aoa LER en issue: 07 Service Manual Group 3: Technical Data / Maintenance guidelines Technical data. R 906 Classic from serial number 33592 R916 Classic from serial number 27531 R 926 Classic from serial number 27976 Control and maintenance chart. R 906 Classic from serial number 23145 R916 Classic from serial number 17942 R926 Classic from serial number 17941 Lubrication chart R906 Classic from serial number 33593 R916 Classic from serial number 27531 R 926 Classic from serial number 27976 c R 916 Classic | R 226 Classic 3.00.1 copyright oyLER fen Issue 3.00.2 F906 Classic R916LER fen Issue Service Manual hnical data 3.10: Technical data 6 Classic from serial numb lassic from serial numb 6 Classic from serial numb Group 3: Technical Data / Maintenance guidelines cnn soe ereSro (RATeIciesrag(RA7eLC Tears Operatin kg ngth mm | 5025 With mm | 3130 ht of machine without attachment mm | 3080 3047 mm | 2790 Ground clearance mm | 465 Digging for EN [1074 124-156 Breakout force kN [732 162-185 Total drawbar max (at compound speedand [KN | 184 217 max, working pressure) Engine R906 Classic | R916 Classic | R926 Classic 1449 1301 1302 ype 9 Raling at nominal speed per DIN ISO $269 K 115 (1 128 (175 HP) Nominal speed mpm Max. torque Nm 735 (at 1500 rpm) Oil quantity (oil change and fiter replacement) [1 up 3.70 Oil quality, viscosity and change interva See sub-groups 1.50 and 3.50 el tank capac Further information See group 4 cena one Ces iom | RO1G coasSro RSZSTC aaa Fydraulle pump Type _| DPVP 108 Design ‘Swash plate - axial pump piston max. power of the working pumps Kw [68 78 Max, volume om [2x 1077 Max. flow (aman) Timnin 2x 265 Flow at regulation end Timin [720 128 158 Classic 3.104 copyright byTechnical data Service Manual Hydraulic system R906 Classic | R916 Classic R926 Classic 1449 1301 1302 Tin. fow (at amin stop) Trmin_ | 2x00 2x Oil quantity (oil change and fier replacement) see sub-group 3.70 Oil quality. viscosity and change interval see sub-groups 1.50 ar Control valve block M9-1039-00/ 7MO-25 6 ways rotary connection DDF 625 mm | (2x) 125785 (29 135 Stick cylinder @ piston | rod mm 150/10) Buckel cylinder @ piston / rod 130/80 servo control Hydraulic pump Type’ max, flow | Servo contro Hydra n drive (cool max. flow / fan dive Trmin_[ 52 Further informatior see group 6 Electrical system Vollage R906 Classic 1449 V 24 (ax 12 R916 Classic 1301 R926 Classic 1302 Battery capacity Ah max current ViA_| 28780 VIKW | 24766 R906 Classic 1449 ‘SAT 2751 260 R916 Classic 1301 R926 Classic ting 073.20 1165 021 34.03F1 Swing motor FMF 56 Swing speed max it Gear oil quantity I see Sub-group 3.70 Oil quality, viscosity and change interval See sub-groups 1.50 and Swing brake disc brake (negative) Further information see group © Travel gear R906 Classic | R916 Classic R926 Classic 1449 1301 1302 Travel geal FAT 355 P O76 FAT 7 normal speed / high sp kmih [3.77641 ravel motor Type _| CMVE 108 Gear oll quantity 1 roup 3.70 Oil quality. viscosity and change interval roups 1-50 al Travel brake Tyne _| disc brake (negative) 3.10.2 908 Classic R916 Cessic/R LER enLER fen Issue Service Manual hnical data Travel gear a Classic ea Classic ee Classic Track ee Classic Pe Classic Rees Classic Track Type B60 Track roller aty 2x8 2x9 Cartier roller aly 2x2 ‘Spec. ground pressure (by weight on first page! between 0,40 and 0.49 Centralized lubrication Rave Clssic [R816 Classic R826 Classic Grea tity in the container 4i8 Classic 3.10.3Technical Service Manual LER fen Issue 3.10.4 F906 Classic R916LER en Service Manual Control and maintenance chart 3.50: Control and maintenance chart R 906 Classic from serial number 23145 R 916 Classic from serial number 17942 R 926 Classic from serial number 17941 Maintenance | inspection at operating hours WORK TO BE CARRIED OUT R 906 Classic / R 916 Classic / R 926 Classic By maintenance personnel (machine owner) Fist ane + DIESEL ENGINE AND SPLITTERBOX By authorized specialist personnel Note 2] ee] 9] Of 2] check oiler Lin engine 3] | ¢| a] of oJ check oi! pressure and uring operation af ee a] of o] check air fiter on maintenance display | ¢] 9] Of O] Check and crain water separator on fuel filter symbol appears on the display) corresponding | ¢] 9] o] 9] ttmounted, drain regularly the system water in the water separator ofthe ticles filter