Renr4179 07 01 All

RENR4179-07
April 2005
Specifications
14H and 16H Motor Graders
Hydraulic and Steering System
ASE1-Up (Machine)
ATS1-Up (Machine)
i01658146
Important Safety Information

Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also
have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.
The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
Operations that may cause product damage are identified by “NOTICE” labels on the product and in
this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. If a tool,
procedure, work method or operating technique that is not specifically recommended by Caterpillar
is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that
the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or
repair procedures that you choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Caterpillar dealers have the most current information available.
When replacement parts are required for this

product Caterpillar recommends using Caterpil-
lar replacement parts or parts with equivalent
specifications including, but not limited to, phys-
ical dimensions, type, strength and material.
Failure to heed this warning can lead to prema-

ture failures, product damage, personal injury or
death.
RENR4179-07 3
Table of Contents
Table of Contents Blade Lift Cylinder ................................................

Blade Lift Cylinder Mounting ................................
52
53
Blade Lift Cylinder Mounting ................................ 55
Blade Lift ............................................................... 56
Specifications Section Blade Tip Cylinder ................................................ 57
Centershift Cylinder ............................................. 58
Hydraulic Tank and Filter ........................................ 4
Centershift Cylinder ............................................. 59
Temperature Switch (Hydraulic Oil) ........................ 4
Centershift Cylinder Mounting .............................. 60
Pump Mounting ....................................................... 5
Ripper Lift Cylinder ............................................... 61
Piston Pump (Hydraulic and Steering) .................... 6
Sideshift Cylinder ................................................. 62
Piston Pump (Hydraulic and Steering) .................... 8
Steering Cylinder ................................................. 63
Pump Control Valve (Hydraulic, Steering) ............ 10
Steering Cylinder ................................................. 64
Metering Pump (Steering) ..................................... 10
Wheel Lean Cylinder ........................................... 65
Metering Pump (Steering) ...................................... 11
Wheel Lean Cylinder ........................................... 66
Wheel Lean Cylinder Mounting ............................ 67
Valve and Linkage Group .................................... 68
Pump Drive Shaft (Implement and Steering) ........ 13
Operator Console ................................................ 69
Steering Control ................................................... 13
Instrument Panel ................................................... 71
Accumulator (Steering) ......................................... 14
Articulated Hitch ................................................... 72
Accumulator (Steering) ......................................... 14
Articulated Hitch ................................................... 74
Accumulator (Blade Cushion) ............................... 14
Position Sender (Articulation) ............................... 75
Accumulator (Blade Cushion) ............................... 15
Circle ..................................................................... 76
Solenoid Valve (Blade Cushion) ........................... 15
Circle Drive ........................................................... 77
Control Valve (Articulation) ................................... 16
Circle Drive ........................................................... 78
Control Valve (Centershift) .................................... 17
Drawbar ............................................................... 80
Control Valve (Circle Drive) .................................. 18
Drawbar ............................................................... 82
Control Valve (Wheel Lean) .................................. 19
Front Axle ............................................................ 84
Control Valve (Blade Lift) ...................................... 20
Front Axle ............................................................ 86
Control Valve (Blade Lift) ...................................... 22
Swivel .................................................................. 88
Relief Valve (Blade Lift) ........................................ 23
Piston Pump (Hydraulic Fan) ................................ 88
Relief Valve (Blade Lift) ........................................ 23
Piston Pump (Hydraulic Fan) ................................ 89
Control Valve (Blade Tip) ...................................... 24
Pump Control Valve (Hydraulic Fan) .................... 92
Relief Valve (Blade Tip) ........................................ 25
Solenoid Valve (Hydraulic Fan) ............................ 93
Combination Valve ............................................... 25
Solenoid Valve Mounting (Hydraulic Fan) ............. 93
Combination Valve ............................................... 27
Pressure Sensor (Hydraulic Fan) ......................... 93
Shuttle Valve ........................................................ 28
Gear Motor (Hydraulic Fan) .................................. 94
Control Valve (Ripper) .......................................... 29
Control Valve (Ripper) .......................................... 30
Relief Valve (Ripper) ............................................. 31 Index Section
Relief Valve (Ripper) ............................................. 31
Control Valve (Sideshift) ....................................... 32 Index ..................................................................... 95
Relief Valve (Sideshift) .......................................... 33
Control Valve (Snow Plow/Dozer Lift) ................... 34
Control Valve (Snow Plow/Dozer Lift) ................... 35
Relief Valve (Snow Plow/Dozer Lift) ..................... 36
Control Valve (Wing Lift) ....................................... 38
Control Valve (Wing Lift) ....................................... 39
Relief Valve (Wing Lift) ......................................... 40
Relief Valve (Wing Lift) ......................................... 40
Control Valve (Wing Tilt) ....................................... 42
Relief Valve (Wing Tilt) .......................................... 43
Control Valve (Snow Plow/Dozer Angle) .............. 44
Relief Valve (Snow Plow/Dozer Angle) ................. 45
Relief Valve (Implement) ....................................... 45
Relief Valve (Signal) ............................................. 46
Relief Valve (Steering Cylinder Crossover) .......... 46
Relief Valve (Steering) .......................................... 46
Articulation Cylinder ............................................. 47
Articulation Cylinder ............................................. 49
Articulation Cylinder Mounting ............................. 50
Blade Lift Cylinder ................................................ 51
4 RENR4179-07
Specifications Section
Specifications Section (5) 1L-4349 Spring

Test length ............................. 106 mm (4.2 inch)
i02029415
Test force .............. 83.9 ± 6.7 N (18.86 ± 1.51 lb)
Free length after test ........ 139.7 mm (5.50 inch)
Hydraulic Tank and Filter Outside diameter ............ 24.41 mm (0.961 inch)
SMCS Code: 4332; 5056; 5068

i01794329
Temperature Switch (Hydraulic

Oil)
SMCS Code: 1408-ZS; 1435-TA; 7488-ZS
g00776171
Illustration 2
The hydraulic oil temperature switch is located in the

hydraulic tank.
(1) Receptacle Assembly
(2) Maximum installation torque for the

switch ............................. 82 ± 8 N·m (60 ± 6 lb ft)
Actuation temperature ...... 102 ± 3 °C (216 ± 5.4 °F)
Deactuation temperature ................... 90 °C (194 °F)

g01031595
Illustration 1 The temperature switch is normally closed below the
deactuation temperature.
(1) 4M-6921 Spring Washer
Current rating at 8 VDC ................................. 2.5 mA
Outside diameter ..................... 20.62 ± 0.25 mm
(0.812 ± 0.010 inch) Current rating at 28.8 VDC ............... 1 amp resistive
Inside diameter ........................ 10.31 ± 0.13 mm
(0.406 ± 0.005 inch)
Test force ........................................ 42 kg (92 lb)
Deflection under test force ......... 0.38 ± 0.25 mm
(0.015 ± 0.010 inch)
(2) Torque for locknut ........................ 10.0 ± 1.5 N·m

(88.51 ± 13.28 lb in)
(3) Torque for two bolts .. 7.5 ± 0.5 N·m (66 ± 4 lb in)
(4) Pressure setting for bypass valve ............ 35 kPa

(5 psi)
RENR4179-07 5
i02330869
Pump Mounting
SMCS Code: 5070-MT
g01148524
Illustration 3
(1) Torque for four bolts ....................... 200 ± 20 N·m

(148 ± 15 lb ft)
6 RENR4179-07
i01835174
Piston Pump (Hydraulic and

Steering)
SMCS Code: 4306; 5070
g00812838
Illustration 4
The rotation of the shaft is counterclockwise when Pressure Settings

the rotation of the shaft is viewed from the drive end.
Margin pressure setting ............. 2100 ± 350 kPa
The pump is a variable piston pump. (305 ± 50 psi)
RENR4179-07 7
Cutoff pressure ........................ 24000 ± 350 kPa Quantity .......................................................... 17

(3480 ± 50 psi) Outside diameter ............ 46.25 mm (1.821 inch)
Maximum low standby pressure .......... 3600 kPa Inside diameter ............... 35.12 mm (1.383 inch)
(522 psi)
As required, use the shim pack in order to obtain
For the test, use SAE 10W oil that is at 65°C (150°F). correct end play.
Test at full speed: Shaft end play

Output ............................ 231 L/min (61 US gpm) Minimum ....................... 0.010 mm (0.0004 inch)
Pressure ................................. 690 kPa (100 psi) Maximum ...................... 0.100 mm (0.0039 inch)
Pump speed ........................................ 1800 rpm
Engine speed ....................................... 1800 rpm (10) Torque for four bolts .. 115 ± 12 N·m (85 ± 9 lb ft)
Output ............................ 228 L/min (60 US gpm) (11) Torque for two bolts ..... 91 ± 4 N·m (67 ± 3 lb ft)
Pressure ............................. 6900 kPa (1000 psi)
Pump speed ........................................ 1800 rpm (12) Torque for two bolts ..................... 286 ± 29 N·m
Engine speed ....................................... 1800 rpm (210 ± 21 lb ft)
Test at half speed: (13) Torque for four bolts ..... 34 ± 3 N·m (25 ± 2 lb ft)
Output ............................ 115 L/min (30 US gpm)
(14) Pressure and flow compensator valve
Pressure ................................. 690 kPa (100 psi)
Pump speed .......................................... 900 rpm
(15) Torque for plug ........... 102 ± 5 N·m (75 ± 4 lb ft)
Engine speed ......................................... 900 rpm
Pressure ............................. 6900 kPa (1000 psi)
Pump speed .......................................... 900 rpm
Engine speed ......................................... 900 rpm
(1) Torque for plug ........................... 101.5 ± 4.5 N·m

