Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

Superior Clamping and Gripping

Product Overview
Clamping Technology
Superior Clamping and Gripping
Jens Lehmann stands for precise gripping, and safe holding.
As a brand ambassador of the SCHUNK team,
the No. 1 goalkeeper represents our global competence
leadership for clamping technology and gripping systems.
The top performance of SCHUNK and Jens Lehmann are
characterized by dynamics, precision, and reliability.

For more information visit our website:


www.gb.schunk.com/Lehmann

Jens Lehmann
Henrik A. Schunk, Kristina I. Schunk, brand ambassador Jens Lehmann, and Heinz-Dieter Schunk

Top Performance in the Team


SCHUNK is the world's No. 1 for clamping technology and As a competence leader, we recognize and develop
gripping systems - from the smallest parallel gripper to standards with a large potential for the future, which
the largest chuck jaw program. will drive the rapid progress in many industries.

In order to boost efficiency, SCHUNK customers have Our customers profit from the expert knowledge, the
bought more than 2,000,000 precision toolholders, experience and the team spirit of more than 2,300
1,000,000 gripping modules, and 100,000 lathe chucks employees on our innovative family-owned company.
and stationary workholding systems so far.
The Schunk family wishes you improved end results with
This makes us proud and motivates us to attain new top our quality products.
performances.

Heinz-Dieter Schunk Henrik A. Schunk Kristina I. Schunk


Superior Clamping and Gripping

SCHUNK No. 1 Products


for higher Productivity …

… in your Lathe … for your Automated Machin


Lathe Chucks Magnetic Toolholders
The whole world of Technology The system for perfect
turning. Precise tool clamping.
5-sided machining in one
hold at full dynamics.
set-up. Deformation-free
and within seconds.

Chuck Jaws Stationary


Unique diversity. Workholding
The world’s largest
The largest modular system
standard chuck jaw
for individualists. Pneumatic,
program from one source.
hydraulic, or mechanic.

… in your
Automated
Handling System

ne Loading

… in your … in your … in your


Machining Center Automated Assembly Service Robotics
Application
Chuck Jaws
Clamping Technology

Chuck Jaws

Soft top jaws Jaw blanks Full grip jaws Monoblock jaws Claw jaws Stepped top jaws
Areas of application
Clamping of blanks
Clamping of finished parts
I.D. clamping
O.D. clamping
Compensation of form
tolerances
Adjustable clamping diameter
via turning
Low-deformation ­clamping
Jaw quick change
Characteristics
Jaw interface / type 90° fine serration 90° fine serration 90° fine serration Straight and angled 90° fine serration 90° fine serration
(standard design) 60° fine serration 60° fine serration 60° fine serration wedge-bar serration 60° fine serration 60° fine serration
Tongue and groove Tongue and groove Tongue and groove Tongue and groove
Available for lathe chuck sizes 80 – 1200 mm 160 – 800 mm 80 – 630 mm 140 – 800 mm 140 – 1000 mm 110 – 1200 mm
(standard design)
Material Steel 16MnCr5 Steel 16MnCr5 Steel 16MnCr5 C 45, tempered, Steel 16MnCr5 Steel 16MnCr5
case-hardenable case-hardenable case-hardenable ­inductive case-hardenable case-hardenable
or high-tensile or high-tensile hardenable
aluminum aluminum
Highlights
Depending on the Available with or The large locating Inductive ­hardened The claw ­serration The diamond
version: ground without bore holes surface evenly dis- serration and allows form-fit serration enables
groove and fine ser- tributes the gripping guidances permit a clamping, which also first set-up, where
ration or finemilled Ground groove and forces around the longer tool service enables transmission the clamping teeth
tongue and groove fine serration workpiece. Thereby life of the lathe chuck of very high machin- penetrate the work-
Can be turned to the workpiece defor- ing forces piece only slightly
Can be turned to mation is decreasing Available in various
the required size of the required size of versions Available for O.D., May be used for
clamping diameter clamping diameter I.D., and bar O.D., I.D., and bar
­clamping clamping

Used for ­covering large


clamping ranges

6
Chuck Jaws
Clamping Technology

Chuck Jaws
Chuck Jaw- Ja w -
ck

Qu
C hu
Quickfinder

ic k f i
nd
The Chuck Jaw-Quickfinder
er
simplifies tracking down the suitable
standard chuck jaw. This program comprises
Quentes
lathe chucks of 8 different manufacturers.
Stepped block jaws PRONTO Pendulum jaws fiberglass jaws
By putting in the chuck manufacturer, chuck
type, size, and details, the user will receive
a comprehensive list of all
relevant chuck jaws.
SCHUNK offers more than 1,200
chuck jaw types, thus making
it the world’s largest standard-
ized chuck jaw program.
www.schunk.com/
chuck-jaw-quickfinder

Straight and angled 90° fine serration Available for quick- Available for quick-
wedge-bar serration 60° fine serration change chucks and change chucks and Customized solutions
power chucks power chucks
160 – 630 mm 200 - 315 mm 200 – 500 mm 160 – 315 mm
More than 30 years of experience in the devel-
opment and manufacturing of chuck jaws in
Steel 16MnCr5 Steel, hardened and Diamond-serrated Glass fiber
case-hardenable or tempered or case clamping inserts made reinforced plastic special design make us a partner in high de-
steel 16MnCrS5K hardened of steel 16MnCr5 mand for specialized applications. Whether it is
modified standard chuck jaws or sophisticated
customized designs, our team of experts will
May be used for O.D. Various quick-change For clamping The light and stable
develop the right solution for any application.
clamping, I.D. clamp- inserts for pre-ma- thin-walled and design enables mini-
ing and bar clamping chined and finished deformation-sensitive mal loss of clamping Challenge us, and we’ll convince you!
part clamping available workpieces force
Used for covering large
clamping ranges Clamping range Compensation of No clamping marks,
expansion of 700% deviations in shape making it ideal for
without supporting via pendulum clamping surfaces that
jaw adaptation in motion are especially sensi-
5 seconds per jaw tive, already ground or
Clamping inserts are even surface-treated
available in hardened
and unhardened Low-cost system due
versions to quickly changeable
clamping inserts

Having trouble finding the right


standard product?
Take advantage of the
mobile and flexible
SCHUNK Chuck Jaw App.

