Professional Documents
Culture Documents
994K Wheel Loader Hydraulic System
994K Wheel Loader Hydraulic System
A Adapter
Core - Cooler
268-1607
384-7671
D-13
G-9
7
8
Sensor Gp - Temperature Steering Oil
Sensor Gp - Tilt Pressure (Head End)
134-2252
349-1178
E-10
J-2
77
78
A Core - Cooler 384-7671 B-15 9 Sensor Gp - Tilt Pressure (Rod End) 349-1178 J-2 79
Core - Cooler Front AOC 419-9804 C-6 10 Switch As - Pressure 349-6097 G-9 80
Core - Cooler Rear AOC 234-3032 F-13 11 Switch As - Pressure 160-2609 G-16 81
UENR5398-03
Element - Hydraulic 380-8484 A-14 18 Switch As - Pressure Pump Case 376-7257 A-15 88
Tap Schematic
Element - Hydraulic 139-1537 A-14 19 Tank Gp - Implement 394-0254 A-14 89 Description
66 Element - Hydraulic 139-1537 A-15 20 Tank Gp - EU Expansion 431-5099 A-12 90
Number
G1 Lift Rod Pressure
Location
J-5
Element - Hydraulic 243-3758 A-15 21 Tank Gp - Steer and Brake 394-0264 E-9 91
G2 Parking Brake Pressure H-7
89 Filter Gp - Pilot
Filter Gp - Screen
435-6041
230-3633
D-13
F-13
22
23
Valve
Valve As - Breaker Relief
6E-4428
358-9476
I-16
E-8
92
93
G3 Left Valve Supply Pressure D-10
G4 Tilt Head Pressure J-4
Filter Gp - Screen 230-3633 E-13 24 Valve As - Breaker Relief 358-9475 E-7 94
Filter Gp - Screen 230-3633 D-6 25 Valve As - Breaker Relief 358-9476 A-11 95 G5 Lift Head Pressure J-5
75 Filter Gp - Screen 230-3633 C-6 26 Valve As - Breaker Relief 358-9475 A-12 96 G6 Tilt Rod Pressure J-4
85 Flange - Spacer Right Valve 342-2624 F-4 29 Valve Gp - Check 149-4617 H-12 99 G9 Front Brake Accumulator Pressure H-8
91 19 Hydraulic System
Indicator 310-8636 D-13 30 Valve Gp - Check 9T-1013 G-6 100 G10 Rear Brake Accumulator Pressure H-8
Motor Gp - AOC Fan 424-1867 D-5 31 Valve Gp - Check 421-1701 G-9 101 G13a Steering Pump Discharge Pressure G-12
Motor Gp - SA/HA Fan 240-7790 E-14 32 Valve Gp - Check 175-0447 G-16 102 G13b Steering Pump Discharge Pressure G-11
Motor/Pump Gp - AOC 249-7012 D-13 33 Valve Gp - Check Impl Cooler Bypass 430-5354 B-15 103 G14 Brake Pump Discharge Pressure G-8
Motor/Pump Gp - AOC 249-7012 B-6 34 Valve Gp - Check Left Valve 160-7439 I-5 104
MRK1-UP
G15 Steering CLG Pump Discharge Pressure G-9
Plug - NPTF Orifice 1T-0936 H-16 35 Valve Gp - Check Lift Rod End 160-7439 H-1 105 MM91-UP
55 Plug - NPTF Orifice
Pump Gp - Implement Cooler / AOC Fan
1T-0936
424-1863
H-16
B-15
36
37
Valve Gp - Control
Valve Gp - Control
418-1449
273-8751
H-15
H-8
106
107
G16
G17
Implement CLG Pump Discharge Pressure
Implement Pilot Pressure
B-15
D-12
SMX1-UP
G18 Front Axle Lube Pressure B-6
87 Pump Gp - Implement Left
Pump Gp - Implement Right
420-6227
420-6227
D-9
D-10
38
39
Valve Gp - Control Fan
Valve Gp - Control Left
416-8241
415-9538
D-15
I-3
108
109 G19 Rear Axle Lube Pressure E-13
Pump Gp - Piston 481-4012 G-7 40 Valve Gp - Control Right 415-9539 F-2 110 G20 Pilot/AOC Pump Discharge Pressure C-13
Pump Gp - Piston 424-1866 C-13 41 Valve Gp - Fan Control 431-7693 C-13 111 G21 Pilot/AOC Pump Load Sense Pressure C-12
Pump Gp - SA/HA Fan 416-4593 C-14 42 Valve Gp - Make Up 183-7170 E-14 112 G22 Fan Pump Discharge Pressure D-14
Pump Gp - Secondary Steering 338-3158 H-9 43 Valve Gp - Manual Lower 112-1817 H-6 113 G23 Fan Pump Load Sense Pressure C-14
42 Page,
Pump Gp - Steering 416-4594 H-11 44 Valve Gp - Neutralizer 296-5662 H-13 114 G24 AOC Fan Pump Discharge Pressure C-5