(75.00 ± 3.00 lb ft)
(2) Torque for three bolts ..................... 8.5 ± 1.0 N·m

(75.00 ± 9.00 lb in)
(3) Torque for two screws .................... 4.0 ± 0.4 N·m

(35.00 ± 4.00 lb in)
g00812835
(4) Spring Illustration 5
Test length ........................... 11.1 mm (0.44 inch) (16) Torque for four bolts ..... 34 ± 3 N·m (25 ± 2 lb ft)
Test force .......................... 33 ± 3 N (7.0 ± 0.7 lb)
Free length after test .......... 17.2 mm (0.68 inch) Note: Apply 9S-3263 Thread Lock to the threads of
Outside diameter ................ 24.9 mm (0.98 inch) the bolts prior to installation.
(5) Torque for rods .............. 79 ± 4 N·m (58 ± 3 lb ft) (17) Spring
Note: Apply 9S-3263 Thread Lock to the threads of Free length after test ........ 122.0 mm (4.80 inch)
the rods prior to installation. Outside diameter ................ 58.4 mm (2.30 inch)
(6) Bias spring

Test length ................................ 127 mm (5 inch)
Test force .......................... 200 ± 20 N (45 ± 5 lb)
Outside diameter ................ 43.5 mm (1.71 inch)
(7) Pump rotating group
(8) Torque for two plugs ................ 12.85 ± 0.15 N·m

(114.000 ± 1.000 lb in)
(9) Shim Pack

8 RENR4179-07
i02292492
Piston Pump (Hydraulic and

Steering)
SMCS Code: 4306; 5070
S/N: ASE838-Up
S/N: ATS1-Up
g01147654
Illustration 6
The rotation of the shaft is counterclockwise when The pump is a variable piston pump.
RENR4179-07 9
Pressure Settings (8) Torque for two plugs ................ 12.85 ± 0.15 N·m
(114.000 ± 1.000 lb in)
Margin pressure setting ............. 2100 ± 350 kPa
(305 ± 50 psi) (9) Shim Pack
Cutoff pressure ........................ 24000 ± 350 kPa
(3480 ± 50 psi) Quantity .......................................................... 17
Maximum low standby pressure .......... 3600 kPa Outside diameter ............ 46.25 mm (1.821 inch)
(522 psi) Inside diameter ............... 35.12 mm (1.383 inch)
For the test, use SAE 10W oil that is at 65°C (150°F). As required, use the shim pack in order to obtain
correct end play.
Test at full speed:
Shaft end play
Pressure ................................. 690 kPa (100 psi) Minimum ....................... 0.010 mm (0.0004 inch)
Pump speed ........................................ 1800 rpm Maximum ...................... 0.100 mm (0.0039 inch)
Engine speed ....................................... 1800 rpm
(10) Torque for four bolts .. 115 ± 12 N·m (85 ± 9 lb ft)
Pressure ............................. 6900 kPa (1000 psi) (11) Torque for two bolts ..................... 286 ± 29 N·m
Pump speed ........................................ 1800 rpm (210 ± 21 lb ft)
Engine speed ....................................... 1800 rpm
(12) Torque for four bolts ..... 34 ± 3 N·m (25 ± 2 lb ft)
Test at half speed:
Pressure ................................. 690 kPa (100 psi)
(14) Torque for plug ........... 102 ± 5 N·m (75 ± 4 lb ft)
Pump speed .......................................... 900 rpm
Engine speed ......................................... 900 rpm
Pressure ............................. 6900 kPa (1000 psi)
Pump speed .......................................... 900 rpm
Engine speed ......................................... 900 rpm
(1) Torque for plug ........................... 101.5 ± 4.5 N·m

(75.00 ± 3.00 lb ft)
(2) Torque for three bolts ..................... 8.5 ± 1.0 N·m

(75.00 ± 9.00 lb in)
(3) Torque for two screws .................... 4.0 ± 0.4 N·m

(35.00 ± 4.00 lb in)
(4) Spring
Test length ........................... 11.1 mm (0.44 inch)
Test force .......................... 33 ± 3 N (7.0 ± 0.7 lb)
Free length after test .......... 17.2 mm (0.68 inch)
Outside diameter ................ 24.9 mm (0.98 inch) g01147697
Illustration 7
(5) Torque for rods .............. 79 ± 4 N·m (58 ± 3 lb ft)
(15) Torque for four bolts ..... 34 ± 3 N·m (25 ± 2 lb ft)
Note: Apply 9S-3263 Thread Lock to the threads of
the rods prior to installation. Note: Apply 9S-3263 Thread Lock to the threads of
the bolts prior to installation.
(6) Bias spring
(16) Spring
Test length ................................ 127 mm (5 inch)
Test force .......................... 200 ± 20 N (45 ± 5 lb) Free length after test ........ 122.0 mm (4.80 inch)
Free length after test ........ 133.0 mm (5.24 inch) Outside diameter ................ 58.4 mm (2.30 inch)

10 RENR4179-07
i02029213 (7) Torque for plug ............. 100 ± 5 N·m (75 ± 5 lb ft)
Pump Control Valve (Hydraulic,
Steering)
SMCS Code: 5455
g00007299
Illustration 9
Section A-A
(9) Torque for valve ............................. 6.5 ± 0.5 N·m

(60.00 ± 5.00 lb in)
i01835419
Metering Pump (Steering)

SMCS Code: 4312
g00007383
Illustration 8
S/N: ASE1-746
(1) Torque for two locknuts .. 17 ± 3 N·m (13 ± 2 lb ft)
Minimal flow rating ................... 23 L/min (6 US gpm)
(2) Torque for plug ............... 79 ± 4 N·m (58 ± 3 lb ft)
Displacement for one revolution of the steering
Note: When you tighten locknuts (1), hold setscrews wheel ......... 231 cubic centimeters (14 cubic inches)
(8).
(3) Spring
Color Code ............................................... Green
First test length ................... 43.8 mm (1.72 inch)
First test force ..................... 52 ± 11 N (12 ± 2 lb)
Second test length .............. 40.3 mm (1.59 inch)
Second test force ........................... 206 N (46 lb)
(4) Torque for plug ............................. 30.5 ± 1.5 N·m

(22.00 ± 1.00 lb ft)
g00810706
(5) Torque for two plugs .................... 30.5 ± 1.5 N·m Illustration 10
(22.00 ± 1.00 lb ft) Isometric View of Typical Metering Pump (Steering)
(6) Spring (1) Inlet pressure port

First test length ................... 44.7 mm (1.76 inch)
First test force ............... 871 ± 54 N (196 ± 12 lb)
Second test length .............. 46.2 mm (1.82 inch)
Second test force .......... 767 ± 64 N (172 ± 14 lb)
RENR4179-07 11
(5) Shaft receiver
(6) Drive
Align the pin (3) in the metering body with the gerotor
star (4) in the gerotor assembly, as shown.
(7) Bolt
Preliminary torque for seven bolts that are shown
in view F-F ..................... 14 ± 3 N·m (10 ± 2 lb ft)
The final torque sequence is shown in view F-F.
Final torque for seven bolts that are shown in
view F-F ......................... 28 ± 3 N·m (21 ± 2 lb ft)
g00810711
Illustration 11
Section B
(2) Install inlet check valve (2) into inlet pressure

port (1) to the following minimum depth
(A). ...................................... 14.2 mm (0.56 inch)
g00810733
Illustration 13
View E-E
(8) Install the plug so that the plug is flush with

the mounting surface. Final torque for the plug
..................................................... 11 N·m (8 lb ft)
i02116663

SMCS Code: 4312
S/N: ASE745-Up
g00810723
Illustration 12
Section A-A
g01078008
Illustration 14
(3) Pin
(4) Gerotor star wheel ................................................. 231 cc (14 in3)
12 RENR4179-07
Flow rating ................. 4 to 30 L/min (1 to 8 US gpm)
Torque for two bolts (1) ........ 23 ± 6 N·m (17 ± 4 lb ft)
i01835424

SMCS Code: 4312
Part No.: 111-0491
S/N: ATS1-215
Minimal flow rating ................... 23 L/min (6 US gpm)

wheel ......... 293 cubic centimeters (18 cubic inches)
g00810706
Illustration 15
Isometric View of Typical Metering Pump (Steering)
g00810723
Illustration 17
(1) Inlet pressure port Section A-A
(3) Pin
(4) Gerotor star
(5) Shaft receiver
(6) Drive
Align the pin (3) in the metering body with the gerotor
star (4) in the gerotor assembly, as shown.
(7) Bolt
Preliminary torque for seven bolts that are shown
g00810711
Illustration 16 in view F-F ....................................................... ()
Section B The final torque sequence is shown in view F-F.
Final torque for seven bolts that are shown in
(2) Install inlet check valve (2) into inlet pressure view F-F ......................... 28 ± 3 N·m (21 ± 2 lb ft)
port (1) to the following minimum depth
(A). ...................................... 14.2 mm (0.56 inch)
RENR4179-07 13
i02195387
Pump Drive Shaft (Implement

and Steering)
SMCS Code: 3108
g00810733
Illustration 18
View E-E
(8) Install the plug so that the plug is flush with

the mounting surface. Final torque for the plug
..................................................... 11 N·m (8 lb ft)
i02116681