Everything at a glance –
the chuck jaw app
The SCHUNK chuck jaw range is
always at hand: You can quickly
order with our app directly
from your smart phone.
App download is available under
iTunes or Android

5 7
Lathe Chuck Technology
Clamping Technology

Manual Chucks Power Chucks


with Quick Jaw Change System

ROTA-S plus 2.0


ROTA-S plus ROTA-S flex ROTA THW plus ROTA THW ROTA NCX
Areas of application
Large spindle bore
High RPM
Modular center sleeve system
Large jaw stroke
Quick jaw change system
High quick jaw change
repeatability
High repeat accuracy
Centrifugal force compensation
Air or coolant feed-through
Clamping of small workpieces
Bar machining
Overlap clamping
Wedge bar lathe chuck
Wedge-hook lathe chuck
Fine serration inch
1/16" x 90° / 3/32" x 90°
Fine serration metric
1.5 mm x 60° / 3.0 mm x 60°
Tongue and groove
Tube ends work
Lever chuck
Active pull down
Hermetically sealed
Characteristics
Size 160 – 1400 700 – 1200 165 - 315 400 - 1000 165 – 315
Type Wedge bar lathe chuck Wedge bar lathe chuck Wedge bar lathe chuck Wedge bar lathe chuck Wedge bar lathe chuck
Jaw interface Base jaws with angled Base jaws with straight Base jaws with straight Base jaws with Base jaws with straight
serration serration serration straight serration serration

Highlights
All lathe chucks can also be used Quick jaw change system Quick jaw change system Quick jaw change system Quick jaw change system Quick jaw change system
as a stationary chuck!
Large through-hole High accuracy Large through-hole High quick jaw change High quick jaw change
repeatability repeatability
High accuracy Exchangeable, extended High quick jaw change
guideways repeatability
Modular center sleeve
system (up to size 315) Clamping range Modular center sleeve
15 – 1180 mm system
Optionally combineable
with expansion arbor
(up to size 315)

8
Lathe Chuck Technology
Clamping Technology

Chuck Jaws
Power Chucks Power Chucks
with Through-hole without Through-hole

ROTA NCF ROTA NC


ROTA NCD ROTA NCF plus 2 ROTA NC plus 2 ROTA NCK plus ROTA NCO ROTA 2B

Lathe Chuck Technology


130 – 630 185 – 315 / 400 – 630 185 – 315 / 400 – 1000 165 – 315 165 – 1000 125 – 500
Wedge bar lathe chuck Wedge-hook lathe chuck Wedge-hook lathe chuck Wedge-hook lathe chuck Wedge-hook lathe chuck Wedge-hook lathe chuck
Jaw connection Jaw connection Jaw connection Jaw connection Jaw connection with Jaw connection with
with metric and with metric and with metric and with metric and inch serration or with inch serration or
inch serration inch serration inch serration inch serration tongue and groove tongue and groove

Very large through-hole Integrated centrifugal force Very large through-hole Jaw connection in metric or Low chuck height Very large jaw stroke
compensation inch version
Patented collet jaw system Base jaw with double High clamping force and Weight reduced design
Base jaw with double guidance (ROTA NC plus) Connection dimensions are long jaw stroke
High accuracy Fastening thread for
guidance (ROTA NCF plus) 100% compatible
Modular center sleeve Additional sealing against workpiece stops
with the Kitagawa B200
Modular center sleeve system (ROTA NC plus) contamination
series
system (ROTA NCF plus)
Special, optimized
Integrated blank draw
Special, optimized grease-pump system
nut
grease-pump system

5 9
Lathe Chuck Technology
Clamping Technology

Power Chucks Pneumatic Power Chucks


without Through-hole

ROTA NCS ROTA TB / TB-LH ROTA TB2


ROTA NCR 3 or 6 jaws ROTA TP ROTA EP / EP-LH ROTA TB2-LH ROTA P
Areas of application
Large spindle bore
High RPM
Modular center sleeve system
Large jaw stroke
Quick jaw change system
High quick jaw change
repeatability
High repeat accuracy
Centrifugal force
compensation
Air or coolant feed-through
Clamping of small workpieces
Bar machining
Overlap clamping
Wedge bar lathe chuck
Wedge-hook lathe chuck
Fine serration inch
1/16" x 90° / 3/32" x 90°
Fine serration metric
1.5 mm x 60° / 3.0 mm x 60°
Tongue and groove
Tube ends work
Lever chuck
Active pull down
Hermetically sealed
Characteristics
Size 165 – 1200 175 – 500 125 – 350 400 – 1200 400 – 1200 100 – 340
Type 6-jaw pendulum Lever chuck (ROTA Wedge-hook Wedge-hook Wedge-hook Precision chuck
compensation NCS 3 jaws), centric lathe chuck lathe chuck lathe chuck
power chuck with clamping pendulum
centric clamping compensating
chuck (ROTA NCS
6 jaws)
Jaw interface Jaw connection with Jaw connection with Jaw connection Jaw connection Jaw connection Jaw connection
inch serration or tongue and groove with inch serration with inch serration with inch serration with precision
tongue and groove tongue and groove
Highlights
All lathe chucks can also be Also available with Active pull down With integrated With integrated With integrated 3/6-jaw precision
used as a stationary chuck! centrifugal force pneumatic pneumatic pneumatic chuck
compensation Integrated pendulum cylinder cylinder cylinder
compensation With central air
Deformation Very large through- Very large through- Very large through- supply via rotary
sensitive clamp- Hermetically sealed hole hole hole distributor
ing of thin-walled Low maintenance
workpieces Also for stationary With fast and With fast and Repeat accuracy
applications clamping stroke clamping stroke appr. 0.003 mm
Compensating or (TB-LH / EP-LH) (TB-LH / EP-LH)
centric clamping
Seal of the base
jaw guide

Corrosion protection
through chemical
coating

Wireless clamping
pressure monitoring

10
Lathe Chuck Technology
Clamping Technology

Chuck Jaws
Steady rests ZENTRICO THL plus
Equipment and Options
Due to optimized lever kinematics, central lubrication,
integrated roller, and dirt guard, the new SCHUNK ZENTRICO Standard version:
THL plus steady rests achieve maximum clamping forces per • Cylindrical rollers
roller and excellent centering and repeat accuracies. • Roller rinsing
• Central lubrication
• Rear and side hydraulic connections at the cylinder

