RENR7237-03

Component Locations October 2008

Part Machine Schematic FLUID POWER SYMBOLS
Description
Number Location Location EE
BASIC COMPONENT SYMBOLS
Accumulator Gp - Hydraulic Oil 164-6981 1 A-4
Control Gp - Joystick (LH) 232-4157 2 A-7
AA PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN

PUMP
AUX

PUMP

Control Gp - Joystick (RH) 232-4158 3 A-6 BB (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

Cylinder Gp - Boom Note A 4 E-5

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Bucket Note A 5 D-5 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

Cylinder Gp - Stick Note A 6 E-5 FF DD VALVE ENVELOPES VALVES VALVE PORTS

Filter & Valve Gp - Pilot (Hydraulic) 158-8987 7 A-4

Filter Gp - Case Drain Return 126-2075 8 A-4 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Filter Gp - Hydraulic Return 188-4140 9 B-6 CONTROL VALVES CHECK VALVES

Manifold Gp - Control (Pilot Oil)
Motor Gp - Swing
215-5037
179-9775
10
11
B-5
E-7
PUMP GP - MAIN HYDRAULIC AB

P T
A B

P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Motor Gp - Travel, Left 215-9952 12 E-3
FLUID STORAGE RESERVOIRS
Motor Gp - Travel, Right 215-9952 13 E-2
Pump Gp - Main, Hydraulic Oil 272-6959 14 B-3
Sensor Gp - Pressure 221-8859 14 A-3, B-3
325D and 329D Excavator
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

Switch As. - Pressure 167-3466 20, 22 A-6, C-6
Swivel Gp - 234-4440 15 D-3 SOS CC Hydraulic System - Attachment
Valve Gp - Check (Oil Cooler Bypass) 173-4672 16 C-6 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Load Control Boom 255-5683 17 C-2 325D: 329D: COMBINATION CONTROLS

Valve Gp - Load Control Stick 255-5680 18 C-5 GPB1-UP BFC1-UP

Valve Gp - Main Control Heavy Lift 259-7424 19 C-2 to C-5 PKE1-UP TPM1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Pilot, Travel 270-5947 20 C-6 LAL1-UP SCY1-UP OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

Valve Gp - Press. Reducing 206-3354 21 A-5 MCL1-UP
Valve Gp - Press. Red., Boom/ Swing 232-4102 21 B-4 GBR1-UP
Valve Gp - Press. Red., Stick / Bucket 232-4102 21 A-5 FILTER and VALVE GP - PILOT T2S1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Shuttle 185-0462 22 A-6

Tap Locations CYW1-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Valve Gp - Solenoid, Heavy Lift 121-6303 23 A-4 Pressure, Sampling, and Sensor
Valve Gp - Swing Cushion With Fine Swing 158-9090 24 E-7 Tap Schematic
Without Fine Swing Number Description Location
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
158-9085 24 E-6 SUPPLY PRESSURE

AA Left Pump Delivery Pressure B-3 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Travel Counterbalance LT 204-2819 25 E-3
BB Right Pump Delivery Pressure A-3
Valve Gp - Travel Counterbalance RT 204-2819 26 E-2
CC Pilot Pump Delivery Pressure A-4
Attachments SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
DD Left Pump Power Shift Pressure B-2
Valve Gp - Control, Auxiliary 259-7378 19 C-5 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
EE Case Drain Pressure A-2
Valve Gp - ECV 297-0370 31 E-4 FF Right Pump Power Shift Pressure A-2 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - ECV1 297-0370 30 E-4 GG Pilot Pressure Pb1 (B1), Attachment E-1
Valve Gp - ECV2 297-0370 34 D-4 HH Pilot Pressure Pa1 (B2), Attachment E-2 UNIDIRECTIONAL UNIDIRECTIONAL

Valve Gp - Neg. Flow Control 171-0188 35 D-1 II Pilot Pressure bR2 (B3), Attachment E-2 System 17 FLOW IN ONE PARALLEL CROSS FLOW IN
JJ Pilot Pressure aR2 (B4), Attachment E-2 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
Valve Gp - Sol, Wrk Tl, 4-Funct. 259-7429 36 E-1, E-2 DIRECTION
KK Right Pump Pilot Pressure D-1
Valve Gp - Sol. / Relief, ERV1 244-8506 37 D-4
LL Left Pump Pilot Pressure D-1 © 2008 Caterpillar, All Rights Reserved Printed in U.S.A.
Valve Gp - Sol. / Relief, ERV2 244-8506 38 E-4 SOS Hydraulic Oil Sampling Port A-4
Note A: Refer to Parts Manual for your specific machine.

