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Turner Question and Answer Bank 2014 PDF
Turner Question and Answer Bank 2014 PDF
(a) Right-hand end of the lathe bed (b) Left-hand end of the lathe bed
(c) Middle of the lathe bed (d) Bottom of the lathe bed
3. The horizontal feed, cross feed and screw cutting movement in a lathe is controlled by
10. To prevent lathe bed guideways from damaging by chuck while mounting
12. Which one of the following on a lathe is used to give depth of cut?
(a) Parallel to the axis of rotation (b) At any angle to the axis of rotation (c)
Perpendicular to the axis of rotation (d) Either 'a' or 'b'
17. Which among the following parts of a lathe should have high compressive strength?
18. The compound slide swivel base is set at 45° to the centre line of lathe. The degree of the
reading at the cross slide index will be
20. Which one of the following statements is true with respect to the half nut?
21. What is the function of the drop worm provided in the apron of the centre lathe?
22. The tailstock barrel has an internal taper. Which one of the following standard tapers is
provided in the barrel bore?
23. A jib is provided between the top slide and the swivel base assembly of the compound
slide. Its purpose is to
(b) Eliminate the backlash of the screw and the nut in the assembly
24. One of the parts of a centre lathe is tumbler gear unit. It is provided to
25. The graduations are marked at the base of the tailstock. To offset the body these
graduations are given in
29 .Which one of the following is used to hold cylindrical rough casting for turning?
30. Which one of the following centres is suitable while cutting taper by set over method?
32.Which among the following centres is suitable when workpiece held between centres is to
be turned at high speed?
(d) To face the workpiece upto the end of the centre hole
35. Dead centre, as compared with the live centre, bears or resists
41.An irregularly shaped wotkpiece is turned on a lathe. Which one of the following work
holding accessories is used?
(b) Ensure that the barrel advances with clockwise movement of hand wheel
45.Which one of the following tool posts is easy for setting the tool centre height of the tool in
a lathe?
(a) Open side tool post (b) Single screw tool post
48.Which among the following materials is used for steady rest pads?
49.Which among the following statements in respect of fixed steady is NOT correct?
When setting its two lower pads are made to just touch the surface of the job first.
(c) Skinning is done on the job before it is set with the job.
51.During machining operation using faceplate, the angle plate is held on the
52.Which one of the following methods is used to press the mandrel squarely to the
workpiece?
For accurate setting of the job on the faceplate, dial test indicator is used.
To check the balance of the faceplate work, spindle drive should be disconnected.
56..‘V’ groves of cast iron pulley have to be fine turned. Which one of the following work
holding methods gives the highest concentricity?
After mounting the faceplate on the spindle nose and revolving the workpiece at the slowest
rpm.
After mounting the faceplate on the spindle nose and keeping the spindle in neutral
position.
Support long shafts that are being threaded for their full length.
Support workpieces during facing large diameter workpieces with short length.
Support long workpieces held in chuck, to perform operations at the overhanging end.
59.You want to fix an irregularly shaped workpiece on a lathe, which one of the following
accessories is the most appropriate?
(c face plate
60.The fingers of a fixed steady rest are set to support a lengthy workpiece held in a four-jaw
chuck. The fingers are adjusted and set when the workpiece is
Trued at the tailstock and when the work is running at slow rpm.
Trued at both ends and work is stationary.
61.A traveling steady is fixed at the saddle of a lathe. What is the function of this steady rest?
62..The matching scroll threads on the back faces of the chuck jaws of a concentric chuck are
63.A split bearing bush which has its two halves soldered, is held in a four-jaw independent
chuck for machining. Which one of the following defects will result if the work is not held by
the two opposite jaws on soldered points
(b) Soldering will give way and the two halves will be separated.
(c) Bored hole not concentric with outer dia. of the bush.
64.Which one of the following tool angle is provided to avoid rubbing of the body of the tool
with the workpiece?
69.What effective change will occur to the tool geometry if the cutting tool is set below the
centre height on lathe?
70.Inserted HSS tool bits are more useful for the operation
71.Which one of the following materials is used for manufacturing centre drills ?
Cutting threads by a chaser is slower process than that by a single point tool
The same chaser can be used for cutting any pitch of thread irrespective of the type of chaser
used
73.Which among the following statements in respect of the lathe cutting tools is correct ?
Red hotness temperature is higher for high carbon steel tool than that of carbide tool
The property of tool chipping off with vibration is more for cemented carbide tools than that of
HSS tools
HSS tool can work at more spindle speed and feed than cemented carbide tool
74.In the parting off tool which angle will help the tool to penetrate into the work without
rubbing at the sides ?
