
 Location/area shall be ready for site installation. Prior to the
installation, the area where the items to be installed shall be
inspected to ensure architectural works and finishing are
complete and area is free from dust.
 Ensure that the approved shop/schematic/coordination
drawings are current and available with installation team.
 Avoid installing the cameras close to sources of powerful
electromagnetic radiation.

2. Conduit Infrastructure

To protect and route the wiring connectivity of the system and


network, Rigid Steel Conduit (RSC) pipe is used for expose
layout while Rigid Polyvinyl Chloride is used for concealed or
underground installation.

2.1 Electrical PVC Conduit Installation (concealed)

 During the course of the installation of the conduit system,


procedures for working and dressing the installation as
recommended shall be employed.
 All bends and sets shall be in accordance with IEE regulation
522-08 formed with the aid of a helical spring fitted internally,
with if necessary, the conduit warmed sufficiently for it to
move without avoidable wall thinning of the outside of the
bend.
 Conduit system shall be installed so as to ensure compliance
with the requirements of Specified Standard and Regulation.
 Joints between PVC conduit and fittings shall be made with
suitable adhesive, but expansion couplings shall be installed
where any length of conduit, inclusive of draw in boxes etc.,
exceeds five meters in length.
 The minimum and maximum sizes of conduit to be employed
shall be 20mm and 32mm diameter respectively, unless
otherwise stated in subsequent sections of the specification.
 Conduits in floors shall be routed and installed so as to avoid
the fixings of floor standing equipment to be installed on the
floor.

2.2 Electrical Steel Conduit Installation (exposed)

 Check the route of steel conduiting free from debris and no


obstruction of any other activity. Arrange scaffolding of
sufficient height approved by HSE officer.
 Mark the reference points on wall/column as per civil
architectural drawing.
 Identify the circuit start point and end & mark steel conduiting
route as per approved drawings.
 Make hole in concrete for anchor bolts then fix base of
saddle by screw every 1m span.
 Use approved steel conduiting & bends as per site condition
and drawing. Remove sharp edge of cut length of conduit by
filing.
 Join the lengths using the threaded area which is not
covered.
 Installation of steel conduiting shall be checked by internal
QA/QC Engineer before offering consultant/client for
inspection.

2.2.1 Hanging Conduit Support

See attached drawing for the installation details

2.2.2 Wall Mounted Conduit Support

See attached drawing for the installation details

2.2.3 Flexible Conduit

Flexible conduit shall be used as short as possible and, in any


case, shall not exceed a conduit run of 2m.
2.2.4 Joint in Conduit

Joint in steel conduits shall be made by means of a solid coupler


into which the adjacent ends of the two conduits shall be
inserted to approximately half into it and screwed up tightly in
order to make the conduit run mechanically and electrically
continuous. No threads on either conduit shall be exposed.

2.2.5 Provision of Adaptable Box

An adequate number of suitably sized adaptable boxes shall be


provided in all conduit runs to enable cables to be drawn in and
out easily without damage. Adaptable boxes shall be provided
immediately after every two bends, or after a bend plus a
maximum straight run of 10m, or after a maximum straight run of
15m.

2.2.6 Fixing of Distance (Spacing) Saddle

Saddles, for the support of surface conduits, shall be


provided throughout the entire route at regular intervals.
The spacing between adjacent saddles for steel conduits
shall not be more than 2M for horizontal while 2.25M for
vertical.

Each bend of a surface conduit shall be supported by a


saddle on either side of the bend, and the saddles shall
be fixed as near to the bend as practicable.

Saddles shall be fixed with brass screws in expanding


plugs or other purpose-designed fixing devices.

2.2.7 Conduit Bend

Conduit shall not be bent with an acute angle. The


internal radius
of the bend shall not be less than 2.5 times the outside
diameter
of the conduit.

2.2.8 Cable capacity of Conduit


The number of cables drawn into a conduit shall be such
that no damage will be caused to the cables or to the
conduits during their installation.

