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5/5/2020

Drilling Input to Field Development Plan

UiTM 6th May 2020

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Learning Objectives

 Be aware of well planning process and drilling


input for Field Development Plan (FDP).
 Be aware of the method to estimate time and
cost of drilling a well.

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5/5/2020

Introduction

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Introduction

What is FDP?

The Field Development Plan (FDP) is a formal


specification for sub-surface, wells, and surface
facilities as a project.
FDP provides the operational philosophy required
to support the proposal for production from a
reservoir/field.
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FIELD DEVELOPMENT PLAN

PROCESS

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Introduction

Life of Field & Project Cycle

Acquisition Exploration Appraisal Development Production Abandonment

IDENTIFICATION DEFINITION DECOMMISSIONING


PHASE EXECUTION PHASE PHASE
PHASE

PROCUREMENT
PROJECT CLOSURE
FIELD DEVELOPMENT

DECOMMISSIONING
PROJECT INITIATION

PERFORMANCE
FEASIBILITY

COMMISSIONING

DRILLING

REVIEW
ENGINEERING

INSTALLATION
ENGINEERING
CONCEPTUAL

FABRICATION
STUDY

HOOK-UP &
PLAN

DESIGN

DETAIL

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Introduction

FIELD LIFE CYCLE – DEVELOPMENT PHASE

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Development Process

EXPLORATION
AND STATIC DYNAMIC DEVELOPMENT
APPRAISAL MODELING MODELING OPTIONS

 SEISMIC SURVEY  TOP STRUCTURE  FLOW ASSURANCE  COMPLETION


 DRILLING MAP STRATEGY
 DRIVE MECHANISM (NEED
 STRUCTURE MAP
 TESTING FOR IOR)  DRILLING
 POROSITY MAP
 LOGGING  DRAINAGE POINT STRATEGY
 SATURATION MAP
 PRODUCTIVITY INDEX (PI)  FACILITIES
 FLUID CONTACT
 NET TO GROSS
 DEPLETION STRATEGY REQUIREMENT

MAP  SANDFACE COMPLETION  DEVELOPMENT


 STOIIP/GIIP  ARTIFICIAL LIFT STRATEGY
REQUIREMENT  ECONOMIC
 PRODUCTION FORECAST EVALUATION
 EUR (RESERVE)
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DRILLING PLANNING

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Typical Detailed Well Design Workflow

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Flow path to well planning

PROSPECT CASING COST


CEMENT PLAN
DEVELOPMENT SETTING DEPTH ESTIMATION

DATA HOLE DRILL TIME


CASING DESIGN
COLLECTION GEOMETRY PROJECTION

PORE
COMPLETION RIG SIZING &
PRESSURE TUBING DESIGN
PLANNING SELECTION
ANALYSIS

FRACTURE
MUD DRILL STRING
GRADIENT BIT SELECTION
PLANNING DESIGN
PREDICTION

DIRECTIONAL
DRILLING
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DATA COLLECTION

• Offset Well Data.


• Pore & Fracture pressure.
• Geological.
• Reservoir.
• Completion.
• Logging /survey requirement.
• Legislation.
• Environment.

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Offset Well Data – Stick Chart

OFF-SET WELL DATA


well 1 well 2 well 3 well 4 well 5
RT - MSL: 9.5 m RT - MSL:22 m RT - MSL:22 m RT - MSL:22 m RT - MSL:22 m
MSL-SEABED 69 m MSL-SEABED 69 m MSL-SEABED 69 m MSL-SEABED 69 m MSL-SEABED70 m

1972 1995 1995 1995 1997

30" csg @ 105m 30" csg @ 106m 30" csg @ 105m 30" csg @ 104m 30" csg @ 131m

20" csg @ 323m 20" csg @ 344m 20" csg @ 344m 20 x 13 3/8" csg 20 x 13 3/8" csg
at 348 m at 372 m
LOT - 14.1 ppg LOT - 16.9 ppg
13 3/8" csg @ 947m 13 3/8" csg @ 1097m 13 3/8" csg @ 1075m
LOT - 15.0 ppg LOT - 13.9 ppg FIT - 14.0 ppg 9 5/8" csg @ 1083m 9 5/8" csg @ 1106m
LOT - 15.0 ppg LOT - 16.9 ppg