Lathe Chuck Technology


• Mounting dimensions are compatible to competitive
products
• Very effective dual chip protection at the rollers
• Non-return valve inside the cylinder
• Air purge connection
• Stroke control (without end switch)

Optional:
• Retractable lever arm
• Spherical rollers (without additional charges)
1
• Manual lubrication
• Pneumatic version
2
• Side mounted cylinder
3
• Adapter plates for fastening the steady rest

1 Steady rest open with retractable lever arm

2 Steady rest open (standard)

3 Steady rest closed

5 11
Toolholders
Clamping Technology

Hydraulic Expansion Toolholders

TENDO E TENDOturn DSE /


TENDO compact TENDO ES TENDO LSS TENDOzero TENDO SVL DKE TENDO WZS
Areas of application
Light milling
Medium milling
Rough milling
HPC / HSC machining
Drilling
Reaming
Tapping
Thread milling
Grinding
Characteristics
Run-out accuracy < 0.003 < 0.003 < 0.003 < 0.006 < 0.003* < 0.006 < 0.003 < 0.003
[mm]
Max. speed 50000 50000 50000 25000 25000 10000 10000
[rpm]
Torque min. 650 (Ø 32) max. 900 min. 330 (Ø 20) min. 330 (Ø 20) min. 300 (Ø 20) min. 220 (Ø 20) min. 250 (Ø 32)
[Nm] (Ø 20)
Tool change Allen key Allen key Allen key Allen key Allen key Allen key Allen key Allen key

Highlights
For tool Hydraulic expan- Extremely Less interfering Perfect solution Independent Modular use for Can be used on
change within sion technology short design for contours – better if dimensional from the spindle driven tools tool sharpening
seconds optimized in additional space for your applica- accuracy and interface use- and grinding
Can be used
price in the machin- tions quality are im- able for almost machines
For exact toler- for machining /
ing area portant every precision
ances at the High radial Perfect vibration milling centers Profound clamp-
toolholder
workpiece rigidity Flexible clamp- damping Perfect run- ing depths for
Best vibration
ing range due to out accuracy Easy tool change special tools with
High clamping damping
the use of inter- (adjustable onto since the clamp- long shaft lengths
forces
mediate sleeves 0.000 mm) ing screw can be
Multi-purpose radially operated
precision tool-
holder

* adjusted onto 0.000 mm with a Torx Plus key


** Run-out tolerance measured in the clamping bore

12
Toolholders
Clamping Technology

Chuck Jaws
Polygonal Clamping Technology Heat Shrinking Mechanical
Technology
toolholders

The toolholder program from


SCHUNK is completed by:
• Precision Collet Chucks
• ER-Collet Chucks
• Weldon Mountings

Lathe Chuck Technology


• Milling Head Mountings
• Face Mill Arbors
TRIBOS-R TRIBOS-S TRIBOS-RM TRIBOS-Mini TRIBOS SVL CELSIO • Quick-Change Tapping Chucks
• CNC Short Drill Chuck

Grippers with
shank interface

For fully automatic loading and


unloading of machine tools with
their axis
• 2- or 3-finger gripper GSW-B
for toolholder (Ø 20 mm)

Toolholders
< 0.003 < 0.003 < 0.003 < 0.003 < 0.003 < 0.003 ** • Compensation Unit GSW AGE for
reducing the spindle payload
55000 85000 85000 85000 20000 50000
• Vacuum Gripper GSW-V for
handling of 2-dimensional
min. 350 (Ø 32) min. 280 (Ø 32) min. 50 (Ø 16) min. 3.5 (Ø 5) min. 150 (Ø 20) min. 750 (Ø 32)
components
Clamping device Clamping device Clamping device Clamping device Clamping device Inductive
SVP SVP SVP / SVP-RM SVP / SVP-Mini SVP shrinking unit

High radial Ideal for work- Compact design For micro tools Extension for High radial
rigidity at an ex- piece contours for micro cutting as of clamping applications rigidity
cellent vibration that are difficult diameter 0.3 mm with optimized
High radial
damping to access interfering
stiffness Economic
contours
Best dynamic High run-out and solution for
run-out repeat accuracy filigree Flexible
accuracy machining application
operations. possibilities
Special tools
are no longer
needed Cleaning Unit RGG

Suitable for cleaning


of workpieces and
machine interiors
• Automatic cleaning
unit (Ø 20 mm)
• Works with air or
cooling lubricant
• Reduces idle times
• Increases safety for operator