a} Pela] o] 3] check coo ant level 3] Drain off water and sediment at fuel tank 3] Empty dust discharge valve on air filter (sho’ 9 Ch level in splitterbox 3] of O] Check and clean cooler and ventilator 3] 9] 9] Check condition of belt for A/C compressor and alternator installation 2] Of 2] Replace tubric: F cartridge t 1x yearly) (at least 1 x yearly) 3] of Oo] Rep e splitterbox oll 9] 9] 9] Check oil, cooling and fuel system for leaks and condition mixture concentration 9] 9] 9] Check anti-corrosion fluid / antifreeze in coolant, if necessary rectify the 3] of of chi Ke control unit mounting 3] 9] 9] Check sensor and cable connections for sound condition diesel 2] 2] 9] ifmounted, carry out the maintenance o articulate filter LIEBHERR 3] of of ttm junted, carry out the maintenance of | partic, late fit Engel sic / R826 Classic 3.50.41Control and mainte mange chart Service Manual Maintenance | inspection at operating hours WORK TO BE CARRIED OUT R 906 Classic / R 916 Classic / R 926 Classic Every 10-50 By maintenance personnel (machine owner) f © Repeat intewa + 5 By authorized specialist personnel a ly interval al interval 7 Note Q] 9] 9] Check intake and e fem for leaks and condition (frst ime at 500 op. hours) 9] 9] Check the exhaust return shut-off flap eck / adjust valve clearance console. engini sump and splitterbox mounts, af of | 2 2] Of 9] Replace oil separator tite Check heat flange (before start of winter) Replace air fier main ele fay fat lea annually) Replace ent (eve inelement/ atleast | Never annually) clean! Check air hoses between air fiter ar intena (every 2 years or every 3000 hours) (only for authorized specialist personne!) or authorized Replace OS coolant (every 4 years or every 60 specialist personne!) ours) (only Check vibration damper for distortion (every 3000 op. hours) HYDRAULIC SYSTEM Check oil level in hydraulic tank 2] =] | of of Of Clean magnetic bar in return-iine filter (daily during first 300 op. hours) 3] o] | Replace fitter unit on control oil un 3] 9] 9] Check unit mou 2] O] Check and clean hydraulic oil cooler and ventilator 9] 9] 9] Drain off water in hydraulic tank ceptable fluids, max. 0.1% . take oil sample) (when using environmentally rmissible, insert partial flow fi If mounted check return fit element if necessary for hyd immer fo: Replace filter unit in return-line 3.50.2 R916 Cessic LER enLER en Service Manual Control and maintenance chart Maintenance | inspection at operating hours WORK TO BE CARRIED OUT R 906 Classic / R 916 Classic / R 926 Classic By maintenance personnel (machine owner) By authorized specialist personnel 9 Clean or replace fiter unit of leak oil filter (first time at $00 op. hours) Replacement ne Note 2) 3] Check the degree of contamination of the bypass oil filter (optional equipment if required, change the filter cartridge. 2] Check hydraulic system for leaks and func a} ci k / adjust servo, primary condary If required, change the cilin the hydraulic system (to be carried out by specialist technical personnel; add oil through fiter). For oilg intervals, see fuels and lubricants, "Hydraulic oil >| Bleed hydraulic pumps (when replacing cil) 2] Replace ventilation and vent filters on hydraulic tank ELECTRICAL SYSTEM 2] Check indicator lights and display di es 2 3] 2] Check lighting 3| 9] 9] Check acid concentration and level on batteries 3[ 9] O] Check cable terminals and pole ends on batterie 3] af 3] ch ental of the batteries for proper installation and damage 2| 9] 9] Spray slip ings on swing connection (if present) with Cramolin contact spray OJ] Check function of entire system and un ‘SWING GEAR TRANSMISSION 2] [| 2] 9] 9] check oi evel and ti Q| of Oo] Replace oil (frst time at $00 op. hours) >| 2] Check function and operation of slewing gear brake ©] | Check swing gear transmission and hydraulic motor mounts, BALL SWING RING 2] 2] Check mounting screws for correct positioning ©] | Check pinion gear mesh TRAVEL GEAR 3 3] O] OJ Check oil level and tightness Classic sssic | R 926 Classic 3.50.3 copyright byControl and maintenance chart Service Manual Maintenance WORK TO BE CARRIED OUT inspection at fl 7 operating hours R 906 Classic / R 916 Classic / R 926 Classic By maintenance personnel (machine owner) By authorized specialist personnel | Note a Every 10-50 and hydraulic