Chip breakers are essential for breaking the long continuous chips into small pieces
Chip breakers are necessary to break the chips to protect the finished work surfaces
77.The width of the tool used to cut 10 mm pitch square thread iss
(a) 10 mm (b)7.5mm
78.The included angle of the countersinking portion of a centre drill of type 'B' used for
protecting the centre hole is
79.Which one of the following factors will NOT influence the selection of the cutting speed ?
80.Which one of the following angles of rough turning tool, depends upon the feed rate chosen
?
83.Chip breakers are meant to break continuous long chips. Which one of the following types
of chip breakers is found on a throw away insert with holder ?
(a) Piece of sheet metal clamped to the holder in the path of the coil
(b) A step is ground on the throw away insert along the cutting edge
(c) A small groove ground at the cutting edge
(d) A carbide bit is screwed and held on the top face of the bit
84.To enable a nut to fit properly on a bolt of square threads, the width of the internal square
threading tool should be
(a) slightly more than the half pitch (b) slightly less than the half pitch
86. Which one of the following materials for lathe cutting tools can be forged to any desired
shape ?
87. when rough turning a workpiece with a carbide tool long curly chips are formed. Which
one of the following is the right way of getting rid of this kind of chip ?
(a) Stop the power feed at intervals so that the chip breaks
88.A brass shaft is to be turned to a surface roughness Ra = 0.8, with high cutting speed.
Which one of the following cutting tool materials is most suitable ?
89..Which one of the following statements is true with reference to the tool life ?
(d) Time between starting of metal cutting and tool wear out
90.A carbide tipped tool with blue marking is used on a lathe. Which one of the following
materials can be machined with this tool ?
(d) rectifying crest and root of threads formed by single point tool
92.Which one of the following is the correct position of threading tool to cut V-thread?
Exactly at centre height of the workpiece with tool axis perpendicular to the workpiece
axis
Exactly at centre height of the workpiece with tool axis at 60° to the workpiece axis
Exactly at centre height of the workpiece with tool axis at 45° to the workpiece axis
Exactly at centre height of the workpiece with tool axis at 30° to the workpiece axis
93.Which among the following statements is suitable to get better finish by turning ?
94.For plain turning a 60 mm diameter workpiece using HSS tool with recommended cutting
speed of 30 metre / min., the rpm should be
97.State the direction of rotation of job and lead screw while cutting left hand thread viewing
from tailstock end. (CW = clockwise; ACW = anticlockwise).
99.Which one of the following types of chips is found while turning cast iron ?
102.The difference in measurement between the machined and un-machined diameter is equal
to the
(a) higher rpm with a slower feed (b) higher rpm with a higher feed
(c) slower rpm with a higher feed (d) slower rpm with a slower feed
104.Which among the following is the cause for incorrect pitch of thread during threadcutting
with single point tool?
(a) Incorrect selection of change gears (b) Lead screw worn out
(c) Half nut worn out (d) Any one of the above
105.Which one of the following is the reason for torn threads while thread cutting on lathe ?
106.For setting of tool for threading, it is aligned with the work by using
107.Which among the following statements in respect of threads/ thread cutting is NOT correct
?
Threading tools are checked for accuracy for the 60° angle by using a centre gauge
109.Which one of the following statements in respect of thread cutting is NOT correct?
Inserted tool bits are more advantageous while cutting internal threads
When internal thread cutting is done in a blind hole, a recess should be provided
When cutting internal threads, the core diameter may be equal to the size of external threads
The threads can be cut on a lathe by using simple gear train arrangement only
The 127 teeth gear is used as driven gear for cutting metric threads on a lathe having lead
screw in TPI
The 63 teeth gear is used as a driver for cutting British threads on a lathe having metric lead
screw
The teeth of the driver and driven are based on the pitch of thread to be cut and the pitch of
thread on lead screw
It is preferred to give more depth of cut in the beginning while turning an eccentric shaft
112.Which one of the following statements in respect of thread chasing dial is NOT correct ?
(a) Thread chasing dial is used to catch the thread when threading on lathe
(b) Worm gear of chasing dial engages with the lead screw while thread chasing
(c) Thread chasing dial is an additional part of the lathe carriage
(d) Thread chasing dial stops rotating when the half nut lever is engaged
113.If the pitch to be cut is 2.5 mm and the lathe has 5 mm pitch lead screw, the thread chasing
dial has 8 divisions and a 16 teeth worm wheel fitted on it, the engagement of half nut should
be
(a) only at one particular position (b) only at numbered or un-numbered division
During turning, after giving one depth of cut, the diameter is reduced equal to double the depth
115.A 24-teeth gear is fixed at stud as driver gear. After completion of first start and before
starting of second start, the driver gear should be turned
116.A simple gear train is to be used to cut a thread with a certain pitch. A driver gear with 3
teeth more than that of the calculated value is mounted due to the nonavailability of the
required gear from the set. The thread that is cut will have the pitch
More for a certain length and then less for the remaining length
117.Power feed is not possible in compound slide method of taper turning. Which one of the
following defects can be noticeable on the tapered workpiece due to the above reason ?