13
Stationary Workholding
Clamping Technology

VERO-S Quick-Change Pallet System TANDEM Clamping Force Blocks

KSP plus KSF plus KSH plus KSA plus


KSP-LH plus KSF-LH plus KSH-LH plus KSA-LH plus
NSE plus NSE mini NSA plus NSR NSL NSL turn KSP-F plus KSF-F plus KSH-F plus KSA-F plus
Actuation
pneumatic
hydraulic
mechanical
Characteristics
Clamping force 2.5 – 40 kN 0.5 – 1.5 kN 10 – 30 kN 4 – 50 kN 7.5 – 60 kN 75 – 125 kN 4.5 – 55 kN 4.5 – 55 kN 4.5 – 60 kN 18 – 45 kN
pull-down pull-down pull-down pull-down pull-down pull-down
force force force force force force
Clamping width / 2 – 15 mm 2 – 8 mm 2 – 15 mm 2 – 8 mm
stroke
Actuating 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 – 9 bar 6 – 9 bar 60 bar 8 – 15 Nm
pressure / torque
Sizes 90 bis 176 90 120 – 160 100 – 220 200 bis 800 450, 570 64 bis 250 100 bis 160 64 bis 250 100 bis 160
Highlights
Positioning / Positioning / Positioning / Robot inter- Universally Ideal for Compact design allows maximum use of the
fixing and fixing and fixing and face for pallet suitable, milling and working area
clamping clamping clamping handling independent turning
Best lateral accessibility
in one in one in one from the centers
Completely
operation operation operation machine ma- 2 integrated standard jaw interfaces
sealed For speeds
nufacturer
Change of Very flat Change of up to High clamping forces for milling operation
workpiece / design device within With Modules are 2000 rpm
device within (height seconds integrated stationary Pressure maintenance during machining possible
Repeat
seconds 20 mm) monitoring
Repeat Fast and easy accuracy Due to the square design ideal for 6-sided machining in
modules
Uniform in- For direct accuracy of installation < 0.01 mm 2 set-ups
terface for all workpiece less than Compact
High Maximum Lubrication of all functional surfaces via 2 lubrication
machines clamping 0.005 mm and very light
accuracy safety nipples or from the bottom
design
Repeat Clamping Possibilities through
(NSR mini High Electrical monitoring of jaw position optional
accuracy of pin size of monitor- form-fit
0.4 kg, NSR flexibility
less than 20 mm ing: locking with Designs:
1.6 kg, NSR
0.005 mm · Module Modular self-locking · Pneumatic
Version in maxi 21 kg)
open / system function · Hydraulic
Uniform stainless steel
closed For pallet · Manual
clamping For manual
Ideal for · Pallet is handling · Spring-actuated
pin for all lathe chucks
smaller set down up to 1000 kg
module sizes up to size Each with
machines and (800 x 800 mm)
Cleaning of 630 mm · Standard stroke
Version in light cutting
the work No (ROTA-S plus) · Long stroke
stainless steel tasks
surface lubricated air · Fixed jaw
required
Lifting force
120 kg per
module

Version in
stainless steel

* applies only for KSM2

14
Stationary Workholding
Clamping Technology

Chuck Jaws
ROTA Stationary Manual and KONTEC Mechanical Clamping Systems Tombstones
Power Chucks / Jaw Box

Very compact designed


tombstones, excellently ad-
justed to the chosen SCHUNK
clamping module. The tomb-
stone is made of cast iron or
aluminum on request.

Lathe Chuck Technology


ROTA ROTA-S KSG / KSD / KSC / KSC2 /
NCK-S plus ROTA TPS plus 2.0 SPK KSS KSX MTC KSK / KSO KSM / KSM2
Basic data
• Three different shapes
(rectangular, triangular,
octagonal)
• For pallets measuring
57 – 144 kN 22 – 80 kN 6 – 18 kN 55 – 75 kN 20 – 40 kN 10 – 40 kN 15 – 25 kN 7 – 20 kN bis 30 kN 400 mm and 500 mm

2.75 – 3 – 5 mm 6.5 – 75 – 100 mm 0 – 349 mm 22 – 250 mm 40 – 70 mm 0 – 152 mm 8 – 565 mm Designs


5.3 mm 9.7 mm • Fine machined, with grid
120 - 195 bar 6 bar plates with evenly distri-
buted bore holes 50 mm
165 bis 315 125 bis 315 160 bis 1000 180 bis 260 100 bis 125 125 60 bis 100 40 bis 100 65 bis 90 • Fine machined, grid plate

Toolholders
with a reduced number of
Very low Large Quick-jaw Base body Quick Fast Three Easy Multi-part
chuck through- change made of change clamping vises in one handling clamping
bore holes, particularly for
height bore system steel mechanism mechanism housing possible SCHUNK clamping units
100% en-
(KSG) · Centric • Raw clamping surface
Integrated Available Available Resistant to Optimal capsulated Quick jaw
clamping without bore holes, can
hydraulic with with dirt Can be used for 5 axis adjustment
vise Multi-
cylinder adapter adapter as centric machining
· Clamping
be finish machined by
Variable purpose Moveable
plate or plate or clamping the customer
One-piece track width Wide vise with chuck jaw jaws with
cylindrical cylindrical vise or
hardened standard fixed jaw program integrated
recess recess Base jaws double
chuck body chuck jaw · Double pulldown
with tongue clamping High
With Low height program clamping effect
Long guid- and groove vise (KSD) clamping
integrated available vise

Stationary Workholding
ances in High or fine force Rigid base
pneumatic Machine
pistons and clamping serration Encapsu- Sealed, low body
cylinder vise with Suitable for
base jaws forces for the use lated drive mainte-
high pallets Maximum
Also of standard protected nance
High Vast clamping flexibility
available top jaws against dirt
clamping chuck jaw forces One-piece, Clamping during
as a 2-jaw-
forces program High Tool-free rigid chuck width clamping
chuck Standard adjustment
clamping preadjust- body operation
High repeat chuck jaw without
High forces able clamp-
accuracy program High repeat change- Vast top jaw
clamping ing force
Easy available accuracy over of program
forces
assembly Combinable chuck jaws
For
with
Standardized Optimal accessibility of the
Easy clamping Very long interface
of raw and
VERO-S machine spindle
handling guidance of for the
quick- Adjusted and optimized to
machined the chuck SCHUNK
change
parts
pallet
jaw, due modular many horizontal machining
to lower system* centers.
Clamping system
lift-off
force pre- Very high
adjustment May be load Product-optimized designs
combined capacity
Ideal tombstone solutions for
to a multi
clamping every SCHUNK clamping unit,
system including SCHUNK VERO-S
Quick-Change Pallet System.
Universal application possibi-
lities, independent from the
currently used clamping unit.

