Operatoin and Maintenance Instrucitons Ib70a2580h02 PDF

I.B.
70A2580H02
Instructions for the use, operation and maintenance of type 380 VCP-Wind
Vacuum Circuit Breakers
Effective November 2012

I.B. 70A2580H02 P a g e iii
WARNING WARNING
IMPROPERLY INSTALLING OR MAINTAINING THE CIRCUIT DAMAGE.

THESE PRODUCTS CAN RESULT IN DEATH,
SERIOUS PERSONAL INJURY, OR PROPERTY ALL SAFETY CODES, SAFETY STANDARDS
DAMAGE. AND/OR REGULATIONS AS THEY MAY BE
APPLIED TO THIS TYPE OF EQUIPMENT MUST BE
READ AND UNDERSTAND THESE INSTRUCTIONS STRICTLY ADHERED TO.
BEFORE ATTEMPTING ANY UNPACKING,
ASSEMBLY, OPERATION OR MAINTENANCE OF SERIOUS INJURY, INCLUDING DEATH, CAN
THE CIRCUIT BREAKERS. RESULT FROM FAILURE TO FOLLOW
PROCEDURES OUTLINED IN THIS MANUAL, OR
INSTALLATION OR MAINTENANCE SHOULD BE COMPLY WITH THE REQUIREMENTS OF
ATTEMPTED ONLY BY QUALIFIED PERSONNEL. APPLICABLE STANDARDS.
THIS INSTRUCTION BOOK SHOULD NOT BE
CONSIDERED ALL INCLUSIVE REGARDING
INSTALLATION OR MAINTENANCE
PROCEDURES. IF FURTHER INFORMATION IS
REQUIRED, YOU SHOULD CONTACT EATON
EATON
Moon Township, PA 15108
A l l possible contingencies which may arise during installation, operation or maintenance, and all details
and variations of this equipment do not purport to be covered by these instructions. If further information
is desired by purchaser regarding his particular installation, operation or maintenance of particular
equipment, contact a Eaton representative.

Page iv I.B. 70A2580H02
TABLE OF CONTENTS
SECTION 1: INTRODUCTION Page
1-1 Preliminary Comments and Safety Precautions.......................................................................................... 1

1-1.1 Warranty and Liability Information...................................................................................................... 1
1-1.2 Safety Precautions ............................................................................................................................. 1
1-2 General Information ..................................................................................................................................... 1
1-3 Type VCP-Wind Vacuum Circuit Breaker Ratings ...................................................................................... 2
1-4 Outlines and Dimensions............................................................................................................................. 3
SECTION 2: SAFE PRACTICES
2-1 Recommendations .................................................................................................................................... 4
SECTION 2: RECEIVING, HANDLING AND STORAGE
3-1 General ........................................................................................................................................................ 5

3-2 Receiving ..................................................................................................................................................... 5
3-3 Handling....................................................................................................................................................... 5
3-4 Storage ........................................................................................................................................................ 6
3-5 Tools and Accessories ................................................................................................................................ 6
3-6 Type VCP-Wind Vacuum Circuit Breaker Weights...................................................................................... 6
SECTION 4: INITIAL INSPECTION AND INSTALLATION
4-1 Introduction ................................................................................................................................................ 11

4-2 Manual Operation Check........................................................................................................................... 11
4-3 Vacuum Interrupter Integrity ...................................................................................................................... 11
4-4 Insulation ................................................................................................................................................... 11
4-5 Contact Erosion and Wipe......................................................................................................................... 11
4-6 Primary Circuit Resistance ........................................................................................................................ 11
4-7 Nameplate ................................................................................................................................................. 11
4-8 Electrical Operation Check ........................................................................................................................ 11
4-8.1 Circuit Breaker Insertion and Removal.................................................................................... 12
4-8.2 Operation Check Performance ................................................................................................ 14
4-9 Breaker/Structure Interfacing..................................................................................................................... 14
4-9.1 Interface Interlocks .................................................................................................................. 14
4-9.2 Drawout Breaker Interfacing Check (VCP-Wind) .................................................................... 14
SECTION 5: DESCRIPTION AND OPERATION
5-1 Introduction ................................................................................................................................................ 15

5-2 Vacuum Interrupter .................................................................................................................................... 15
5-2.1 Interrupter Assembly................................................................................................................ 15
5-2.2 Contact Erosion ....................................................................................................................... 15
5-2.3 Loading Spring......................................................................................................................... 16
5-2.4 Contact Wipe and Stroke......................................................................................................... 16
5-3 Stored Energy Mechanism ........................................................................................................................ 16

I.B. 70A2580H02 Page v
Page
5-3.1 Operation of Stored Energy Mechanism ..................................................................................... 16

5-3.2 Charging ....................................................................................................................................... 16
5-3.3 Closing Operation ................................................................................................................... 18
5-3.4 Tripping Operation .................................................................................................................. 18
5-4 Control Schemes ................................................................................................................................. 18
5-4.1 Timing ..................................................................................................................................... 18
5-4.2 Secondary Disconnects .......................................................................................................... 18
5-4.3 Secondary Terminal Connections ........................................................................................... 22
5-4.4 Under voltage Trip Device....................................................................................................... 22
5-5 Interlocks and Interfacing .................................................................................................................... 23
5-6 Levering Mechanism (VCP-Wind Only) ............................................................................................... 23
5-7 Operations Counter ............................................................................................................................. 23
5-8 Ground Contact ................................................................................................................................... 23
5-9 MOC and TOC Switch Operations....................................................................................................... 23
SECTION 6: INSPECTION, MAINTENANCE AND TROUBLESHOOTING
6-1 Introduction ......................................................................................................................................... 25

6-2 Frequency of Inspection and Maintenance .......................................................................................... 25
6-2.1 Qualified Personnel ............................................................................................................... 25
6-2.2 Helpful Tools and Accessory Items ....................................................................................... 25
6-2.3 General Torque Guidelines ................................................................................................... 25
6-3 Inspection and Maintenance Procedures............................................................................................. 27
6-4 Vacuum Interrupter Integrity Test ........................................................................................................ 28
6-5 Insulation............................................................................................................................................. 28
6-6 Insulation Integrity Check .................................................................................................................... 29
6-7 Primary Circuit Resistance Check ....................................................................................................... 29
6-8 Mechanism Check ............................................................................................................................... 30
6-10.1 CloSureTM Test ...................................................................................................................... 30
6-9 Lubrication........................................................................................................................................... 34
6-10 Troubleshooting Chart ......................................................................................................................... 34
SECTION 7: RENEWAL PARTS
7-1 General .............................................................................................................................................. 38

7-1.1 Ordering Instructions ................................................................................................................. 38
FIGURES
Figure Title Page
1-2 Type VCP-Wind 38kV Drawout Circuit Breaker Outline and Dimensions............................................... 3
3-1 VCP-Wind 38kV Drawout Vacuum Circuit Breaker ................................................................................. 7
3-2 VCP-Wind 38kV Vacuum Circuit Breaker with Front Cover Removed....................................................8
3-3 Rear View VCP-WIND 38kV Drawout Circuit Breaker ........................................................................... 9
3-4 Typical VCP-Wind 38kV Front Cover................................................................................................... 10

Page vi I.B. 70A2580H02
FIGURES
Figure Title Page
4-1 Type VCP-Wind Circuit Breaker Manual Charging Handle in Use............................................................ 11

4-2 VCP-Wind Breaker insertion Step 1 .......................................................................................................... 13
5-1 Graphic Representation of Arc Interruption............................................................................................... 15
5-2 Closing Cam and Trip Linkage .................................................................................................................. 17
5-3 Charging Schematic .................................................................................................................................. 19
5-4 Typical VCP-Wind “DC” Control Schematics ........................................................................................... 20
5-5 Typical VCP-Wind “AC” Control Schematics............................................................................................ 21
5-6 Secondary Plug Shown Mounted on Top of Drawout Circuit Breaker ...................................................... 22
5-7 38kV VCP-Wind in Breaker Cassette ........................................................................................................ 23
5-8 38kV VCP-Wind Cassette Floor ................................................................................................................ 23
5-9 Under voltage Trip Device Configuration .................................................................................................. 24
6-1 Lubrication Points (Drawout Circuit Breaker Shown) ................................................................................ 26
6-2 Resistance Measurement Locations & Values Table................................................................................ 29
6-3 Status Indicators ........................................................................................................................................ 30
6-4 Starting Tape at Bottom............................................................................................................................. 30
6-5 Wrapping Tape up around Cam ................................................................................................................ 30
6-6 Attaching Tape Around to Back of Cam .................................................................................................... 31
6-7 Attaching CloSureTM Test Tool at Hole “A” ................................................................................................ 31
6-8 Attaching CloSureTM Test Tool at H Pole “B”............................................................................................. 31
6-9 Manually Charging Closing Springs .......................................................................................................... 31
6-10 Manually Closing Circuit Breaker with Marker in Hole “C” ........................................................................ 32
6-11 Top View of Cam and Marker Interface..................................................................................................... 32
6-12 Move Marker 15° to Right.......................................................................................................................... 32
6-13 Move Marker 15° to Left ............................................................................................................................ 32
6-14 Remove Marked Masking Tape from Cam................................................................................................ 32
6-15 Place Tape on Right Side Panel of Breaker.............................................................................................. 32
6-16 Illustrative Testing Tape Sample ............................................................................................................... 33
6-17 Front View of CloSureTM Tool Showing Mounting/Testing Hole Locations................................................ 33
6-18 Typical Circuit Breaker Front View with CloSureTM Tool Attached ............................................................ 33
TABLES
Table Title Page
1-1 Type VCP-Wind Ratings on Symmetrical Current Rating Basis ................................................................. 3

3-1 Approximate Circuit Breaker Weights.......................................................................................................... 6
5-1 Circuit Breaker Timing ............................................................................................................................... 22
6-1 Torque Guidelines ..................................................................................................................................... 26
6-2 Test Voltage............................................................................................................................................... 28
6-3 CloSureTM Tool Mounting /Testing Locations by Circuit Breaker Type ..................................................... 33
6-4 Approximate Resistance Measurements................................................................................................... 29
7-1 Recommended Renewal Parts for ANSI Rated Breakers ......................................................................... 37
7-2 38kV VCP-Wind Mini Module Code Pin Position Chart............................................................................. 41

