APPEA, 13 Lifting Equipment Terminology LIFTING DEVICES LIFTED EQUIPMENT LIFTING GEAR 125 for Liftina Equipmen: Cranes (Mobile crane, Tower eran, Overhead crane, Hoist) Chain Hoist (Chey Picker Davit Forklit Tosi iting beam Jack Lever Hoist Loading arm Monorail Pad eyes Tolley Winch Bulk liquid tanks Open freight containers Closed freight containers ‘Workshops Laboratories Storage containers Mini containers Pallets (Open top bins ‘Skips Baskets Personnel Baskets Gas eyliner racks Spreader frames Equipment skids Long stock container Modules Padeyes Section & supporting members of ‘subsea manifolds, Christmas toes & subsea valves Lifting poiats and supporting members of machinery (ids, valves ete) Wire ropes Wire rope stings Chain Slings Flat synthetic webbing slings Wie col at sings Polyester round slings Shackles Hooks Chimps Rings Swivels Hammer locks Sockets Blocks StingersLEGISLATION Petroleum (Submerged Lands) Act 1967 (P(SL)A] Petroleum (Submerged Lands) Act: Schedule of Special Requirements as to Offshor Petroleum Exploration and Production ee 3 Petroleum (Submerged Lands) Act: Petroleum (Submerged Lands) Act (Man Safety Of Ofihore Facies) Regulations 1996. 84 Lands) At Management of Navigation Act 1912 and associated Regulations and Marine Orders MO Part 43 “Dangerous Cargoes” ‘MO Part 44 “Safe Containers” MO Part 59 “Offshore Support Vessel Operation: Explosives and Dangerous Goods Act Occupational Health, Safety and Welfare Act WA: Occupational Safety and Health Act 1984 and Associated Regulations 1996 NT: Work Heath Act 1992 NT: Work Health - Occupational Health and Safety Regulations 1992 een ay AUSTRALIAN AND NEW ZEALAND STANDARDS ETC. 10. AS ISO-1000 The International System of Units and its Application Ih. AS 1138 Thimbles for Wire Rope 12 ASLITI Non-Destructive Testing Magnetic Particle Testing of Ferromagnetic Products, Components and Structures 13. AS 1163 Structural Steel Hollow Sections 14, AS 1353 Flat Synthetic Webbing Slings 15. AS 1380 Fibre Rope Slings 16. AS 1418 Cranes (Including Hoists and Winches) 17, AS 1438 Wire - Coil Flat Slings 18, AS 1504 Fibre Rope ~ Three Strand Hawser Laid 19. AS/NZS 1554 Structural Steel Welding 20. AS 1650 Hot-Dipped Galvanised Coatings on Ferrous Articles (superseded in part by AS/NZS 4534 but remains current) 21. AS 1657 Fixed Platforms, Walkways, Stairways, Ladders, 22. AS 1664 Aluminium Structures 23. AS 1666 Wire Rope Slings 24. AS 2068 Flat Pallets for Materials Handling 25. AS 2076 Wire Rope Grips for Non-Lifting Applications 26. AS 2089 Sheave Blocks for Lifting Purposes 27. AS 2207 Non-Destructive Testing for Ultrasonic Testing of Fusion Welded Joint in Carbon and Low Alloy Steel 28. AS/NZS 2312 Guide to the Protection of Iron and Steel against Exterior Atmospheric Corrosion 29. AS 2317 Collared Eye-bolts 30. AS 2318, ‘Swivels for Hoists 31. AS 2319 Rigging Screws and Turnbuckles 32. AS 2321 Short Link Chain for Lifting Purposes (Non Calibrated) 33. AS 2550982) Cranes - Safe Use 34. AS 2741 Shackles 35. AS 2759 Steel Wire Rope - Application Guide 36. AS 3569 Steel Wire Ropes 37. _ AS/NZS 3678 _ Structural Steel - Hot Rolled Plates, Floor Plates and Slabs38. AS/NZS 3679.1 Structural Steel - Part 1: Hot Rolled Bars and Sections 39. AS/NZS 3679.2 Structural Steel - Part 2: Welded I Sections 40. AS 3775 Chain Slings - Grade T 41. AS83776 Lifling Components for Grade T Chain Sling 42. AS 3777 Shank Hooks and Large Eye Hooks - Maximum 25 Tonne 43. AS 3990 Mechanical Equipment — Steelwork 44, AS 4048 Flat Pallets for Materials Handling (1100mm x 1100mm Suitable for use in ISO Series 1 Freight Containers) 45. as 4100 Steel Structures 46. AS 4142 Fibre Rope 47. AS 4497 Round slings - Synthetic Fibre, Parts 1 & 2 48. AS B291 Lifting Rings & Links INTERNATIONAL STANDARDS 49. APIRP 2A, Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms 50. APISpec 2c Specification for Offshore Cranes 51, APIRP 2D Recommended Practice for Operation and Maintenance of Offshore ‘Cranes 52. API Spec 9a Specification for Wire Rope 3. API RP 9B Recommended Practice on Application, Care and Use of Wire Rope 34. AWS DL. Structural Welding Code ~ Steel for Oil Field Service 58. BS 2573 Rules for the Design of Cranes 56. BS 2903 Higher Tensile Steel Hooks for Chains/Slings Blocks and General Engineering Purposes 37 DNV Marine Operations - Part 2: Operation Specific Requirements, Chapter 5: Lifting. 