(c) Taper angle more than set (d) Taper angle less than set
118.To get a fine even surface on a workpiece by facing operation on lathe, it is necessary to
have
(a) low cutting speed, fine feed and heavy depth of cut
(b) low cutting speed, fine feed and light depth of cut
(c) high cutting speed, fine feed and light depth of cut
(d) high cutting speed, fine feed and heavy depth of cut
119.Which one of the following operations is NOT done on a workpiece held in-between
centres ?
120.Which one of the following methods of catching the threads consumes more time when
cutting odd pitch threads ?
121.A hole is drilled in a lathe by using a 10 mm dia straight shank drill held in a drill chuck.
After a short distance of the drill travel, it rotates along with the work. Which one of the
following is the cause for this defect ?
122.Unusual sound is heard during rough boring a large diameter hole. Which one of the
following statements is the cause for this defect ?
123.A workpiece is chamfered to remove burrs. It is observed that the chamfer width is not
uniform throughout the periphery of chamfer on a workpiece. Which one of the following is
the cause for this defect?
(b) The chamfering tool not set square to the work axis
125.If the lead screw has 6 TPI and there are 4 numbered divisions in the chasing dial, which
one of the following will be the teeth worm wheel of chasing dial ?
126.While thread cutting on a lathe by using single-point tool, the tool moves in a path called
as
127.Which one of the following diameters of the workpiece should be turned before cutting
external threads ?
128.When the threading tool reaches the end of the thread, the tool should be
129.A shaft of 50 mm has to be rough turned to 0 42 mm in one pass. When will you check to
ensure the set depth of cut is correct ?
(d) After the tool has traveled a distance more than the angular shoulder
130.A M30 thread is rough cut using a thread roughing tool. Which one of the following is the
correct procedure for aligning the finishing tool with the thread groove ?
Work stationary, tool adjusted and positioned in the groove by compound slide and cross slide
Work stationary, tool adjusted and positioned in the groove by carriage hand wheel and cross
slide hand wheel
Work revolving, half nut engaged, tool positioned in the groove by compound slide and cross
slide
Work revolving, half nut engaged, tool positioned in the groove by carriage and cross slide
hand wheels
131.Which one of the following is a remedial measure to prevent the tool cutting edge
chipping off?
132. The distance through which a screw thread advances axially in one turn is called:
(a) 1 (b) 2
(c) 3 (d) 4
135.what type of threads are suitable for small precision components and measuring gauges ?
136.What type of threads are suitable for lead screws of machine tools ?
137.Which one of the following is the reason for rough and broken threads ?
(b) The size of hole or diameter of the blank for bolt is not correct.
138. The distance between one point on a screw thread and the corresponding point on the next
thread, measured parallel to the axis is called as
(a) Lead and pitch are equal (b) Lead is double the pitch
(c) Pitch is double the lead (d) Lead is half the pitch
140.Which one of the following screw thread forms has an included angle of 29° between the
flanks of thread ?
144.Which one of the following thread forms is used in a threaded assembly where the sliding
force acts in one direction only ?
(b) Imaginary diameter in between the major and minor diameter of the thread
151.Which one of the following thread forms on bolts and nuts is meant for general fastening
purposes ?
152.Which one of the following screw thread elements is NOT checked with the thread ring
gauge ?
153.Which one of the following elements of an external screw thread cannot be measured
directly with precision instruments ?
154.Which one of the following statements is correct with respect to the spiral fluted taps ?
(a) Used to tap oversized hole (b) Used to tap holes with slots
(c) The tap tends to push the chips ahead of the tap
156.The shape of the thread in the 'Not Go' end of a thread snap gauge is
157.The handle of thread plug gauge is made from ebonite material for
158.Which one of the following thread groups is only for transmitting motion ?
(a) Transmission of motion (b) Resisting force exerted in one direction only
(c) Positioning of mechanical parts (d) Special bolts and units in structural work
163.Which one of the following thread forms is mostly found on threaded shaft of lifting
equipment for carrying loads?