15
Magnetic Technology / Vacuum Clamping Technology
Clamping Technology

MAGNOS PLANOS
Magnetic Technology Vacuum Clamping Technology

Square Pole Parallel Pole Radial Pole Lifting


Technology Technology Technology ROTA NCM Technology PLANOS Unit
Actuation
mechanical
pneumatic
electrical
Vacuum pump
Characteristics
Clamping / 24 kN – 555 kN* up to 100 N/cm² up to 160 N/cm² on request up to 2000 kg up to 8 N/cm²
Lifting Force
Actuation pressure / 400 V / 50 Hz 400 V / 50 Hz 400 V / 50 Hz on request 400 V / 50 Hz
Supply voltage (vacuum unit)
Sizes Pole size Rectangular or Ø 150 - 4000 mm Ø 400 – 2500 mm 5 sizes 300 x 200,
32 x 32 / 50 x 50 / round design 400 x 300,
75 x 75 and round 600 x 400
design
Highlights
For high-precision For high precision For circular grind- Large jaw One-hand opera- 5-sided machin- Automatic
milling and grinding ing and turning stroke tion possible ing and workpiece emergency-off
grinding cut-outs with function (coupled
Energy-efficient Energy-efficient High jaw quick Maintenance-free
adapter plate and to the machine)
Energy-efficient clamping clamping change repeat-
Low weight at cups possible
clamping ability Integrated pres-
No loss of clamp- Deformation-free highest lifting
Up to 30% higher sure gauge,
Deformation-free ing force in case clamping High clamping performance
shear force vacuum switch,
clamping of power outage repeat accuracy
No loss of clamp- Minimum on / off absorption with and alarm device
No loss of clamp- Various pole ing force in case Centrifugal force magnetization patented friction
Sight glass with
ing force in case extension variants of power outage compensation times islands
electronic float
of power outage for different ma-
Minimum Media feed- No external Powerful vaccum switch and alarm
chining types
Compensates set-up times through energy supply unit device
unevenness with Minimum and increase in
Active pull down Easy handling Additional digital
variable pole set-up times productivity
(magnet) output warns of
extensions and increase in Modular design
Deformation-free loss of the oper-
productivity
5-sided- set-up due to ating vacuum or
machining Multi-level the use of fixed a critical fill level
holding force and variable pole during machining
Minimum set-up
regulation extensions
times and Mobile use is
increase in Demagnetiza- Demagnetization possible
productivity tion cycle to cycle to reduce
Energy saving
reduce permanent residual magnet-
device in auto-
magnetism in ism in workpiece
matic mode
workpiece
(at 80% vacuum)

* Provided that all poles are covered and at an air gap of 0 mm

16
Katalogbestellung | Catalog Order
Kopieren, ausfüllen, faxen an +49-7133-103-2779 | Copy, complete, fax to +49-7133-103-2779

Chuck Jaws
Greifsysteme | Gripping Systems

Lathe Chuck Technology


Gesamtprogramm Greifsysteme Greifer Drehmodule Linearmodule Roboterzubehör
Complete program
Program Gripping Grippers Rotary Modules Linear Modules Robot Accessories
Systems

Produktübersicht Highlights Mechatronik Produktübersicht Linear- Produktübersicht Roboter-


Product Overview Neuheiten | New Products Mechatronics module | Product Overview zubehör | Product Overview
Linear Modules Robot Accessories

Toolholders
Spanntechnik | Clamping Technology

Gesamtprogramm Spanntechnik Werkzeughalter Stationäre Spanntechnik Drehfutter Spannbacken

Stationary Workholding
Complete program
Program Clamping Toolholders Stationary Workholding Lathe Chucks Chuck Jaws
Technology

Magnetspanntechnik Produktübersicht Kundenspezifische Lösungen Vakuumspanntechnik Highlights


Magnetic Clamping Product Overview Hydro-Dehnspanntechnik Vacuum Clamping Neuheiten | New Products
Technology Hydraulic Expansion Technology

Magnetic / Vacuum Clamping Technology


Technology Special Solutions

Firma | Company Name | Name Abteilung | Department

Straße | Street PLZ | ZIP Ort | City

Tel. Fax E-Mail | Email

17
SCHUNK Service
ServiceLine +49-7133-103-2333

SCHUNK Service

Competent and skilled personnel ensure optimal Your advantage:


availability of your SCHUNK products, and make sure
that their value will be maintained. • Fast supply of original spare parts
• Reduction of down-times
• The complete spectrum of components from one source
• Quality and availability that can only be guaranteed
by the original manufacturer
• 12-month warranty

Initial operation Inspection Maintenance Repairs


• Professional assembly • Inspection is carried • Regular maintenance • Short down-times due to
• Fast and trouble-free out by skilled service carried out by skilled fast intervention of the
engineers service engineers SCHUNK service engineers
• Avoiding unplanned • Increasing and ensuring • Spare parts and
failures of workholding the availability of your accessories
and toolholding workholding and tool-
equipment holding equipment

18
3
SCHUNK Service
ServiceLine +49-7133-103-2333

Chuck Jaws
Training Online service – for a fast overview
• Fast and practical training All information in digital form, clearly structured and
• Efficient use of your SCHUNK products by training of the up-to-date on our website at www.schunk.com

Lathe Chuck Technology


operating personnel • List of contact persons
• The basis for proper machining of workpieces • Online product search based on product descriptions
• Ensures longevity of your SCHUNK products • Product news and trends
• Data sheets
• Order forms for easy and convenient ordering
Individual service – • Free download area for pages from our product catalogs
and technical data, for software and calculation programs
for better results for your gripping and rotary modules
• Hotline to our inside technical consultants weekdays • Free 2-D / 3-D CAD design models, provided in a wide
from 7 a.m. to 6 p.m. range of different CAD formats – for easy integration into
your design!
• Project-oriented and on-site technical advice at your

Toolholders
location
• Training on innovations and SCHUNK products –
across the world in our local subsidiaries

Stationary Workholding
Magnetic / Vacuum Clamping Technology
SCHUNK Contact

19
4
Faxbestellung | Fax Order
Kopieren, ausfüllen, faxen an +49-7133-103-2399 | Copy, complete, fax to +49-7133-103-2399

Firma | Company

Name | Name

Abteilung | Department

Straße | Street

PLZ | ZIP Ort | City

Tel. Fax

USt-IdNr. | VAT No.