7" Liner @ 2019m


9 5/8" csg @ 2408m 9 5/8" csg @ 2367m 9 5/8" csg @ 2606m 7" csg @ 2633m
LOT - 16.4ppg LOT - 16.3 ppg 8 1/2" hole @ 2232m

7" Liner @ 3079m 7" Liner @ 3078m


LOT - 18.7 ppg 7" csg @ 3311m

6" OH @ 3376m

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
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Pore & Fracture Pressure Plot


•0

•(500)

•(1,000)

•(1,500)

•(2,000)

•(2,500)
•Depth (M- KB)

•(3,000)

•(3,500)

•(4,000)
•0 •2,000 •4,000 •6,000 •8,000 •10,000

•Pressure (psi)
Open

FORMATION FRACTURE DATA

UiTM - INTRODUCTION TO E&P


FIELD LEAK-OFF DATA
Depth (m- Pressure Depth (m- Pressure
Well Leak-off / FIT Well Leak-off / FIT
TVD) (psi) TVD) (psi)
psi/ft MWE-ppg psi/ft MWE-ppg

956 2447 0.78 15.00 348 837 0.73 14.10


1 4
2395 6865 0.87 16.80 1105 2639 0.73 14.00

366 816 0.68 13.07


1101 2619 0.73 13.94 370 1016 0.84 16.09
2 5
2389 6676 0.85 16.38 1100 3183 0.88 16.96
3100 3100 0.97 18.70

366 809 0.67 12.96


3 1097 2815 0.78 15.04 6 372 1078 0.88 16.99
2682 7477 0.85 16.34 1106 3189 0.88 16.90

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
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DIRECTIONAL DRILLING

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5/5/2020

DIRECTIONAL DRILLING

Calculate well depth using


Minimum Curvature or Radius
Curvature Method

Well Slot
Arrangement
Open

Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
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MUD SELECTION

Basic functions of drilling mud.


• control formation pressures
• flushes cuttings away to clean bottom of hole.
• remove cuttings from borehole
• cool & lubricate bit
• transmit hydraulic energy to the bit and
downhole tools Determine:
• maintain wellbore stability Mud Density
• minimize reservoir damage. Mud Properties
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MUD SELECTION
• Performance – choose the fluid that does the job
– Inhibition
– Density
– Rheology (Viscosity, Yield Point)
– Fluid Loss
– Temperature
• Environment – damage to the environment should be avoided
• Safety – To all personnel
• Cost – Average DF Costs = 10% well costs
• Availability – Check first
• Storage – Can be easily forgotten Well Type Cost Mud Type
USD/bbl
Deep Water 200 - 360 NADF
Exploration
Shallow water 150 – 280 NADF
Development
Shallow Water 30 - 50 WBM
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Exploration

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Choice of Drilling Fluid

Shale Inhibition
Oil Based Mud
Formation
Lubricity Ester Based Mud
Protection
LAO System
KCl/PHPA
KCl/Glycol System

