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Bem-vindo: kckklad
produtos: MOTOR GRADER
Modelo: 140K MOTOR GRADER JPA
Configuração: 140K Motor Grader JPA00001-UP (MACHINE) POWERED BY
C7 Engine

Instruções Especiais
Procedure To Install a Lubrication Group for the Circle Drive Pinion On Certain Motor Graders {7510}
Número de Mídia -M0073634-01 Data de Publicação -03/08/2016 Data de Atualização -03/08/2016

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Procedure To Install a Lubrication Group for the Circle Drive Pinion On Certain Motor Graders {7510}
SMCS - 7510

Motor Grader
120H (S/N: 1241-UP; CAF1-UP; 4MK1-UP; 5FM1-UP; 6NM1-UP; 6TM1-UP; 2AN1-UP; 6YN1-UP; 9FN1-UP; 3GR1-UP; 9YR1-UP; ALZ1-UP)
120K (S/N: SZN1-UP; JAP1-UP)
120K Series 2 (S/N: SZS1-UP; SZZ1-UP)
120M (S/N: R9A1-UP; PJB1-UP; B9C1-UP; R9C1-UP; NJD1-UP; B9N1-UP; CBS1-UP; B9W1-UP; D9W1-UP; RMY1-UP)
120M Series 2 (S/N: M921-UP; M9C1-UP; M9H1-UP; R9N1-UP; R9W1-UP)
12H (S/N: 1251-UP; XZJ1-UP; CBK1-UP; 4XM1-UP; 5ZM1-UP; 8MN1-UP; 2LR1-UP; 2WR1-UP; 4ER1-UP; 2GS1-UP; AMZ1-UP)
12K (S/N: JJA1-UP; SZP1-UP)
12M (S/N: B921-UP; R9B1-UP; B9F1-UP; B9R1-UP)
12M Series 2 (S/N: F9B1-UP; F9M1-UP; R9P1-UP; R9S1-UP)
12M Series 3 (S/N: N9B1-UP; N9F1-UP; N9P1-UP; N9R1-UP)
135H (S/N: CBC1-UP; BDJ1-UP; 3YK1-UP; 7MM1-UP; 8WN1-UP; AMX1-UP)
140H (S/N: 1261-UP; CCA1-UP; XZH1-UP; 2ZK1-UP; APM1-UP; 5HM1-UP; 8JM1-UP; 8KM1-UP; 9TN1-UP; 9ZN1-UP; 3FR1-UP; 3AS1-UP)
140K (S/N: JPA1-UP; SZL1-UP)
140K Series 2 (S/N: SZW1-UP)
140M (S/N: B9D1-UP; B9G1-UP; D9G1-UP; B9M1-UP)
140M Series 2 (S/N: M9D1-UP; R9G1-UP; M9J1-UP; R9M1-UP)
140M Series 3 (S/N: N9D1-UP; N9G1-UP; N9J1-UP; N9M1-UP)
143H (S/N: 1AL1-UP; APN1-UP)
14H (S/N: ASE1-UP; 7WJ1-UP)
14L (S/N: B941-UP)
14M (S/N: B9J1-UP; R9J1-UP)
160H (S/N: ASD1-UP; 9EJ1-UP; XZK1-UP; 2FM1-UP; 3GM1-UP; 6WM1-UP; 9JM1-UP; CCP1-UP; 3HR1-UP; 2HS1-UP)
160K (S/N: SZM1-UP; JBP1-UP)
160M (S/N: B9E1-UP; B9L1-UP; B9T1-UP; D9T1-UP)
160M Series 2 (S/N: M9E1-UP; M9K1-UP; R9L1-UP; R9T1-UP)
160M Series 3 (S/N: N9E1-UP; N9K1-UP; N9L1-UP; N9T1-UP)
163H (S/N: 5AK1-UP; ARL1-UP)

Introduction
Reference: Special Instruction , REHS1841 , "General Welding Procedures"

Reference: Service Magazine , SEPD1174 , "Maintaining the Proper Circle Drive Pinion Adjustment and Proper Lubrication Maximizes the Pinion Service Life on Motor Graders"

Reference: Service Magazine , SEPD0981 , "A New Lubrication Group for the Circle Drive Pinion is Available"- Disregard this article. See article that follows.