2.3 Direct Buried Conduit Installation

A method of installation of conduit wherein digging an open


trench and laying the conduit directly into the trench, often
along with embedment material to protect the conduit from
damage due to the surrounding soil.
2.3.1 Digging the Trench

 The trench should be dug as straight, level and rock free as


possible. Avoid curves smaller than the conduit’s allowable
bend radius. Undercut inside corners to increase the radius
of the bend. Should there be a rapid grade change, use
back-fill to support the conduit.
 Excavate the trench to a depth .3 meter, and remove all
rocks and large stones from the bottom of the trench to
prevent damage to the conduit. Push some clean fill (fine
material, without stones) into the trench to cushion the
conduit as it is installed in the trench (Sand bedding for this
procedure).
 Supplemental trenches should be made to all offset
enclosure locations. Trench intersections should be
excavated to provide adequate space to make sweeping
bends in the conduit.
 Fill the trench and compact as required. Tamp the trench to
provide compaction that will prevent the trench backfill from
settling.

2.3.2 Backfilling

It is best to place the quality soil directly on and around the


conduit. DO NOT place large rocks directly on the conduit. A
good practice to ensure long-term protection of underground
facilities is to utilize sand for padding the conduit.

It provides a more stable environment for the conduit, prohibiting


damage from rocks and allowing water to drain away from
conduit easily. More importantly is the protection it can provide
during future excavation near your facilities.

The apparent change in soil condition provides warning that


there is a utility buried there. This should not replace the practice
of placing warning tape, but rather should serve as a
supplement.

During backfill, warning tape (caution tape) should be placed for


early warning for future excavation.

3. Cable Installation

This section covers the installation of cables such as UTP


CAT5e (i.e. Indoor/outdoor type), Fiber Optic cable. It also
covers the installation of the associated cabling facilities,
including cable trays and cable ladders.
 Conduit system shall be completely established before
cable is drawn in and there shall be adequate means of
access for drawing cable in or out.
 Cables shall be drawn into a conduit by using approved
draw-in tape or steel wire of the appropriate size. Under no
circumstances shall the use of lubricants, e.g. grease,
graphite, talc power, etc., be permitted to assist in the
drawing the cables.
 When pulling cables into small ducts, an emulsion of
pulling grease maybe use (if found necessary) and soft
soap in water may be used for brushing onto the cable
surfaces where they enter the duct to reduce friction during
pulling.
 Each cable in a run shall be of one continuous length and
wired on the “loop-in” system. No joint in cable run shall be
allowed.

3.1 Testing of Cable

3.1.1 Fiber Optic Cable


Perform continuity testing of optical fiber using a visual fault
tracer, visual fault locator or OLTS power meter and source.
Trace the fiber from end to end through any interconnections to
ensure that the path is installed in accordance with the
requirements in applicable standards, and that polarization and
routing are correct and documented.

a. Optical Time Domain Reflectometer (OTDR) testing


Optical Time Domain Reflectometers can provide optical
fiber and event loss as well as fiber length measurements.
OTDR contain both an optical source and a receiver thus
a single person can operate the device that makes it an
advantage. OTDR are excellent for immediate assessment
of connector, splice and fiber quality. Relatively large loss
events (broken fiber, crashed/dirty connectors et al.) can
be located within inches or feet of their occurrence.

1. Check the test equipment if it has enough storage.


2. Make sure to set the OTDR with the appropriate parameters
for the cable to be test.
3. Make sure that the launch and receive reference
cables of the same fiber type and size as the cable plant
and with connectors compatible to those on the cable plant.
4. Turn on OTDR and allow time to warm-up.
5. Clean all connectors and mating adapters.
6. Attach launch cable to OTDR. Attach receive cable (if
used) to far end of cable.

7. Set up test parameters on OTDR.


8. Attach cable to test to end of launch cable. Attach
receive cable (if used) to far end of cable
9. Acquire trace and sav

3.1.2 Unshielded Twisted Pair (Copper)

Cable needs to be proved that the installation has been


done correctly and meets the standards to certify the
work by using different parameters (i.e. Wire map, Cable
length for information and propagation delay).