Thermal Tolerance to
Stability Contaminants

Corrosion Environmental
Inhibition Footprint

Drilling Performance

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Drilling Fluid Properties


Casing Profile Hole Size Casing Size Mud Properties Remarks
(inch) (inch)
30 Mud System : Seawater/PHG 30" Drive pipe
MW : 8.5 - 9.2 ppg
170 m MD/TVD
Drill with Seawater with rtns dumped at sand trap.
Mud System : Seawater / PHG
Sweep with 50 bbls PHG Hivis for every 3-5 stds
MW : 8.5 - 10.2 ppg drilled. M ud-up system with weight maintained at
API Filtrate : > 10 9.2 - 9.5ppg. Spot open hole with PHG Hivis prior to
17 1/2 run 18 5/8 casing.
o Ensure the fluid loss > 10 ml/30min before run in
434 MD 29.62 Open up to 18 5/8
casing with Pac UL
423 T VD 23
Mud System : Gel Pac Mud / PHG Ensure the YP > 40 Ib/100ft2. Pump as
maximum as possible to ensure the hole
MW : 9.6 - 11.0 ppg is cleaned. Pump viscous pill to assist
PV : ALAP hole cleaning. Start with low mud weight
YP : 40 - 50 lb/100 ft
2 to avoid well fractured but to monitor
also the cuttings return at the shaker of
6 rpm : > 20 any cavings.
17 1/2 13 3/8 3 rpm : > 10
API Filtrate : > 10
Gel (10 sec.) : 15 - 30
o
1788 MD 74.67 Gel (10 min.) : 30 - 60
931 T VD
Mud System : LP 2000 System Displaced hole 20 bbls Base Oil as a
spacer followed by LP2000-SBM Mud.
MW : 10.8 - 12.8 ppg Maintain rheology as Carigali specs.
PV : ALAP Maintain 6rpm dial >12 using LP
YP : 20 - 26 lb/100 ft
2 Polymer. Monitor dry cuttings at shale
shakers and torque & drag. Maximize
Gel (10 sec.) : 10 - 25 drill pipe rpm when rotation-drilling. To
Gel (10 min.) : 20 - 40 be added 4 ppb FLC2000 as a bridging
12 1/4 9 5/8 6 rpm : 12 - 16 agent. Might need to add Opta Carb
(F/M/C) for additional bridging agent.
3 rpm : 10 - 16
Lime : 3 - 4 ppb
ESV : >800 volts
Aw : 0.7 - 0.8
O/W ratio : 70/30 - 80/20
LGS : <7 %
o
2892 m MD 61.89 HPHT Fluid Loss: <4 ml
1293 m TVD

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
Open

HOLE GEOMETRY

Hole geometry refers to


bit (hole) and casing size
selection. Hole and casing
sizes depend on many
factors such as:
1. Completion sizes.
2. Well condition.
3. Formation evaluation
requirement.

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
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CASING SETTING DEPTH & DESIGN

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CASING SETTING DEPTH & DESIGN

Followed by detailed
design to determine
Burst, Collapse and
Tension Loading &
Material Selection.

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
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CEMENTING

Purpose of Cementing

• Bonds and Supports Casing and formation


from collapse.
• Isolation between zones
• Protects casing from corrosion due to
exposure to formation fluid
• Seals lost circulation zones
• Protect casing from buckling loading and
vibration during drilling
• Prevent blow-out by forming seals against
the formation.
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Casing & Cementing


Functions
1. Conductor (20”-30”) to protect loose, near
Typical casing Configuration surface formations and enables
circulation of drilling fluid

Conductor 2. Surface casing (13-3/8”- 20”) to provide


blowout protection and prevent loss
circulation
Surface 3. Intermediate casing (9-5/8” - 16”) to
casing isolate unstable hole section and loss
circulation, low pressure and production
Tieback string zones (often set in the transition between
Intermediate normal to abnormal zone)
casing
4. Production (4-1/2”-9-5/8”) to isolate
production zone and contains formation
pressure in the event of tubing leaks
Production
casing 5. Liner (4-1/2” - 13-3/8”) to improve
hydraulic performance during deep
drilling and to allow the use of larger
tubing above the liner top
Production
liner 6. Tieback string to provide additional
pressure integrity from the liner top to the
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wellhead

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Casing Top of Cement Coverage


Conductor  Surface or sea floor  Exploration wells shall only be
Surface cemented to seabed level to
facilitate cutting and retrieval of
casings.
On Development wells to reduce
corrosion:
 Annular space between the casing
and formation shall be filled back
to surface.
Cement  If no cement returns observed, a
grout job shall be performed.
Coverage Intermediate  500ft above all  If zonal isolation is required, the
hydrocarbon and cement shall fill the annular space
abnormal pressure between casing and hole to at least
zones 500ft above the zones to be
 500ft above the isolated.
previous casing shoe.  If zonal isolation is not required,
the cement shall fill the annular
space between the casing and hole
to at least 500ft above the previous
casing shoe.
Production  500ft above the  The cement height shall cover at
uppermost producible least 1/3 of the total measured
hydrocarbon zone or length of the production casing to
 500ft above the provide casing stability.
previous casing shoe
depth.
Liner  Top of liner lap  Liner strings shall generally be
cemented from the shoe to the top
of the liner lap.

Open

Example of cement slurry design

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
Open

General Casing Design Procedures

Identify all possible


loading on casing Determine maximum
throughout well life
(Use standard Casing Loads
load criteria as minimum)

Method End
Select Candidate
Uniaxial &
Tubular
Triaxial?
YES
Meet
Apply Standard Determine allowable
Safety
Design Factors loads / stresses
Factor?