164.In a threaded assembly the contact between the male and female threads takes place on the
166.A hardened die block (work) has to be ground. It is required to retain the same hardness
even after grinding. If the work is overheated in the grinding process, it may result in work
being rejected or scrapped. Probable reason for rejection is that the work surface is
167.What is the trouble when grinding wheel fails to cut in a grinding machine ?
(a) Grinding wheel's grade is too soft (b) Grinding wheel is glazed
168.The depth of infeed per pass in dressing a grinding wheel should be not more than
(a) E (b) J
(c) P (d) Y
170.It is required to finish grind a 050 mm mild steel shaft on a cylindrical grinding machine.
What will be the surface speed if r.p.m. of the job is 191 ?
172.Which one of the following range of carbon content is present in pig iron?
173.What is the name of the furnace, which is used for the manufacture of C.I. ?
Which one the following processes can produce high alloy steel with accurately specified
chemical composition?
(a) Bessemer process (b) Open hearth furnace
Which one of the following elements, influences most of the forgeability of steel ?
In case of steel, through which one of the following processes, there will be no increase in
hardness ?
A brass shaft is to be finish turned to a surface roughness Ra = 0.8, with high cutting speed.
Which one of the following cutting tool materials is suitable for this purpose?
Lubricant is necessary to
Most common type of cutting fluid used in almost all the machining operation is
Fire point is
The temperature at which an oil gives off sufficient vapour to burn it continuously when
ignited.
The lowest temperature at which an oil gives off sufficient vapour to support a momentary
flash without actually setting fire.
Graphite is a
Which one of the following is the reason that tap water is not preferred as coolant on machine
tools?
(d) Due to high cooling effect the cutting edges of tool break off.
In which one of the following materials no cutting oil is used when drilling ?
Preventive maintenance is
The overall lubrication and repair work carried out by the maintenance section in advance of
the machine coming to breakdown.
The maintenance work for any fault noticed during the work.
For effective cutting of steel with hand hacksaw, which one of the following coolant is
suitable?
(a) Cutting oil (b) Grease
(a) Supporting the load for machine (b) Adjusting the height of machine
Which one of the following tests is carried out after overhauling and reconditioning of
machines ?
Which one of the following is used for checking run out of the internal taper of machine
spindle ?
(c) Prevent entry of foreign material i.e. dust, dirt etc. in the bearing.
(d) Provide a cushion to a load and shocks.
A concrete mixture ratio is given as 1 : 2 : 4. Which one of the following indicates these
numbers ?
(a) One part cement, two parts sand and four parts stone.
(b) One part stone, two parts cement and four parts sand.
(c) One part sand, two parts stone and four parts cement.
(d) One part cement, two parts stone and four parts sand.
Which one of the following is the best way for preparing an emulsion ?
Which one of the following is common method for applying cutting fluid on the tool point ?
The diameter of the best sized wires, in the three wire measurement of pitch diameter of an
external screw thread depends upon
Rake angle is not provided on a form tool used to produce taper on a workpiece. The reason
for this is
A simple change gear train is used to cut a certain pitch thread. Due to the non-availability of
the required gear from the set, down gear with 3 teeth more than that of the calculated value is
mounted.The thread that is cut will have a pitch
(a) more than that required for the full threaded length
(b) less than that required for the full threaded length
(d) more for certain length and then less for the remaining thread length
A rough turning tool is ground by hand on a pedestal grinder. After grinding it is observed that
the ground faces of the tool are concaved. Which one of the following statements is the cause
for this defect?
The amount of offset of tailstock for taper turning is done by the offset screws provided. The
procedure to be followed is
Loosen both screws and push the body to the amount of offset
Loosen both the screws and push the base to the amount of offset
Loosen the screw opposite to the direction of movement and tighten the other screw
Loosen the screw in the direction of movement and tighten the other screw
Single point metric 'V threading tools are checked for its flank angle accuracy by using a
You have to cut threads on aluminium. Which one of the following coolants will you use?
Different threads have got different depths. Which one of the following has got the highest
depth ?
(a) 1 : 20 (b) 1 : 30
(c) 1 : 40 (d) 1 : 50
Which taper is used on spindle nose of the lathe headstock?
The most favourable metal for chemical plants and food processing equipment is stainless steel
because it has high corrosion resistance at
Carbide tipped tool used for turning hard material is provided ....
The plastics which formed to shape by the application of heat and pressure without any
chemical change are known as ....
Which one of the following formula is applied to find the tail stock offset, when turning tapers
by offset method ?