I.B. 70A2580H02 Page 1
SECTION 1: INTRODUCTION ING IS SHOWN ABOVE IN REVERSE TYPE TO

FAMILIARIZE PERSONNEL WITH THE STYLE OF
1-1 PRELIMINARY COMMENTS AND SAFETY PRE- PRESENTATION. THIS WILL HELP TO INSURE THAT
CAUTIONS PERSONNEL ARE ALERT TO WARNINGS, WHICH
MAY APPEAR THROUGHOUT THE DOCUMENT. IN
This technical document is intended to cover most
ADDITION, CAUTIONS ARE ALL UPPER CASE AND
aspects associated with the installation, application,
BOLDFACE AS SHOWN BELOW.
operation and maintenance of the VCP-Wind Vacuum
Circuit Breakers. It is provided as a guide for authorized
and qualified personnel only. Please refer to the specific CAUTION
WARNING and CAUTION in Section 1-1.2 before
proceeding. If further information is required by the COMPLETELY READ AND UNDERSTAND THE
purchaser regarding a particular installation, application MATERIAL PRESENTED IN THIS DOCUMENT
or maintenance activity, an Eaton representative should BEFORE ATTEMPTING INSTALLATION, OPERATION
be contacted. OR APPLICATION OF THE EQUIPMENT. IN
ADDITION, ONLY QUALIFIED PERSONS SHOULD BE
1-1.1 WARRANTY AND LIABILITY PERMIT-TED TO PERFORM ANY WORK
IN FORMATION ASSOCIATED WITH THE EQUIPMENT. ANY WIRING
INSTRUCTIONS PRESENTED IN THIS DOCUMENT
NO WARRANTIES, EXPRESSED OR IMPLIED, MUST BE FOLLOWED PRECISELY. FAILURE TO DO
INCLUDING WARRANTIES OF FITNESS FOR A SO COULD CAUSE PERMANENT EQUIPMENT
PARTICULAR PURPOSE OF MERCHANTABILITY, OR DAMAGE.
WARRANTIES ARISING FROM COURSE OF DEALING
OR USAGE OF TRADE, ARE MADE REGARDING THE 1-2 GENERAL INFORMATION
INFORMATION, RECOMMENDATIONS AND
DESCRIPTIONS CONTAINED HEREIN. In no event will The purpose of this book is to provide instructions for
Eaton be responsible to the purchaser or user in unpacking, storage, use, operation and maintenance of
contract, in tort (including negligence), strict liability or Type VCP-Wind Drawout 38kV Vacuum Circuit
otherwise for any special, indirect, incidental or Breakers.. The Type VCP-Wind is a horizontal drawout,
consequential damage or loss whatsoever, including but roll on the floor type removable interrupter element.
not limited to damage or loss of use of equipment, plant Designed to IEEE Standards for reliable performance,
or power system, cost of capital, loss of power, additional ease of handling, and simplified maintenance, VCP-Wind
expenses in the use of existing power facilities, or claims circuit breakers provide reliable control and protection for
against the purchaser or user by its customers resulting electrical equipment and circuits. In addition, these
from the use of the information and descriptions technologically advanced circuit breakers provide higher
contained herein. insulation levels in less space, thus reducing the overall
switchgear size.
1-1.2 SAFETY PRECAUTIONS
WARNING
All safety codes, safety standards and/or regulations
must be strictly observed in the installation, operation
SATISFACTORY PERFORMANCE OF THESE
and maintenance of this device.
BREAKERS IS CONTINGENT UPON PROPER
APPLICATION, CORRECT INSTALLATION AND
ADEQUATE MAINTENANCE. THIS INSTRUCTION
WARNING BOOK MUST BE CAREFULLY READ AND
FOLLOWED IN ORDER TO OBTAIN OPTIMUM
PERFORMANCE FOR LONG USEFUL LIFE OF THE
THE WARNINGS AND CAUTIONS INCLUDED AS
CIRCUIT BREAKERS.
PART OF THE PROCEDURAL STEPS IN THIS
DOCUMENT ARE FOR PERSONNEL SAFETY AND
PROTECTION OF EQUIPMENT FROM DAMAGE. AN
EXAMPLE OF A TYPICAL WARNING LABEL HEAD-
EQUIPMENT TO FAIL, RESULTING IN DEATH,

BODILY INJURY AND PROPERTY DAMAGE.
ALL SAFETY CODES, SAFETY STANDARDS AND/OR
Page 2 I.B. 70A258H02
REGULATIONS AS THEY MAY BE APPLIED TO THIS
TYPE OF EQUIPMENT MUST BE STRICTLY
ADHERED TO.
WARNING
THE CIRCUIT BREAKERS DESCRIBED IN THIS
BOOK ARE DESIGNED AND TESTED TO OPERATE
WITHIN THEIR NAMEPLATE RATINGS. OPERATION
OUTSIDE OF THESE RATINGS MAY CAUSE THE
1-2 TYPE VCP-Wind VACUUM CIRCUIT BREAKER RATINGS (TABLE 1)
Table 1 Type VCP-Wind Ratings on Symmetrical Current Rating Basis

1-4 OUTLINES AND DIMENSIONS
BOTTOM OF ALIGNMENT
ROLLER
Figure 1-1 Type VCP-Wind 38kV Drawout Circuit Breaker Outline and Dimensions (inches)

Page 4 I.B. 70A2580H02
SECTION 2: SAFE PRACTICES

• Do not leave a drawout circuit breaker in an
intermediate position in the cell. Always have the
2-1 RECOMMENDATIONS
circuit breaker either in the DISCONNECT, TEST
or CONNECTED position. Failure to do so could
Type VCP-Wind Vacuum Circuit Breakers are equipped
result in a flash over and possible death, personal
with high speed, high energy operating mechanisms.
injury or property damage.
They are designed with several built-in interlocks and
safety features to provide safe and proper operating • Always remove the maintenance tool from the
sequences. Cell interlocks used with drawout circuit circuit breaker after charging the closing springs.
breakers are meant to interact with the appropriate cell
interface and levering mechanism. • Circuit breakers are equipped with safety
interlocks. Do Not remove, interfere with or in any
manner defeat them. This may result in death,
WARNING bodily injury or equipment damage.
• Do not work on a circuit breaker suspended from a
TO PROTECT THE PERSONNEL ASSOCIATED WITH lifting device or chains. Maintenance work should
INSTALLATION, OPERATION, AND MAINTENANCE be performed on a solid work surface, such as the
OF THESE CIRCUIT BREAKERS, THE FOLLOWING floor.
PRACTICES MUST BE FOLLOWED:
• Only qualified persons, as defined in the National
Electrical Safety Code, who are familiar with the
installation and maintenance of medium voltage
circuits and equipment, should be permitted to work on
these circuit breakers.
• Read these instructions carefully before attempting any

installation, operation or maintenance of these circuit
breakers.
• If the final breaker design is drawout, always remove
the breaker from the enclosure before performing any
maintenance. Failure to do so could result in electrical
shock leading to death, severe personal injury or
property damage.
• Do not work on a drawout circuit breaker with a
secondary test coupler engaged. Failure to disconnect
the test coupler could result in an electrical shock
leading to death, personal injury or property damage.
Do not work on a closed circuit breaker or a breaker

with closing springs charged. The closing springs
should be discharged and the main circuit contacts
open before working on the circuit breaker. Failure to
do so could result in cutting or crushing injuries.
Do not use an open circuit breaker by itself as the sole

means of isolating a high voltage circuit. Remove the
circuit breaker to the TEST or DISCONNECT position
and follow all lock-out and tagging rules of the National
Electrical Code and any other applicable codes,
regulations and work rules.

I.B. 70A2580H02 Page 5
3-3 HANDLING
SECTION 3: RECEIVING, HANDLING AND
STORAGE WARNING
3-1 GENERAL DO NOT USE ANY LIFTING DEVICE AS A PLAT-
Type VCP-Wind Vacuum Circuit Breakers are FORM FOR PERFORMING MAINTENANCE, REPAIR
subjected to complete factory production tests in OR ADJUSTMENT OF THE CIRCUIT BREAKER OR
accordance with ANSI C37.09 and inspection before FOR OPENING, CLOSING THE CONTACTS OR
being packed. They are shipped in packages designed CHARGING THE SPRINGS. THE CIRCUIT BREAKER
to provide maximum protection to the equipment during MAY SLIP OR FALL CAUSING SEVERE PERSONAL
shipment and storage and at the same time to provide INJURY. ALWAYS PERFORM MAINTENANCE,
convenient handling. Tools and accessories, such as REPAIR AND ADJUSTMENTS ON A SOLID WORK
the maintenance tool, are shipped separately. SURFACE CAPABLE OF SUPPORTING THE
CIRCUIT BREAKER.
3-2 RECEIVING
If the circuit breaker is not to be used immediately but is WARNING
to be placed in storage, maximum protection can be
obtained by keeping it packed as shipped. AFTER REMOVING THE BRACKETS USED TO
HOLD THE CIRCUIT BREAKER SECURELY TO
Upon receipt of the equipment, inspect the containers THE SHIPPING SKID AND ALL DURING THE
for any signs of damage or rough handling. Open the PROCESS OF MOVING THE CIRCUIT BREAKER
containers carefully to avoid any damage to the con- OFF OF THE SHIPPING SKID, TAKE SPECIAL
tents. Use a nail puller rather than a crow bar when PRECAUTIONS TO INSURE THAT THE CIRCUIT
required. When opening the containers, be careful to BREAKER IS MOVED SLOWLY AND UNDER
save any loose items or hardware that may be other- CONTROL TO AVOID ANY ACCIDENTS. THE
wise discarded with the packing material. Check the CIRCUIT BREAKER IS A LARGE DEVICE WHICH
contents of each package against the packing list. COULD CAUSE SERIOUS BODILY INJURY IF IT IS
TIPPED OVER OR PERMITTED TO MOVE IN AN
Examine the circuit breaker for any signs of shipping
UNCONTROLLED MANNER.
damage such as broken, missing or loose hardware,
damaged or deformed insulation and other components.
File claims immediately with the carrier if damage or loss
is detected and notify the nearest Eaton Office. CAUTION
DO NOT PULL ON OR USE THE MAIN (PRIMARY)
NOTICE CONDUCTORS AND OR THE PRIMARY
DISCONNECTS TO MANEUVER THE CIRCUIT
The VCP-Wind 38kV shipping container and pallet BREAKER IN ANY FASHION. FAILURE TO
were specifically designed to facilitate removal of COMPLY WITH THIS CAUTION COULD RESULT
IN SIGNIFICANT EQUIPMENT DAMAGE.
the circuit breaker from its pallet and container.
Before proceeding, installation personnel should be
familiar with the procedures outlined in Paragraph 3-
3 entitled “Handling.” WARNING
THE SUPPLIED LIFTING BAR MUST BE REMOVED
BEFORE THE CIRCUIT BREAKER IS INSTALLED
INTO ANY STRUCTURE OR PERFORMING ANY
HIGH VOLTAGE TESTING. FIGURE 3-1