SMCS Code: 4312
g01108770
Illustration 20
Part No.: 222-3771
S/N: ATS216-Up
(1) Torque for eight bolts ..................... 135 ± 20 N·m
(100 ± 15 lb ft)
(2) Torque for nut on pump shaft ......... 600 ± 60 N·m

(443 ± 44 lb ft)
Note: Apply 2P-2506 Thread Compound to the

taper of the pump shaft.
i01857551
Steering Control
SMCS Code: 4309; 4312; 4343
g01078008
Illustration 19

wheel ................................................. 293 cc (18 in3)
Flow rating ................. 4 to 30 L/min (1 to 8 US gpm)
Torque for two bolts (1) ........ 23 ± 6 N·m (17 ± 4 lb ft)
g00008203
Illustration 21
(1) Torque for nut .............................. 67.0 ± 6.5 N·m

(49.00 ± 5.00 lb ft)
14 RENR4179-07
(2) Torque for four bolts ....... 25 ± 6 N·m (18 ± 4 lb ft) i01519503
(3) Steering metering pump Accumulator (Steering)

SMCS Code: 4331
i02140726
Part No.: 130-4926
Accumulator (Steering)
SMCS Code: 4331
Part No.: 248-6252
g00585734
Illustration 23
Dry nitrogen precharge pressure at 21 °C

(70 °F) ..................... 6890 ± 345 kPa (1000 ± 50 psi)
g01087095
Illustration 22 Dry nitrogen service pressure .................. 20670 kPa
(3000 psi)
(1) Torque for cap ........... 1.6 ± 0.1 N·m (14 ± 1 lb in)
Dry nitrogen bursting pressure ................ 82680 kPa
Charging medium ................................. Dry Nitrogen (12000 psi)
Oil Capacity ..................................... 0.47 L (28.5 in3)
i02194944
Capacity of gas ................................ 0.50 L (30.0 in3)
Accumulator (Blade Cushion)
Precharge at 21 °C (70 °F) .............. 6890 ± 340 kPa
(1000 ± 49 psi) SMCS Code: 5077
Maximum operating pressure .. 27560 kPa (4000 psi)
Minimum bursting pressure ................... 110240 kPa

(15989 psi)
g01108460
Illustration 24
Oil capacity ......................................... 1.9 L (116 in3)
Capacity for nitrogen ......................... 2.14 L (131 in3)
Precharge pressure at 21 °C (70 °F) .. 2760 ± 210 kPa

(400 ± 30 psi)
RENR4179-07 15
Maximum operating pressure .. 35000 kPa (5076 psi) i01857567
Minimum bursting pressure ................... 110300 kPa Solenoid Valve (Blade

(15998 psi) Cushion)
(1) Torque for heads ................... 217 N·m (160 lb ft) SMCS Code: 5479
i01560591
Accumulator (Blade Cushion)

SMCS Code: 5077
g00553976
Illustration 26
Coil
Nominal voltage ...................................... 24 VDC
Minimum current at 25° ± 5°C (77° ± 9°F) with
3034 kPa (440 psi) pressure drop .. 0.75 Ampere
Resistance at 25° ± 5°C
(77° ± 9°F) ................................. 32.6 ± 1.6 ohms
(1) Final installation torque ..................... 25 ± 5 N·m

(18.0 ± 4.0 lb ft)
g00786456
Illustration 25 (2) Torque for nut ................................ 9.5 ± 1.5 N·m
(80.00 ± 13.00 lb in)
Dry nitrogen precharge pressure at 24 °C
(75 °F) ....................... 2756 ± 280 kPa (400 ± 40 psi)
Dry nitrogen service pressure .................. 27560 kPa

(4000 psi)
Dry nitrogen bursting pressure .............. 110240 kPa

(16000 psi)
(1) Torque for two caps .............. 218 N·m (161 lb ft)
16 RENR4179-07
i01748178
Control Valve (Articulation)

SMCS Code: 5051; 5266
g00893980
Illustration 27
(1) Torque for two plugs .. 80 ± 15 N·m (60 ± 11 lb ft) Test length .......................... 18.7 mm (0.74 inch)
Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb)
(2) Lubricate seals with a thin covering of the Free length after test .......... 25.1 mm (0.99 inch)
lubricant that is being sealed. Outside diameter ................ 10.4 mm (0.41 inch)
(3) Spring (9) Spring

Test length .......................... 28.0 mm (1.10 inch) Test length .......................... 15.5 mm (0.61 inch)
Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb) Test force ................ 13.5 ± 0.8 N (3.03 ± 0.18 lb)
Free length after test ...... 48.42 mm (1.906 inch) Free length after test .......... 25.6 mm (1.01 inch)
Outside diameter ................ 18.2 mm (0.72 inch) Outside diameter ................ 15.0 mm (0.59 inch)
Note: Before you install valves (4) and seats (5) Seat ball (10) gently into the valve body.
into the control valve body, assemble the valves and
seats together. (11) Spring
(6) Torque for plug ............... 35 ± 7 N·m (26 ± 5 lb ft) Test length ............................ 8.6 mm (0.34 inch)
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)
(7) Spring Free length after test .......... 10.0 mm (0.39 inch)
Outside diameter .................. 4.6 mm (0.18 inch)
Test length .......................... 14.0 mm (0.55 inch)
Test force ................ 18.0 ± 1.4 N (4.00 ± 0.32 lb) (12) Torque for lever ............ 25 ± 6 N·m (18 ± 4 lb ft)
Outside diameter .................. 7.2 mm (0.28 inch) (13) Lubricate rings with a thin covering of the
lubricant that is being sealed.
(8) Spring
RENR4179-07 17
i01748303
Control Valve (Centershift)

SMCS Code: 5051; 5220
g00893980
Illustration 28
(1) Torque for two plugs .. 80 ± 15 N·m (60 ± 11 lb ft) Free length after test .......... 25.1 mm (0.99 inch)
(2) Lubricate seals with a thin covering of the
lubricant that is being sealed. (9) Spring
(3) Spring Test length .......................... 15.5 mm (0.61 inch)

Test force ................ 13.5 ± 0.8 N (3.03 ± 0.18 lb)
Test length .......................... 28.0 mm (1.10 inch) Free length after test .......... 25.6 mm (1.01 inch)
Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb) Outside diameter ................ 15.0 mm (0.59 inch)
Free length after test ...... 48.42 mm (1.906 inch)
Outside diameter ................ 18.2 mm (0.72 inch) Seat ball (10) gently into the valve body.
Note: Before you install valves (4) and seats (5) (11) Spring
seats together. Test length ............................ 8.6 mm (0.34 inch)
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)
(6) Torque for plug ............... 35 ± 7 N·m (26 ± 5 lb ft) Free length after test .......... 10.0 mm (0.39 inch)
(7) Spring
(12) Torque for lever ............ 25 ± 6 N·m (18 ± 4 lb ft)
Test force ................ 18.0 ± 1.4 N (4.00 ± 0.32 lb) (13) Lubricate rings with a thin covering of the
Free length after test .......... 18.4 mm (0.72 inch) lubricant that is being sealed.
(8) Spring
Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb)
18 RENR4179-07
i01748315
Control Valve (Circle Drive)

SMCS Code: 5051; 5207
g00893980
Illustration 29
Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb)
lubricant that is being sealed. Outside diameter ................ 10.4 mm (0.41 inch)

Note: Before you install valves (4) and seats (5) Seat ball (10) gently into the valve body.
seats together. (11) Spring
(6) Torque for plug ............... 35 ± 7 N·m (26 ± 5 lb ft) Test length ............................ 8.6 mm (0.34 inch)
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)
(8) Spring
RENR4179-07 19
i01746913
Control Valve (Wheel Lean)

SMCS Code: 5051; 5226
g00893980
Illustration 30
lubricant that is being sealed. (9) Spring

Test force ................ 13.5 ± 0.8 N (3.03 ± 0.18 lb)
Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb) Outside diameter ................ 15.0 mm (0.59 inch)
Outside diameter ................ 18.2 mm (0.72 inch) Gently seat ball (10) into the valve body at assembly.
seats together. Test length ............................ 8.6 mm (0.34 inch)
Test force .. 0.234 ± 0.024 N (0.0526 ± 0.0054 lb)
(7) Spring
Test force ................ 18.0 ± 1.4 N (4.00 ± 0.32 lb) (13) Lubricate rings with a thin covering of the
Free length after test .......... 18.4 mm (0.72 inch) lubricant that is being sealed.
(8) Spring
Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb)
20 RENR4179-07
i01748093
Control Valve (Blade Lift)