Dd Dd
(a) (b)
I 2I
d D dD
(c) XL (d)
2I 2I
Which range of cutting speed is suitable for turning mild steel using H.S.S. tool?
a) 15-20m/min (The diameter of the best sized wires, in the three wire measurement of
pitch diameter of an external screw thread depends upon
(d)pitchandthreadangle
Rake angle is not provided on a form tool used to produce taper on a workpiece. The reason
for this is
A simple change gear train is used to cut a certain pitch thread. Due to the non-availability of
the required gear from the set, down gear with 3 teeth more than that of the calculated value is
mounted.The thread that is cut will have a pitch
(a) more than that required for the full threaded length
(b) less than that required for the full threaded length
(d) more for certain length and then less for the remaining thread length
A rough turning tool is ground by hand on a pedestal grinder. After grinding it is observed that
the ground faces of the tool are concaved. Which one of the following statements is the cause
for this defect?
The amount of offset of tailstock for taper turning is done by the offset screws provided. The
procedure to be followed is
Loosen both screws and push the body to the amount of offset
Loosen both the screws and push the base to the amount of offset
Loosen the screw opposite to the direction of movement and tighten the other screw
Loosen the screw in the direction of movement and tighten the other screw
Single point metric 'V threading tools are checked for its flank angle accuracy by using a
You have to cut threads on aluminium. Which one of the following coolants will you use?
Different threads have got different depths. Which one of the following has got the highest
depth ?
(a) 1 : 20 (b) 1 : 30
(c) 1 : 40 (d) 1 : 50
The most favourable metal for chemical plants and food processing equipment is stainless steel
because it has high corrosion resistance at
Carbide tipped tool used for turning hard material is provided ....
The plastics which formed to shape by the application of heat and pressure without any
chemical change are known as ....
The soft material particles get clogged in the grinding wheel while grinding. This is called...
Which one of the following formula is applied to find the tail stock offset, when turning tapers
by offset method ?
Dd Dd
(a) (b)
I 2I
d D dD
(c) XL (d)
2I 2I
Which range of cutting speed is suitable for turning mild steel using H.S.S. tool?
267.while setting a parting tool ,it must be set such that the
b. automatic feed
269. Chucks and face plates are mounted on the spindle by the means of
d. a permament assembly
A. T-slots
271. If you have to turn the face of any irregulary shaped work piece ,you should mount the
piece
a. on a face plates
c. between centres
d. in a three-jaw chucks
a. a single gear
b. two gear
c. three gear
d. four gear
a. 0.01mm
b. 0.02mm
c.0.001mm
d.0.1mm
275. The least count of a vernier caliper in which 19(19mm) main scale divisions are divided
into 20 equal divisions in the vernier scale will be
a. 0. 01mm
b . 0.02mm
c . 0.03mm
d . 0.05mm
276. The center drill size is suitable for center drilling 40 mm diameter of work which is to be
turned is
a. 1Ẍ1.5
b. 2Ẍ5
c. 3Ẍ8
d. 5Ẍ12
d. type of operation
279. A work piece is centre drilled in the lathe for the purpose of
283. the lenghth of job upon which taper turning can be done by offsetting the tail stock is
285.when the tailstock is offset for taper turning,the angle produced on different lengths of the
c.to give a high degree of correctivity with a previ ously turned step
a.heavy cuts
c.light cuts
d.boring tools
292.A thread M30x2 mm is to be cut on mild steel work internally.select the most suitable hole
size to be bored before cutting the intarnal thread
a.28 mm
b.30 mm
c.27.6 mm
d.27 mm
b.0.6xp
c.0.6134xp
d.0.5xp
c.by moving the carrige by means of the rake that is located under the front way
d.by setting the correct feeds on the quick change gear box
297.measuring erros which are due the measuring instrument are know as
a.random erros
b.sysmatic erros
c.observation errors
d.contact errors
298.when the theoretical form indicated on the drawing does not correspond with the
workpiece measured,the error is known as
a.micro-geometrical error
b.macro-geomatrical error
c.cosine error
d.random error
a.micro-geomatrical error
b.systematic error
c.temperature error
d.random error
300.observation error is also known as
a.cosine error
b.parallex error
c.tempreatur error
d.random error
a.15°c
b.25°c
c.20°c
d.10°c
a.carbon steel
c.tool steel
d.stainless steel
a.on a lathe
a.carbon steel
c.mild steel
a.tool-bit hoder
308.a chares not set to the corret centre height of job will cut
a.rough thread
c.oblique threads
309.to cut M24x3mm pitch internal threads,the core diametre of the job is
a.27.00mm
b.24.50mm
c.21.00mm
d.24.00mm
a.0.5412x3
b.0.6134x3
c.0.5x3
d.0.7x3
311.to cut 24x3mm internal acme threads,the core diametre of the job is
a.20.00mm
b.21.60mm
c.21.00mm
d.20.60mm
a.0.3707xP
b.0.5xP
c.0.6xP
d.0.4xP
a.0.6xP
b.0.5xP
c.0.5412xP
d.0.6412xP
a.27.5 mm
b.26.5 mm
c.29.8 mm
d.26.0mm
a.0.5412xP
b.0.6xP
c.0.7xP
d.0.75xP
316.the width of the tool at the cutting edge for cutting square threads is equal to
a.0.5xP
b.0.6xP
c.1xP
d.0.3707xP.