Page 6 I.B. 70A2580H02
Step 1: Remove the shipping brackets used to hold Outdoor storage is NOT recommended. If unavoidable,
the circuit breaker to the skid. the outdoor location must be well drained and a
temporary shelter from sun, rain, snow, corrosive
Step 2: Remove breaker from shipping pallet using fumes, dirt, falling objects and excessive moisture
the optional lifting yoke. must be provided. Containers should be arranged to
permit free circulation of air on all sides and temporary
Step 3: Once the circuit breaker is on the floor, it heaters should be used to minimize condensation.
can be easily maneuvered via its integral Moisture can cause rusting of metal parts and
wheels. deterioration of high voltage insulation. A heat level of
approximately 400 watts for each 100 cubic feet of
volume is recommended with the heaters distributed
uniformly throughout the structure near the floor.
3-5 TOOLS AND ACCESSORIES
Several tools and accessories, both standard and

optional are available for use with the circuit breaker.
Maintenance Tool (Standard): Used to charge closing

springs.
Lifting Device (Optional): Used to lift circuit breaker.
3.4 STORAGE
If the circuit breaker is to be placed in storage, maxi-

mum protection can be obtained by keeping it packed as 3-6 TYPE VCP-Wind VACUUM CIRCUIT
shipped. Before placing it in storage, checks should be BREAKER WEIGHTS (TABLE 3.1)
made to make sure that the circuit breaker is free from
shipping damage and is in satisfactory operating Table 3 . 1 Approximate Circuit Breaker Weightsc
condition. All Ratings Pounds
The circuit breaker is shipped with its contacts open and
closing springs discharged. The indicators on the front 380 VCP-Wind
panel should confirm this. Insert the maintenance tool in 1072
(See Figure 1-1)
the manual charge socket opening (Figure 3-4).
Charge the closing springs by pumping the handle up 1 Does not include e shipping carton.
and down approximately 36 times until a crisp metallic
“click” is heard. This indicates that the closing springs
are charged and is shown by the closing spring
“charged” (yellow) indicator. Remove the maintenance
tool. Push the “manual close” button. The circuit breaker
will close as shown by the circuit breaker contacts
“closed” (red) indicator. Push the “manual trip” button.
The circuit breaker will trip as shown by the circuit
breaker contacts “open” (green) indicator. After
completing this initial check, leave the closing springs
“discharged” and circuit breaker contacts “open”.

I.B. 70A2580H02 Page 7
7 3
1 5
2
4 3
7 2
6 2
1 Front Cover
2 Circuit Breaker Wheel
3 Alignment Rollers
4 Levering Point
5 Shutter Driver Wheels
6 Shoot Bolt Pins
7 Shoot Bolt Handle
Figure 3-1 VCP-Wind 38kV Drawout Vacuum Circuit Breaker
Page 8 I.B. 70A2580H02
2 5 3
11 12
10 9 6 4
7
1 Left Close Spring 7 Right Shock Absorber

2 Motor Cutoff Switch 8 Left Shock Absorber
3 Right Close Spring 9 Shunt Trip Assembly
4 Open Spring 10 Spring Release Assembly
5 Manual Charge Socket 11 Auxiliary Switch
6 Charging Motor 12 Pole Shaft
Figure 3-2 VCP-Wind 38kV Vacuum Circuit Breaker with Front Cover Removed

I.B. 70A2580H02 Page 9
4
5
1
2
1 Encapsulated Pole Unit
2 Primary Disconnect
3 Secondary Disconnect
4 Alignment Rollers
5 Circuit Breaker Wheels
6 O.C.O. Operator
Figure 3-3 Rear View VCP-Wind 38kV Drawout Vacuum Circuit Breaker

P a g e 10 I.B. 70A2580H02
1 6 7
2 3 4 5
1 Operations Counter
2 Open/Close Indicator
3 Manual Close Button
4 Rating Nameplate
5 Manual Open Button
6 Spring Charged/Discharged Indicator
7 Manual Charge Socket
Figure 3-4 Typical VCP-Wind 38kV Front Cover

I.B. 70A2580H02 Page 11
SECTION 4: INITIAL INSPECTION AND 4-4 INSULATION

INSTALLATION
Check the circuit breaker’s primary and secondary
4-1 INTRODUCTION insulation as described in Section 6-6.
4-5 CONTACT EROSION AND WIPE
WARNING
Eaton vacuum interrupters used on the 38kV VCP-
BEFORE PLACING THE CIRCUIT BREAKER IN Wind are designed to achieve very low arc voltages
SERVICE, CAREFULLY FOLLOW THE and short arc times, resulting in very low arc
INSTALLATION PROCEDURE GIVEN BELOW. NOT energy. Contact wear is therefore negligible.
FOLLOWING THE PROCEDURE CAN FAIL TO
UNCOVER SHIPPING DAMAGE THAT MAY RESULT
IN INCORRECT CIRCUIT BREAKER OPERATION 4-6 PRIMARY CIRCUIT RESISTANCE
LEADING TO DEATH, BODILY INJURY, AND Check the primary circuit resistance as described in
EQUIPMENT DAMAGE. Section 6-7. The resistance should not exceed the
Before attempting to place a circuit breaker in service, it values specified. Record the values obtained for
should be carefully examined and operated manually and future reference.
electrically. In addition, carefully examine the breaker for
loose or obviously damaged parts. The following
4-7 NAMEPLATE
information is a guide for performing recommended
checks and tests. Compare the circuit breaker nameplate information
with switchgear drawings for compatibility.
4-2 MANUAL OPERATION CHECK
4-8 ELECTRICAL OPERATION CHECK
Refer to Figures 3-4 and 4-1 and then proceed by placing
the maintenance tool into the manual charge socket After having completed all previous checks and tests,
opening. Charge the closing springs with about 36 up the circuit breaker is ready to be operated electrically.
and down strokes of the handle. When charging is It is preferred that this check be made with the circuit
complete the closing crank goes over center with an breaker in the TEST position or by using a test
audible CLICK and the springs Charged/Discharged jumper, if the circuit breaker is outside the cell
indicator shows “Charged.” structure.
NOTICE
If the springs are to be charged on a closed circuit

breaker, no click is heard at the end of charging
operation. Discontinue charging and remove the
maintenance tool as soon as “Charged” flag is fully
visible. Continued attempts to charge further may
result in damage to the mechanism.
Remove the maintenance tool. Close and trip the circuit

breaker. Repeat several times.
4-3 VACUUM INTERRUPTER INTEGRITY
Using a dry, lint free cloth or paper towel, clean all the
accessible insulating surfaces of the pole units. Conduct a
vacuum interrupter integrity check as described in Figure 4-1 Type VCP-Wind Circuit Breaker Manual
Section 6-4. Charging Handle in Use

P a g e 12 I.B. 70A2580H02
CAUTION
b) TEST POSITION: (See Figure 4-5)
BEFORE INSERTING THE CIRCUIT BREAKER Pull the shoot bolt handles in, which will remove the
EXAMINE THE INSIDE OF THE CELL STRUCTURE retractable pins from the first set of slots in the
FOR EXCESSIVE DIRT OR ANYTHING THAT MIGHT structure alignment rail blocks and then push the
INTERFERE WITH THE CIRCUIT BREAKER circuit breaker in until the pins line up with the second
MOVEMENT. set of slots. Then release the shoot bolt handles
making sure handles return back to their outer most
WARNING position. If handles are not in outer most position the
breaker will not be able to be levered.
EXTREME CAUTION MUST BE EXERCISED TO Once in the TEST position secondary contacts have
INSURE THAT PRIMARY CIRCUITS ARE NOT automatically engaged and the circuit breaker floor
ENERGIZED WHILE CHECKS ARE PERFORMED IN wheels should be lifted off the floor approximately
THE CIRCUIT BREAKER COMPARTMENT. FAILURE 1/8”.
TO DO SO MAY RESULT IN PERSONAL INJURY OR
DEATH. c) CONNECT POSITION: (See Figure 4-6)
The circuit breaker is normally tested electrically in its cell
structure in the TEST position. To achieve the TEST To move the circuit breaker from the TEST to
position, the circuit breaker must first be placed in the cell CONNECT position the breaker must be open, it can
structure and the secondary contacts engaged. To not be levered between TEST & CONNECT positions
complete this testing procedure, the operator should first if the breaker is closed), engage the levering crank
be familiar with inserting and removing the circuit breaker with the circuit breaker mounted levering shaft and
into and from the cell structure. begin turning the handle in a clockwise direction.
Structure mounted positive guidance rails interface
with the circuit breaker alignment rollers to insure
WARNING proper primary and secondary connections.
DO NOT PULL ON OR USE THE MAIN (PRIMARY) NOTICE

CONDUCTORS AND OR THE PRIMARY
DISCONNECTS TO MANEUVER THE CIRCUIT
BREAKER IN ANY FASHION. FAILURE TO COMPLY The circuit breaker includes all necessary
WITH THIS CAUTION COULD RESULT IN interlocks that when interfaced with a compatible
SIGNIFICANT EQUIPMENT DAMAGE. structure will render the circuit breaker
mechanism mechanically and electrically trip-
4-8.1 CIRCUIT BREAKER INSERTION AND free during the levering process into or out of the
REMOVAL structure. For detailed information pertaining to
individual circuit breaker interlocks,
The drawout VCP-Wind circuit breaker is designed to be
refer to Paragraph 4-9 in this section.
in one of three different positions within the structure with
the door closed, DISCONNECT, TEST and CONNECT.
When the circuit breaker reaches the CONNECT
While in the structure, the circuit breaker should never be
position, it will become impossible to continue turning
allowed to remain at an intermediate position between
the levering crank in the clockwise direction. When
the TEST and CONNECT positions.
using the levering crank, the torque limiter will slip to
a) DISCONNECT POSITION: (See Figure 4-4) prevent damage to the circuit breaker.
Position the circuit breaker squarely in front of the To remove the circuit breaker from the structure,
structure. Integrally mounted wheels facilitate circuit reverse the procedure just described by turning the
breaker movement outside of and into the structure. levering crank in a counterclockwise direction. Keep
Once the side mounted circuit breaker alignment rollers in mind that you can not remove a breaker from the
are aligned with the structure mounted alignment rails, CONNECT position if it is closed.
pull the shoot bolt handles in to retract the pins on the
side of the breaker. Then push the breaker into the
structure until the pins line up with the first set of slots in
the alignment rail blocks.