SMCS Code: 5051; 5136
Part No.: 130-3112, 130-3113
S/N: ASE1-Up
Part No.: 128-8647, 130-3110, 130-3114,
130-3115
S/N: ATS1-Up
g00864743
Illustration 31
(1) Torque for two plugs .. 80 ± 15 N·m (60 ± 11 lb ft) (8) Spring
(2) Lubricate seals with a thin covering of the Test length .......................... 14.0 mm (0.55 inch)
lubricant that is being sealed. Test force ................ 18.0 ± 1.4 N (4.00 ± 0.32 lb)
(3) Spring Outside diameter .................. 7.2 mm (0.28 inch)
Test length .......................... 28.0 mm (1.10 inch) (9) Torque for two bolts ....... 35 ± 8 N·m (26 ± 6 lb ft)
Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb)
Free length after test ...... 48.42 mm (1.906 inch) (10) Spring
(4) Torque for relief valve .... 35 ± 7 N·m (26 ± 5 lb ft) Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb)
Note: Before you install two valves (5) and two seats Outside diameter ................ 10.4 mm (0.41 inch)
(6) into the control valve body, assemble the valves
and seats together. Before you assemble six balls (13) and other
components into the detent valve, insert retainer (12)
(7) Torque for plug ............... 35 ± 7 N·m (26 ± 5 lb ft) into spacer (11).
RENR4179-07 21
Lubricate six balls (13) and piston (14) with a thin

covering of the lubricant that is being sealed.
(15) Spring
Test force .......... 128.6 ± 12.9 N (28.91 ± 2.90 lb)
Free length after test ................... 19.5 ± 0.5 mm
(0.78 ± 0.02 inch)
Outside diameter ............ 27.06 mm (1.065 inch)
(16) Spring
Test force ................ 44.2 ± 4.2 N (9.94 ± 0.94 lb)
(0.81 ± 0.02 inch)
(17) Torque for detent .... 12 ± 3 N·m (106 ± 27 lb in)

the detent prior to installation.
(18) Spring
Color code ................................. Light blue stripe
Test force ................ 11.0 ± 0.6 N (2.47 ± 0.14 lb)
(19) Spring
Test length ............................ 8.6 mm (0.34 inch)
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)
Gently seat ball (20) into the control valve body.
(22) Lubricate rings with a thin covering of the

22 RENR4179-07
i01794407
Control Valve (Blade Lift)

SMCS Code: 5051; 5136
Part No.: 107-0557, 107-0564
S/N: ASE1-Up
Part No.: 107-0558, 107-0565
S/N: ATS1-Up
g00811263
Illustration 32
Test length ............................ 28.0 mm (1.1 inch) (9) Lubricate rings with a thin covering of the
Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb) lubricant that is being sealed.
Outside diameter ................ 18.2 mm (0.72 inch) (10) Two Springs
(4) Torque for blade lift relief valve .......... 35 ± 7 N·m Test length .......................... 18.7 mm (0.74 inch)
(26 ± 5 lb ft) Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb)
Note: Before you install valves (5) and seats (6) Outside diameter ................ 10.4 mm (0.41 inch)
seats together. (11) Detent Control Valve Group
Spring
RENR4179-07 23
Test force .............. 180.0 ± 9.5 N (41.0 ± 2.13 lb) Test length ...................... 36.25 mm (1.427 inch)
Free length after test .......... 51.4 mm (2.02 inch) Test force .......................... 278 ± 14 N (63 ± 3 lb)
Outside diameter ................ 26.7 mm (1.05 inch) Free length after test ............... 44.12 ± 0.50 mm
(1.737 ± 0.020 inch)
(12) Spring Outside diameter ................ 12.5 mm (0.49 inch)
Color Code ................................ Light blue stripe (3) Lubricate seals with a thin covering of lubricant
Test length .......................... 21.0 mm (0.83 inch) that is being sealed.
Test force .................. 11.0 ± 0.6 N (2.5 ± 0.14 lb)
Outside diameter ................ 15.0 mm (0.59 inch) i01748994
(13) Torque for Detent ........... 12 ± 3 N·m (9 ± 2 lb ft) Relief Valve (Blade Lift)
Note: Apply 9S-3263 Thread Lock to the threads of SMCS Code: 5117
the detent prior to installation. Part No.: 139-8477
(14) Spring
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)
Gently seat ball (15) into the valve body.
i01837232
Relief Valve (Blade Lift) g00899449

Illustration 34
SMCS Code: 5117
For proper relief valve pressure setting, the
Part No.: 222-7774 temperature of the oil should be 49 ± 3°C (120 ± 5°F).
Relief valve pressure setting .......... 31000 ± 700 kPa

(4496 ± 102 psi)
Oil flow ........... 2.0 ± 0.2 L/min (0.53 ± 0.05 US gpm)
(1) Pressure change for one turn of retainer

assembly .............................. 5050 kPa (732 psi)
(2) Torque for nut ................ 15 ± 3 N·m (11 ± 2 lb ft)
(3) Torque for cap ................ 35 ± 3 N·m (26 ± 2 lb ft)
Note: Hold retainer assembly (1) when you tighten

Illustration 33
g00938540 nut (2).
For proper relief valve pressure setting, the (4) Lubricate seals with a thin covering of lubricant
temperature of the oil should be 49 ± 3°C (120 ± 5°F). that is being sealed.
Relief valve pressure setting .......... 31000 ± 700 kPa (5) Spring
(4496 ± 102 psi) Test length .......................... 31.8 mm (1.25 inch)
Test force .......................... 222 ± 18 N (50 ± 4 lb)
Oil flow ........... 2.0 ± 0.2 L/min (0.53 ± 0.05 US gpm) Free length after test .......... 38.1 mm (1.50 inch)
Outside diameter ................. 11.9 mm (0.47 inch)
(1) Torque for locknut .... 20 ± 2 N·m (15.0 ± 1.5 lb ft)
(7) Lubricate the threads with a thin covering of
(2) Spring lubricant that is being sealed.
24 RENR4179-07
(8) Lubricate the inner diameter of relief valve body

(6) with a thin covering of lubricant that is being
sealed.
i01748132
Control Valve (Blade Tip)

SMCS Code: 5051; 5136
Part No.: 107-0554
S/N: ASE1-Up
Part No.: 107-0554, 6E-3034
S/N: ATS1-Up
g00894616
Illustration 35
(1) Torque for two plugs .. 80 ± 15 N·m (60 ± 11 lb ft) Note: Before you install valves (5) and seats (6)
(2) Lubricate seals with a thin covering of the seats together.
(3) Spring
(8) Spring
Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb) Test length .......................... 14.0 mm (0.55 inch)
Free length after test ...... 48.42 mm (1.906 inch) Test force ................ 18.0 ± 1.4 N (4.00 ± 0.32 lb)
Outside diameter ................ 18.2 mm (0.72 inch) Free length after test .......... 18.4 mm (0.72 inch)
(4) Torque for relief valve .... 35 ± 7 N·m (26 ± 5 lb ft)
(9) Spring
Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb)
RENR4179-07 25
Free length after test .......... 25.1 mm (0.99 inch) (3) Spring
Test length ...................... 36.25 mm (1.427 inch)
(10) Spring Test force .......................... 278 ± 14 N (63 ± 3 lb)
Free length after test ............... 44.12 ± 0.50 mm
Test length .......................... 15.5 mm (0.61 inch) (1.737 ± 0.020 inch)
Test force ................ 13.5 ± 0.8 N (3.03 ± 0.18 lb) Outside diameter ................ 12.5 mm (0.49 inch)
Outside diameter ................ 15.0 mm (0.59 inch) (4) Lubricate seals with a thin covering of lubricant
that is being sealed.
(11) Spring
Test length ............................ 8.6 mm (0.34 inch) i01867776
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)
Free length after test .......... 10.0 mm (0.39 inch) Combination Valve
SMCS Code: 5051; 5064
Gently seat ball (12) into the valve body at assembly. Part No.: 9T-5957

i01749013
Relief Valve (Blade Tip)

SMCS Code: 5117
Part No.: 139-8472
g00895030
Illustration 37
Top View
(1) Steering relief valve
Note: For more information on the steering relief

g00895317
Illustration 36 valve, refer to the Hydraulic and Steering System
Specifications, “Relief Valve (Steering)”.
temperature of the oil should be 49 ± 3°C (120 ± 5°F). (2) Torque for signal relief valve .............. 35 ± 5 N·m
(26 ± 4 lb ft)
(4003 ± 102 psi) Note: For more information on the steering relief
valve, refer to the Hydraulic and Steering System
Oil flow ........... 2.0 ± 0.2 L/min (0.53 ± 0.05 US gpm) Specifications, “Relief Valve (Signal)”.
(1) Pressure change for one turn of retainer (3) Torque for implement relief valve ....... 65 ± 5 N·m
assembly .............................. 5070 kPa (735 psi) (48 ± 4 lb ft)
(2) Torque for locknut .... 20 ± 2 N·m (15.0 ± 1.5 lb ft) Note: For more information on the steering relief
valve, refer to the Hydraulic and Steering System
Note: Hold retainer assembly (1) when you are Specifications, “Relief Valve (Implement)”.
tightening locknut (2).
26 RENR4179-07
Test force .............................. 73 ± 7 N (16 ± 2 lb)

