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JS205 HEAVY DUTY TRACKED EXCAVATOR

LEADING WITH PERFORMANCE

Gross engine power : 106 KW (140 hp), Bucket capacity : 0.8 cu.m. -1.02 cu.m.,
Operating weight : 20500 kg (standard carriage) - 21250 kg (long carriage)
Reliability & durability
Durable heavy duty structure and Most fuel efficient
high quality components Savings of Rs1.3* lac/year

High output
Excellent digging force &
productivity

Best operator comfort Low on maintenance


All new cab with fully ducted Hydraulic oil change interval
AC/Heater (Option) of 5000 hrs

STAY CONNECTED 24 x 7

*T&C Apply

2 JS205 HEAVY DUTY TRACKED EXCAVATOR


MOST

RELIABLE
PARTNER
Heavy duty X-frame design of track frame.
Reinforced rails at the bottom of “A” frame LC version available with strengthened Heavy duty boom has been designed with
& box section side member design provide idler area & doubler plates on X-frame for 22% bigger sections for high durability
durability in tough working conditions. enhanced strength. and strength.

Use of robust cast ends and Arm sections are 12% deeper & 7% wider
pivot bosses provide strength to provide higher strength. Damage protection
and durability to boom and arm. plate and wear ribs are installed for protection
from external damage.

IP67-69 dust & water proof


connectors for electrical harness
for high reliability of
electrics.

JS205 HEAVY DUTY TRACKED EXCAVATOR 3


BEST IN FUEL BEST-IN-CLASS

EFF CIENCY PERFORMANCE


Tearout forces
Bucket
13205 kgf
JCB’s advanced hydraulic
system has been designed for Dipper
lower energy needs. This helps in 11700 kgf
reducing the fuel consumption by
10%, saving money for you.
Excellent bucket and dipper tear out
forces result in higher output and faster
completion of work specially in hard strata.

Choice of Power (P) & Economy (E) modes :


E : Economy mode - For fuel saving with
optimum productivity.
P : Power mode- Increased engine power and
pump flow for more productive operations when
higher output is required. JCB’s innovative hydraulic regeneration
system recycles hydraulic oil across
the cylinders for faster cycle times and
reduced fuel consumption.

The advanced hydraulic system also


ensures excellent multifunction performance
resulting in higher output levels.
Auto idler for fuel saving during
engine idling at high speeds. Maximum swing torque
65.2 kNm
T&C Apply.
*

4 JS205 HEAVY DUTY TRACKED EXCAVATOR JS205 HEAVY DUTY TRACKED EXCAVATOR 5
LOW
ULTIMATE EASE OF
MAINTENANCE COST
SERVI EABILITY
Special filtration system extends hydraulic
life up to 5000 hrs with the hydraulic main
return filter change intervals of 1000 hrs, Compact and easy to handle bonnet is assisted by two gas
which reduces maintenance costs. strut and helps in easy opening and closing. It makes periodic
maintenance easy and effortless.
Easy to access periodic check points.
Side by side radiator & cooler for ease of maintenance.

Air pre-cleaner assembly filters dust particles Wire mesh provided to avoid clogging of radiator & oil cooler.
and helps in increasing life of air filter elements Cooler unit air-conditioner is hinged for easy access to radiator &
and life of engine. cooler unit for cleaning.
Fuses & relays are located inside cabin and are easy to access.

Radial seal type air filter elements provide Boom end pivot
secure and error-free sealing. Filter elements bushes need to
are covered with wire mesh to avoid damage be greased at
to filter paper during storage, handling and 1000 hrs reducing
cleaning. maintenance costs
and increasing
machine uptime.

High capacity fuel pre-filter cum water


separator, filters dust and impurities, helps
in avoiding blockage of main fuel filters thus
helping in stoppage free operations.

6 JS205 HEAVY DUTY TRACKED EXCAVATOR JS205 HEAVY DUTY TRACKED EXCAVATOR 7
A COMFORTABLE OPERATOR IS A
PRODUCTIVE OPERATOR

All new cab with pressed steel construction with


increased internal space and overall visibility. Roof hatch provided to keep the cab well ventilated High visibility for working at height through front glass
which is aided by rear sliding window. provided.
Cab is mounted on viscous mounts to absorb
vibrations.

Rubber coated track pedal and foot rests for operator Provision of mounting AC option available. Clear display of warning &
comfort. Front lower glass can be removed for cab guard is available. operating modes.
ventilation.

8 JS205 HEAVY DUTY TRACKED EXCAVATOR


THE Equipment protection system: Audio-visual alerts
provided in instrument panel for following:

SAFEST CHOICE Air filter


blockage
Low coolant
level
High hydraulic
oil temperature

Damage protection: Single right hand glass


Belly guard at lower frame and low bonnet height
& undercovers for for high visibility for safe
upper frame. operation.