NO
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Types of Casing Loads

• Tension
• Compression
• Burst
• Collapse
• Bending/buckling
• Torsion

Open

BURST CRITERIA
EXTERNAL
CASING INTERNAL LOADING LOADING
The greater of: Hydrostatic mud
The hole and casing column to TOC
evacuated to gas from and pore
TD (Max pressure less pressure for
gas gradient) to surface cement column
OR
SURFACE & Hole & Casing
INTERMEDIATE evacuated to gas from
casing shoe to surface
OR
Cement column in
casing with DF in
annulus
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COLAPSE FOR PRODUCTION CASING


EXTERNAL LOADING
INTERNAL LOADING
RUNNING/ (Production)
DRILLING PRODUCTION
CEMENTING

The greater of: The greater of: The greater of: The greater of:
Hydrostatic of
Hydrostatic of DF Hydrostatic of DF in
DF behind Gas gradient from TD to RF
behind casing annulus
casing
OR OR OR OR
Hydrostatic of
Pore pressure in Reduced hydrostatic due to
cement in Pore Pressure
annulus gas lift
annulus
OR OR
Seawater Seawater
OR OR

A combination A combination of
of the above the above

Open

Casing Design Calculation

Tension Tension
Depth
BURST

Burst

Collapse

Collapse
STRESS
Burst:
• Burst Assume full reservoir pressure all along the wellbore.
• Collapse: Hydrostatic pressure increases with depth
• Tension: Tensile stress due to weight of string is highest at top
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Select casing that meet calculated load criteria with safety factors

Open

Select casing material that meet well condition

NACE Sour Service Definition (2) - Multiphase System

Gas/Liquid ratio < 5000 scf/bbl


10,000 Sour service when any exist:
• Shut in total press > 265
Total Pressure, psia

Sulfide Stress
psia & H2S partial press >
1,000 Cracking region 0.05 psia
• Shut in total press < 265
265 psia total press psia & H2S partial press >
100 10 psia
10 psia
15% H2S

partial press • Gas phase containing >


15% H2S
10
1 10 100 1,000 10,000 100,000
PPM H2S in Gas

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Select casing connections that meet well condition

Open

Tubing Hanger

Tubing Head
Spool Casing Hanger

Wellhead /Casing
Spools Seal

Production
Tubing

Intermediate Casing
Production
Casing
Conductor Casing /
Surface Casing Drive Pipe

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
Open

DRILLSTRING DESIGN
To determine/select the:
1. Equipment required for drilling operations,
such as: WOB
• Number of drill collars.
TENSION,
• Drillpipes.
BURST
• Drilling jars.
COLLAPSE,
• Stabilizers.
TORSION
• Heavy Weight Drill Pipes.
• MWD/LWD. HYDRAULIC
2. Determine Weight on Bit required for
optimum drilling
3. Determine Torque and Drag expected when

Open
drilling

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
Open

BIT SELECTION

Which Bit to Choose?


ROLLER FIXED
CONE CUTTER

PDC
Tungsten Polycristalline Natural Diamond, TSP and
Milled Carbide
Tooth Diamond Impregnated
Insert Compact

Open Do not choose the cheapest. Choose the bit that will give the best overall performance!

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5/5/2020

Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
Open

HYDRAULIC & TORQUE AND DRAG ANALYSIS

Hydraulics ~ Pressure Losses

Surface
Equipment PSystem= PSurf.Eq + PDP +PCollars +PDHT +PBit +PAnn

Shale Shaker

Mud Tank

Drillpipe Flow Direction

Annulus

BHA (Downhle Tools,


Drillcollars & HWDP)
Bit
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5/5/2020

ANNULAR PRESSURE LOSS

• NOTE: THESE EQUATIONS ARE VALID ONLY FOR LAMINAR FLOW


ΔPa = [(2.4* Va/(Dh-Dp))*((2n+1)/3n)]n * [k*L/(300*(Dh-Dp)]
– WHERE:
• Va = ANNULAR VELOCITY IN ft/min
• Dh = DIAMETER OF HOLE IN in
• Dp = OUTSIDE DIAMETER OF PIPE IN in
• L = LENGTH OF SECTION IN ft
• n = POWER LAW CONSITENCY INDEX
• k = POWER LAW CONSTANT

This calculation must be carried out for each change in hole geometry such as:
OH – DC
OH – DP
CSG – DP
Total pressure drop in the annulus is the sum of pressure drop in all sections

Open

PRESSURE DROP WITHIN THE PIPE

• THIS EQUATION ASSUMES TURBULENT FLOW

ΔPp = 0.000000227 x ρ.8 x L x Vp1.8 x PV.02


d1.2

WHERE

ρ = density in ppg
L = section length in ft
Q = flow rate in gal/min
D = ID of pipe
Total pressure drop in the pipe is the sum of pressure drop in all sections.