I.B. 70A2580H02 Page 13
Figure 4-2 VCP-Wind Breaker insertion Step 1, Push Figure 4-5 VCP-Wind Breaker insertion Step 4, pull in
Breaker into Mini Module as shown. shoot bolt handles and push circuit breaker to the
TEST position. Note: Secondaries automatically
engage. Breaker can now be racked in.
Figure 4-6 VCP-Wind Breaker insertion Step 5, Use

Levering tool and lever breaker to the CONNECT
Position. (Levering completed, shown above)
Figure 4-3 VCP-Wind Breaker insertion Step 2, Pull in
Handles
Push handle inward while levering in (clockwise) or

levering out (counter clockwise)
Levering Trip Free Interlocks
Internal to the breaker are interlocks that render the
circuit breaker mechanism mechanically and
electrically trip free during the levering process.
Anti-Close Interlock
Figure 4-4 VCP-Wind Breaker insertion Step 3, Push in This interlock prevents releasing the closing springs
circuit breaker to the DISCONNECT position. Note: You electrically or manually if the circuit breaker is already
can not rack the breaker in this position. closed.

P a g e 14 I.B. 70A2580H02
4-8.2 OPERATION CHECK PERFORMANCE 4-9.2 DRAWOUT BREAKER INTERFACING

CHECK
Move the VCP-Wind circuit breaker to the TEST position
following the procedure described in Paragraph 4-8.1. As Keep in mind that an interfacing check will be made
soon as control power becomes available, the motor will with a compatible structure. As such, the instructions
charge the closing springs with this condition indicated by provided with the assembly will suggest other
a Spring Charged/Discharged Indicator on the front of the interfacing conditions that should be observed and/or
circuit breaker (Figure 3-4). In addition, the status of the checked, such as primary shutter operation,
main contacts, open or closed, is indicated on the front of MOC/TOC operation and levering handle insertion. A
the circuit breaker. complete, coordinated inter-face check, therefore, will
be a blend of the circuit breaker instructions and
Using the close and open buttons on the front of the those provided with the structural assembly. Together
circuit breaker, close and trip the circuit breaker several all required standards are met and the ultimate in
times to verify the closing and tripping operations. safety is achieved.
Conclude the check by opening the circuit breaker.
Reference the procedures outlined in Paragraph 4-
8.1 to complete the following interface checks.
4-9 BREAKER/STRUCTURE INTERFACING
When the secondary contacts are engaged in the
Type VCP-Wind Vacuum Circuit Breakers are supplied TEST position and the control power is available, the
with a series of interlocks to insure safe and proper motor will charge the closing springs. Close the circuit
interfacing between the circuit breaker and a compatible breaker. Attempt to engage the levering crank to begin
structure compartment. The specific interlocks are moving the circuit breaker to the CONNECT position.
described in the next paragraph to provide the proper It will first be noticed that the levering crank cannot be
familiarization. Once the interlocks are reviewed, an rotated with the breaker closed. The circuit breaker
interfacing check can be performed as described in must be OPEN in order to lever the breaker into the
Paragraph 4-9.2. structure.
Once in the CONNECT position, remove the levering
4-9.1 INTERFACE INTERLOCKS handle. Ensure that there is no spin-back of the
levering screw, or the breaker will not close (trip free).
Each circuit breaker is supplied with the following inter-
Close the circuit breaker and the motor will begin
locks to insure safe and proper operation.
charging the closing springs if control power is
Code Pins available.
Code pins are mounted at the bottom of the circuit Attempt to lever the circuit breaker toward the TEST
breaker to prevent the insertion of a circuit breaker into a position. The levering screw should turn less than 1
structure of higher power rating. A set of code pins on the turn and stop. Open the breaker and move it to the
circuit breaker and a corresponding set in the TEST position.
compartment form this interlock. See Tables 7.2 through
7.5 for MiniMod Code Pin locations. Now move the circuit breaker to the DISCONNECT
position.
NOTICE With the circuit breaker in the DISCONNECT
position charge the springs, using the maintenance
charging handle and close the breaker. Now charge
Code Pins do not block out control voltage or the springs once again. Next pull the shoot bolt
scheme incompatibility. handles in, remove the circuit breaker. The circuit
breaker should open-close-open, discharging the
stored energy mechanism.
The suggested combination of interface checks
outlined in the circuit breaker manual and structural
assembly manual are intended to verify safe and
proper operation. If observed conditions are not as
described, contact Eaton for assistance.

I.B. 70A2580H02 Page 15
5-2.1 INTERRUPTER ASSEMBLY

SECTION 5: DESCRIPTION AND OPERATION
5-1 INTRODUCTION
The VCP-Wind design utilizes three individually
The Type VCP-Wind 38kV Vacuum Circuit Breaker is a mounted pole units. Each pole unit is encapsulated
horizontal drawout roll on the floor design for use in new in an epoxy support molding. (Figure 3-3). The
switchgear, as well as for modernization and life disconnecting ends of the primary conductors utilize
extension of existing switchgear. The circuit breakers round, floating type primary disconnecting finger
meet or exceed all applicable IEEE Standards. clusters for interfacing with the switchgear structure
mounted primary conductors.
Circuit breakers are operated by a motor charged
spring type stored energy mechanism, charged
normally by an electric motor or manually by a manual
charging tool. The primary disconnecting contacts are
self-aligning, silver plated copper. VCP-Wind Circuit
Breakers are of a modular type construction containing
a front accessible mechanism with unobstructed access
to control components.
The primary insulation used in the circuit breaker design

is epoxy. Type SIS, AWG #14 control wire with cross-
linked polyolefin insulation is used throughout the
control circuits with all terminals being of the screw
type. This section describes the overall operation of the
circuit breaker as well as the function and operation of
all major sub-assemblies and/or parts.
5-2 VACUUM INTERRUPTER
VCP-Wind 38kV Vacuum Circuit Breakers utilize vacuum

interrupters for interruption and switching functions. The
vacuum interrupters use axial-magnetic, copper chrome
contacts for superior dielectric strength, better Figure 5-1 Graphic Representation of Arc Interruption
performance characteristics, and lower chop current.
Vacuum interruption provides the advantages of At current zero, the arc is extinguished and vapor
enclosed interrupters, reduced size and weight, short production ceases. Very rapid dispersion, cooling,
interrupting time, long life, reduced maintenance, and recombination, and deionization of the metal vapor
environmental compatibility. plasma, together with the fast condensation of metal
vapor products, cause the vacuum to be quickly
Arc interruption is simple and fast (Figure 5-1). In the restored. Hence, the opened contacts withstand the
closed position, current flows through the interrupter. transient recovery voltage.
When the contacts are opened, the arc is drawn between
the contact surfaces. It is moved rapidly around the 5-2.2 CONTACT EROSION
slotted contact surfaces by a self-induced magnetic force
which prevents gross contact erosion as well as the Contact erosion for the vacuum interrupter is
formation of hot spots on contact surfaces. The arc burns negligible and no re-adjustment of the breaker is
in an ionized metal vapor which continually leaves the needed after initial assembly and no additional
contact area and condenses on the surrounding metal contact wipe to compensate for contact erosion
shield. during the entire life of the circuit breaker.
P a g e 16 I.B. 70A2580H02
5-2.3 LOADING SPRING

The spring stored energy operating mechanism is
The contact loading spring is enclosed inside the arranged vertically in front of all VCP-Wind circuit
encapsulated pole. The contact loading springs maintain breakers (Figure 3-2). It includes all the elements for
the proper contact pressure to keep the contacts closed. storing the energy, closing and tripping of the circuit
No re-adjustment of the breaker is needed after initial breaker, as well as manual and electrical controls.
assembly. The manual controls are all front accessible. Motion
to close and open the interrupter contacts is provided
through operating rods connecting the mechanism
5-2.4 CONTACT WIPE AND STROKE
pole shaft to the bell cranks of the interrupter
assemblies.
Contact wipe is the indication of (1) the force holding the
vacuum interrupter contacts closed and (2) the energy
5-3.1 OPERATION OF STORED ENERGY
available to hammer the contacts open with sufficient
MECHANISM
speed for interruption.
Stroke is the gap between fixed and moving contacts of The mechanism stores the closing energy by
a vacuum interrupter with the circuit breaker open. charging the closing springs. The mechanism may
rest in any one of the four positions shown in Figure
The circuit breaker mechanism provides a fixed amount 5-2 and as follows:
of motion to the operating rods. The first portion of the a. Circuit breaker open, closing springs discharged
motion is used to close the contacts (i.e. stroke) and the b. Circuit breaker open, closing springs charged
remainder is used to further compress the preloaded c. Circuit breaker closed, closing springs discharged
wipe spring. This additional compression is called wipe. d. Circuit breaker closed, closing springs charged
Wipe and Stroke are thus related to each other. A great
deal of effort has been spent in the design of all Eaton
vacuum circuit breakers, in order to eliminate the need 5-3.2 CHARGING
for field adjustments of wipe or stroke.
Figure 5-3 is a schematic view of the spring charging
parts of the stored energy mechanism.
CAUTION
The major component of the mechanism is a cam
shaft assembly which consists of a drive shaft to
THERE IS NO PROVISION FOR IN SERVICE which are attached two closing spring cranks (one on
ADJUSTMENTS OF CONTACT WIPE AND STROKE. each end), the closing cam, drive plates, and a free-
ALL SUCH ADJUSTMENTS ARE FACTORY SET AND wheeling ratchet wheel. The ratchet wheel is actuated
SHOULD NOT BE ATTEMPTED IN THE FIELD. by an oscillating mechanism driven by the motor
eccentric. As the ratchet wheel rotates, it pushes the
5-2 STORED ENERGY MECHANISM drive plates which in turn rotate the closing spring
cranks and the closing cam with it.
WARNING The closing spring cranks have spring ends

connected to them, which are in turn coupled to the
closing springs. As the cranks rotate, the closing
KEEP HANDS AND FINGERS AWAY FROM THE springs are charged. When the closing springs are
CIRCUIT BREAKER’S INTERNAL PARTS WHILE THE completely charged, the spring cranks go over dead
CIRCUIT BREAKER CONTACTS ARE CLOSED OR center, and the closing stop roller comes against the
THE CLOSING SPRINGS ARE CHARGED. THE spring release latch. The closing springs are now held
CIRCUIT BREAKER CONTACTS MAY OPEN OR THE in the fully charged position.
CLOSING SPRINGS DISCHARGE CAUSING A
CRUSHING INJURY. DISCHARGE THE SPRINGS AND Closing springs may also be charged manually. Insert
OPEN THE CIRCUIT BREAKERS BEFORE PER- the maintenance tool in the manual charging socket.
FORMING ANY CIRCUIT BREAKER MAINTENANCE, Move it up and down approximately 36 times until a
INSPECTION OR REPAIR. clicking sound is heard, and the closing springs
charging indicator indicates “Charged.” Any further
motion of the maintenance tool will result in free
wheeling of the ratchet wheel.