This Special Instruction includes the procedure to install a lubrication group for the circle drive pinion on certain Motor Graders. The new group includes a grease bucket which attaches independently from the circle drive bolts,
which improves the integrity of the circle drive bolted joint and allows for easier removal of the grease bucket.

Refer to procedure below for instructions on performing this rework.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Important Safety Information

Do not perform any procedure until you have completely read and understand the information in this Special Instruction. Procedures must be performed only by persons who have the necessary training, skills, and tools to perform the
functions properly. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.

Safety precautions and warnings are provided in this instruction and on the product. Disregarding these warnings can result in bodily injury or death to you or to other persons. Caterpillar cannot anticipate every possible circumstance
that might involve a potential hazard.

Therefore, the warnings in this publication and on the product are not all inclusive.

The following safety measures must be observed:

Ensure that any tool, procedure, work method, and operating technique that you use is safe.

Ensure that the product will not be damaged or made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions.

Be alert to potential hazards. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

Accidental engine starting can cause injury or death to personnel

working on the equipment.

To avoid accidental engine starting, disconnect the battery cable from

the negative (−) battery terminal. Completely tape all metal surfaces of
the disconnected battery cable end in order to prevent contact with
other metal surfaces which could activate the engine electrical system.

Place a Do Not Operate tag at the Start/Stop switch location to inform

personnel that the equipment is being worked on.
Illustration 1 g03055081

Use proper lock out and tag out procedures. Attach a "Do Not Operate" warning tag to the machine start switch or the controls before you perform any service to the machine. The warning tags (Special Instruction, SEHS7332) are
available from your Caterpillar Dealer.

Required Parts
Table 1
Required Parts

Item Qty Part Number Description

1 1 234-7565(1) Block

2 1 3B-8485(1) Elbow

3 1 463-7584 (1) Hose As

4 3 6V-5839 (1) Washer

5 3 8T-0722 (1) Locking Bolt

6 1 447-1655 (1) Bracket As

7 1 5P-9085 (1) Clip

8 1 504-2258 Template
(1) Included in 488-2192 Kit

Installation Procedure
Preparing the Machine for Installation

1. Park machine on a level surface with the front wheels straight. If parking on a grade is necessary, chock the wheels securely.

2. Engage the parking brake. Refer to Operation and Maintenance Manual , "Operation Section-Parking".

Illustration 2 g06095559
View showing work area on machine with drawbar in high bank position

3. Put the drawbar in high bank position to have access to the circle drive pinion. Refer to Illustration 2.

4. Turn the engine switch to the OFF position to turn off the machine.

5. Properly support the drawbar, circle, and moldboard.

6. Relieve hydraulic pressure from the system. Refer to Operation and Maintenance Manual , "System Pressure - Release".

7. Turn electrical disconnect to the OFF position.

8. Before working on the machine, ensure that the drawbar, circle, and moldboard are properly supported to ensure safety in the event of a system failure.

Work Instructions
1. Remove any existing guard from the pinion.

Illustration 3 g06095564
View showing circle pinion from the underside of circle
(A) Studs
2. Remove and retain two nuts and two washers from two circle drive studs (A), as shown in Illustration 3.

Illustration 4 g06095589
Top view shows correct placement of template for Series 14 models.
Bottom view shows correct placement of template for all other models listed.
(8) 504-2258 Template
(A) Studs
(B) Oil outlet
(C) Locations of three small holes

Illustration 5 g06095593
Top view shows incorrect placement of template for Series 14 models.
Bottom view shows incorrect placement of template for all other models listed.
(8) 504-2258 Template
(A) Studs
(B) Oil outlet
(C) Locations of three small holes

3. Using studs (A), locate template (8) as shown in Illustration 4. Do not locate template (8) as shown in Illustration 5. Oil outlet (B) will not be blocked if template (8) is placed correctly.