317. to enable a nut to fit properly on a bolt with square threads. The width of the internal
square thread the wedth of the internaql square thread will be
318. for the cutting the acme threads ,the tool is ground to an included angle of
a. 600
b.290
c.47.50
d.300
319. to cut m20 ×2.5mm internal ‘v’ thread on a lathe the most useful tool is
a.HSS solid tool 16mm×120mm
c.tipped tool
a.carbon steel
b.mild steel
d.stellite
a. the linear motion is converted into reciprocating motion using slotted link
b. the linear motion is converted into rotary motion using rack and pinion
323. The part of the vernier bevel protractor which is normally used as a reference base for
measuring the angle is
325. The part of the bevel protractor which comes in contact with the inclined surface while
measuring is
326. The value of each division of the main scale of a vernier bevel protractor is
a. 10 b. 100 c. 50 d. 5 min
327. The value of each division of the vernier scale of a vernier bevel protractor is
328.The following precision instrument is used for aligning the lathe centres
332. Turning taper by the compound rest method involves working solely with
a. decimal measurements
b. fractional measurements
c. metric measurements
d. angular measurements.
335. The disadvantages of taper turning using the compound slide are
d. only short tapers can be turned due to the restrictions of the compound slide.
d. which holds, supports, locates and also guides the cutting tool.
d. locates and holds the piece part but does not control the cutting tool.
c. the shape of the piece part and place where the drilling and its allied operation has to
be performed
345. What are the tapers you can measure with taper plug and ring gauges?
b. standard tapers
a. external taper
b. internal taper
b. internal taper
c. external taper
c. no coolant
351. What happens if both the rollers of the knurling tool do not fully bear on the work ?
c. nickel steel
a. easy handling
357. The purpose of the holes provided on the slides of the sine bar is to –
a. prevent distortion
c. handle easily
358. To improve the surface finish of the bored hole, it should be smoothened out
a. by your fingers
b. by your hand
.d. finishing a bored hole to the given size with smooth surface.
a. by radius gauge
c. by grinding an internal radius tool equal to the radius of job to do the operation
d. by template
A .slow speed
b.medium speed
c. high speed
d.fast speed
367. to check the correct ness of the radius ground on boring tool ,you will use
a. a straight gauge
a. small boring
b.step boring
d. blind holes
d.3degree 15 minute
a.1 in 10 c.1in20
b.1in 15 d.1in 25
a.16numbers c.10numbers
b.12numbers d.8numbers
374. If the compound slide swivels base is set at a 600 to the lathe centreline,the degrees of the
reading at the cross slide Index will be
a.450 c.1500
376. A taper workpiece has an angle of 700.if the taper is made with a compound rest ,how
many degrees should the setting be on the swivel base.
a.700 c.200
b.1400 d.350
By using a steel rule to measure the b.With a dial indicator ,a rule,a tool
distance between the dead center and ways holder,and a micrometer dial
a. 6 min c..0.5min
b.1/120
381.the ratio between the difference in the diameter of the taper and its length is known as
b. Conicity d .None
382.Long and steep tapers and turned by offsetting the ________ centre
a.Headstock c.Spindle
b.Tailstock d.Chuck
b. Morse
c. Jarno
385.____ gauge is used for21.The half included angle of the morse taper Is
a.1 in 10 b.1in20
c.1in 15 d.1in 25
a.16numbers b.10numbers
c.12numbers d.8numbers
388. If the compound slide swivels base is set at a 600 to the lathe centreline,the degrees of the
reading at the cross slide Index will be
a.450 b.1500
c.300 d.900
390. A taper workpiece has an angle of 700.if the taper is made with a compound rest ,how
many degrees should the setting be on the swivel base.