12 25 24 11 22 2 3 33 20
ELECTRICAL SYMBOLS TABLE
16 18 HYDRAULIC SYMBOLS (ELECTRICAL)

4 5 6 35 LL 31
G
M
14 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)

(FLUID) (GAS / AIR)
AA BB
DD EE

RENR7237-03
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
38 34 30 37 (ADJUSTABLE) SWITCH

13 26
ELECTRICAL SYMBOLS (ELECTRICAL)
7 8 9 1 10 17 15 5
CC SOS 19 21 23
T

PRESSURE TEMPERATURE LEVEL FLOW

20 33 4 6 5 KK 36 JJ II HH GG SWITCH SWITCH SWITCH SWITCH

1 10 16 17 22 2 3 WIRE NUMBER IDENTIFICATION CODES

7 8 9 18 19 21 23 35 7 GG ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CC SOS CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”

HH WIRE

16 Page,
CIRCUIT NUMBER
14 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

AA BB
DD EE II CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

PREVIOUS STANDARD
JJ WIRE WIRE COLOR
12 13
B A
25 26 KK LL SOS CC 36 325-PK-14

24 11 15 24 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

COMPONENT LOCATIONS TAP LOCATIONS

 7 6 5 4 3 2 1

VALVE GP
ECV MOTOR GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
VALVE GP MOTOR GP IMPLEMENT & LEFT MAIN PUMP OUTPUT
297-0370 TRAVEL RIGHT
SWING MOTOR ECV2 TRAVEL MOTOR (LEFT) TRAVEL LEFT TRAVEL MOTOR (RIGHT) PILOT PUMP OUTPUT
BOOM STICK 297-0370 215-9952 IMPLEMENT & RIGHT MAIN PUMP OUTPUT
MOTOR GP 215-9952
CYLINDERS CYLINDER TRAVEL SPEED CONTROL CIRCUIT
AG SWING SINGLE SINGLE SUPPLY LINE
179-9775 DRAIN / RETURN LINE
DOUBLE DOUBLE LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
DR HEAVY LIFT CONTROL CIRCUIT
A B RIGHT TRAVEL MOTOR CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
E MU
VALVE GP
BOOM CYLINDER CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
E
AG SWING CUSHION DR aR2 bR2 Pa1 Pb1 STICK CYLINDER CONTROL CIRCUIT
BG WITHOUT FINE SWING ATTACHMENT CONTROL CURCUITRY

158-9085
AR4 BR4 A B PP3 PP3
R.C.V-C AL3 BL3 JJ II HH GG
DR DR
B1 A1 B1 A1 T1 T1 VALVE GP
SOLENOID
WORK TOOL, 4 - FUNCTION
DR T2 T2 A4 B4 A3 B3 A2 B2 A1 B1
259-7429
FINE BUCKET
SWING VALVE GP VALVE GP
CYLINDER SOL. / RELIEF ECV1
ERV2 297-0370
244-8506 T2 T1
AG
BG BG AG

B A P2 P1

A B VALVE GP
BL2 AL2 NEG. FLOW HL HR
VALVE GP B A A B B A 171-0188
SWING CUSHION AR3 BR3
VALVE GP VALVE GP A1
WITH FINE SWING
DR TRAVEL LT TRAVEL RT A2 LL
158-9090 BL2 AL2
COUNTERBALANCE COUNTERBALANCE
VALVE GP
204-2819 204-2819 B1
SOL. / RELIEF BL1 AL1 BR1 AR1
ERV1
244-8506 B2
D P KK D
SWIVEL GP
234-4440 T