motor mounts: o rs). Replace oil every 1000 op. hours with dust intensive application or a travelling propattion greater than 20%. TRACKS ick on track tension, retension if necessary en work is finished) | 2] of 9] check mounts on tr « pads and sprockets 2] 2] 2] Clean and grease sliding surfaces of tensioning devie | 2] 2] Check for leaks on idlers, carrier rollers and track rollers. CAB + HEATING ©] 9] O] 9] Check / refill washing iscreen washer system a 3] 9] Check heating fu of winter) 2] 9] Check heating system for 9] 9] Check Ks >| Check wi dirt, clean if necessary AIR-CONDITIONING SYSTEM | 2] of 9] switch on air-conditioning system regularly (at least 1 x every 14 days) 3] O] | Check capacitor for contamination, blow out if require 3] 9] 9] Clean recircula h air filter. rep) interval for heavy dust use e if required, shorten maintenance 3] of O] Check mo screws and compressor drive belt ill and condition), replace if require 3] Of OJ Check aryer-collec (moisture. 3] Check evaporator unit, clean if required 2] Check electrical lines for abrasions and plug connections for correct ning . Check overpressure switch for function s 2] Check refrigerating capacity after opening or re} 3 Replace dryer-collector unit annually. check coolant circuit for leaks and © replace refrigerant and retrigerant oll 3.50.4LER en Service Manual Control and maintenance chart Tener at, WORK TO BE CARRIED OUT operating hours R 906 Classic | R 916 Classic / R 926 Classic =| = | By maintenance personnel By authorized specialist personnel | Note | | 8| 8 | (machine owner) of ventilation flaps and de a refrigeration engineer UNDERCARRIAGE + UPPERCARRIAGE + ATTACHMENT *) op aye ing points via centralised lubrication system (using button into the cab for semi automatic systems or no handling for fully automatic systems e[ofofo ring points by hand if they are not connected to the centralised im (if required on bucket, specials undercarriages and attachments @| 2] Of 9] visually check wear condition of teeth ‘| of Of Of Check parts for cracks ¢[ 9] 5] 9] Check baltast weight and tanks mounts 3] 9] Check line and screw connections for correct positioning 5] 9] Check trim panel hinges, quick-release fasteners and gas pressure springs of hatches. Lubri pon 2 3 9[ Chee! dof the attachment ~4 sec > Ind of atta 2 Have devi cording to lubrication cl ing errors, HYDRAULIC QUICK.CHANGE ADAPTER 2] ¢] ¢] o] of 9] Check function of visual and acoustic warning devices | ¢| 2] of 9] visually check drawn out position of locking pit @| ©] 9] Of 9] Check condition of hydraulic hoses and of cable kit ef of] cking pins iter in bolt connections of hydraulic hoses MECHANICAL QUICK-CHANGE ADAPTER # | #] 2] 2] 2] Visually check drawn out position of locking pins @| 9] Of OF Lubricate locking pin Tab.1 Control and maintenance chart 4. Engine ol change intervals can be shortened dependent on temperature, fuel and cil quality 2. Shorten the mantenance interval deperding on conditions of use (eg heavy dust use, bare refueling Chssle sic R926 Glaseo 3.505Control and maintenance chart ervice Manual LER fen Issue 3.50.62014 LER fen Issue Service Manual 3.70: Lubrication chart Rot ssic from serial number 3 ssic from serial number 2 ssic from serial numbe nart 3.704Lubrication chart 0.0.0.1 Lubricating chart - manual lubrication MOTEL geeoe Fig. 0-1. Lubricating chart Service Manual s40n son 500 3.70.2 conyright by ssc /R 916 Cssic/R 925 Classic aoa LER en issue: 07aoa LER en issue: 07 Service Manual Lubrication chart 0.0.0.2 Lubricating chart - semi-automatic lubrication (option) SOUL Oe aoe 40h 50h 500h So © = @ wore os o a 4005 o Fig. 0-2 Lubricating chart R226 Classic 3.70.3 copyright oyLubrication chart Service Manual ‘Symbol Description oil change intervals and recommended [ul cants, observe the relevant instructions in Group 1: General Informatio Medium filing point Slew far mechanism Travel ge Pump distributor gear Gearbox or axle, chi ‘elengine, check oil level ic tank, check oil level Lubricate machine Perform semi-automatic lubrication cycle i! Tab. 0-1 Key to jubricating chart Designation Symbol Volume [litre]* Slewing gear mechanism 56 Tab. 1 Lubricant quantities 3.70.4 R906 Classic /R 916 Cessic | R2014 LER fen Issue Service Manu: 3.70.5Service Manual LER fen Issue 3.70.6 F906 Classic R916