700 200
1400 350
6 min 1/120
50 0.5min
395.the ratio between the difference in the diameter of the taper and its length is known as
Conicity None
Headstock Spindle
Tailstock Chuck
b.Morse
c.Jarno
d.none
(a) Run the machine smoothly taking least load, (b) Run the machine quickly, (c) Stop the
machine immediately, (d) Producer work piece of greater accuracy
401. The general ratio of soluble oil and water used as coolant is
(a) Grease (b) Graphite (c) Castrol oil (d) Lard oil
(a) Grease gun (b) Ring lubricator (c) Tell-tale lubricator (d) wick feed lubricator
404. Most common type of cutting fluid used in almost all the machining operations is
(a) Water (b) Lard Oil (c) Soluble oil (d) Compressed air
(a) The temperature at which oil gives of sufficient vapour to burn at continuously when
ignited
(c) The lowest temperature at which oil gives off sufficient vapour to support a
momentary flash with out actually setting fire.
406. Graphite is a
(a) Liquid lubricant (b) Semi-liquid lubricant (c) Solid lubricant (d) None of the above
(a) Ring lubricator (b) Wick feed lubricator (c) Grease gun (d) Pump lubricator
(a) Oilcan (b) Grease gun (c) Ring lubricator (d) Wick feed lubricator
409. Which one of the following is the reason that tap water is not preferred as coolant on
machine tools?
(a) it decreases cutting action of the tool (b) danger of corrosion (c) it has insufficient
cooling affect (d) Due to high cooling affect the cutting edges of tool break off
410. Which one of the following frictions occurs in an un-lubricated journal bearing?
(a) Sliding friction (b) Rolling friction (c) Fluid friction (d) Dry friction
411. In which one of the following materials no cutting oil is used when drilling?
(a) Tool steel (b) Grey cast iron (c) Copper (d) Aluminum
412. For affective cutting of steel with hand hacksaw, which one of the following coolant is
suitable?
(a) Cutting oil (b) Grease (c) Lard Oil (d) Kerosene oil
(a) Carry away heat produced in bearing (b) Prevent metal-to-metal contact and reduce
friction (c) Prevent entry of foreign material i.e. dust, dirt etc. in the bearing (d) Provide a
cushion to a lo0ad and shocks
414. Which one of the following is NOT the property of a good lubricant?
(b)Specific heat
(d) Emulsification
416. Which one of the following is the best way for preparing an emulsion?
417. Which one of the following is common method for applying cutting fluid on the tool
point?
(a) Dry air (b) Kerosene (c) Machine oil (d) Soft water
419. When tolerance is given on one side of the basic dimension, it is called
420. The maximum clearance between whole 30+0.021+0.000 and shaft 30-0.110-0.143 is
(a) 0.164 mm (b) 0.143mm (c) 0.131 mm (d) 0.110 mm
421. Limits of 50mm hole is ES=+0.025 and minimum hole size will be :
(a) 24.75mm
(b) 24.85mm
(c) 25.00mm
(d) 25.021mm
425. The difference between the maximum and minimum sizes allowed in manufactured
components is called:
427. A pin fitted in a hole. The tolerance zone of the pin is entirely above that of hole. The fit
obtained will be
428. In the drawing the dimension of a shaft is shown 40+0.068-0.042mm. Which size of shaft is
not within the tolerance?
(a) 40.068mm
(b) 40.096mm
(c) 40.000mm
(d) 39.998mm
(c) The permissible tolerances are given on the hole and the shaft
(d) P roduce the parts within the required permissible size error
434. As per BIS system of limits and fits, there are 18 grades of tolerances represented by
number symbols from
(d)IT01, IT0,IT1 to 16
435. Which of the following is not the correct method of expressing a fit under BIS system of
limits and fits?
(a) 45 H8 / g7
(b) 45 H8 – g7
(c) 45 H8-g7
(d) 45H8/g7
436. The size of a component is given as 24-0.1. What does -0.1 indicate?
437. Which one of the following is the clearance fit under the hole basis system?
438. Which one of the following measured dimensions is with the tolerance as per drawing
given in fig?