I.B. 70A2580H02 Page 17
Figure 5-2 Closing Cam and Trip Linkage

P a g e 18 I.B. 70A2580H02
As soon as the control power is applied, the spring

5-3.3 CLOSING OPERATION charging motor automatically starts charging the
closing springs. When the springs are charged, the
Figure 5-2 shows the position of the closing cam and motor cut off LS1/bb switch turns the motor off. The
tripping linkage. Note that in Figure 5-2a in which the circuit breaker may be closed by making the control
circuit breaker is open and the closing springs are switch close (CS/C) contact. Automatically upon
discharged, the trip “D” shaft and trip latch are in the closing of the circuit breaker, the motor starts charging
unlatched position. the closing springs. The circuit breaker may be
tripped any time by making the control switch trip
Once charged, the closing springs can be released to
(CS/T) contact.
close the circuit breaker by moving the spring release
latch out of the way. This is done electrically or manually Note the position switch (PS 1) contact in the spring
by depressing the spring release lever, which turns the release circuit in the scheme. This contact remains
spring release latch out of the way of the closing stop made while the circuit breaker is being levered
roller. The force of the closing spring rotates the cam between the TEST and CONNECT positions.
shaft through the spring cranks. The closing cam, being Consequently, it prevents the circuit breaker from
attached to the cam shaft, in turn rotates the pole shaft closing automatically, even though the control close
through the main link to close the circuit breaker. contact (CS/C) may have been made while the circuit
breaker is levered to the CONNECT position.
In Figure 5-2c the linkage is shown with the circuit
breaker in the closed position before the closing springs The position switch (PS2) contact is in the motor
have been recharged. Interference of the trip “D” shaft circuit. It prevents the motor from starting until the fully
with the trip latch prevents the linkage from collapsing, CONNECT position is reached and the secondary
and the circuit breaker is held closed. contacts are firmly engaged.
Figure 5-2d shows the circuit breaker in the closed When the CS/C contact is made, the SR closes the
position after the closing springs have been recharged. circuit breaker. If the CS/C contact is maintained after
Note that the spring charging rotates the closing cam by the circuit breaker closes, the Y relay is picked up.
one half turn. Since the cam surface in contact with the The Y/a contact seals in Y until CS/C is opened. The
main link roller is cylindrical in this region, the spring Y/b contact opens the SR circuit, so that even though
charging operation does not affect the mechanism the circuit breaker would subsequently open, it could
linkage. not be reclosed before CS/C was released and
remade. This is the anti-pump function.
Since the primary contacts are completely enclosed in
the vacuum interrupter and not adjustable in any way, a
“Slow Close” capability is not provided with VCP-Wind 5-4.1 TIMING
circuit breakers.
The opening and closing times for the circuit breakers
vary depending upon the control voltage and the power
5-3.4 TRIPPING OPERATION rating. Maximum values for 38kV VCP-Wind circuit
breakers are shown in Table 5.1.
When the trip “D” shaft is turned either by the trip button
or trip coil, all links return to the original “open” condition
shown in Figure 5-2a. 5-4.2 SECONDARY DISCONNECTS
The VCP-Wind drawout circuit breaker control wiring

5-4 CONTROL SCHEMES is arranged to connect two standard 30 point male
plugs with corresponding switchgear compartment
There are two basic control schemes for 38kV VCP-
mounted female plugs.
Wind circuit breakers, one for DC control and one for
AC control voltages (Figures 5-4 and 5-5). There may be Drawout circuit breakers utilize fixed mounted male
different control voltages or more than one tripping plugs located on the top left portion of the circuit
element, but the principal mode of operation is as breaker. The two 30 point plugs are mounted in a
follows: side-by-side arrangement (Figure 5-6).

I.B. 70A2580H02 Page 19
Figure 5-3 Charging Schematic

P a g e 20 I.B. 70A2580H02
Figure 5-4 Typical VCP-Wind DC Control Schematics

I.B. 70A2580H02 Page 21
Figure 5-5 Typical VCP-Wind AC Control Schematics

P a g e 22 I.B. 70A2580H02
The circuit breaker secondary connection is automatically For a basic understanding of the operation of the
connected to the enclosure secondary connectors when under-voltage trip device refer to the specific items
the circuit breaker is moved from DISCONNECT to the identified in Figure 5-9 and the following operation
TEST position and remains connected until the circuit description.
breaker is returned to the DISCONNECT position.
1. With the circuit breaker closed and sufficient
Verify the secondary connection by observing the voltage on the Under voltage Trip Device coil, the
alignment of the indicator slot with the front edge of the moving clapper (1) is held to the stationary yoke
secondary shroud. (See Figure 5-6). If the slot is not (2) by the magnetic force produced by the coil (3)
aligned, pull the cell secondary arm toward you to make against the extension springs (4) pulling the
the connection. moving clapper apart from the yoke.
2. The moving clapper is connected to the
5-4.3 SECONDARY TERMINAL CONNECTIONS mechanism Trip D Shaft Lever (5) by a slotted
link (6).
VCP-Wind circuit breakers are supplied with two 30-point
pin type secondary control terminals. A number of points 3. When the voltage to the Under voltage Trip Coil
are used for breaker operation with a number of spare goes down as described earlier, the extension
contacts for customer use. The terminals are located at springs force overcomes the reduced magnetic
the upper left of the circuit breaker Figure (5-6). When force and pulls the moving clapper up. The slotted
the breaker is in the TEST position, confirm
link in turn upsets the Trip D Shaft and the circuit
Secondaries are connected by checking the indicator
breaker trips open.
slot on the Manual Connect Bracket, it should be
beyond the metal shrouds outside edge surface Figure
4. As the circuit breaker opens, the reset lever (8)
(5-6).
connected to the pole shaft lever (7) operates to
reset the moving clapper. As long as the circuit
5-4.4 UNDERVOLTAGE TRIP DEVICE breaker remains open, the reset lever holds down
the moving clapper to the yoke.
The under voltage trip device for VCP-Wind circuit
breakers is an electromechanical device that operates to
open the circuit breaker at 30% or less of the voltage
rating of the trip coil. The device does not open the circuit
breaker at values above 60% of the voltage rating of its
trip coil. It may operate, however, to open the circuit
breaker when the voltage across the trip coil is greater
than 30%, but less than 60% of the voltage rating of its
trip coil. The circuit breaker can be closed as long as the
voltage to the trip coil is maintained at 85% or above the
rated level. The under voltage trip device is available only
as an instantaneous type with rated voltages of 48VDC, 1
25VDC, 250VDC 120VAC and 240VAC.
Table 5.1 Circuit Breaker Timing
Event Milliseconds (maximum)
Closing Time
(From Initiation of Close 75
Signal to Contact Make)
Opening Time
(Initiation of Trip Signal 45
to Contact Make)
Reclosing Time
(Initiation of Trip Signal 190
to Contact Make)
Figure 5-6 Secondary Plug Shown Mounted on Top of
Drawout Circuit Breaker (top) & in Mini-Mod (bottom)

I.B. 70A2580H02 Page 23
5. When the circuit breaker closes, the reset lever moves 5-7 OPERATIONS COUNTER
away from the moving clapper. If the Under-voltage
Trip Device coil has at least 85% of the rated voltage All circuit breakers are equipped with a mechanical
applied, the moving clapper is held to the yoke by the operations counter. As the circuit breaker opens, the
magnetic force, even though the reset lever has linkage connected to the pole shaft lever advances
moved up. the counter reading by one (Figure 3-4).
5-5 INTERLOCKS AND INTERFACING 5-8 GROUND CONTACT
Refer to Paragraph 4-9 of this manual for detailed The ground contact used with the drawout VCP-Wind
information concerning circuit breaker interlocks and their circuit breaker is an assembly of spring loaded fingers
interfacing with a switchgear structure compartment. In providing a dis-connectable means for grounding the
addition, refer to the instruction manual supplied with circuit breaker chassis, after it has been inserted into
the switchgear assembly. a switchgear structure. The ground contact is located
on the lower left portion of the truck chassis. An
extension of the switchgear ground bus is secured to
5-6 LEVERING MECHANISM the cell floor in such a position to engage the ground
The purpose of the levering mechanism is to move the contact automatically, when the circuit breaker is
drawout VCP-Wind circuit breaker between the TEST moved into the DISCONNECT/TEST position. It
position and the CONNECT position within the assembly remains engaged in all circuit breaker positions within
structure. The levering mechanism used to move the the cell.
circuit breaker requires minimum effort, and is an integral
part of the circuit breaker assembly. 5-9 MOC AND TOC SWITCH OPERATIONS
A MOC operator integral to the circuit breaker

engages an operating lever of the Mechanism
Operated Cell Switch (MOC) integral to the circuit
breaker. This MOC operator permits the contacts of
the MOC Switch to be correlated with the circuit
breaker’s contact position.
The integral mounted Truck Operated Cell Switch
(TOC) is operated by movement of the circuit breaker
truck into or out of the CONNECT position.
Figure 5-7 38kV VCP-Wind in Breaker Mini Module

P a g e 24 I.B. 70A2580H02
Figure 5-8 38kV VCP-Wind Mini Module
Figure 5-9 Under Voltage Trip Device Configuration

I.B. 70A2580H02 Page 25
SECTION 6: INSPECTION, MAINTENANCE 4. Follow the steps presented in Paragraph 6-3