Bestellung | Order

Pos. Anzahl | Quantity Bezeichnung | Type ID

© 2014 SCHUNK GmbH & Co. KG


8

10
07/2014

Es gelten die aktuellen Verkaufs- und Lieferbedingungen der SCHUNK GmbH & Co. KG. | The general terms of sales and conditions of SCHUNK GmbH & Co. KG apply.
www.schunk.com

Datum | Date Unterschrift | Signature

20
Werke | Plants
Deutschland | Germany

Chuck Jaws
Lauffen/Neckar
SCHUNK GmbH & Co. KG | Spann- und Greiftechnik
Bahnhofstr. 106 - 134 | 74348 Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2399
info@de.schunk.com | www.schunk.com

Lathe Chuck Technology


Brackenheim-Hausen
SCHUNK GmbH & Co. KG | Spann- und Greiftechnik
Wilhelm-Maybach-Str. 3 | 74336 Brackenheim-Hausen
Hotline Verkauf/Technical Sales +49-7133-103-2503
Hotline Technik/Technical Support +49-7133-103-2696
Fax +49-7133-103-2189
automation@de.schunk.com | www.schunk.com

Huglfing
SCHUNK Montageautomation GmbH
Auwiese 16 | 82386 Huglfing
Member of SCHUNK Lauffen
Tel. +49-8802-9070-30
Fax +49-8802-9070-340

Toolholders
info@de.schunk.com | www.schunk.com

Mengen
H.-D. SCHUNK GmbH & Co. Spanntechnik KG
Lothringer Str. 23 | 88512 Mengen
Tel. +49-7572-7614-0
Fax +49-7572-7614-1039
futter@de.schunk.com | www.schunk.com

St. Georgen

Stationary Workholding
SCHUNK Electronic Solutions GmbH
Am Tannwald 17 | 78112 St. Georgen
Tel. +49-7725-9166-0
Fax +49-7725-9166-5055
electronic-solutions@de.schunk.com | www.schunk.com

Ihr Fachberater vor Ort | Your local technical consultant


www.schunk.com/services/ansprechpartner/aussendienst

International | International
Magnetic / Vacuum Clamping Technology
Morrisville/North Carolina, USA
SCHUNK Intec Inc.
211 Kitty Hawk Drive | Morrisville, NC 27560
Tel. +1-919-572-2705
Fax +1-919-572-2818
info@us.schunk.com | www.us.schunk.com

Copyright
Das Copyright für Text, grafische Gestaltung sowie bildliche Darstellung der Produkte liegt ausschließlich bei SCHUNK GmbH & Co. KG
Technische Änderungen
Die Angaben und Abbildungen in diesem Katalog sind unverbindlich und stellen nur eine annähernde Beschreibung dar. Wir behalten uns Änderungen des Liefergegenstandes gegenüber den
Angaben und Abbildungen in diesem Katalog, z. B. im Hinblick auf technische Daten, Konstruktion, Ausstattung, Material und äußerem Erscheinungsbild vor.
Copyright
All text drawings and product illustrations are subject to copyright and are the property of SCHUNK GmbH & Co. KG
Technical Changes
SCHUNK Contact

The data and illustrations in this catalogue are not binding and only provide an approximate description. We reserve the right to make changes to the product delivered compared with the data
and illustrations in this catalogue, e.g. in respect of technical data, design, fittings, material and external appearance.

21
Ländergesellschaften | Subsidiaries

Germany – Head Office Great Britain, Ireland Russia


SCHUNK GmbH & Co. KG SCHUNK Intec Ltd. SCHUNK Intec OOO
Spann- und Greiftechnik Cromwell Business Centre ul. Samojlovoj, 5, lit. C
Bahnhofstr. 106 - 134 10 Howard Way St. Petersburg 192102
74348 Lauffen/Neckar Interchange Park Tel. +7-812-326-78-35
Tel. +49-7133-103-0 Newport Pagnell MK16 9QS Fax +7-812-326-78-38
Fax +49-7133-103-2399 Tel. +44-1908-611127 info@ru.schunk.com
info@de.schunk.com Fax +44-1908-615525 www.ru.schunk.com
www.schunk.com info@gb.schunk.com
www.gb.schunk.com

Austria
SCHUNK Intec GmbH Singapore
Friedrich-Schunk-Straße 1 SCHUNK Intec Pte. Ltd.
4511 Allhaming Hungary 25 International Business Park
Tel. +43-7227 223 99-0 SCHUNK Intec Kft. #03-51/52 German Centre
Fax +43-7227 210 99 Széchenyi út. 70. | 3530 Miskolc Singapore 609916
info@at.schunk.com Tel. +36-46-50900-7 Tel. +65-6240-6851
www.at.schunk.com Fax +36-46-50900-6 Fax +65-6240-6852
info@hu.schunk.com info@sg.schunk.com
www.hu.schunk.com www.sg.schunk.com
Belgium, Luxembourg
SCHUNK Intec N.V./S.A.
Industrielaan 4 | Zuid lll
9320 Aalst-Erembodegem
Tel. +32-53-853504 India Slovakia
Fax +32-53-836351 SCHUNK Intec India Private Ltd. SCHUNK Intec s.r.o.
info@be.schunk.com # 80 B, Yeshwanthpur, Industrial Suburbs Levická 7 | SK-949 01 Nitra
www.be.schunk.com Bangalore 560022 Tel. +421-37-3260610
Tel. +91-80-40538999 Fax +421-37-3260699
Fax +91-80-40538998 info@sk.schunk.com
info@in.schunk.com www.sk.schunk.com
www.in.schunk.com
Brazil
SCHUNK Intec-BR
Av. Santos Dumont, 733
BR 09015-330 Santo André – SP South Korea
Tel. +55-11-4468-6888 Italy SCHUNK Intec Korea Ltd
Fax +55-11-4468-6883 SCHUNK Intec S.r.l. #1207 ACE HIGH-END Tower 11th,
info@br.schunk.com Via Barozzo | 22075 Lurate Caccivio (CO) 883 Gwanyang-dong | Dongan-gu,
www.schunk.com Tel. +39-031-4951311 Anyang-si, Gyeonggiodo 431-804 | Korea
Fax +39-031-4951301 Tel. +82-31-382-6141
info@it.schunk.com Fax +82-31-3826142
Canada www.it.schunk.com info@kr.schunk.com
SCHUNK Intec Corp. www.kr.schunk.com
370 Britannia Road E, Units 3
Mississauga, ON L4Z 1X9
Tel. +1-905-712-2200
Fax +1-905-712-2210 Japan
info@ca.schunk.com SCHUNK Intec K.K. Spain, Portugal
www.ca.schunk.com 45-28 3-Chome Sanno SCHUNK Intec S.L.U.
Ohta-Ku Tokyo 143-0023 Foneria, 27 | 08304 Mataró (Barcelona)
Tel. +81-3-37743731 Tel. +34-937 556 020
Fax +34-937 908 692
China Fax +81-3-37766500
info@es.schunk.com
SCHUNK Intec Precision Machinery Trading info@jp.schunk.com
www.jp.schunk.com www.es.schunk.com
(Shanghai) Co., Ltd.
Xinzhuang Industrial Park,
1F, Building 1, No. 420 Chundong Road,
Minhang District
Shanghai 201108
Tel. +86-21-54420007 Mexico Sweden
Fax +86-21-54420067 SCHUNK Intec S.A. de C.V.
Calle Pirineos # 513 Nave 6 SCHUNK Intec AB
info@cn.schunk.com Morabergsvägen 28
www.cn.schunk.com Zona Industrial Benito Juárez
Querétaro, Qro. 76120 152 42 Södertälje
Tel. +52-442-211-7800 Tel. +46-8 554 421 00
Fax +46-8 554 421 01
Czech Republic Fax +52-442-211-7829
info@se.schunk.com
SCHUNK Intec s.r.o. info@mx.schunk.com
www.mx.schunk.com www.se.schunk.com
Drážni 7b | 627 00 Brno-Slatina
Tel. +420-531-022066
Fax +420-531-022065
info@cz.schunk.com
www.cz.schunk.com
Netherlands Switzerland, Liechtenstein
SCHUNK Intec B.V. SCHUNK Intec AG
Im Ifang 12 | 8307 Effretikon
Denmark Speldenmakerstraat 3d
5232 BH ’s-Hertogenbosch Tel. +41-52-35431-31
SCHUNK Intec A/S Fax +41-52-35431-30
c/o SCHUNK Intec AB Tel. +31-73-6441779
Fax +31-73-6448025 info@ch.schunk.com
Box 190 57 www.ch.schunk.com
S-152 26 Södertälje info@nl.schunk.com
Tel. +45-43601339 www.nl.schunk.com
Fax +45-43601492
info@dk.schunk.com
www.dk.schunk.com
Norway Turkey
SCHUNK Intec Bağlama Sistemleri ve
Finland SCHUNK Intec AS
Kjellstadsveien 5 | 3400 Lier
Otomasyon San. ve Tic. Ltd. Şti.
SCHUNK Intec Oy Küçükyalı Iş Merkezi, Girne Mahallesi
Hatanpään valtatie 34 A/B Tel. +47-210-33106
Irmak Sokak, A Blok, No: 9
33100 Tampere Fax +47-210-33107
34852 Maltepe | Istanbul
Tel. +358-9-23-193861 info@no.schunk.com
Tel. +90-216-366-2111
www.no.schunk.com
© 2015 SCHUNK GmbH & Co. KG

