RENR6079-01 FLUID POWER SYMBOLS

August 2005
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVES
VALVE ENVELOPES VALVE PORTS
1 2 3 4 5 6 7 8

2 3 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

4 5 7 8
6 CONTROL VALVES CHECK VALVES
AB AB
A
9 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
11
10 MEASUREMENT ROTATING SHAFTS
A
AA
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

12
FLUID STORAGE RESERVOIRS
60 61 16 17 18 19 13 14
938G Series II Wheel Loader
IT38G Series II Integrated Toolcarrier
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
15
COMBINATION CONTROLS

Hydraulic System
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
20 21
938G II: IT38G II: or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

B B B9Y1-UP CSX1-UP
CRD1-UP JAN1-UP
PHN1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
BB
22 23
24 25
RTB1-UP PILOT CONTROL SYMBOLS
1 26 RELEASED PRESSURE REMOTE SUPPLY PRESSURE

27
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
29 30
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
28

31 32 33 SPRING LOADED GAS CHARGED SINGLE ACTING DOUBLE ACTING

LINES CROSSING LINES JOINING

C HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

C 34
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL
38
CC DD FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
35 36 37 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

39
FF 40 41

© 2005 Caterpillar Printed in U.S.A.

42 43 All Rights Reserved

D 44 45 D

Chart C Chart C (cont.) 10, 16, 17,

46 IT38G Series II Hydraulic Component Locations IT38G Series II Hydraulic Component Locations CC, DD, HH 4, 5, 6,
47 48 18, 19, 20
Item Schematic Item Schematic 12, 13, 14, 11, 21
Component No. Component 34, 39 51, 53, 57 40
No. Location Location 24, 25, 26,
49 31 Left Pedal Assembly C6 AA, 1
1 Stem (Fourth Function) B3 31, 32, 33 41 3 2
29, 30
2 Tilt Cylinders A4 32 Right Pedal Assembly C7
52
3 Lift Cylinders 33 Service Brakes Control Valve C8 FF 47
A5
4 Solenoid Valve (Ride Control) # 34 Hydraulic Oil Cooler C2
5 Solenoid Valve (Ride Control) # 35 Auxiliary Control Valve C3
A6
6 Ride Control Accumulator 36 Tilt Control Valve C4
7 Service Brake Oil Pressure Switch A7 37 Lift Control Valve C5
50 51 8 Accumulator Charging Valve A8 38 Solenoid Valve (Hydraulic Fan) C3
E 52 E
9 Main Control Valve % A2 39 Hydraulic Oil Cooler Bypass Valve C2
10 Main Relief Valve A3 40 Rear Sevice Brakes C6
11 Ride Control Check Valves # A4 41 Front Service Brakes C8
53
12 Inverse Shuttle Valve A6 42 Steering Control Valve D5

RENR6079-01
54
13 Flow Control Valve A7 43 Steering Crossover Relief Valve D6
55
56 14 Pressure Relief Valve A8 44 Secondary Steering Pressure Switch *
D4
15 Load Sensing Spool A7 45 Primary Steering Pressure Switch
57
16 Line Relief Valve (Aux. Cylinder Rod End) @ 46 Pressure and Flow Control Valve D2
49
17 Line Relief Valve (Aux. Cylinder Head End) @ B3 47 Secondary Steering Pump and Electric Motor * D3
18 Line Relief Valve (Tilt Cylinder Rod End) 48 Diverter Valve (Secondary Steering) * D4 BB,
19 Line Relief Valve (Tilt Cylinder Head End)
44, 45, 48
B4 49 Steering Cylinders D8 28 47
Make-up Valve
GG, JJ,
20 B5 50 Piston Pump (Hydraulic Fan) E1 23, 35,
22, 54, 42,

20 Page
GG 21 Diverter Valve (Ride Control) # B6 51 Breaker Relief Valve (Hydraulic Tank) E3 40 55, 58, 59 36, 37 41
HH 38, 46, 50 43, 56
F F 22 Pilot Selector and Pressure Control Valve B1 52 Steering Metering Pump E4
23 Ball Valve (Hydraulic Lever Lock) B2 53 Hydraulic Oil Tank E1
JJ 24 Stem (Auxiliary) B3 54 Steering Pump E3 23, 25, AA,
25 Stem (Tilt) B4 55 Check Valve (Pilot) E4 36, 37 29, 30 10, 16, 17,
26 Stem (Lift) 56 Steering Backup Relief Vavle E6 51, 53, 57 31, 32
B5 18, 19, 20
58 27 Control Group (Pilot Valve) 57 Hydraulic Oil Filter F2 4, 5, 6,
59
28 Fan Drive Motor C1 CC, DD, HH, 11, 21

IT38G Series II Wheel Loader

58 Implement Pump
F3 FF 12, 13, 14,
29 Rear Service Brakes Accumulator C7 59 Braking Pump
30 Front Service Brakes Accumulator C8 60 Line Relief Valve (Fourth Function Rod End) 24, 25, 26, 33 1
A3 2
61 Line Relief Valve (Fourth Function Head End) 28 3