58. DNV Marine Operations - Part 2: Operation Specific Requirements, Chapter 6: Sub-sea Ops. 59. DNV Certification notes No 2.7-1. Offshore Containers 60. DNV Certification notes No 2.7-2. Offshore Service Containers 61. EN818-2 Short link chain for lifting purposes - Safety - Medium tolerance chain for chain slings - Grade 8 62. EN8I8-4 Short link chain for lifting purposes - Safety - Chain slings - Grade 8 63. EN 12079 European Committee for Standardisation. - Offshore Containers-Design, Construction, Testing, Inspection and Marking. 64 IMO Maritime Safety Committee Circular 860 65. Lloyds Code for Lifting Appliances in a Marine Environment, 66. PREN1677-1_ Components for Slings - Safety - Part 1: Forged Steel Components, Grade 8 67 PRENI677-4__ Components for Slings - Safety - Part 4: Links, Grade 8OTHER DOCUMENTS 68. 69. 70. n nR. Note: TCL NCL AMOG/ESSO AMOG AMSA Guide for Container Equipment Inspection Repair Manual for Steel Freight Containers Factors of Safety for Lifting Slings used in Offshore Supply Boat Operations Investigation of Dynamic Amplification Effects During Offshore Lifting Australian Offshore Vessel Code of Safe Working Practice. Institute of International Container Lessors Ltd. (IICL) references 68 and 69 have been prepared for International Shipping Containers and not Offshore Containers. They do however provide a good general guidance for containers.67 Open Container - Key Points from Checklist Tenure | edraings6.10 6.10.1 6.10.2 6.14 Container Marking General igned to avoid unauthorised or accidental removal. The information on the plate fitted will depend on the Standard the container is designed and manufactured to. The plate should be fitted to a door or on containers with no doors in a Prominent position, Note: Aluminium rivets have been found to be unsuitable as a fixing method in the offshore environment and should not be used. Marking of the Plate {Competent person should eich, engrave or stamp the plate immediately after the test or examination is carried out, using characters not less than 4mm in height. The presence of a valid plate indicates to personnel handling a container, the existence of a certificate and its status. Plate Markings and Testing - BS EN 12079 and DNV 2.7-1 A typical example of the format for a plate fitted to a container designed and manufactured in accordance with BS EN 12079 is shown below: DNV 2.7-1 has similar markings.6.12 6.12.1 Plate Markings and Testing - 8S 7072 A typical example of th Manufactured under the '¢ format for a plate fitted to a container desi in igned and guidance of BS 7072 is shown below: Date of Last Test/Visual Examination This should be the date on which the m¢ carried out to the satisfaction of a be as laid down in the relevant star }ost recent test or visual examination was competent person. Examination dates should indard or more frequently if deemed necessary. The date of last test or examination should be followed with one of the following Suffixes depending on the test or examination carried out: Suffix T for proof load test, non destructive examination, Suffix VN for non destructive examination and visual examination. Suffix V__ for visual examination only. To avoid confusion, the plate should not carry the date of the next test or examination,Insalaton/ShipfBage/Other Lecaton iain deck, back deck, quasie ee Weight of Load, Actual or Assessed (eos appcabe ‘DESCRIPTION OF