Pump Gp - Steering 416-4594 H-10 45 Valve Gp - Pilot 249-5615 F-13 115
SOS Hydraulic Oil Sampling Port B-15
Pump Gp - Steering Cooler 6E-0867 F-9 46 Valve Gp - Pressure Reducing 6E-4286 H-16 116
76 Screen As 283-3462 H-16 47 Valve Gp - Pressure Reducing 418-1439 H-14 117
Screen As 283-3462 H-16 48 Valve Gp - Pressure Reducing 160-4128 D-12 118
Screen As 9T-9227 F-9 49 Valve Gp - Press Red Dead Eng Lower 370-0438 I-6 119
Screen As 9T-9227 F-8 50 Valve Gp - Relief 418-1432 I-16 120
77 Screen As
Screen As
6E-5065
6E-5065
C-10
C-9
51
52
Valve Gp - Relief
Valve Gp - Relief
418-1448
418-1438
I-15
H-15
121
122
Screen As 6E-5065 C-8 53 Valve Gp - Relief 234-0351 G-8 123
Screen As 6E-5065 C-8 54 Valve Gp - Relief (Steering Cyl Crossover) 6E-0859 I-16 124
88 Screen As
Screen Gp
9T-9227
172-2395
A-13
H-12
55
56
Valve Gp - Relief Head End Left Valve
Valve Gp - Relief Head End Lift
423-7711
423-7710
I-4
H-5
125
126
Screen Gp 348-9235 H-8 57 Valve Gp - Relief Head End Right Valve 423-7711 H-2 127
Screen Gp 419-0859 D-14 58 Valve Gp - Relief Left Valve 440-2710 H-4 128
Screen Gp 419-0859 C-16 59 Valve Gp - Relief Lift Head End 423-7710 H-1 129
Screen Gp 233-7419 F-16 60 Valve Gp - Relief Right Valve 440-2710 H-3 130
Screen Gp - Left 172-2395 D-8 61 Valve Gp - Relief Rod End Left Valve 221-3939 I-4 131
Screen Gp - Right 172-2395 D-10 62 Valve Gp - Relief Rod End Right Valve 221-3939 H-2 132
Screw Bleeder - Head End 9F-2167 I-4 63 Valve Gp - Shuttle Dead Engine Lower 4T-4073 I-5 133
MAIN AUX
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
11 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT
COMPENSATED)
G24
G22 8 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
74
37 VENTED PRESSURIZED
MEASUREMENT
RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
ROTATING SHAFTS
70 9
51 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
COMBINATION CONTROLS
46
111 101 SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
40 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
80
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
53 G13b 54 G13a 69 134 65 SOS G16 G23 7 39 4 98 23 24 112 58 108 59 103 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
MACHINE VIEW - LEFT SIDE MACHINE VIEW - RIGHT SIDE MACHINE VIEW - REAR
12 10 31 114 135 99
117 116
ELECTRICAL SYMBOLS TABLE
83 13 86
HYDRAULIC SYMBOLS (ELECTRICAL)
47 61
G
34 25
M
102
B
G18 26
81
92 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
113 97 56 (ADJUSTABLE) SWITCH
71 78 WIRE
104 79 325-PK-14 B A
126 36 IDENTIFICATION
68 132 G5
FRONT VIEW - TOP LOADER FRAME FRONT VIEW - UNDER CAB PRESSURE TAP LOCATIONS
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(12) CYLINDER GP (15) CYLINDER GP
LIFT TILT (LEFT)
416-4017 416-4019
RIGHT
TURN
STEERING AIR PURGE
CYLINDERS G5 G1 G4 G6 (16) CYLINDER GP (78) SENSOR GP
TILT (RIGHT) TILT PRESSURE (HEAD END)
416-4018 349-1178
J (68) SENSOR GP
LIFT PRESSURE
J
ROD END
(79) SENSOR GP (13) CYLINDER GP
349-1178
TILT PRESSURE (ROD END) LIFT
(Dimensions: 56 inches x 35 inches)
349-1178 416-4017
349-1178
BRAKE RETURN
(60) SCREEN GP
233-7419 (110) VALVE GP (29) FLANGE
CONTROL RIGHT VALVE SPACER RIGHT VALVE
415-9539 342-2624
F (23) FILTER GP
F
SCREEN
230-3633
(85) SWITCH AS
(11) CORE PRESSURE
COOLER PISTON PUMP CASE