AND TROUBLESHOOTING entitled “Inspection and Maintenance Procedures”
6-1 INTRODUCTION for scheduled programs.
5. Create and maintain a dated permanent record of

all inspections, maintenance performed, actions
WARNING taken, observations made, and measurements
taken. Not only will this provide valuable historical
• DO NOT WORK ON A CIRCUIT BREAKER IN THE information, it can help to establish whether or not
“CONNECTED” POSITION. the present schedule needs to be adjusted.
• DO NOT WORK ON A CIRCUIT BREAKER WITH 6. Perform ongoing visual inspections, when
SECONDARY DISCONNECTS ENGAGED. possible, of all equipment on a regular basis. Be
• DO NOT WORK ON A CIRCUIT BREAKER WITH alert for an accumulation of dirt in and around the
SPRINGS CHARGED OR CONTACTS CLOSED. circuit breakers, loose hardware or discolored
insulation.
• DO NOT DEFEAT ANY SAFETY INTERLOCKS.
• DO NOT LEAVE MAINTENANCE TOOL IN THE For assistance in establishing or updating a detailed
SOCKET AFTER CHARGING THE CLOSING inspection and maintenance schedule for a specific
SPRINGS. application, please contact your local Eaton
representative.
• DO NOT STAND LESS THAN FOUR METERS
AWAY FROM THE BREAKER WHEN TESTING 6-2.1 QUALIFIED PERSONNEL
FOR VACUUM INTEGRITY.
For the purpose of operating switchgear equipment
FAILURE TO FOLLOW ANY OF THESE
and associated circuit breakers, only individuals
INSTRUCTIONS MAY CAUSE DEATH, SERIOUS
thoroughly trained in the operation of power circuit
BODILY INJURY, OR PROPERTY DAMAGE. SEE
breakers and associated equipment, and having
SECTION 2-SAFE PRACTICES FOR MORE
knowledge of connected loads may be considered to
INFORMATION.
be qualified. Refer to further definitions in the
National Electrical Safety Code.
6-2 FREQUENCY OF INSPECTION AND For the purpose of inspecting and maintaining such
MAINTENANCE equipment, a qualified person must also be trained in
regard to the hazards inherent to working with
Periodic inspections and associated maintenance are
electricity and the proper way to perform such work.
essential to the safe and reliable operation of VCP-Wind
Such an individual should be able to de-energize,
Circuit Breakers. The inspection frequency and
clear and tag circuits in accordance with established
associated maintenance recommended are intended to
safety practices. In addition, these individuals should
insure the best possible ongoing service. It is imperative
have access to and be trained in the use of protective
that an established schedule be followed. To establish an equipment, such as rubber gloves and flash clothes.
exact schedule for a specific installation, use the
following guidelines: (Customers having extensive All personnel should be familiar with and understand
experience should schedule their inspection and the material presented in this instruction manual and
maintenance intervals using best practices in their other related manuals.
industry) 6-2.2 HELPFUL TOOLS AND ACCESSORY ITEMS
1. In a clean, non-corrosive environment, inspect and To simplify the performance of inspection and
maintain each circuit breaker annually or every 500 maintenance programs, the items described in Section
operations, which ever comes first. 3-5 are recommended.
2. For special conditions such as frequent circuit breaker 6-2.3 GENERAL TORQUE GUIDELINES
operation, contaminated environments, and high Bolts and screws must be properly torqued. This is
temperature/humidity conditions, the inspection especially true if parts and/or accessories are added
frequency should be twice a year. or replaced. Table 6.1 provides guidelines on torque
levels. The table is intended as a general guideline
3. Inspect a circuit breaker every time it interrupts fault and should be applied in conjunction with the
current. experience and good judgment of the individual.
P a g e 26 I.B. 70A2580H02
Table 6 . 1 Torque Guidelines
Bolt Size Torque (LB-IN)

WARNING 8 - 32 24
10 - 32 36
OVER-TORQUING CAN CAUSE PERMANENT DAM-
AGE WHILE UNDER TORQUING WILL NOT PROVIDE 1/4 - 20 72
THE PROPER CLAMPING FORCE AND MAY
EVENTUALLY WORK LOOSE. 5/16 - 18 144 (12lb-ft)
3/8 - 16 300 (25lb-ft)
1/2 - 13 540 (45lb-ft)
Figure 6-1 Lubrication Points (Drawout Circuit Breaker Shown)

I.B. 70A2580H02 Page 27
6-3 INSPECTION AND MAINTANENCE PROCEDURES
No./Section Inspection Item Criteria Inspection Method Corrective Action
1. Insulation Drive Insulator No dirt Visual Check Clean with lint-free cloth
and and or
Molded Pole Unit Support No cracking Visual Check Replace cracked unit
Insulation Main Circuit to Ground Withstand Hipot Tester Clean and retest or replace
Integrity
Between Main Circuit Withstand Hipot Tester Clean and retest or replace
Terminals
Control Circuit to Ground Withstand Hipot Tester Clean and retest or replace
2. Power
Elements
Precise Measure- Measurement - Close the circuit
Vacuum Interrupters If the front indicator marks are
ment from rear breaker and proceed as described
in the red area and the rear
in Paragraph 6-5
measurement is not acceptable,
Proceed with integrity check as replace pole unit assembly
Adequate Vacuum
described in Paragraph 6-4
If integrity check is not satisfactory,
Visual Check replace pole unit assembly
Primary Disconnects No burning or damage
Replace if burned, damaged, or eroded
3. Control Closing and Tripping Device Smooth and correct Test closing and tripping of the Replace any defective device. Identify
Circuit Including Disconnects operation by control circuit breaker twice per trouble-shooting chart
Parts power
Wiring Securely tied in Visual Check Repair or tie as necessary
proper place
Terminals Tight Visual Check Tighten or replace if necessary
Motor Smooth, Normal Replace brushes or motor

Functional Test
Operation
4. Operating Tightness of Hardware No loose or missing Visual and by feel Refer to Table 6 . 1 and tighten
Mechanism parts or reinstate if necessary with
appropriate tools
Dust or Foreign Matter No dust or foreign Visual Check Clean as necessary

matter
Lubrication Smooth operation Sight, feel and per maintenance Refer to Figure 6 - 1 , Paragraph
and no excessive schedule 6-11 and lubricate very spar-
wear ingly with light machine oil
No excessive Visual and operational Remove cause and replace parts

Deformation or Excessive
Wear deformation or wear
Smooth operation Manual charging, closing Correct per troubleshooting

Manual Operation chart if necessary
and tripping

Page 28 I.B. 70A2580H02
6-4 VACUUM INTERRUPTER INTEGRITY TEST

The current delivery capability of 25 mA AC and 5 mA
Vacuum interrupters used in Type VCP-Wind 38kV DC apply when all three VIs are tested in parallel. If
Vacuum Circuit Breakers are highly reliable interrupting individual VIs are tested, current capability may be one
elements. Satisfactory performance of these devices is third of these values.
dependent upon the integrity of the vacuum in the
interrupter and the internal dielectric strength. Both of
A DC test may only be performed if a DC test unit is the
these parameters can be readily checked by a one
only equipment available. Issues identified through DC
minute ac high potential test. Refer to Table 6.2 for the
testing must be verified with an AC test before
appropriate test voltage. During this test, the following
taking any corrective actions. When a DC test is
warning must be observed:
performed, a high field emission current from a
microscopic sharp spot on one contact can be
WARNING misinterpreted as a sign of a vacuum failure. To
minimize misinterpreted test results, the open interrupter
APPLYING ABNORMALLY HIGH VOLTAGE ACROSS should always be subjected to both voltage polarities.
A PAIR OF CONTACTS IN VACUUM MAY PRODUCE That is, apply the DC Voltage first, so that one contact of
X-RADIATION. THE RADIATION MAY INCREASE the interrupter is the cathode, and second, so that the
WITH THE INCREASE IN VOLTAGE AND/OR DE- other contact of the interrupter is the cathode.
CREASE IN CONTACT SPACING. X-RADIATION A bad interrupter filled with air will have a similarly high
PRODUCED DURING THIS TEST WITH leakage current in both polarities. However, a good
RECOMMENDED VOLTAGE AND NORMAL CONTACT interrupter with a good vacuum level may still have high
SPACING IS EXTREMELY LOW AND WELL BELOW leakage currents. Such an interrupter usually has a tiny
MAXIMUM PERMITTED BY STANDARDS. HOWEVER, sharp spot on one or both contacts that produces a high
AS A PRECAUTIONARY MEASURE AGAINST field emission current. Such an interrupter would
POSSIBILITY OF APPLICATION OF HIGHER THAN normally withstand the required AC voltage which is the
RECOMMENDED VOLTAGE AND/OR BELOW definitive test of its vacuum integrity.
NORMAL CONTACT SPACING, IT IS RECOMMENDED
THAT ALL OPERATING PERSONNEL STAND AT CAUTION
LEAST FOUR METERS AWAY IN FRONT OF THE
CIRCUIT BREAKER. SOME DC HIGH POTENTIAL UNITS, OPERATING AS
With the circuit breaker open and sitting solidly on the UNFILTERED HALF-WAVE RECTIFIERS, ARE NOT
floor or secured in a fixed position, connect all top SUITABLE FOR USE TO TEST VACUUM
primary studs (bars) together and to the high potential INTERRUPTERS BECAUSE THE PEAK VOLTAGE
machine lead. Connect all bottom studs together and APPEARING ACROSS THE INTERRUPTERS CAN BE
ground them along with the circuit breaker frame. Start SUBSTANTIALLY GREATER THAN THE VALUE
the machine at zero potential, increase to appropriate READ ON THE METER.
test voltage and maintain for one minute.
Table 6.2 Test Voltage
A successful withstand indicates that all interrupters have
a satisfactory vacuum level. If there is a break-down, the Vacuum Interrupter Integrity Test
Circuit Breaker Rated Voltage
defective interrupter or interrupters should be identified Maximum Voltage
AC 60 Hz DC
by an individual test and replaced before placing the
circuit breaker in service. 38 kV rms 60 kV rms 85 kV
After the high potential is removed, discharge any

electrical charge that may be retained. To avoid any
ambiguity in the ac high potential test due to leakage or
displacement (capacitive) current, the test unit should
have sufficient volt-ampere capacity. It is recommended
that the equipment be capable of delivering 25
milliamperes for one minute.
Effective November 2012 Style