LIFTING OPERATION POSSIBLE CONSIDERATIONS pot enneLsi) (Tek ert and aaa ech pot Sip Sp sel ab DD wear ete 1 unegctcreneas centiing ais in ro OD bon cente ot gnty tase pate gies sein 0 oyna etre OD sepuyariesa ED seatesening moved (Dy Heewerto personel in tbe area O) tmenarsapernap oes Resa nnaanm or conned ort es [C] Commniaonutemers CO wecedeateaiting pes ontnetnad —[E] nowing pit rectly above the ad Ace tig ae vitity "ho iting eapment “The cose pesonnelpestonng (yu cent answer ee aderess ie Stop op Step" secion) YES 2 he aydonnlandng area adequaie in ei st ad oe beating bay? 3) suble pking avaiabe for protection of he ae, ing equipment, sags et? 1) ave barrars boon postioned fo prvent azeese by unauhared personne? 5) Rave you cote athe nydonn areas win te operating imisadhs he eeuent? 1 Hove envsonnental condone teen cnsiere wi regards othe salty othe Hing operation? 7) wate Lifting Eqdpreant Opraor be abe wo age te Benxsman veugheu te operation or as anon’ sul. Fisk-asesoed masa of communistion been checked and made aval (ead)? OO OO oo go oo oo aa oOo 1 Ave ere hazardous process pln! ormalerais ine ex? SETSPLIET PLAN ean 2 cote Care coche eran Cdaa sy) SS eee Maa re prone |TOOLBOX TALK CHECKLIST ‘Atputonel ates work sey must rcpt he Totas Th (IN od slp owas beng presen ecve corm te Ain Task Assent nd Cae ary spec ones tae eid othe werk pry. P| wor oeaton Work Atay Date Dacipine Pen, 0) SE CE C1 Wwectoreatoaronecrecitea —— [] Work euemant C7 rears sesances searset D7 nemodsipmeesues ote stosied 7] Peductonopertonlcenstats Octane 1 rw recstontentls D7 rumantocr sessment OD cenaetng aces sate same aon C7 crarentng eaoremerts enone carisratons H] motnatresporseuisterconots [2] conned space en reautenens LO weeenaragoront Cy cesses OD vsnatnnating 1 wening entonnett contons 1D ressmontaeca 1 Poterstnaras Sonate 7 Behera Ta | Bethea Sora Plane By | Pin Home les Pine namePROMPT CARD - EXAMPLE Sees Pre ae ins peepee see "Geen do tay hay corre aca be + hein apt be pana CSSADEME natty avec? "Si ne edt Bente the * rae teer e a Additional useful guidance: ‘vost practice guide tomannding safety pest practice gulde ‘paca to handling tubulars' Packing and Handing ‘of Cargo to and from “Offshore Locations’ Pa (Guidance on eliminating the Incidence of drepped objects ‘rom within citing dockRISK MATRIX - EXAMPLE The following is an example of a typical Risk Matrix Refer to the Step Change in Safely TRA Guige fot further information Hazard Severity ° 9 Weel MEDIUM MEDIUM Soc ung MEDIUM MEDI Likely = x ec ere BY meow meoum iM | fhoanieuet MEDIUM MEDIUM Likelihood of Occurrence PESTER) 0y be acceptable but review tsk to see i isk can be reduced further MEDIUM RISK] Task shoud only proceed wi appropiate management auinorsaton attr Consult wi special personnel ad assessment team. Where possible fhe lask shoud be redefined fo eke secount of he Mazes invoWved oF he isk shouldbe reduces he! pit Yo ask commencement RST to us not proceed staid be rete otter conto measures put in lace to reduce risk, The conlo's snoud be reassessed fr adequacy pir fo lask commencement used to assess health, production and etinitions may be: ng the hazard severly, risk evaluation matiices by redetin s jent and injury. An example of t environmental risk as well as the tisk of 2 Negligible Negligible injury or heatthimptications. no absence from work. Negligible loss of funclion/production with no damage 10 equipment oF the environment Slight Minor injury requiing fist aid treatment or neadache. nausea. diziness, mild rashes. Damage etrulpment requiing minor remedial rept loss of production or impact on the environment stent dermatitis, acne or asinma, Localised ficant loss of funciion/production oF Moderate Event leading 10 2 lost time incident or pe damage 10 equipment requiting extensive ‘epair, sign moderate pollution incurting some restitulion costs, y. pois ation or dangerous infection High