Servo isolator lever over-ride system


& swing lock system provide additional safety
against unintended machine operation.

JS205 HEAVY DUTY TRACKED EXCAVATOR 9


Stay Connected 24x7
Now be assured of your JCB Excavator’s service, operation and security with the advanced telematics system called Livelink*.

S ERVICE
Livelink will notify you about the service requirement of
O PERATION
Livelink helps you maintain your machine health and manage
S ECURITY
Livelink helps you to keep a track of your machine’s
your machine. It increases the efficiency of your machine your fleet better by alerting you of any variation in health location, protection and movement.
and keeps it in perfect working conditions. indicators. It lets you know in real time if your machine is
facing a problem or needs any quick check-up.

Service reminder Machine utilisation report GPS tracking

Reminds you when the service of your machine Maintains machine usage record and helps you Tells you the exact position of your
is due; the reminder helps you plan your work analyse & optimise utilisation of machine. machine on a map.
better.

Engine status Operating hours


Machine data backup Informs you if your JCB machine’s engine is
switched on or off. Alerts you when the machine is outside used
Helps to maintain the records of past services the working hours as set by you.
in an organised manner.

Possible intrusion/Tow away alerts

Critical machine health alerts Helps you save your machine from intruders
and possible tow aways.
Lets you know the inside of your machine
from a faraway location. Helps in taking
proactive measures to avoid break-down
through alerts like
• Low engine oil pressure Geofencing
• Low coolant level

*Optional
Lets you keep your machine within the
• Blocked air filter
allocated area of work.
• High coolant temperature

10 JS205 HEAVY DUTY TRACKED EXCAVATOR


ENGINE
Model : CUMMINS 6BT 5.9C

Type : Water cooled, 4 stroke, 6 -cylinder in-line, direct injection, turbo-


charged diesel.

Net power : Gross power: 140 hp


Piston displacement
: 5.88 litres.

Air filtration : Dry element with secondary safety element plus air pre-cleaner

Cooling : Water cooler via large capacity radiator with anti block 'wavy' fins.

Starting system : 24 volt.

Alternator : 24 V, 75 amp, heavy duty

WEIGHT AND GROUND BEARING PRESSURE

Standard machine with bucket, operator, full capacity lubes and fuel
SERVICE CAPACITIES

JS205 JS205LC Fuel tank 343


Operating weight
20,500 kg 21,250 kg
Engine coolant 25.5
Ground bearing pressure 0.61 kg / sq cm 0.58 kg / sq cm
Engine oil 19

Hydraulic system 203


STATIC DIMENSIONS JS205LC (LC track, 500 mm JS205 (Std track,
track shoe) 500 mm track shoe) Hydraulic tank 120

2.4 m arm 3 m arm 2.4 m arm 3 m arm Swing device 5


A Track length on ground 3660 3660 3370 3370
Travel device 2x5
B Under carriage overall length 4460 4460 4170 4170

C Track gauge 2390 2390 2200 2200

D Width over tracks 2890 2890 2700 2700 CAB + CAB GUARD
Transport length with Pressed steel construction with high strength rolled sections. Excellent all round visibility during
E 9634 9562 9634 9562
monoboom and arm
digging, loading & positioning. Removable front lower glass and sliding rear window. Excellent
Transport height with
F 3122 3122 3122 3122 ergonomic positioning of operating levers for reduced operator fatigue. Optional ducted AC
monoboom and dipper

G Counterweight clearance 1079 1079 1079 1079 unit with heater for operator comfort. Windscreen wiper, FM radio with USB media player with

H Tailswing radius 2825 2825 2825 2825 speakers, mobile phone charging point & lockable stowage available. Rubber covered track pedal,

I Width of superstructure 2549 2549 2549 2549 water bottle & document holders provided. Optional cab guards for cab front & top available for

J Height over cab 3060 3060 3060 3060 protection against flying objects. Additional cab top lights for illumination.

L Ground clearance 435 435 435 435

M Track height 885 885 885 885

“All dimensions, weights, timings, features & measures mentioned in the brochure could have variance. JCB reserves the right to change specification without prior notice.”
JS205 HEAVY DUTY TRACKED EXCAVATOR 11
EXCAVATOR BUCKET WORKING RANGE: JS205LC/JS205
All buckets are JCB type fully welded steel, with
sealed, hardened steel pivot pins and replaceable wear
parts.