a. Certify Twisted Pair


Cabling

1. Check the test equipment and make sure that


storage is enough.
2. Make sure that the battery is fully charge.
3. Make sure the cords and connectors for all the
test equipment and
patch cords are in good condition.
4. Attach permanent link or channel adapters to the
main and remote testers.
5. Make sure to set the appropriate testing parameter
with respect
to the cable.
6. Connect the testers to the link as shown on the figure
below;
7. Check for the result
 PASS shows that the cable’s performance is satisfactory.
 FAIL is not a satisfactory result. Identify and correct the
problems
with the cable and do the test again
8. Save the results for future reference.
9. Print test result. (If necessary)

4. Earth Ground Testing

Structures with properly grounded electrical systems are critical to the


safety of people and equipment, giving current from a lightning strike or
utility overvoltage a safe path to earth.
Components of a ground electrode

1. Check the testing equipment. Make sure that it is in good


condition.
2. Make sure that the battery is fully charge.
3. Make sure that the equipment is calibrated and set to the
appropriate parameter.
4. Place the test probe at the outer sphere of influence of the
ground electrode under test and the auxiliary earth.

Note: If you do not get outside the sphere of influence, the


effective areas of resistance will overlap and invalidate any
measurements that you are taking.
5. To check the accuracy of the results and to ensure that the ground
stakes are outside the spheres of influence, reposition the inner stake
(probe) 1m in either direction and take a fresh measurement. If there
is a significant change in the reading (30%), you need to increase the
distance between the ground rod under test, the inner stake (probe)
and the outer stake (auxiliary ground) until the measured values
remain fairly constant when repositioning the inner stake (probe).
6. Acquire measurement and record.

5. Camera Installation

Camera installation is based on the client’s installation


environment and condition.

5.1 Ceiling Mount


a. Hard Ceiling Mounting

1. Screw the Fixing Plate to your dome body.


2. Remove the Hard Ceiling Mount from the Decoration Cover.
3. Attach the Mount to the ceiling. Mark the locations where all three ceiling
holes should go.
4. Drill these holes on the hard ceiling.
5. Fix the Mount with three screws.
6. Connect the data cable through the center hole of the Mount to the dome
body. NOTE: If use an IP dome, a network cable is needed other than the data
cable.
7. Attach the dome body to the Mount and rotate the dome body clockwise.
Tighten the fixing screw on the fixing plate.
8. Assemble the Decoration Ring to the Mount.
b. In-Ceiling Mounting
1. Screw the T-Bar Body Holder, which is equipped with the T-Bar, onto the
dome back
2. Place the sticker guide on the ceiling plate, and cut the circle part out of
the ceiling.
3. Put up the T-Bar into the ceiling hole. NOTE: The T-Bar wings should be
inward when putting up the T-Bar into the ceiling hole
4. Rotate the T-Bar’s wings to fix the T-Bar at the edge of the ceiling
opening.
5. Tighten the screws on the wings.
6. Connect the data cable to the dome body through the center hole of the
bracket. NOTE: If use an IP dome, a network cable is needed other than
the data cable.
7. Mount the dome body onto the bracket and rotate it clockwise.
Then ensure the dome body fastened firmly and screw the T-Bar Body
Holder.
8. Assemble the Decoration Ring to the T-Bar.
c. In-Ceiling Mounting with panel

To mount the dome camera to a


suspended ceiling with the T-Bar,
the ceiling panel could be use,
1. Cut the ceiling half.
2. Put the ceiling panel
upward to the ceiling opening.
3. Attach and fasten the T-Bar
mount onto the panel (Refer
to
the In- Ceiling Mounting)

5.2 Wall Mount


a. Mini Pendant Mount

1. Otherwise, users could push up the cable entry board on the


Mini Pendant Mount’s mounting plate to place the cables.
2. To avoid insects entering the pendant mount, you could block
the cable entry hole with the supplied sponge in two ways.
3. Thread the cables through the Mini Pendant Mount and fix the
Pendant mount on the wall with proper screws and screw
anchors. (Part of the camera accessories)
4. If use an outdoor dome, attach the waterproof rubber to the
Mini Pendant Mount. (Camera accessories included)
5. Thread the cables through the top holder and fix it to the Mini
Pendant Mount with the supplied screws and washers.
6. Connect the cables to the dome camera. Then attach the
dome to the top holder and fix them with the supplied screw.

Mini Pendant Mount

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