Hydraulic Schematic
# Ride Control is an optional attachment.
@ Auxiliary Cylinders are an optional attachment
G G % The one stem valve (third function) is an optional attachment
field conversion. The two valve stem is standard.
g00953118
201-9068-00 Chart D
IT38G Series II Hydraulic Pressure Tap Locations
1 2 3 4 5 6 7 8 Pressure Schematic
Tap Description Location
AA Service Brake Accumulator Pressure A7
BB Implement Pilot Pump Pressure B2
CC Rear Service Brake Pressure
C7
DD Front Service Brake Pressure
FF Fan Drive Pump Pressure C2
GG Steering Pump Pressure F4
HH Hand Metering Unit Supply Pressure F5 44,
JJ Implement Pump Pressure F4 GG, JJ 42, 45, 48
38, 46, 50
22, 54, 43, 56
34, 39 40 55, 58, 59 49 52 41
BB, 47
 1 2 3 4 5 6 7 8 10, 16, 17,
CC, DD, HH 4, 5, 6,
12, 13, 14, 18, 19, 20
3 51, 53, 57 11, 21
1 2 34, 39 40 24, 25, 26,
4 5 6 1
7 8 AA, 31, 32, 33 3 2
41
29, 30
52
FF 47
A

9 11
10

A
AA

12

13 14

15

49

16 20 BB,
17 18 19 44, 45, 48
28 47
GG, JJ,
21 22, 54, 23, 35,
40 42,
38, 46, 50 55, 58, 59 36, 37 41
B 43, 56
B

23, 25, AA,

BB 36, 37
22 23 29, 30 10, 16, 17,
24 25 26 27 51, 53, 57 31, 32
18, 19, 20
4, 5, 6,
CC, DD, HH, 11, 21
FF 12, 13, 14,
24, 25, 26, 33 1
2
29 30 28 3
28

31 32 33

C C
34
35 36 37

38
CC DD
39
FF 40 41

44,
42 43
GG, JJ 42, 45, 48
38, 46, 50
22, 54, 43, 56
34, 39 40 55, 58, 59 49 52 41
BB, 47

D 44 45 D

Chart C Chart C (cont.)

938G Series II Hydraulic Component Locations 938G Series II Hydraulic Component Locations
46
47 Item Schematic Item Schematic
48 No. Component Location No. Component Location
1 Auxiliary Cylinders @ A3 31 Left Pedal Assembly C6
49 2 C7
Tilt Cylinders A4 32 Right Pedal Assembly
3 Lift Cylinders 33 Service Brakes Control Valve C8
A5
4 Solenoid Valve (Ride Control) # 34 Hydraulic Oil Cooler C2
5 Solenoid Valve (Ride Control) # 35 Auxiliary Control Valve C3
A6
6 Ride Control Accumulator 36 Tilt Control Valve C4
7 Service Brake Oil Pressure Switch A7 37 Lift Control Valve C5
8 Accumulator Charging Valve A8 38 Solenoid Valve (Hydraulic Fan) C3
9 Main Control Valve % A2 39 Hydraulic Oil Cooler Bypass Valve C2
50 51
E 10 Main Relief Valve A3 40 Rear Sevice Brakes C6
E
RENR6079-01

52
11 Ride Control Check Valves # A4 41 Front Service Brakes C8
12 Inverse Shuttle Valve A6 42 Steering Control Valve D5
13 Flow Control Valve A7 43 Steering Crossover Relief Valve D6
53
14 Pressure Relief Valve A8 44 Secondary Steering Pressure Switch *
54 D4
15 Load Sensing Spool A7 45 Primary Steering Pressure Switch
55
56 16 Line Relief Valve (Aux. Cylinder Rod End) @ 46 Pressure and Flow Control Valve D2
17 Line Relief Valve (Aux. Cylinder Head End) @ B3 47 Secondary Steering Pump and Electric Motor * D3
57
20 Page

18 Line Relief Valve (Tilt Cylinder Rod End) 48 Diverter Valve (Secondary Steering) * D4
19 Line Relief Valve (Tilt Cylinder Head End) B4 49 Steering Cylinders D8
20 Make-up Valve B5 50 Piston Pump (Hydraulic Fan) E1
21 Diverter Valve (Ride Control) # B6 51 Breaker Relief Valve (Hydraulic Tank) E3
22 Pilot Selector and Pressure Control Valve B1 52 Steering Metering Pump E4
23 Ball Valve (Hydraulic Lever Lock) B2 53 Hydraulic Oil Tank E1
GG 24 Stem (Auxiliary) B3 54 Steering Pump E3
HH
F F 25 Stem (Tilt) B4 55 Check Valve (Pilot) E4
26 Stem (Lift) 56 Steering Backup Relief Vavle E6
B5
JJ 27 Control Group (Pilot Valve) 57 Hydraulic Oil Filter F2
28 Fan Drive Motor C1 58 Implement Pump
F3
29 Rear Service Brakes Accumulator C7 59 Braking Pump
30 Front Service Brakes Accumulator C8
58 # Ride Control is an optional attachment.
59

938G Series II Wheel Loader

Chart D @ Auxiliary Cylinders are an optional attachment
938G Series II Hydraulic Pressure Tap Locations
% The one stem valve (third function) is an optional attachment
Pressure Schematic field conversion. The two valve stem is standard.
Tap Description Location
AA Service Brake Accumulator Pressure A7

Hydraulic Schematic
BB Implement Pilot Pump Pressure B2
CC Rear Service Brake Pressure
C7
G DD Front Service Brake Pressure
G 192-9949-00
FF Fan Drive Pump Pressure C2
g00953117
GG Steering Pump Pressure F4
HH Hand Metering Unit Supply Pressure F5
JJ Implement Pump Pressure F4
1 2 3 4 5 6 7 8