Bucket Toe plate width (mm) Boom length 5.7 m Arm length

0.9 cum (GP) 1198 Dipper unit 2.40 m 3.00 m

0.9 cum (HD) 1198 A Maximum digging reach m 9.30 9.79 m


1.02 cum (GP) 1350
B Maximum digging reach (on ground) m 9.10 9.61
0.8 cum (Rock) 1120
C Maximum digging depth m 5.98 6.59

D Maximum digging height m 9.03 9.12

TRAVEL SPEED & TRACTIVE EFFORT E Maximum dumping height m 6.46 6.57

Travel speed 3.8 kmph F Maximum vertical wall cut depth m 5.47 6.14

Tractive force 166 KN G Minimum swing radius m 3.85 3.74

Bucket rotation deg. 183 182

Dipper tearout (ISO6015) kgf 11700 9842

Bucket tearout (ISO6015) kgf 13205 13205

“All dimensions, weights, timings, features & measures mentioned in the brochure could have variance. JCB reserves the right to change specification without prior notice.”
12 JS205 HEAVY DUTY TRACKED EXCAVATOR
SWING SYSTEM UNDERCARRIAGE
Swing motor : Axial piston type. Construction: Standard/Long undercarriage fully welded. X-frame type with
central belly guarding and sloping side members with dirt relief holes under
Swing brake : Hydraulic braking, electrically operated top rollers.
spring applied disc type parking Track Shoe : 500mm (standard)
brake.
Upper & lower rollers : Heat treated, sealed and lubricated.
Final drive : Planetary reduction. Track adjustment : 65.2 kNm:
Swing torque : 65.2 kNm Track idler : Sealed and lubricated, with spring enhanced
Swing gear : Large diameter, internally toothed fully recoil.
sealed grease bath lubricated. No. of track guides : 2 per side
No. of lower rollers : 8 Per side (JS205LC), 7 per side (JS205)
Swing speed : 13 RPM
No. of upper rollers : 2 per side (JS205LC)
No. of track shoes : 49 per side (JS205LC), 46 per side (JS205)
HYDRAULIC SYSTEM
A variable flow load sensing system with flow on demand, STANDARD EQUIPMENT
variable power output and servo operated, multi-function FM Radio and USB music player with speakers.
open centre control. Auto-Idler
2 Work modes: Productivity & Economy Work lights: 2 nos. on booms and 1no. on main frame
Additional lights; 2 nos. on cab & 1 no. on counterweight
Pumps Windscreen wiper
Main pumps : 2 variable displacement axial Engine fan guard
piston type. Undercarriage belly guarding
Upper structure under covers
Maximum flow : 2 x 220 L/min
Engine pre-cleaner
Servo pump : Gear type. Double element radial type air cleaner
with wire mesh protection
Maximum flow : 20 L/min
Heavy-duty alternator (75 amp)
Control valve Cabin fan
Suspension seat
A combined four and five spool control valve with auxiliary
Cab floor mat
service spool as standard. When required twin pump
Rubber covered track pedals
flow is combined to boom, dipper and bucket services for
Removable front lower cab glass
greater speed and efficiency. TRACK DRIVE FILTRATION SYSTEM
Hammer pipe mounting brackets
Relief valve settings Tool Kit Type : Fully hydrostatic The hydraulic components are protected by the highest
Handrail and non-slip walk ways standard of filtration to ensure long hydraulic fluid life upto
Boom / Arm / Bucket : 343 bar Travel motors : Axial piston type, fully guarded within
Radiator fly screen undercarriage frame. 5000 hrs (subject to SOS & recommended maintenance
Swing circuit : 289 bar practices) and component life.
OPTIONAL EQUIPMENT Final drive : Planetary reduction, bolt-on sprackets
Travel circuit : 343 bar Service brake : Hydraulic counter balance valve to In tank : 150 micron, suction strainer
Fully ducted air conditioner unit with heater prevent over speeding on gradients.
Pilot control : 40 bar Cabin guard (Front and Top) Main return line : 10 micron, fibre form element
Rock breaker Park brake : Disc type, spring applied, automatic
hydraulic release.
CONTROLS Rock breaker pipe Work. Pilot line : 10 micron, paper element
General purpose buckets (0.9 cum, 1.02 cum) Gradeability : 70% (35 deg.)
Excavator : All servo lever operated to ISO control pattern. continuous Hydraulic hammer return : 10 micron, reinforced microform
Heavy-duty buckets (0.8 cum, 0.9 cum)
First aid kit Travel speed : 3.8 kmph element.
Engine auto-idler : Reduces engine speed to low idle
depending upon machine utilisation thus saving fuel. Fire extinguisher
Tractive effort : 166 kN Cooling
High raise cabin
Tracks : Individually servo operated by foot pedal or hand Long reach attachment (15 m) Worldwide cooling is provided via full return line air blast
lever.
EXCAVATOR END cooler with anti-block wavy cooling fins. Fly mesh provided
Cab sun screen
Deep section design of boom & arm with cast ends & to avoid clogging of radiator and cooler films.
Auxiliary : Via servo operated food pedal. 3 m arm
pivot bosses with braker pipe mounting provision.
Additional hour meter for rock-breaker
Horn : Operated via servo lever mounted button. Refuel pump
Livelink