(a) 44.92 mm
(b) 44.88 mm
(c) 45.08 mm
(d) 45.04 mm
439. in the assemblies obtained by using the system of limits and fits, the damaged parts
440. In the BIS system of limits and fits the standard range of sizes covered are
(a) 0 to 500 mm
(b) 25 to 400 mm
(c) 0 to 100 mm
(d) 0 to 10 mm
443. In the BIS system of limits and fits, 25 hole deviations are specified by using
b. the BIS system of limits and fits dose not give the desired fit
445. The first step of quality control is the product specification. On who´s opinion is the
product specification based
446. Mass-produced component should be interchangeable . One of the following is the most
important factor required to achieve the interchangebillity in mass production
448. In the BIS system of limits and fits, the grades of tolerance are represented by number
and there are
c. an interference fit may some time provide clearance and some time interference
d. a transition fit may some time provide clearance and some time interference
450. a hole whose lower deviation is zero is called basic hole. Which one of the following
letters indicates basic hole
a. E b. F C. G D. H
451. Under the terminology of the IS system of limits the tern ´tolerance ´ is defined as the
difference between the
a. maximum limits and the basic size b. minimum limit and the basic size
c. maximum limits and minimum limit d. actual size and basic size
452. If the dimensions of a component is finished within the limit size , then it will be
__________
455. As per indian standard system of limits and fits , there are 18 grades of fundamental
tolerance . these are
456.General composition of high speed steel cutting tool ( H.S.S) is in ratio of 18: 4:1. In the
ratio 18 refers to
a. chromium b. tungsten
c. cobalt d. vanadium
457. The difference between maximum limit of size to it’s corresponding basic size of
component is
458. When checking bore with three- point internal micrometer ,the types of error detected is
461. the diameter of best sized wires, in the three wire measurement of pitch diameter of an
external screw thread depends upon
a. major diameter, pitch and helix angle b. major diameter, pitch and thread angle
462. Which one of the following is used as a coolant while drilling plastics ?
463. Rack angle is not provided on a from tool used to produce taper on a work piece. The
reason for this is
464. A simple change gear train is used to cut a certain pitch thread. Due to the non –
availability of the required gear form the set , driven gear with 3 teeth more than that of the
calculated value is mounted . The thread the is cut will have a pitch
d. more for certain length and than less for the remaining thread length
465. Which on of the following methods of catching the thread takes the longest time ?
a. brass b. steel
467. A rough turning tool is ground by hand on a pedestal grinder . A after grinding it is
observed that the grounded of the tool are concaved . Which on of the following statements is
the cause for this defect ?
468. The standard solid plain mandrel is generally made of tool steel , hardened and ground
with a taper of
470. Metals posses physical and mechanical properties. Which one of the following is a
physical property?
471.the process of heating and cooling for changing the structure of steel for obtaining the
required properties is called
a. hardening
b. heat treatment
c. normalising
d. tepering.
472.the process by whice steel is is heated to a suitable temperature depending upon its carbon
content and is held at that temperature for sufficient time and then slowly cooled to room
temperature is known as
a. annealing
b. hardening
c. normalising
d. tempering
d. to remove distoration.
474.the process which helps in produing a fine grain fro uniformalty of structure and for
improved mechanical properties is known as
a.tempering
b.annealing
c.hardening
d.normalsing
475.which one of the following is an alloy of carbon and iron, in which carbon is in a
combined state
a.steel
b.wrought iron
c.cast iron
d.pig iron
b.ferrite
c.pearlite
d.austentite
a.ferrute
b,pearlite
c. cementite
d. austentite
478. cementite and ferrite will together form a laminated structure in the steel is called
a. martensite
b . alloy steel
c. austentie
d. pearlite
a. reduction of strength
b. increase in hardness
c. increase in strength
d. increase in ductility
480.pearlite combines the good properties of both ferrite and cementite and due this.a certain
property of steel increases with the carbon conten unitl 08% crabon is reached. Which property
is that?
a. hardness
b. strength
c. ductility
d. malleability
a. 600
b. 47 1/20
c.290
d.550
a. transmission
b. maintain pressure
483. Before thread cutting the following taper is turned at the end of the pipe
a.3034’
b. 1047’c.1045’d. 20
b. reamer
c. tap
d. dia.
a. 0.5’’
b. 0.640’’
c.0.335’’
d.0.580’’
486. when turning long work pieces, the following is used
a. sleeve
b. change gear
c. steady rest
d. bracket
d. tap.
a. 7times as great
b. 3times as great
c. 10times as great
d. 5times as great
491.The pitch on job is 1/12’’. The lead screw pitch is ¼’’,what will be the change gears to cut
this thread ?
a. Dr/Dn=16/48
b. Dr/Dn=20/120
c. DR/DN=40/120
D. none of these
492. the pitch is 3mm,3 start thread on job. What is lead of the thread ?
a. 12mm
b. 9mm
c. 15mm
d. 6mm
493. the major dia. Is 40mm. pitch of the square thread is 5mm. what is the pitch dia. Of the
thread?
a. 37.5mm
b. 38mm
c. 35mm
d.45mm
494. the major dia. Is 40mm.pitch of the square thread is 5mm, what is the minor diameter Of
the thread?
a. 30mm
b. 32mm
c. 35mm
d.26mm
c. lead/π×major dia.
496. what is the width of tool used to cut 5mm pitch square thread?
a.5mm
b.3.5mm
c. 2.5mm
d. 2mm
a. lathe bed
d. taper attachment