70A2580H02
Printed in USA
I.B. 70A2580H02 Page 29
6-5 INSULATION
lead of the test machine to one of the poles of the
Type VCP-Wind 38kV Vacuum Circuit Breakers circuit breaker. Connect the remaining poles and
primarily utilize epoxy insulation. Insulation maintenance circuit breaker frame to ground. Start the machine
primarily consists of keeping all insulating surfaces with output potential at zero and increase to the test
clean. This can be done by wiping off all insulating voltage. Maintain the test voltage for one minute.
surfaces with a dry lint free cloth or dry paper towel. In Repeat for the remaining poles. Successful withstand
case there is any tightly adhering dirt that will not come indicates satisfactory insulation strength of the
off by wiping, it can be removed with a mild solvent or primary circuit.
distilled water. Be sure that the surfaces are dry before
placing the circuit breaker in service. If a solvent is If a DC high potential machine is used, make certain
required to cut dirt, use cleaning alcohol or commercial that the peak voltage does not exceed the peak of the
equivalent. Secondary control wiring requires inspection corresponding AC rms test voltage.
for tightness of all connections and damage to
insulation. Secondary Circuit:
Connect all points of the secondary terminal block
6-6 INSULATION INTEGRITY CHECK with shooting wire. Connect this wire to the high
potential lead of the test machine. Ground the circuit
Primary Circuit: breaker frame. Starting with zero, increase the
voltage to 1125 volts rms. Maintain the voltage for
The integrity of primary insulation may be checked by the one minute. Successful withstand indicates
60Hz AC high potential test. The test voltage depends satisfactory insulation strength of the secondary
upon the maximum rated voltage of the circuit breaker. control circuit. Remove the shooting wire.
For circuit breakers rated 38kV the test voltage is 60kV
rms. Conduct the test as follows: 6-7 PRIMARY CIRCUIT RESISTANCE CHECK
Since the main contacts are inside the vacuum
Close the circuit breaker. Connect the high potential chamber, they remain clean and require no
maintenance at any time. Unlike many typical circuit
breaker designs, VCP-Wind circuit breakers do not
have sliding contacts at the moving stem. Instead they
use a highly reliable and unique flexible clamp design
that eliminates the need for lubrication and inspection
for wear.
VCPW-Wind
Figure 6-2 Resistance Measurement Locations & Values Table

Page 30 I.B. 70A2580H02
If desired, the DC resistance of the primary circuit may be THAT NO VOLTAGE IS PRESENT BEFORE
measured as follows: close the circuit breaker, pass at PROCEEDING
least 100 amps DC current through the circuit breaker. NO VOLTAGE IS PRESENT BEFORE
With a low resistance instrument, measure resistance PROCEEDING WITH THE TASK, AND ALWAYS
across the studs on the circuit breaker for each pole FOLLOW GENERALLY ACCEPTED SAFETY
(Figure 6-2).The resistance should not exceed the values PROCEDURES.
shown in Table 6.4.
Safety Precautions: Read and understand these
6-8 MECHANISM CHECK instructions before attempting any maintenance, repair
Make a careful visual inspection of the mechanism for or testing on the breaker. The user is cautioned to
any loose parts such as bolts, nuts, pins and rings. observe all recommendations, warnings and cautions
Check for excessive wear or damage to the circuit relating to the safety of personnel and equipment.
breaker components. Operate the circuit breaker sever-
al times manually and electrically. Check the closing and
opening times to verify that they are in accordance with
the limits in Table 5.1.
6-8.1 CLOSURE™ TEST
Introduction: The CloSureTM Test is a simple yet
extremely effective means to determine and monitor the
ability of the mechanism to close the breaker contacts
fully. It provides a quantitative measure of the extra energy
available in terms of over travel in inches to close the
breaker contacts to their full extent. It may be used
periodically to monitor the health of the mechanism.
At times, circuit breakers are called upon to operate MOC
switches (mechanism operated control switches) that
place extra load upon the closing mechanism of the circuit Figure 6-3 Status Indicators ( “ A ” shows the
breaker. If this load is excessive, it can prevent the circuit contact status indication and “ B ” shows the spring
breaker from closing fully. In such a case, it is important to indication.)
determine that the circuit breaker will close fully. The
CloSureTM Test provides this assurance.
General Information: The CloSureTM Test can be per-

formed on the VCP-Wind, lines of vacuum circuit breakers
Refer to Table 6.3 for a list of circuit breakers. If the
CloSureTM travel obtained is as specified, the mechanism
performance is satisfactory. If the CloSureTM travel does
not conform as shown in Figure 6-16, contact Eaton for
further information. (See Step 13).
WARNING
DO NOT ATTEMPT TO INSTALL OR PERFORM
MAINTENANCE OR TESTS ON THE EQUIPMENT
WHILE IT IS ENERGIZED. NEVER PUT YOUR HANDS
NEAR THE MECHANISM WHEN THE CIRCUIT
BREAKER IS IN THE CHARGED OR CLOSED
POSITION. DEATH OR SEVERE PERSONAL INJURY
CAN RESULT FROM CONTACT WITH ENERGIZED
EQUIPMENT. ALWAYS VERIFY
Figure 6-5 Wrapping Tape Up Around Cam

70A2580H02
Printed in USA
I.B. 70A2580H02 Page 31
The recommendations and information contained Step 7 - Charge the closing springs with the
herein are based on Eaton experience and judgment, maintenance tool. Continue charging the closing
but should not be considered to be all-inclusive or springs until a “click” is heard and the status indicator
covering every application or circumstance which may shows “Charged” (Figure 6-9).
arise. If further information is required, you should
consult Eaton. Step 8 - While holding the marker tip on the tape,
close the breaker (Figure 6-10).
Testing Procedures: Assuming that the breaker is
safely pulled out to the Test/Disconnect position in the
Step 9 - Move the marker back and forth horizontally
enclosure or placed on the workbench, follow this
procedure to perform the CloSureTM Test. For further approximately 15o in both directions to create a line
instructions on disconnecting the circuit breaker consult on the tape that identifies the closed rest position
Section 4 of this manual. If the enclosure is equipped (Figures 6-11, 6-12 and 6-13.
with the MOC operating in the test position also, make
certain that the MOC is connected to operate. Figure 6-7 Attaching CloSureTM Test Tool at Hole “A”
Step 1 - On the front cover identify the status indicators.

MAKE SURE THE CLOSING SPRING STATUS
INDICATES “Discharged” AND THE MAIN
CONTACT INDICATOR SHOWS “Open” (Figure 6-3).
Step 2 - Remove the circuit breaker front cover. Be sure

to save the original fasteners for reassembly.
Step 3 - Cut a piece of one inch wide drafting/masking

tape approximately 8 to 10 inches long.
Step 4 - Place the tape around the cam starting from the
bottom up. Make certain that the tape adheres well to
the cam surface. (See Figures 6-4, 6-5 and 6-6).
Step 5 - Mount the transparent CloSureTM Test Tool

with two bolts and washers. Refer to Figures 6-17, 6-18
and Table 6.3 for appropriate mounting holes. Hand
tighten the bolts (Figures 6-7, 6-8, 6-17 and 6-18).
Step 6 - A Sanford® Sharpie® black fine point permanent

marker, item no. 30001, is recommended for this next
step. Place the marker tip in the proper hole (“C”). Refer
to Figure 6-17 and make a heavy mark on the tape as
shown in Figure 6-10.
Figure 6-8 Attaching CloSureTMTest Tool at HPole “B”
Figure 6-9 Manually Charging Closing Springs

Figure 6-6 Attaching Tape Around to Back of Cam
Page 32 I.B. 70A2580H02
Figure 6-10 Manually Closing Circuit Breaker with Figure 6-13 Move Marker 15° to left
Marker in Hole “C”.
Figure 6-14 Remove Marked Masking Tape from

Cam
Figure 6-11 Top View of Cam and Marker Interface
Figure 6-12 Move Marker 15° to Right Figure 6-15 Place Tape on Right Side Panel of
Breaker
Step 10 - Remove the marker from hole “C”. open position and the closing springs are discharged.
Remove the transparent CloSureTM Tool. Remove the
Step 11 - Push the “push to open” clapper to open the tape from the cam and stick the tape on the front right
circuit breaker. side sheet of the circuit breaker. Record the date of
Step 12 - Inspect the circuit breaker to assure it is in the the test and the operations counter reading on the
tape (Figures 6-1 4 and 6-15 and 6-16) .

70A2580H02
Printed in USA
I.B. 70A2580H02 Page 33
Figure 6-18 Typical Circuit Breaker Front View with

Figure 6-16 Illustrative Testing Tape Sample CloSureTM Tool Attached (approximate mechanism
chassis width)
Approximate
Upper Lower Marker
Breaker Mechanism
Mounting Mounting Placement
Line Cabinet
Hole Hole Hole
Width (inch)
VCP-Wind 33 A2 B2 C6
Table 6.3 ClosureTM Tool Mounting/Testing Locations

by Circuit Breaker Type
Step 14 - Remove the CloSureTM Tool. Reassemble

the front cover onto the circuit breaker. Return the
circuit breaker to its original configuration and setup.
Figure 6-17 Front View of CloSureTM Tool Showing

Mounting/Testing Hole Locations (6352C49H01)
Step 13 - Evaluate the CloSureTM” performance by

comparing the test tape with the illustrations in Figure 6-
16. If the marking is similar to 6-1 6A , measure the over
travel “x”: If “x” is greater than or equal to 0.6 inches, the
circuit breaker performance is satisfactory. If “x” is less
than 0.6 inches or if the marking is similar to 6-16B or 6-
16C , contact your local Eaton sales representative or
distributor for service or go to www.EatonElectrical.com
for more Information about our products and support.

Page 34 I.B. 70A2580H02
6-11 LUBRICATION
All parts that require lubrication have been lubricated If it becomes necessary to disassemble the
during the assembly with molybdenum disulphide mechanism, the bearings and related parts should
grease (Eaton Material No. 53701 QB). Over a period be thoroughly cleaned. Remove old grease in a
of time, this lubricant may be pushed out of the way or good grease solvent. Do not use carbon
degrade. Proper lubrication at regular intervals is tetrachloride. They should then be washed in light
essential for maintaining the reliable performance of the machine oil until the cleaner is removed. After the
mechanism. Once a year or every 500 operations oil has been drawn off, the bearings should be
whichever comes first, the circuit breaker should be packed with Eaton Grease 53701QB or equivalent.
re-lubricated. The locations shown in Figure 6-1
should be lubricated with a drop of light machine oil.
After lubrication, operate the circuit breaker several
times manually and electrically
Roller bearings are used on the pole shaft, the cam
shaft, the main link and the motor eccentric. These
bearings are packed at the factory with top grade slow
oxidizing grease which normally should be effective
for many years. They should not be disturbed unless
there is definite evidence of sluggishness, dirt or parts
are dismantled for same reason.
6-12 TROUBLESHOOTING CHART (Continued Next Page)
SYMPTOM INSPECTION AREA PROBABLE DEFECTS

Fails To Close
• Closing Springs not charged • Control Circuit • Control Power

(fuse blown or switch off)
• Secondary Disconnects
• Motor Cut-off Switch
(Poor or burned contacts,
Lever not operational)
• Terminals and connectors
(Poor or burned contacts)
• Motor
(Brushes worn or commutator
segment open)
• Mechanism • Pawls
(Slipping or Broken)
• Ratchet Wheel
(Teeth worn or broken)
• Cam Shaft Assembly
(Sluggish or jammed)
• Oscillator
(Reset spring off or broken)