Fax +358-9-23-193862 Fax +90-216-366-2277


info@fi.schunk.com info@tr.schunk.com
www.fi.schunk.com www.tr.schunk.com

France Poland
SCHUNK Intec SARL SCHUNK Intec Sp.z o.o.
Parc d‘Activités des Trois Noyers ul. Puławska 40 A
05-500 Piaseczno
USA
15, Avenue James de Rothschild SCHUNK Intec Inc.
Ferrières-en-Brie Tel. +48-22-7262500 211 Kitty Hawk Drive
77614 Marne-la-Vallée, Cedex 3 Fax +48-22-7262525 Morrisville, NC 27560
Tel. +33-1-64663824 info@pl.schunk.com Tel. +1-919-572-2705
Fax +33-1-64663823 www.pl.schunk.com Fax +1-919-572-2818
02/2015

info@fr.schunk.com info@us.schunk.com
www.fr.schunk.com www.us.schunk.com

22
Vertriebspartner | Distribution Partners

Chuck Jaws
Australia Iran Singapore
Romheld Automation PTY. LTD. Iran Int. Procurement of Industries Co. BALLUFF ASIA PTE LTD
Unit 30 | 115 Woodpark Road (I.I.P.I.) 18 Sin Ming Lane
Smithfield NSW 2164 No. 10, First alley, Golshan St., #06-41 Midview City
Tel. +61-2-97211799 Khoramshahr Ave. | Tehran, 1554814771 Singapore 573960
Fax +61-2-97211766 Tel. +98-21-88750965 Tel. +65-625-24384
sales@romheld.com.au Fax +98-21-88750966 Fax +65-625-29060
www.romheld.com.au info@iipico.com balluff@balluff.com.sg
www.balluff.com.sg

Eureka Tools Pte Ltd.


Chile Israel 194 Pandan Loop, # 04-10 Pantech,
Comercial Araneda y CIA. LTDA. Ilan and Gavish Automation Service Ltd. Industrial Complex | Singapore 128383
Quinta Normal 26, Shenkar St. | Qiryat-Arie 49513 Tel. +65-687-45781
Vargas Fontecilla # 4550 | Santiago P.O. Box 10118 | Petach-Tikva 49001 Fax +65-687-45782

Lathe Chuck Technology


Tel. +56-2-7248123 Tel. +972-3-9221824 eureka@eureka.com.sg
Fax +56-2-7102036 Fax +972-3-9240761 www.eureka.com.sg
caraneda@rotar.cl | www.rotar.cl nava@ilan-gavish.com
www.ilan-gavish.co.il

M. K. Sales Slovenia
Colombia Arimon 41 St. | Mosave Gealya 76885 MB-Naklo Trgovsko Podjetje D.O.O.
Cav - Tel. +972-52-8283391 Toma Zupana 16 | 04202 Naklo
Control y Automatización Virtual Ltda. Fax +972-8-9366026 Tel. +386-42-771700
43 Oficina 101 Avenida Experanza N. 72B moti@mk-sales.com Fax +386-42-771717
Bogotá D.C. www.mk-sales.com mb-naklo@mb-naklo.si
Tel. +57-1-6608719 www.mb-naklo.si
Fax +57-1-4109846
info@cavingenieros.com
www.cavingenieros.com
Latvia
Sia Instro South Africa
MIKRA CAD CAM CAE, LTDA Lacplesa 87 | Riga, 1011 AGM Maschinenbau Pty. Ltd.
AC-3 # 31D-87, Bogota Tel. +371-67-288546 42 Sonneblom Road, East Village
Tel. +571-201-6379 Fax +371-67-287787 Sunward Park 1459, Boksburg
maris@instro.lv | www.instro.lv Tel. +27-11-913-2525
Fax +27-11-913-2994
alfred@agm-machinery.com
www.agm-maschinenbau.co.za
Costa Rica
RECTIFICACION ALAJUELENSE, S.A. Malaysia
100m al Oeste y 75m al Sur del Precisetech Sdn. Bhd
Cementerio Central de Alajuela, Alajuela Plant 1, 15 Lorong Perusahaan Maju 11
Tel. +506-2430-5111 13600 Perai | Prai Penang South Korea