(8) Spring
Test force .............. 43.6 ± 4.0 N (32.06 ± 2.94 lb)
(9) Torque for plugs .......... 10 ± 2 N·m (89 ± 18 lb in)
g00895039
Illustration 38
View B-B
(4) Torque for shuttle valve .. 32 ± 5 N·m (24 ± 4 lb ft)
Note: For more information on the shuttle valve, refer

to the Hydraulic and Steering System Specifications,
“Shuttle Valve”.
g00951752
Illustration 40
Section D
(10) Spring
Test force ................................. 66.5 N (14.94 lb)
g00951751
Illustration 39
Section C-C
(5) Spring
Test force .............. 10.5 ± 12.2 N (2.35 ± 2.75 lb) Illustration 41
g00895045
View A-A
(6) The valve should fit inside the valve body (A) Angle for tank return line joint ....................... 60°
with a clearance of 0.018 to 0.023 mm
(0.0007 to 0.0009 inch).
(7) Spring
RENR4179-07 27
i01867963
Combination Valve
SMCS Code: 5051; 5064
Part No.: 229-7155
g00895039
Illustration 43
View B-B
(4) Torque for shuttle valve .. 32 ± 5 N·m (24 ± 4 lb ft)
Note: For more information on the shuttle valve,

refer to the Hydraulic and Steering Specifications,
“Shuttle Valve”.
g00895030
Illustration 42
Top View
(1) Steering relief valve
Note: For more information on the steering

relief valve, refer to the Hydraulic and Steering
Specifications, “Relief Valve (Steering)”.
(2) Torque for signal relief valve .............. 35 ± 5 N·m

(26 ± 4 lb ft)
Note: For more information of the signal relief valve,

refer to the Hydraulic and Steering Specifications,
“Relief Valve (Signal)”.
(3) Torque for implement relief valve ....... 65 ± 5 N·m Illustration 44

g00951753
(48 ± 4 lb ft) Section C-C
Note: For more information on the implement (5) Spring

relief valve, refer to the Hydraulic and Steering
Specifications, “Relief Valve (Implement)”. Test length .......................... 23.0 mm (0.91 inch)
Test force .............. 10.5 ± 12.2 N (2.35 ± 2.75 lb)
(6) The valve should fit inside the valve body

with a clearance of 0.018 to 0.023 mm
(0.0007 to 0.0009 inch).
(7) Spring
Test length ........................ 70.00 mm (2.74 inch)
Test force ....................... 147 ± 12 N (33 ± 2.6 lb)
28 RENR4179-07
Outside diameter .............. 17.0 mm (0.678 inch) i01868112
(8) Torque for plugs .......... 10 ± 2 N·m (89 ± 18 lb in) Shuttle Valve
SMCS Code: 5079
g00951754
Illustration 45
Section D g00951807
Illustration 47
(9) Spring (1) Torque for seat ............................... 2.0 ± 0.5 N·m
Test length .......................... 16.9 mm (0.67 inch) (17.70 ± 4.40 lb in)
Test force ................................. 66.5 N (14.94 lb)
Free length after test .......... 20.6 mm (0.81 inch) Note: Apply 154-9731 Thread Lock Compound to
Outside diameter .................. 6.1 mm (0.24 inch) the threads before assembly.
(2) Torque for seat ............................... 2.0 ± 0.5 N·m

(17.70 ± 4.40 lb in)
g00895045
Illustration 46
View A-A
(A) Angle for tank return line joint ....................... 60°

RENR4179-07 29
i01748486
Control Valve (Ripper)

SMCS Code: 5051; 5351
Part No.: 107-0559
g00894616
Illustration 48
Test length .......................... 28.0 mm (1.10 inch) (10) Spring

Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb)
Free length after test ...... 48.42 mm (1.906 inch) Test length .......................... 15.5 mm (0.61 inch)
Outside diameter ................ 18.2 mm (0.72 inch) Test force ................ 13.5 ± 0.8 N (3.03 ± 0.18 lb)
(4) Torque for relief valve .... 35 ± 7 N·m (26 ± 5 lb ft) Outside diameter ................ 15.0 mm (0.59 inch)
into the control valve body, assemble the valves and Test length ............................ 8.6 mm (0.34 inch)
seats together.
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)
(7) Torque for plug ............... 35 ± 7 N·m (26 ± 5 lb ft) Outside diameter .................. 4.6 mm (0.18 inch)
(8) Spring
Gently seat ball (12) into the valve body at assembly.
30 RENR4179-07
i01748482
Control Valve (Ripper)

SMCS Code: 5051; 5351
Part No.: 124-3455
S/N: ASE1-Up
Part No.: 119-9550, 124-3455
S/N: ATS1-Up
g00817685
Illustration 49
Test force ................ 18.0 ± 1.4 N (4.00 ± 0.32 lb)
lubricant that is being sealed. Outside diameter .................. 7.2 mm (0.28 inch)

(4) Torque for relief valve .... 35 ± 7 N·m (26 ± 5 lb ft) (10) Spring
Note: Before you install valves (5) and seats (6) Test length .......................... 15.5 mm (0.61 inch)
into the control valve body, assemble the valves and Test force ................ 13.5 ± 0.8 N (3.03 ± 0.18 lb)
seats together. Free length after test .......... 25.6 mm (1.01 inch)
(8) Spring
RENR4179-07 31
(12) Spring (7) Lubricate the threads with a thin covering of

Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb) (8) Lubricate the inner diameter of the relief valve
Free length after test .......... 10.0 mm (0.39 inch) body (6) with a thin covering of lubricant that is
Outside diameter .................. 4.6 mm (0.18 inch) being sealed.
i01749128
lubricant that is being sealed. Relief Valve (Ripper)
SMCS Code: 5117
i01794421
Part No.: 139-8472
Relief Valve (Ripper)
SMCS Code: 5117
Part No.: 139-8476
g00895317
Illustration 51

temperature of the oil should be 49 ± 3°C (120 ± 5°F).
g00871078
Illustration 50 Relief valve pressure setting .......... 27600 ± 700 kPa
(4003 ± 102 psi)
temperature of the oil should be 49 ± 3°C (120 ± 5°F). Oil flow ........... 2.0 ± 0.2 L/min (0.53 ± 0.05 US gpm)
Relief valve pressure setting .......... 27600 ± 700 kPa (1) Pressure change for one turn of retainer
(4003 ± 102 psi) assembly .............................. 5070 kPa (735 psi)
Oil flow ............... 2.0 ± 0.2 L/min (0.5 ± 0.1 US gpm) (2) Torque for locknut .... 20 ± 2 N·m (15.0 ± 1.5 lb ft)
(1) Pressure change for one turn of retainer Note: Hold retainer assembly (1) when you tighten
assembly .............................. 5050 kPa (732 psi) locknut (2).
(2) Torque for nut ................ 15 ± 3 N·m (11 ± 2 lb ft) (3) Spring
(3) Torque for cap ................ 35 ± 3 N·m (26 ± 2 lb ft) Test length ...................... 36.25 mm (1.427 inch)
Test force .......................... 278 ± 14 N (63 ± 3 lb)
Note: Hold retainer assembly (1) when you are Free length after test ............... 44.12 ± 0.50 mm
tightening nut (2). (1.737 ± 0.020 inch)
(4) Lubricate seals with a thin covering of lubricant
that is being sealed. (4) Lubricate seals with a thin covering of lubricant
(5) Spring
Test force .......................... 222 ± 18 N (50 ± 4 lb)
32 RENR4179-07
i01748722
Control Valve (Sideshift)

SMCS Code: 5051-JI
Part No.: 107-0556
S/N: ASE1-Up
Part No.: 107-0556, 6E-3036
S/N: ATS1-Up
g00895171
Illustration 52
(1) Torque for two plugs .. 80 ± 15 N·m (60 ± 11 lb ft) Test force ................ 18.0 ± 1.4 N (4.00 ± 0.32 lb)
(2) Lubricate seals with a thin covering of the Outside diameter .................. 7.2 mm (0.28 inch)
(8) Spring
(3) Spring
Test length .......................... 28.0 mm (1.10 inch) Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb)
Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb) Free length after test .......... 25.1 mm (0.99 inch)
Free length after test ...... 48.42 mm (1.906 inch) Outside diameter ................ 10.4 mm (0.41 inch)
Note: Before you install valves (4) and seats (5)
into the control valve body, assemble the valves and (10) Spring
seats together.
(6) Torque for plug ............... 35 ± 7 N·m (26 ± 5 lb ft) Test force ................ 13.5 ± 0.8 N (3.03 ± 0.18 lb)
Test length .......................... 14.0 mm (0.55 inch) Gently seat ball (11) into the valve body.
RENR4179-07 33
(12) Spring
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)

i01749278
Relief Valve (Sideshift)

SMCS Code: 5117
Part No.: 139-8472
g00895317
Illustration 53

temperature of the oil should be 49° ± 3°C
(120° ± 5°F).