VALVE GP
PILOT, TRAVEL
TP TT 270-5947
VALVE GP
TRAVEL(L) TRAVEL(R) LOAD CONTROL VALVE GP
BR4
STICK BL3 AL3 LOAD CNTRL
255-5683 BP3 BOOM
SP3 SP2
BDr BPi BP2 255-5683
SDr SPi AR4
aL2 aL1
AR1 BR1
aR4
R.C.V-A aR3 R.C.V-B
AL2 AL1
FWD Pa1 aR1 aR2
BACK FWD BACK BL2 BL1 BR3 AR3
T1 T5 T2 T4 T6 T3 aL4 SP1 ST aL3 Di4 Pi4 Pi1 BP1 BT aR5 R3
FA1 FB1 T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) BR2 AR2 (CLOSE) (DOWN) BR4 R1 AR5 (IN)
aL1 bL1 bR1 aR1 BR5

C SWITCH AS.
SWITCH AS. C
PRESSURE
PRESSURE R.C.V-B R.C.V-C
TRAVEL LEFT
TRAVEL LEFT 167-3466 VALVE GP
167-3466 MAIN CONTROL
HEAVY LIFT
G 259-7424
D E F
R.C.V-A

VALVE GP

TRAVEL(R)
BOOM(2)
OIL COOLER BYPASS

STICK(2)
BUCKET
SWING

BOOM(1)
TRAVEL(L)

ATCH
STICK(1)
173-4672

F2
(OUT) (R) (FWD) (FWD) (OPEN) (UP) Di1 (OUT)
Di2 Pi2 Pi3 Di3 DST Pi5 bR5
(Dimensions: 34 inches x 24 inches)

bR1 bR2
FILTER GP bL3 bL2 bL1 bR3 bR4 HR
HYDRAULIC RETURN HL VALVE GP Pb1 bL4
CONTROL AUXILIARY PL PR
188-4140
259-7378
RENR7237-03

B SENSOR GP B
PRESSURE
AA
221-8859
G2 M2
PSA1 VALVE GP
P2 Pi1 P-IN PSA2 DR1 B1 A1 B2 A2 PRESS. REDUCING
BOOM / SWING Pn2
T-OUT2 DR2
232-4102 PL Ps2
(TRAVEL)

DD
(SWING)

CONTROL GP
RH JOYSTICK A2
NO.1

NO.2

232-4157 PsM2
(LOCK)

JLP JLT JRT JRP T R.C.V : RETURN CHECK VALVE

NO.3

S3 G4
STICK SWING BUCKET BOOM P1 P2
LINE PATTERNS
P1 Dr2
CONTROL GP Pressure Line
LH JOYSTICK ACCMLTR GP VALVE GP S1 Dr1
A SOLENOID
232-4157 HYDRAULIC OIL Pilot / Load Sensing Pressure
PAC HEAVY LIFT DrM
OUT IN R L OPEN CLOSE DOWN UP
DR3 DR4 Pi2 DR5 DR6
164-6981
121-6303 G3
EE Drain / Return Lines
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 T P
T-OUT1 PsM1 Component Group
16 Page,

Ps1
FILTER GP FF Attachment
PILOT HYDRAULIC A1 Air Line
158-8987
aR3 bL3 IN PR
MANIFOLD GP P OUT CALLOUTS
A1 A2 A3 A4 A5 A6 A7 A8 Pn1
CONTROL A1
A (PILOT OIL) B1 A1 B2 A2 T YY Taps (Pressure, Sampling, Sensor - by letter) A
Pi
215-5037 T
VALVE GP 52 Components (By number)
PG PC A3 G1 M1 Pm
SHUTTLE
VALVE GP THIS SCHEMATIC IS FOR THE 325D and 329D EXCAVATOR
185-0462 B1 B2 B3 B4 B5 B6 B7 B8 PRESS. RED. PUMP GP
T 206-3354 HYDRAULIC SYSTEM
FILTER GP MAIN, HYDRAULIC
CASE DRAIN RETURN CC SOS SENSOR GP BB 272-6959
ATTACHMENT: SYSTEM 17
P1 P2 VALVE GP
126-2075 PRESSURE MEDIA NUMBER: RENR7237-03
aR3-a bL3-a PRESS. RED., STICK / BUCKET
aR3-a aR4 bR3 bR4 bL3-a bL2 bL4 aL2 221-8859 PART NUMBER: 255-5723, CHANGE: 02, VERSION: HE
232-4102
SWITCH AS. Components are shown installed on a fully operable machine.
PRESS., SHUTTLE
167-3466 Refer to the appropriate Service Manual for Troubleshooting, Specifications.

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