REAR AOC 376-7257 (17) ELEMENT (49) SCREEN AS (50) SCREEN AS
234-3032 HYDRAULIC 9T-9227 9T-9227
139-1537
(24) FILTER GP
SCREEN (77) SENSOR GP CASE RETURN STEERING RETURN BRAKE RETURN (94) VALVE AS
230-3633 TEMPERATURE (93) VALVE AS BREAKER RELIEF
STEERING OIL BREAKER RELIEF 358-9475
(66) SENSOR GP 358-9476
134-2252
(91) TANK GP LEVEL
306-6875
STEER AND BRAKE
394-0264
(74) SENSOR GP
(32) MOTOR GP
SPEED (82) SWITCH AS
SA/HA FAN
DEMAND FAN PRESSURE
240-7790
357-3053 BRAKE LUBE OIL
E 130-7459 E
REAR
AXLE
(112) VALVE GP
MAKE UP
183-7170 (98) VALVE GP
BYPASS THERMAL AOC G19
251-1635
(108) VALVE GP
IN CONTROL
FAN (3) ACCUMULATOR GP
416-8241 (33) MOTOR/PUMP GP
IMPLEMENT PILOT G3 (62) SCREEN GP G7 (61) SCREEN GP
D AOC
335-0547
RIGHT LEFT
249-7012 172-2395 172-2395
OUT G17
(72) SENSOR GP
(70) SENSOR GP
(7) ADAPTER PRESSURE
PRESSURE (38) PUMP GP
268-1607 PILOT OIL
D FAN PUMP DISCHARGE
344-7391
344-7389 IMPLEMENT LEFT
420-6227
D
(58) SCREEN GP
419-0859
G22 (22) FILTER GP (118) VALVE GP (31) MOTOR GP
PILOT PRESSURE REDUCING AOC FAN
(39) PUMP GP 424-1867
435-6041 160-4128 IMPLEMENT RIGHT (25) FILTER GP
TO AUTO LUBE 420-6227 SCREEN AUX PORT P2 AUX PORT P1
230-3633
G23 G20
(42) PUMP GP G21
SA/HA FAN
416-4593
MANUAL
(111) VALVE GP
FAN CONTROL (10) CORE RELEASE
COOLER
AIR 431-7693
FRONT AOC
(59) SCREEN GP (41) PUMP GP ACTUATOR
419-0859
BLEED PISTON 419-9804
AIR 424-1866 (135) VALVE GP
SOLENOID
BLEED
FAN BYPASS
C 430-5261 C
AIR AIR AIR AIR
BLEED BLEED BLEED BLEED COUNTER
G24
(52) SCREEN AS (26) FILTER GP BALANCE
(51) SCREEN AS (54) SCREEN AS
6E-5065 6E-5065
(53) SCREEN AS SCREEN VALVES
6E-5065 6E-5065 230-3633
(97) VALVE GP
BYPASS (THERMAL) FRONT
251-1635 AXLE
SOS (103) VALVE GP
CHECK DIRECTIONAL
IMPLEMENT COOLER BYPASS SOLENOID
430-5354
M
(83) SWITCH AS
PRESSURE
BRAKE LUBE OIL
130-7459
TEST
PORT
(9) CORE
COOLER G16 FILL
PORT
384-7671 G18 B
B
(37) PUMP GP
IMPLEMENT COOLER
/ AOC FAN
424-1863 (87) SWITCH AS LINE PATTERNS
PRESSURE PUMP CASE (34) MOTOR/PUMP GP
376-7257 AOC (4) ACTUATOR GP
249-7012 Pressure Line
(88) SWITCH AS 472-4212
PRESSURE PUMP CASE Pilot / Load Sensing Pressure
AUTO LUBE RETURN 376-7257
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Drain / Return Lines
PILOT PUMP OUTPUT
MAIN PUMP OUTPUT Component Group
(84) SWITCH AS STEERING COOLER PUMP / CIRCUIT
PRESSURE FAN RETURN (75) SENSOR GP STEERING CIRCUIT
393-5112 TANK OIL LEVEL CALLOUTS
SCAVENGE PUMP
306-6875
SUPPLY LINE
BRAKE CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
(20) ELEMENT (21) ELEMENT
HYDRAULIC (18) ELEMENT (19) ELEMENT (55) SCREEN AS BRAKE CHARGE PUMP / CIRCUIT
HYDRAULIC DL DL D Connectors (By letter)
139-1537 HYDRAULIC HYDRAULIC 9T-9227 FAN CONTROL PUMP / CIRCUIT
243-3758 139-1537 380-8484
DRAIN / RETURN LINE
CYLINDER TILT / LIFT CIRCUIT Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
A FAN RETURN CASE RETURN 1 CASE RETURN 2 AOC/PILOT RETURN IMPLEMENT RETURN AUXILIARY CIRCUIT Component LocationsTable)
A
138-1234 Part Number
SECONDARY STEERING PUMP
(76) SENSOR GP (96) VALVE AS (95) VALVE AS THIS SCHEMATIC IS FOR THE 994K WHEEL LOADER HYDRAULIC SYSTEM
(89) TANK GP (90) TANK GP
TEMPERATURE BREAKER RELIEF BREAKER RELIEF
256-6453 IMPLEMENT EU EXPANSION
431-5099 358-9475 358-9476 MEDIA NUMBER: UENR5398-03
394-0254
SCHEMATIC PART NUMBER: 396-2239, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1