(4003 ± 102 psi)

assembly .............................. 5070 kPa (735 psi)

locknut (2).
(3) Spring
Test force .......................... 278 ± 14 N (63 ± 3 lb)
(1.737 ± 0.020 inch)
(4) Lubricate the seals with a thin covering of

34 RENR4179-07
i01748973
Control Valve (Snow

Plow/Dozer Lift)
SMCS Code: 5051; 5115
Part No.: 107-0547, 153-8907
S/N: ASE1-Up
g00894547
Illustration 54
(1) Torque for two plugs .. 80 ± 15 N·m (60 ± 11 lb ft) Test force ................ 18.0 ± 1.4 N (4.00 ± 0.32 lb)
(3) Spring lubricant that is being sealed.
Test length .......................... 28.0 mm (1.10 inch) (10) Spring
Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb)
Outside diameter ................ 18.2 mm (0.72 inch) Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb)
(4) Torque for relief valve .... 35 ± 7 N·m (26 ± 5 lb ft) Outside diameter ................ 10.4 mm (0.41 inch)
seats together. Test length .......................... 25.1 mm (0.99 inch)
Test force .............. 180.0 ± 9.5 N (41.0 ± 2.13 lb)
(8) Spring
(12) Spring
RENR4179-07 35
Color code ................................. Light blue stripe

Test force .................. 11.0 ± 0.6 N (2.5 ± 0.14 lb)
(13) Torque for detent ........... 12 ± 3 N·m (9 ± 2 lb ft)

the detent prior to installation.
(14) Spring
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)
i01748918
Control Valve (Snow

Plow/Dozer Lift)
SMCS Code: 5051; 5115
Part No.: 130-3111
g00895259
Illustration 55
(1) Torque for two plugs .. 80 ± 15 N·m (60 ± 11 lb ft) (2) Lubricate seals with a thin covering of the
36 RENR4179-07
(3) Spring Note: Apply 9S-3263 Thread Lock Compound to the

threads of the detent before installation.
Test force .............. 46.0 ± 2.4 N (10.00 ± 0.54 lb) (20) Spring
Outside diameter ................ 18.2 mm (0.72 inch) Color code ................................. Light blue stripe
(4) Torque for relief valve .... 35 ± 7 N·m (26 ± 5 lb ft) Test force ................ 11.0 ± 0.6 N (2.47 ± 0.14 lb)
Note: Before you install two valves (5) and two seats Outside diameter ................ 15.0 mm (0.59 inch)
(6) into the control valve body, assemble the valves
and seats together. Repeat this procedure for the Gently seat ball (21) into the control valve body at
other side. assembly.
(7) Torque for plug ............... 35 ± 7 N·m (26 ± 5 lb ft) (22) Spring
(8) Torque for plug ........... 70 ± 15 N·m (52 ± 11 lb ft) Test length ............................ 8.6 mm (0.34 inch)
Test force .. 0.234 ± 0.024 N (0.0526 ± 0.0054 lb)
i01749426

Relief Valve (Snow Plow/Dozer
Lift)
(11) Spring
SMCS Code: 5117
Test force ................ 12.9 ± 1.0 N (2.90 ± 0.23 lb) Part No.: 139-8477
Before you assemble six balls (14) and other

components into the detent valve, insert retainer (13)
into spacer (12).
Lubricate six balls (14) and piston (15) with a thin

(16) Torque for two bolts ..... 35 ± 8 N·m (26 ± 6 lb ft)
(17) Spring
g00899449
Test force .......... 128.6 ± 12.9 N (28.91 ± 2.90 lb) Illustration 56
(0.78 ± 0.02 inch) For proper relief valve pressure setting, the
Outside diameter ................ 27.1 mm (1.07 inch) temperature of the oil should be 49 ± 3°C (120 ± 5°F).
(18) Spring Relief valve pressure setting .......... 31000 ± 700 kPa
(4496 ± 102 psi)
Test force ................ 44.2 ± 4.2 N (9.94 ± 0.94 lb) Oil flow ........... 2.0 ± 0.2 L/min (0.53 ± 0.05 US gpm)
(0.81 ± 0.02 inch) (1) Pressure change for one turn of retainer
Outside diameter ................ 20.2 mm (0.80 inch) assembly .............................. 5050 kPa (732 psi)
(19) Torque for detent .... 12 ± 3 N·m (106 ± 27 lb in)
RENR4179-07 37
(2) Torque for nut ................ 15 ± 3 N·m (11 ± 2 lb ft) Outside diameter ................ 12.5 mm (0.49 inch)
Color Code ................................ Light blue stripe
Note: Hold retainer assembly (1) when you tighten that is being sealed.
nut (2).
i01749449
that is being sealed. Relief Valve (Snow Plow/Dozer
(5) Spring Lift)
Test length .......................... 31.8 mm (1.25 inch) SMCS Code: 5117
Test force .......................... 222 ± 18 N (50 ± 4 lb)
Free length after test .......... 38.1 mm (1.50 inch) Part No.: 139-8474
Outside diameter ................. 11.9 mm (0.47 inch) S/N: ASE1-Up
(7) Lubricate the threads with a thin covering of

(8) Lubricate the inner diameter of the relief valve

body (6) with a thin covering of lubricant that is
being sealed.
i02100058

Lift)
SMCS Code: 5117
g00895317
Illustration 58
Part No.: 222-7774
S/N: ASE1-Up For proper relief valve pressure setting, the
temperature of the oil should be 49 ± 3°C (120 ± 5°F).

(4496 ± 102 psi)

assembly .............................. 5070 kPa (735 psi)

locknut (2).
g00938862
Illustration 57 (3) Spring
Relief valve pressure setting .......... 31000 ± 700 kPa Test length ...................... 36.25 mm (1.427 inch)
(4496 ± 102 psi) Test force .......................... 278 ± 14 N (63 ± 3 lb)
Oil flow ........... 2.0 ± 0.2 L/min (0.53 ± 0.05 US gpm) (1.737 ± 0.020 inch)
(2) 2J-6089 Spring

Test force .......................... 278 ± 14 N (63 ± 3 lb)
(1.737 ± 0.020 inch)
38 RENR4179-07

i01794444
Control Valve (Wing Lift)

SMCS Code: 5051
Part No.: 137-8106
S/N: ASE1-Up
g00822007
Illustration 59
lubricant that is being sealed. Test force .................... 18.0 ± 1.5 N (4.0 ± 0.3 lb)
Test length ............................... 28 mm (1.1 inch) (9) Two Springs

Test force .................. 46.0 ± 2.5 N (10.0 ± 0.5 lb)
Outside diameter ................ 18.2 mm (0.72 inch) Test force .................... 12.9 ± 1.0 N (2.9 ± 0.2 lb)
(4) Torque for two wing tilt relief valves ... 35 ± 7 N·m Outside diameter ................ 10.4 mm (0.41 inch)
(26 ± 5 lb ft)
(10) Spring
into the control valve body, assemble the valves and Test force .................... 13.5 ± 1.0 N (3.0 ± 0.2 lb)
seats together.
RENR4179-07 39
Gently seat ball (11) into the valve body at assembly.
(12) Spring
Test force .. 0.234 ± 0.024 N (0.0526 ± 0.0054 lb)

i01794455
Control Valve (Wing Lift)

SMCS Code: 5051
Part No.: 137-8106, 150-6649
S/N: ASE1-Up
Part No.: 150-6649
S/N: ATS1-Up
g00797390
Illustration 60
(1) Torque for two plugs .. 80 ± 15 N·m (60 ± 11 lb ft) Free length after test ...... 48.42 mm (1.906 inch)
lubricant that is being sealed. (4) Torque for two wing lift relief valves ... 35 ± 7 N·m
(26 ± 5 lb ft)
(3) Spring
Test length ............................... 28 mm (1.1 inch) into the control valve body, assemble the valves and
Test force .................. 46.0 ± 2.5 N (10.0 ± 0.5 lb) seats together.
40 RENR4179-07
(7) Torque for plug ............... 35 ± 7 N·m (26 ± 5 lb ft) For proper relief valve pressure setting, the
temperature of the oil should be 49 ± 3 °C
(8) Spring (120 ± 5 °F).
Test length .......................... 14.0 mm (0.55 inch) Relief valve pressure setting .......... 27600 ± 700 kPa
Test force .................... 18.0 ± 1.5 N (4.0 ± 0.3 lb) (4000 ± 100 psi)
Outside diameter .................. 7.2 mm (0.28 inch) Oil flow ........... 2.0 ± 0.2 L/min (0.50 ± 0.05 US gpm)
(9) Two Springs Pressure change for one turn of retainer assembly
Test length .......................... 18.7 mm (0.74 inch) (1) ............................................... 5050 kPa (732 psi)
Test force .................... 12.9 ± 1.0 N (2.9 ± 0.2 lb)
(10) Spring
Note: Hold retainer assembly (1) when you are
Test length .......................... 15.5 mm (0.61 inch) tightening nut (2).
Test force .................... 13.5 ± 1.0 N (3.0 ± 0.2 lb)
Free length after test .......... 25.6 mm (1.01 inch) (4) Lubricate seals with a thin covering of lubricant
Outside diameter ................ 15.0 mm (0.59 inch) that is being sealed.
Gently seat ball (11) into the valve body at assembly. (5) Spring
(12) Spring
Test force .......................... 222 ± 18 N (50 ± 4 lb)
Test length ............................ 8.6 mm (0.34 inch) Free length after test .......... 38.1 mm (1.50 inch)
Test force .. 0.234 ± 0.024 N (0.0526 ± 0.0054 lb) Outside diameter ................. 11.9 mm (0.47 inch)
Outside diameter .................. 4.6 mm (0.18 inch) (7) Lubricate the threads with a thin covering of
(8) Lubricate the inner diameter of the relief valve
(14) Lubricate rings with a thin covering of the body (6) with a thin covering of lubricant that is
lubricant that is being sealed. being sealed.
i01794458 i01794460
Relief Valve (Wing Lift) Relief Valve (Wing Lift)

SMCS Code: 5117 SMCS Code: 5117
Part No.: 139-8476 Part No.: 139-8472

S/N: ASE1-Up
g00871078
Illustration 61
g00871082
Illustration 62
RENR4179-07 41

(120 ± 5 °F).