“All dimensions, weights, timings, features & measures mentioned in the brochure could have variance. JCB reserves the right to change specification without prior notice.”
JS205 HEAVY DUTY TRACKED EXCAVATOR 13
LIFT CAPACITIES
Reach 3m 4.5 m 6.0 m 7.5 m Capacity at max. reach
Load point
height

JS205LC LIFT CAPACITIES : Arm 2.4 m, Tracks : 49 Links, Track shoes : 500 mm, without bucket
Reach 3m 4.5 m 6m 7.5 m Max. Reach Max. Reach
Load point ht. Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg mm
7.5 m 5248* 5248* 5577
6m 6046* 4866 4840* 3951 6782
4.5 m 7624* 7329 6573* 4708 4786* 3295 4760* 3292 7504
3-0 m 9624* 6765 7143 4472 5055 3213 4680 2975 7876
1.5 m 10868 6316 6892 4250 4944 3112 4536 2862 7950
0m 10621 6111 6730 4107 4870 3045 4666 2925 7735
-1.5 m 10531* 10531* 10585 6081 6681 4064 5155 3211 7202
-3.0 m 14788* 12032 10705 6181 6774 4146 6365 3926 6273
-4.5 m 7952* 6485 7449* 6087 4711
JS205LC LIFT CAPACITIES : A rm 3 m, Tracks : 49 Links, Track shoes : 500 mm, without bucket
Reach 3m 4.5 m 6m 7.5 m Max. Reach Max. Reach
Load point ht. Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg mm
7.5 m 4591* 4212 6450
6m 4307* 3238 4240* 3225 7515
4.5 m 6036* 4597 5020 3196 4134* 2743 8171
3-0 m 8795* 6669 6966 4335 4890 3078 3987 2497 8514
1.5 m 10618 6137 6674 4077 4749 2949 3870 2403 8583
0m 10255 5836 6464 3892 4641 2850 3955 2441 8383
-1.5 m 9085* 9085* 10137 5738 6368 3807 4602 2815 4294 2639 7896
-3.0 m 15226* 11324 10194 5785 6397 3833 5082 3113 7059
-4.5 m 13221* 11689 9478* 5990 6975* 4301 5721

JS205 LIFT CAPACITIES : Arm 2.4 m, Tracks : 46 Links, Track-shoes : 500 mm, without bucket
Reach 3 m (9ft 10in) 4.5 m 6m 7.5 m Max. Reach Max. Reach
Load point ht. Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg mm
7.5 m 5248* 4855 5577
6m 6046* 4313 4840* 3493 6782
4.5 m 7624* 6445 6484 4158 4514 2900 4511 2898 7504
3-0 m 9624* 5900 6226 3928 4427 2820 4099 2608 7876
1.5 m 9271 5466 5984 3711 4319 2721 3965 2500 7950
0m 9037 5268 5827 3571 4247 2655 4072 2550 7735
-1.5 m 10531* 9950 9003 5239 5780 3530 4490 2799 7202
-3.0 m 14788* 10142 9117 5335 5870 3610 5527 3423 6273
-4.5 m 7952* 5629 7449* 5294 4711
Life capacity front and rear Notes: • For lifting capacity including bucket, subtract total weight of bucket or bucket and quickhitch from above value • The above loads are in compliance with SAE and ISO
Lift capacity full circle standards I.e. 75% of minimum tipping load or 87% of hydraulic lift capacity, whichever is less. Lifting capacities marked * are based on hydraulic capacity

“All dimensions, weights, timings, features & measures mentioned in the brochure could have variance. JCB reserves the right to change specification without prior notice.”
14 JS205 HEAVY DUTY TRACKED EXCAVATOR
World-class manufacturing India’s best & largest
facility at Pune dealer network

India’s Leading Manufacturer of Construction Equipment


www.jcbindia.com

infinity / May-2016
JCB INDIA LIMITED 23/7 Mathura Road, Ballabgarh - 121 004 Haryana, India. Fax: 91 129 2309050
For more information SMS “JCB” to 56767 or call our toll free no. 1800-2000-522 E-mail: delhi.marketing@jcb.com

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