Toolholders
Tel. +604-5080288 Mapal Hiteco Co., Ltd.
Fax +604-5080988 1NA-502, Shiwha Ind. Complex 1254-10,
sales@precisetech.com.my Jungwang-dong, Shihung-city
www.precisetech.com.my Kyunggi-do, 429-450
Croatia Tel. +82-1661-0091
Bibus Zagreb d.o.o. Fax +82-31-3190-861
Anina 91 | 10000 Zagreb SK-TEC hiteco@kornet.net | www.hiteco.co.kr
Tel. +385-138-18004 Automation & Engineering Sdn. Bhd
Fax +385-138-18005 No. 54-A, Jalan PU7/3,
info@bibus.hr | www.bibus.hr Taman Puchong Utama
47100 Puchong
Selangor Darul Ehsan Taiwan
Okret d.o.o. Tel. +603-8060-8771 Accudyna Engineering Co., Ltd.
Majurina 16 | 21215 Kastel Luksic Fax +603-8060-8772 2 F, No. 885, Youn-Chun East 1st. Rd
Tel. +385-21-228449 jeffery.koo@sk-tec.com.my 40877 Taichung City
Fax +385-21-228464 www.sk-tec.com.my Tel. +886-4-23801788
okret@okret.hr Fax +886-4-23805511
sales@accudyna.com.tw
www.accudyna.com.tw

Peru

Stationary Workholding
Ecuador ANDES TECHNOLOGY S.A.C. Yonchin Enterprises, Inc.
ELIMED CIA. LTDA. Avenida Flora Tristan 765 5F, No. 100, Hsing Der Rd.
Calle El Progreso OE1-111 y Manglaralto Lima San Chung City 241, Taiwan
Quito Tel. +51-1-3487611 Tel. +886-2-2278-9330
Tel. +59-39-7784740 Fax +886-2-2278-9320
yon.chin@msa.hinet.net
MAQUINAS CNC, S.A.C. www.yonchin.com
Los Jazmines #143, Lima
Tel. +51-1-2750649
Estonia
DV-Tools OÜ
Peterburi tee 34/4 | 11415, Tallinn Thailand
Mobile Phone +372-56-655954 Brainworks Co., Ltd.
Fax +372-6030508 Philippines 18/6, Soi Ram-intra 65, Tha-Rang
info@dv-tools.ee Bon Industrial Sales Bangkhen, Bangkok 10220
35 Macopa St. | Sta. Mesa Heights Tel. +66-2-5105908
Quezon City Fax +66-2-5105903
Tel. +63-2-7342740 chatchai@brainworks.co.th
Fax +63-2-7124771 www.brainworks.co.th
Greece bonind@skyinet.net
Georg Gousoulis Co. O.E.

Magnetic / Vacuum Clamping Technology


27, Riga Fereou Str.
14452 Metamorfosi-Athens
Tel. +30-210-2846771 Ukraine
Fax +30-210-2824568 Romania Center of Technical Support „Mem”LLC
mail@gousoulis.gr | www.gousoulis.gr S.C. Inmaacro S.R.L. Malysheva str.,11/25
Industrial Machines and Accessories Romania Dnipropetrovsk 49026
Avram Iancu Nr. 86 Tel. | Fax. +38-056-378-4905
505600 Sacele-Brasov maxim.bayer@gmail.com
Tel. +40-368-443500 www.ctp-mem.com.ua
Iceland Fax +40-368-443501
Formula 1 ehf info@inmaacro.com
Breidamörk 25 | P.O. Box 1 61 www.inmaacro.com
810 Hveragerdi
Tel. +354-5172200 | Fax +354-5172201
formula1@formula1.is

Saudi Arabia
Alruqee Machine Tools Co. Ltd.
Indonesia Head Office
PT. Metaltech Indonesia P.O. Box 36 57 | Alkhobar 31952
Komplex Puri Niaga 1 Blok K7/1T Tel. +966-3-8470449
Puri Kencana | Jakarta Barat Fax +966-3-8474992
Tel. +62-21-58350434 mailbox2@alruqee.com
Fax +62-21-5918553 www.alruqee.net
info@metaltechindonesia.com
SCHUNK Contact

23
No.1 1
Nr.
852 minutes
Minuten without a
ohne Gegentor
goal
in deragainst him in
Champions the
League
Champions League
681
681 Minuten ohne Gegentor
minutes without a goal
im Nationaltrikot
against him in the national team
for precise gripping
Konzentriertes, sicheres Halten 22 gehaltene Elfmeter bei der
intercepted penalties
and
an safe holding.
vorderster Front.
WM 2006
in the 2006 World Cup

11 Kopfballtor
headed goalals
asTorwart
a goalie

0 0 Niederlagen
Mitdefeats English Soccer Champion
Englischer Meister

and

More than 2,000,000


sold precision toolholders

About 1,000,000
delivered gripping modules

More than 100,000


lathe chucks and stationary
workholding systems are in use
worldwide

More than 16,000,000


sold standard chuck jaws

More than 75,000


implemented hydraulic expansion
customer-specific solutions

SCHUNK GmbH & Co. KG


Spann- und Greiftechnik

Bahnhofstr. 106 - 134


© 2015 SCHUNK GmbH & Co. KG

D-74348 Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2239
spanntechnik@de.schunk.com
www.schunk.com
9961517-10M-03/2015

www.youtube.com/SCHUNKHQ
Jens Lehmann, German goalkeeper legend,
SCHUNK brand ambassador since 2012 www.twitter.com/SCHUNK_HQ
for precise gripping and safe holding.
www.gb.schunk.com/Lehmann www.facebook.com/SCHUNK.HQ

You might also like