(4000 ± 100 psi)

assembly .............................. 5070 kPa (735 psi)

(3) Washer
Inside diameter ..................... 5.5 mm (0.22 inch)
Thickness of washer ......... 0.80 mm (0.032 inch)
(4) Spring
Test force .......................... 278 ± 14 N (63 ± 3 lb)
(1.737 ± 0.020 inch)

42 RENR4179-07
i01794461
Control Valve (Wing Tilt)

SMCS Code: 5051
Part No.: 137-8104
g00822007
Illustration 63
lubricant that is being sealed. (9) Two Springs

Test force .................... 12.9 ± 1.0 N (2.9 ± 0.2 lb)
Test length ............................... 28 mm (1.1 inch) Free length after test .......... 25.1 mm (0.99 inch)
Test force .................. 46.0 ± 2.5 N (10.0 ± 0.5 lb) Outside diameter ................ 10.4 mm (0.41 inch)
Outside diameter ................ 18.2 mm (0.72 inch) (10) Spring
(4) Torque for two wing tilt relief valves ... 35 ± 7 N·m Test length .......................... 15.5 mm (0.61 inch)
(26 ± 5 lb ft) Test force .................... 13.5 ± 0.8 N (3.0 ± 0.2 lb)
Note: Before you install valves (5) and seats (6) Outside diameter ................ 15.0 mm (0.59 inch)
seats together. Gently seat ball (11) into the valve body at assembly.
(8) Spring Test force .. 0.234 ± 0.024 N (0.0526 ± 0.0054 lb)
Test force .................... 18.0 ± 1.5 N (4.0 ± 0.3 lb) Outside diameter .................. 4.6 mm (0.18 inch)
RENR4179-07 43

i01794463
Relief Valve (Wing Tilt)

SMCS Code: 5117
Part No.: 139-8472
g00871082
Illustration 64

(120 ± 5 °F).

(4000 ± 100 psi)

assembly .............................. 5070 kPa (735 psi)

tightening nut (2).
(3) Washer
(4) Spring
Test force .......................... 278 ± 14 N (63 ± 3 lb)
(1.737 ± 0.020 inch)

44 RENR4179-07
i01794465
Control Valve (Snow

Plow/Dozer Angle)
SMCS Code: 5051; 5115
Part No.: 115-1007
S/N: ATS1-Up
g00816165
Illustration 65
(1) Torque for two plugs .. 80 ± 15 N·m (60 ± 11 lb ft) Test force .................... 18.0 ± 1.5 N (4.0 ± 0.3 lb)
(9) Two Springs
(3) Spring
Test length ............................ 28.0 mm (1.1 inch) Test force .................... 12.9 ± 1.0 N (2.9 ± 0.2 lb)
Test force .................. 46.0 ± 2.5 N (10.0 ± 0.5 lb) Free length after test .......... 25.1 mm (0.99 inch)
Free length after test ...... 48.42 mm (1.906 inch) Outside diameter ................ 10.4 mm (0.41 inch)
(10) Spring
Note: Before you install valves (5) and seats (6) Test force .................... 13.5 ± 1.0 N (3.0 ± 0.2 lb)
into the control valve body, assemble the valves and Free length after test .......... 25.6 mm (1.01 inch)
seats together. Outside diameter ................ 15.0 mm (0.59 inch)
(8) Spring
Test force .. 0.234 ± 0.024 N (0.0530 ± 0.0054 lb)
RENR4179-07 45
Outside diameter .................. 4.6 mm (0.18 inch) Outside diameter ................ 12.5 mm (0.49 inch)
Gently seat ball (12) into the valve body at assembly. (5) Lubricate seals with a thin covering of lubricant
i01749038
lubricant that is being sealed. Relief Valve (Implement)
i01844240 SMCS Code: 5117

Angle)
SMCS Code: 5117
Part No.: 139-8472
S/N: ATS1-Up
g00899550
Illustration 67
Inlet pressure for test ..................... 27600 ± 400 kPa

(4005 ± 58 psi)
Outlet pressure for test ......... 70 ± 7 kPa (10 ± 1 psi)
Rate of inlet flow at test pressure .......... 38 ± 4 L/min

Illustration 66
g00871082 (10 ± 1 US gpm)
For proper relief valve pressure setting, the For proper relief valve pressure setting, the
temperature of the oil should be 49 ± 3°C (120 ± 5°F). temperature of the oil should be 49° ± 3°C
(120° ± 37°F).
(4003 ± 102 psi) (2) Torque for nut ................ 50 ± 7 N·m (37 ± 5 lb ft)
Oil flow ........... 2.0 ± 0.2 L/min (0.53 ± 0.05 US gpm) Note: Hold retainer assembly (1) when you are
tightening nut (2).
Pressure change for one turn of retainer assembly
(1) ............................................... 5070 kPa (735 psi) (3) Spring
(2) Torque for locknut .... 20 ± 2 N·m (15.0 ± 1.5 lb ft) Test force .................. 1246 ± 100 N (280 ± 23 lb)
Note: Hold retainer assembly (1) when you are Outside diameter .............. 15.75 mm (0.62 inch)
(4) When you install the relief valve, lubricate the
(3) Washer seal with a thin covering of lubricant that is being
Outside diameter ................ 12.3 mm (0.48 inch) sealed.
(4) Spring
Test force .......................... 278 ± 14 N (63 ± 3 lb)
(1.737 ± 0.020 inch)
46 RENR4179-07
i01749300 (1) 5J-4857 Shim

Relief Valve (Signal) Thickness ........................... 0.25 mm (.010 inch)
SMCS Code: 5072 3G-8592 Shim

Thickness ....................... 0.13 mm (0.0051 inch)
Note: As required, use shims in order to obtain

pressure setting.
(2) Torque for two adapters ................. 330 ± 40 N·m

(240 ± 30 lb ft)
g00895407 (3) Torque for two seats ...................... 330 ± 40 N·m
Illustration 68
(240 ± 30 lb ft)
temperature of the oil should be 49° ± 3°C (4) Spring
(120° ± 5°F).
Quantity ......................................................... two
Relief valve pressure setting .......... 22050 ± 345 kPa Test length .......................... 51.6 mm (2.03 inch)
(3200 ± 50 psi) Test force .................... 1085 ± 87 N (244 ± 20 lb)
Oil flow ........... 2.0 ± 0.2 L/min (0.53 ± 0.05 US gpm) (2.32 ± .02 inch)
(1) Torque for nut ........... 12 ± 2 N·m (106 ± 18 lb in) (1.125 ± .020 inch)
i01857593
i01844477
Relief Valve (Steering Cylinder Relief Valve (Steering)

Crossover) SMCS Code: 4322
SMCS Code: 4322
g00895630
Illustration 70

(2524 ± 44 psi)

g00009082 assembly .............................. 5300 kPa (769 psi)
Illustration 69

Pressure setting .... 22100 ± 200 kPa (3200 ± 29 psi)
Flow rate at pressure setting ........... 18.9 ± 1.0 L/min

(5.00 ± .30 US gpm)
RENR4179-07 47

nut (2).
(3) Spring
Test length ............................... 35 mm (1.4 inch)
Test force ........................ 53.3 ± 4.3 N (12 ± 1 lb)
Outside diameter .............. 7.94 mm (0.313 inch)
(4) Torque for seat ............................. 22.0 ± 2.0 N·m

(16.00 ± 1.50 lb ft)

i01653012
Articulation Cylinder
SMCS Code: 5265
S/N: ASE1-Up
g00816771
Illustration 71
(A) Outer diameter of new piston over two (B) Bore of new cylinder assembly .. 88.90 ± 0.08 mm
lands ....... 88.40 ± 0.03 mm (3.480 ± 0.001 inch) (3.500 ± 0.003 inch)
48 RENR4179-07
(C) Outer diameter of new rod .. 50.750 ± 0.038 mm

(1.9980 ± 0.0015 inch)
(D) Bore of new head over four

lands ....... 51.13 ± 0.03 mm (2.010 ± 0.001 inch)
(1) Apply 7M-7456 Bearing Mount Compound to

the seal groove prior to assembling the wiper
seal.
(2) Lubricate sealing lips with a thin covering of the

(3) Torque for head ... 600 ± 130 N·m (440 ± 95 lb ft)
Note: Lubricate the threads with clean grease. Use

1P-0808 Grease Cartridge Group to apply the
grease.
RENR4179-07 49
i01572113
Articulation Cylinder
SMCS Code: 5265
S/N: ATS1-Up
g00816771
Illustration 72
(A) Outer diameter of new piston over two (3) Torque for head ... 600 ± 130 N·m (440 ± 95 lb ft)
lands ...... 101.10± 0.03 mm (3.980 ± 0.001 inch)
(B) Bore of new cylinder 1P-0808 Grease Cartridge Group to apply the
assembly ............................... 101.60 ± 0.08 mm grease.
(4.000 ± 0.003 inch)

(2.4980 ± 0.0015 inch)

lands ....... 63.83 ± 0.03 mm (2.513 ± 0.001 inch)

seal.