70A2580H02
Printed in USA
I.B. 70A2580H02 Page 35
6-11 TROUBLESHOOTING CHART (Continued Next Page)
Fails To Close
• Closing Spring charged but • No Closing Sound • Control Power

circuit breaker does not close (Close Coil does (Fuse blown or switch off)
not pick up) • Secondary Disconnects
• Anti-Pump Relay
(Y relay N. C. contact open or
burned or relay picks up)
• Close Coil
(Open or burned)
• Latch Check Switch

(Contact open-bad switch or
trip bar not reset)
• Auxiliary Switch
(b contact open or burned)
• Motor Cut-off
(Contacts open or burned)
• Trip Coil Assembly

(Clapper fails to reset)
• Closing Sound • Pole Shaft

but no close (Not open fully)
• Trip Latch Reset Spring
(Damaged or Missing)
• Trip Bar-D Shaft

(Fails to remain reset)
• Trip Latch-Hatchet
• Trip Floor Tripper
• Close Latch
(Binding)
• Close Latch Roller
(Binding)
• Trip Circuit Energized

Page 36 I.B. 70A2580H02
6-12 TROUBLESHOOTING CHART
Undesirably Closes
• Control Circuit • Close Circuit

(CS/C Getting Shorted)
• Mechanism • Close Release Latch

(Fails to reset)
• Close Floor Tripper
(Fails to reset)
Fails To Trip
• No Trip Sound • Control Circuit • Control Power

(Fuse blown or switch off)
• Secondary Disconnect
• Auxiliary Switch
(a contact not making, poor or burned)
• Trip Coil
(Burned or open)
• Terminals and Connections
(Poor or burned or open)
• Trip Mechanism • Trip Clapper

(Jammed)
• Trip Sound • Trip Mechanism • Trip Bar, Trip Latch

But No Trip (Jammed)
• Pole Shaft
(Jammed)
• Operating Rod Assembly
(Broken or pins out)
• Vacuum Interrupter
(One or more welded)
Undesirably Trips
• Control Circuit • Control Power

(CS/T Switch, remains made)
• Mechanism • Trip Coil Clapper

(Not resetting)
• Trip Bar or Trip Latch
(Poor engagement of mating
or worn surfaces)
• Trip Bar Reset Spring
(Loss of torque)
• Tip of Main Cam Chipped or Worn
(Trip after Closed Breaker is Charged)

70A2580H02
Printed in USA
I.B. 70A2580H02 Page 37
SECTION 7: RENEWAL PARTS 7-1.1 ORDERING INSTRUCTIONS

a. Always specify the breaker rating information
7-1 GENERAL and shop order number.
In order to minimize production downtime, it is b. Describe the item, give the style number,
recommended that an adequate quantity of spare parts and specify the quantity required.
be carried in stock. The quantity will vary from customer
to customer, depending upon the service severity and c. Specify the voltage for electrical
continuity requirements. Each customer should develop components.
his own stock level based on operating experience. Refer d. Specify the method of shipping desired
to Table 7.1 for guidance.
e. Send all orders or correspondence to the
nearest Eaton sales office.
DESCRIPTION STYLE NUMBER QTY VISUAL

VCP-Wind
Electric Motor
48VDC 699B196G06 1
125VDC/120VAC 699B196G04 1
250VDC.240VAC 699B196G05 1
MOTOR BRUSH KIT 8063A77G01 1
Table 7.1 Recommended Renewal Parts for IEEE Rated Breakers (Continued Next Page)

Page 38 I.B. 70A2580H02
Spring Release Coils
48VDC 3759A76G11 1
125VDC/120VAC 3759A76G12 1
250VDC/240VAC 3759A76G13 1
RECTIFIER (120/240VAC) 3759A76G02 1
Anti Pump (Y) Relay
48VDC 8237A27H03 1
125VDC 8237A27H04 1
250VDC 8237A27H05 1
120VAC 8237A27H01 1
240VAC 8237A27H02 1
Shunt Trip Coils
24VDC 3759A76G14 1
48VDC 3759A76G11 1
1 25VDC/1 25VAC Cap Trip 3759A76G12 1
250VDC/240VAC Cap Trip 3759A76G13 1
Primary Disconnects
Standard (All currents) 5680B59G01 6
UV Trip Coils
48VDC 8064A19G01 1
125VDC 8064A19G02 1
250VDC 8064A19G03 1
120VAC 8064A19G07 1
240VAC 8064A19G08 1
Motor Cutoff Switch 699B199G04 1

70A2580H02
Printed in USA
I.B. 70A2580H02 Page 39
DESCRIPTION STYLE NUMBER QTY

VISUAL
Latch Check Switch 699B147H04 1
Position Switch 1
699B147H01 699B147H02
Position Switch 1
Auxiliary Switch 5697B20H01 1
Trip D-Shaft 694C638G01 1
Trip Latch (Hatchet) 699B040G03 1
Shock Absorber 5677B26H01 2
Front Panel (w/o labels) 72C2533H11 1
Ground Contact Assembly 67B5053H02 3

Page 40 I.B. 70A2580H02
Labels Kit 8295A45G01 1
Lifting Device 72C2600G01 1
CT Bushing Insulating Boot

67C7043G01 1
Assembly Type 1

67C7043G02 1
Assembly Type 2

67C7043G03 1
Assembly Type 3
Motorized Levering In Device

Door Mounted - 3.75" Shaft 69C3541G26
1
Door Mounted - 10" Shaft 69C3541G27
Breaker Mounted (Shown) 72C2554G01
Levering in Crank 8079A35G05 1

Manual Charging Handle 8064A02G11 1
Wiring Harness
Repair Kit 72C2582G91 1
Complete Replacement 72C2582G01
Test Cabinet & Jumper
72C2574G02
Test Jumper (Shown)
8346A28G71
Test Cabinet Any DC & Any Trip 1
8346A28G72
Test Cabinet AC or DC Close & DC Trip
8346A28G73
Test Cabinet 120/240V AC Close & Capacitor Trip
Under Voltage Kit
48VDC 691C274G01
125VDC 691C274G02
1
250VDC 691C274G03
120VAC 691C274G04
240VAC 691C274G05

70A2580H02
Printed in USA
I.B. 70A2580H02 Page 41
Table 7.2 38kV VCP-Wind Mini Module Code Pin Position Chart

Page 42 I.B. 70A2580H02
This instruction booklet is published solely for

information purposes and should not be considered all
inclusive. If further information is required, you should
consult Eaton.
Sale of product shown in this literature is subject to

terms and conditions outlined in appropriate Eaton
selling policies or other contractual agreement between
the parties. This literature is not intended to and does not
enlarge or add to any such contract. The sole source
governing the rights and remedies of any purchaser of
this equipment is the contract between the purchaser and
Eaton.
NO WARRANTIES, EXPRESSED OR IMPLIED,

INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR
WARRANTIES ARISING FROM COURSE OF DEALING
OR USAGE OF TRADE, ARE MADE REGARDING THE
INFORMATION, RECOMMENDATIONS AND
DESCRIPTIONS CONTAINED HEREIN. In no event will
Eaton be responsible to the purchaser or user in contract,
in tort (including negligence), strict liability or otherwise for
any special, indirect, incidental or consequential damage
or loss whatsoever, including but not limited to damage or
loss of use of equipment, plant or power system, cost of
capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser
or user by its customers resulting from the use of the
information, recommendations and description contained
herein.

70A2580H02
Printed in USA
I.B. 70A2580H02 Page 43

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I.B.

Effective November 2012

IMPROPERLY INSTALLING OR MAINTAINING THE CIRCUIT DAMAGE.

Effective November 2012

SECTION 1: INTRODUCTION Page

1-1 Preliminary Comments and Safety Precautions.......................................................................................... 1

SECTION 2: SAFE PRACTICES

2-1 Recommendations .................................................................................................................................... 4

SECTION 2: RECEIVING, HANDLING AND STORAGE

3-1 General ........................................................................................................................................................ 5

SECTION 4: INITIAL INSPECTION AND INSTALLATION

4-1 Introduction ................................................................................................................................................ 11

SECTION 5: DESCRIPTION AND OPERATION

5-1 Introduction ................................................................................................................................................ 15

Effective November 2012

5-3.1 Operation of Stored Energy Mechanism ..................................................................................... 16

SECTION 6: INSPECTION, MAINTENANCE AND TROUBLESHOOTING

6-1 Introduction ......................................................................................................................................... 25

SECTION 7: RENEWAL PARTS

7-1 General .............................................................................................................................................. 38

Figure Title Page

Effective November 2012

4-1 Type VCP-Wind Circuit Breaker Manual Charging Handle in Use............................................................ 11

1-1 Type VCP-Wind Ratings on Symmetrical Current Rating Basis ................................................................. 3

Effective November 2012

SECTION 1: INTRODUCTION ING IS SHOWN ABOVE IN REVERSE TYPE TO

EQUIPMENT TO FAIL, RESULTING IN DEATH,

1-2 TYPE VCP-Wind VACUUM CIRCUIT BREAKER RATINGS (TABLE 1)

Table 1 Type VCP-Wind Ratings on Symmetrical Current Rating Basis

Effective November 2012

Effective November 2012

SECTION 2: SAFE PRACTICES

• Read these instructions carefully before attempting any

 Do not work on a closed circuit breaker or a breaker

 Do not use an open circuit breaker by itself as the sole

Effective November 2012

Effective November 2012

3-5 TOOLS AND ACCESSORIES

Several tools and accessories, both standard and

Maintenance Tool (Standard): Used to charge closing

Lifting Device (Optional): Used to lift circuit breaker.

If the circuit breaker is to be placed in storage, maxi-

Effective November 2012

1 Left Close Spring 7 Right Shock Absorber

Effective November 2012

Effective November 2012

Figure 3-4 Typical VCP-Wind 38kV Front Cover

Effective November 2012

SECTION 4: INITIAL INSPECTION AND 4-4 INSULATION

If the springs are to be charged on a closed circuit

Remove the maintenance tool. Close and trip the circuit

4-3 VACUUM INTERRUPTER INTEGRITY

Effective November 2012

DO NOT PULL ON OR USE THE MAIN (PRIMARY) NOTICE

Effective November 2012

Figure 4-6 VCP-Wind Breaker insertion Step 5, Use

Push handle inward while levering in (clockwise) or

Effective November 2012

Do not work on a closed circuit breaker or a breaker

Do not use an open circuit breaker by itself as the sole