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PRESSURE DROP ACROSS THE BIT

• ΔPb = 156.5ρQ2
[(N1)2 + (N2)2 + (N3)2 ]2
WHERE
ρ = density in ppg
Q = flow rate in gal/min
N = nozzle size

Open

Torque generated while rotating the drillstring

Torque when rotating off bottom:


In the Inclined Section:

N  W sin I Torque

F  N  Force * Arm

d
 Ff *
2

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5/5/2020

Drillstring Weight, lbf.

ROT
RIH
2,000
POH
MD
ft

10,000
0 60,000 120,000 180,000 240,000
Open 55

Drilling Equipment & Rigs

Rig Selection Process


LAND SWAMP OFFSHORE
LOCATION without
OFFSHORE
Select PLATFORM
Select Access Development SUPPORT
Type STRUCTURE JACKET
Type
Unrestricted Road Single Well 10 – 30 m Cluster Wells
Trailer Mounted or Location
Conventional Unitised Shallow Draft Jack-up Location
Conventional Swamp
Barge Skiddable DES with
Restricted Road Up to 150 m Tender Assisted Rig
Cluster Wells
Conventional Unitised Jack-up
Location
Skiddable Swamp Jack-up Rig
Unrestricted Desert Barge 50 – 2500 m
Desert Rig or Semi-submersible
Conventional Unitised

Restricted Desert 300 – 3300 m


Heli Rig Drillship

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RIG SELECTION CRITERIA


Selection of rig depends on a number of parameters:-
• Rig capacity
• Cost and availability
• Water depth
• Well depth
• Mobility & Transportability.

Open

Land Rig

Rig Site
Camp Site

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Swamp Barge

Open

Jack-up Tender Assissted

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Drill Ship

Semi-Submersible

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Rig Selection

Rig Selection Process

Land Rig Swamp Barge Jack-up Tender Semi-submersible Drillship


3 ~ 10 m 150 m max Assisted 2500 m max 3300 m max
10 ~ 150 m

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RIG SIZING AND SELECTION

Open

Plan View of Platform

Drilling Bay

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Side view of the platform

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RIG SELECTION

1. Rig Power Requirements


Total Rig power required at the Prime Mover can be
presented by ;
HP rig = HPH + n x HPP + HPRT
where
HP rig = Total rig power required at the SCR power outlet
HPH = Power required by the hoisting system at the input of the
drawworks
HPP = Power required by each pump at the input
HPRT = Power required by the rotary table or top drive system
input
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Rig Power Requirements

Assuming the SCR and electrical transmission system efficiency at 0.90


(range 0.85 - 0.90)

HPrig
HP engine = _
______ = 1.11 HPrig where  = efficiency of the prime mover
0.90

Total HP required = HP engine x 1/ API standard 7B-11C


defines diesel engine
performance variation
resulting from harsh
environment
Open

Rig Power Requirements – Travelling Block

 Hoisting system provides the means for the vertical movement of


the pipe in the well
 It consists of the drawworks, crown and travelling blocks, wireline
and ancilliary equipment such as hooks, bails and elevators
 The horse power required at the Travelling Blocks can be
computed by
Where L = heaviest hook load (lbs)
V = hoisting rate (ft/min)
HPTB = LxV normally assumed 93ft/min
 B=friction factor of the block
33,000  B
and tackle system
HPTB = Horsepower at travelling
block
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Rig Power Requirements


As with all mechanical system, the block/tackle system is not
friction less i.e  B < 1.0
Friction factor  B = (0.98)n where n = number of sheave pulse
The following table indicates friction  B for various pull
system ;
No of lines B

6 0.886
8 0.850
10 0.817
12 0.785
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Rig Power Requirements