Involving @ single death oF severe injury. poisoning, sensitisation or dangerous in i Damage 10 equipment resung in production shuldown ang significant production loss Samad tution with short-term localised impkcations incuring signiicant restiltion costs Very High Multiple deains, lung diseases. permanent debity of fatality. Major pelsion win long-sim impligalion and very high restitution costs,KEY TERMS AND DEFINITIONS. Assessment Process of judging competency against Prescribed siancaras, ee EEE Assessor Person who makes a judgement of Competency against prescibed standards Banksman A Competent Person positioned 50 thet he has an unresticted view ofthe oad and the ‘Crane Operator. fo give load manoeuvring Insiuctons to tne Crane Operator va hand signals or radio, Check ‘A visual and functional assessment of ting equipment and iting accesso (not atest) prior 1 use. Colour Code A melhod of marking equipment lo give 2 sual indicaton of is certicaton status, Cogent Sector Skils Counct forthe Oil and Gas (OPITO) Extraction industy Factor of The ato of ne load that would cause he safety fale ofan tem of iting equpment 1 the ‘maximum toad that can be imposed upon it in service ie SWL. (This i to alow for detrimental citeria such as wear and lea, dynamic loadings etc) Fitetor. Equipment tree from defect and used only purpose the manner for which t was designed. Inspection A visual check and, if necessary, 2 function check ofthe iting equipment by a ‘Competent Person at intervals between the ‘thorough exominations. In determining Ine sulabilly and scope ofthe inspection, reference should be made to information such as manufacture's'insiuctons and relevant standards. Litting ‘Work equipment (machinery, appliance. Equipment apparatus o 10} fr titing or lowering loads, including he attachments used fo! anchoing, fring o supporing i. For example, cranes, forklt tucks, chain hoists, lever hosts and winches. Lifting Gear! Equipment used for attaching the ad to he ‘Accessories fing machinery eg sings. shacks, eyebolts etc SHoeEEEHEEPL raiser eee Lifting [An operation concerned withthe ling of Operation —_loweting of cad Lf Plan written document which wil inckse detas of how ine ing operation shouts be Undertaken, te fing equipment and iting 2ccessores fo be used. Now the equipment and accessoxes should be rigged up ang the control measures in place to manage ine ‘sks identied in ne Task Rsk Assessment LOLER Ling Operations and Lifing Equipment Regulations. PUWER Provision and Use of Work Equipment Regulations. Signaller Person responsible for relaying a crane ‘ernaty wea movement signal fo the Crane Operator. ‘pebintomn Note: See also Benksman, Sling ‘Wire ropes, chains, synthetic web and metal sesh made into forms, with or without things. for handing loads. Singer? The person responsible for ne altaching, Load Handler detaching and securing ofthe loads to the ling equipment. Also responsible for he selection and the use ofifing geat/accessories in accordance wit te tt plan, The Singer or Load Handler signals to the Banksman that the iting (gear/accessories are correctly atached an the tad is ready for ting Task Risk A system forthe identfication ofthe hazards Assessment associated wilh tne 1ask, assessing the risks and identifying the contos/precautons requted to mitigate those risks, Thorough An examination cated out by a Competent Examination Person to ar ata reliable conclision a to the condition and safety ofthe equipment. The Competent Person wil determine the extent ofthe thorough examination ~ nis may involve dsmanting and testing Toolbox A ISCussion held between al members of 2 Meeting ting operation prot to commencement of Toolbox Talk work in order to agiee on all aspects of the (re) work and the sequental seps to be taken to complete ine work Training A programme drawn up lo teach a person the necessary sklls and knowledge to full 3 functionyjob,