Replace nuts onto studs to hold template (8) in place if necessary.

Note: Use the two outer holes on template (8) for Series 14 models (upper image in Illustration 4). Use the two inner holes for all other models (lower image in Illustration 4).

4. Using a transfer punch, mark the locations of three small holes (C).

5. Remove template (8).

6. Using a 8.5 mm (0.335 inch) drill bit, drill through the plate at the three marks.

Note: When drilling the three holes, take care not to damage the circle drive which is very close to the other side of the plate.
 7. Using a M10 X 1.5 tap, tap the three holes through the plate.

Note: When tapping the three holes, take care not to damage the circle drive which is very close to the other side of the plate.

8. Using two washers and two nuts retained in Step 2, secure the circle drive. Tighten two nuts to the appropriate torque according to Table 2 below.

Table 2
Circle Drive Group Tightening Torque

423-9923
520 ± 70 N·m (383.5 ± 51.6 lb ft)
423-4971
5T-0570
430 ± 60 N·m (317.2 ± 44.3 lb ft)
8X-5302

Illustration 6 g06095595
View showing bracket assembly over piston
(6) 447-1655 Bracket As

9. Position 447-1655 Bracket As (6) over pinion as shown in Illustration 6.

10. Using three 8T-0722 Locking Bolts (5) and three 6V-5839 Washers (4), secure bracket assembly (6). Tighten three locking bolts (5) to a torque of 55 ± 10 N·m (40.6 ± 7.4 lb ft).

11. Remove the supports from the drawbar, circle, and moldboard.

12. Move the moldboard to the grounded position.

13. Turn the engine switch to the OFF position to turn off the machine.

14. Relieve hydraulic pressure from the system. Refer to Operation and Maintenance Manual , "System Pressure - Release".

15. Turn electrical disconnect to the OFF position.

16. Install 463-7584 Hose As (3) to bracket assembly (6) and 234-7565 Block (1).

17. Install 3B-8485 Elbow (2) to block (1).

Illustration 7 g06095704
Views showing examples to route and clip hose
(7) 5P-9085 Clip
 18. Using one 5P-9085 Clip (7), attach hose to an existing boss. Refer to Illustration 7 for routing and clip location options.

Note: Keep hose slack on the side of the clip, opposite the grease bucket, to avoid catching the hose when the circle is in use.

Illustration 8 g06095598
View showing acceptable weld zone for block
(D) Weld zone
(E) 30 mm (1.2 inch)
(F) 100 mm (3.9 inch)
(G) 400 mm (15.75 inch)

19. With the fitting and hose attached to block (1), locate a place on the right side of the drawbar to weld block (1). Using the dimensions above, mark the location and prepare for welding. Acceptable weld zone (D) (highlighted in
green) is shown in Illustration 8.

20. Remove fitting and hose from block (1).

21. Using one 5 mm (0.2 inch) fillet weld along two opposite sides, weld block (1) in place.

Note: Do not weld block (1) with fittings attached. Ensure that the welds will not interfere with the holes for fittings.

22. Attach fittings to block (1).

23. Paint block (1) and repaint any spot on the drawbar where the paint was removed.

24. Add grease to lubricate the pinion through the grease fitting using the grease identified in the Operation and Maintenance Manual.

Illustration 9 g06095590
View showing location swivel tray
(H) Swivel tray

25. To be sure that swivel tray (H) (shown in Illustration 9) and any other components do not interfere with the grease line, perform a range of motion test by rotating the circle and adjusting the drawbar. If any interference issues
exist, adjust the grease line in the clip to remove slack from the area.

Direitos Autorais 1993 - 2020 Caterpillar Inc. Tue Jun 30 2020 09:41:17 GMT+0100 (West Africa Standard Time)
Todos os Direitos Reservados.
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