Drawworks reels in wirerope as the pipe is lifted and thus is made up
of drum to spool the wirerope, shafts and chain driving the drum
A typical drawworks consists of four shafts and five chains and
efficiency is given by
 D = (0.98)n where n = number of chains and shafts

Therefore  D = (0.98) 4+5 = 0.834

Therefore HP H horsepower required at the input of drawworks

HP H = HP TB = ____L x V_____
D 33,000 x  B x  D
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Rig Power Requirements


The hook load L is normally taken as the heaviest casing
load in mud. Usually 9-5/8” casing represents the
heaviest string. Therefore ;
L = buoyant unit weight of casing x length of casing
L=BF xWC xH
B F = 1 -  m / 65.50 where  m = mud weight in ppg

B F = mud buoyancy factor

WC = unit weight of casing Ibs/ft

H = length of casing run (feet)

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Power Requirements for Rotary System


 Rotating system rotate to the drillstring and bit
 Main Type of Rotary System:-
 kelly, rotary Kelly bushing (RKB) and rotary table.
 Top Drive system consists electric or hydraulic motor.

 Rotating horse power requirements depend on RPM


and torque applied. Basically it can be calculated by:

HP RT = T x N where HP RT = rotating system HP (BHP)


5250 T = rotary torque required (ft-lbs)
N = rotary speed (rpm)

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Power Requirements for Top Drive System

• For modern day rigs drilling complex wells with top


drive system. The horse power required can be
calculated based on extreme condition

HPRT = T x N where T = rotary torque. Assume maximum

5250 torque rating of a 5-1/2” drillpipe


= 35,000 x 150 with 35,000 ft-lbs
5250 N = RPM. Assume at 150 rpm
= 1000 HP

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Power Requirements for Pumps

• The mud pumps is the heart of a rig circulating system


• Mud pumps are designed for pressure output, flowrate
and horsepower requirements
• Power required by rig pump can be calculated by
HHP (Hydraulic Horse Power) = P x Q
1714

Where HHP = pump output at fluid end in BHP


P = total pressure drop in the system (psi)
Q = pumping rate (GPM)

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
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DRILLING TIME PROJECTION

How many days required to drill a well?


 Progression rate: progress made during drilling process,
including drilling, surveying, LWD and mud circulating
time. IMPORTANCE TO PROPERLY PLAN AND
SEQUENCE YOUR DRILLING ACTIVITIES

 Plateau rate : time spent while not drilling a hole such


as installing & testing BOP, running casing, tripping, e-
logging, cementing, running completion , installing
wellhead and x-mas tree, conducting leak-off test, rig

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move/skidding, non-productive time (NPT) and etc.

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Drilling Operations

For 2,200 m MD
Development well

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Flow path to well planning

PROSPECT
CEMENT PLAN CASING DESIGN
DEVELOPMENT

PORE
CASING COST
PRESSURE TUBING DESIGN
SETTING DEPTH ESTIMATION
ANALYSIS

FRACTURE
HOLE DRILL STRING DRILL TIME
GRADIENT
GEOMETRY DESIGN PROJECTION
PREDICTION

MUD COMPLETION RIG SIZING &


BIT SELECTION
PLANNING PLANNING SELECTION

DIRECTIONAL
DRILLING
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WELL COST ESTIMATES

WELL COST ESTIMATES


No Items Unit Quantity Unit Cost (USD)
Cost
(USD)
1 Daily Rig rate Days 21.2 90,000 $1,904,590
2 Other daily cost Days 21.2 85,000 $1,798,779
3 Other costs well 1.0 500,000 $500,000 For 2,200 m MD
4 Mud m 2,200 450 $990,000 Development well
5 Cement m 2,108 250 $527,000
6 20" Casing m 322 180 $57,960
7 13 3/8" Casing m 1,200 140 $168,000
8 9 5/8" Casing m 2,400 90 $216,000
9 Tubing 3 1/2" m 3,840 25 $96,000
10 Wellhead set 1 135,000 $135,000
11 X-mas Tree core 1 190,000 $190,000
12 Logging run 1 300,000 $300,000
13 Dual Completion zone 1 325,000 $325,000

Total Estimated cost (USD) $7,208,330


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“Let us be a talent maker, not a talent taker”


- Tan Sri Dato’ Shamsul Azhar Abbas -

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