50 RENR4179-07
i01564303
Articulation Cylinder Mounting

SMCS Code: 5265
g00812664
Illustration 73
Typical Articulation Cylinder Mounting
(1) As needed, use the washers to level both

articulation cylinders (3) at the end of case (4)
and front frame (5).
The bottom face includes both ends of the articulation

cylinders. Install bearings (2) to depth (A) from the
bottom face.
Dimension (A) ............................ 7.14 ± 0.25 mm
(0.281 ± 0.010 inch)
Note: Do not use an impact type driver to install

bearings (2).
RENR4179-07 51
i02183393
Blade Lift Cylinder

SMCS Code: 5102
S/N: ASE1-Up
g01104716
Illustration 74
(A) Outer diameter of new piston over two

lands ....... 88.40 ± 0.03 mm (3.480 ± 0.001 inch)
(B) Bore of new cylinder assembly .. 88.90 ± 0.08 mm

(3.500 ± 0.003 inch)

(2.2480 ± 0.0015 inch)

lands ....... 57.48 ± 0.03 mm (2.263 ± 0.001 inch)
(1) Torque for bolt ............................ 1800 ± 200 N·m

(1328 ± 148 lb ft)
(2) Apply 7M-7456 Bearing Mount Compound to the

groove for the wiper seal prior to assembly.
(3) Lubricate the sealing lips lightly with the lubricant

(4) Lubricate the threads with clean grease. Torque

for head ............... 600 ± 130 N·m (443 ± 96 lb ft)
52 RENR4179-07
i01571819
Blade Lift Cylinder

SMCS Code: 5102
S/N: ATS1-Up
g00811921
Illustration 75
(A) Outer diameter of new piston over two (2) Lubricate sealing lips with a thin covering of the
lands ...... 101.10± 0.03 mm (3.980 ± 0.001 inch) lubricant that is being sealed.
(B) Bore of new cylinder (3) Torque for head ... 600 ± 130 N·m (440 ± 95 lb ft)
assembly ............................... 101.60 ± 0.08 mm
(4.000 ± 0.003 inch) Note: Lubricate the threads with clean grease. Use
1P-0808 Grease Cartridge Group to apply the
(C) Outer diameter of new rod .. 63.450 ± 0.038 mm grease.
(2.4980 ± 0.0015 inch)

lands ....... 63.83 ± 0.03 mm (2.513 ± 0.001 inch)

seal.
RENR4179-07 53
i01846048
Blade Lift Cylinder Mounting

SMCS Code: 5102
S/N: ASE1-Up
g00940355
Illustration 76
54 RENR4179-07
g00940356
Illustration 77

(185 ± 10 lb ft)
(2) Blade lift cylinder
(3) Thickness of shim ............. 0.50 mm (0.020 inch)

RENR4179-07 55
i01846150
Blade Lift Cylinder Mounting

SMCS Code: 5102
S/N: ATS1-Up
g00940312
Illustration 78
56 RENR4179-07
g00940313
Illustration 79

(320 ± 15 lb ft)
(2) Blade lift cylinder
i01846348
Blade Lift
SMCS Code: 6151
g00242158
Illustration 80
(1) Thickness of shim ............. 0.13 mm (0.005 inch) As required, use shims (1), (2) and (3) in order to
permit the yoke assembly to rotate without binding.
(5) Torque for two bolts ..... 130 ± 7 N·m (95 ± 5 lb ft)
(4) Maximum shaft end play of yoke

assembly .......................... 0.25 mm (0.010 inch)
RENR4179-07 57
i01563530
Blade Tip Cylinder

SMCS Code: 5106
g00812149
Illustration 81
(A) Outer diameter of new piston over two Note: Lubricate the threads with clean grease. Use
lands ..... 101.10 ± 0.03 mm (3.980 ± 0.001 inch) 1P-0808 Grease Cartridge Group to apply the
grease.
(B) Bore of new cylinder
assembly ............................... 101.60 ± 0.08 mm
(4.000 ± 0.003 inch)

(1.9980 ± 0.0015 inch)

lands ....... 51.13 ± 0.03 mm (2.013 ± 0.001 inch)

seal.

58 RENR4179-07
i01563578
Centershift Cylinder
SMCS Code: 5223
S/N: ASE1-Up
g00812173
Illustration 82
lands ....... 88.40 ± 0.03 mm (3.480 ± 0.001 inch)
(B) Bore of new cylinder assembly .. 88.90 ± 0.08 mm 1P-0808 Multipurpose Grease (Cartridge) to apply
(3.500 ± 0.003 inch) the grease.

(2.2480 ± 0.0015 inch)

lands ....... 57.48 ± 0.03 mm (2.263 ± 0.001 inch)

seal.

RENR4179-07 59
i01571899
Centershift Cylinder
SMCS Code: 5223
S/N: ATS1-Up
g00812173
Illustration 83
lands ...... 101.10± 0.03 mm (3.980 ± 0.001 inch)
(B) Bore of new cylinder 1P-0808 Multipurpose Grease (Cartridge) to apply
assembly ............................... 101.60 ± 0.08 mm the grease.
(4.000 ± 0.003 inch)

(2.4980 ± 0.0015 inch)

lands ....... 63.83 ± 0.03 mm (2.513 ± 0.001 inch)

seal.

60 RENR4179-07
i01846473
Centershift Cylinder Mounting

SMCS Code: 5223
g00940559
Illustration 84
(1) Centershift cylinder

RENR4179-07 61
i02186168
Ripper Lift Cylinder

SMCS Code: 5352
g01105579
Illustration 85
(A) Outer diameter of new piston over two

lands ..... 126.50 ± 0.03 mm (4.980 ± 0.001 inch)
(B) Bore of new cylinder

assembly ............................... 127.00 ± 0.08 mm
(5.000 ± 0.003 inch)

(2.4980 ± 0.0015 inch)

lands ........ 63.78 ± 0.03 mm (2.511 ± 0.001 inch)

for nut ............ 3000 ± 300 N·m (2213 ± 221 lb ft)
(2) Apply 7M-7456 Bearing Mount Compound to the

groove for the wiper seal prior to assembly.

for head ............... 600 ± 130 N·m (443 ± 96 lb ft)
(4) Lubricate the sealing lips lightly with the lubricant

62 RENR4179-07
i01563781
Sideshift Cylinder
SMCS Code: 5229
g00812305
Illustration 86
lands ..... 101.10 ± 0.03 mm (3.980 ± 0.001 inch)
(B) Bore of new cylinder 1P-0808 Multipurpose Grease (Cartridge) to apply
assembly ............................... 101.60 ± 0.08 mm the grease.
(4.000 ± 0.003 inch)

(2.4980 ± 0.0015 inch)

lands ....... 63.83 ± 0.03 mm (2.513 ± 0.001 inch)

seal.

RENR4179-07 63
i02223632
Steering Cylinder
SMCS Code: 4303
Part No.: 165-2495, 165-2496
S/N: ASE1-Up
g01121425
Illustration 87
lands ....... 63.00 ± 0.03 mm (2.480 ± 0.001 inch) lubricant that is being sealed.
(B) Bore of new cylinder assembly .. 63.50 ± 0.08 mm (4) Torque for head ... 600 ± 130 N·m (440 ± 95 lb ft)
(2.500 ± 0.003 inch)
(C) Bore of new head over four 1P-0808 Grease Cartridge Group to apply the
lands ....... 44.78 ± 0.03 mm (1.763 ± 0.001 inch) grease.
(D) Outer diameter of new rod .. 44.400 ± 0.038 mm

(1.7480 ± 0.0015 inch)
(1) Torque for bolt ........ 530 ± 70 N·m (391 ± 52 lb ft)

seal.
64 RENR4179-07
i01571941
Steering Cylinder
SMCS Code: 4303
S/N: ATS1-Up
g00812421
Illustration 88
lands ....... 69.35 ± 0.03 mm (2.730 ± 0.001 inch)
(B) Bore of new cylinder assembly .. 69.85 ± 0.08 mm 1P-0808 Grease Cartridge Group to apply the
(2.750 ± 0.003 inch) grease.

(1.7480 ± 0.0015 inch)

lands ..... 44.78 ± 0.003 mm (1.763 ± 0.001 inch)

seal.

RENR4179-07 65
i01564239
Wheel Lean Cylinder

SMCS Code: 5211
S/N: ASE1-Up
g00812578
Illustration 89
(A) Outer diameter of new piston over two Note: Lubricate the threads with clean grease. Use
lands ....... 88.40 ± 0.05 mm (3.480 ± 0.002 inch) 1P-0808 Multipurpose Grease (Cartridge) to apply
the grease.
(B) Bore of new cylinder assembly .. 88.90 ± 0.08 mm
(3.500 ± 0.003 inch)

(1.9980 ± 0.0015 inch)

lands ....... 51.13 ± 0.03 mm (2.013 ± 0.001 inch)

seal.

66 RENR4179-07
i01571986
Wheel Lean Cylinder

SMCS Code: 5211
S/N: ATS1-Up
g00812578
Illustration 90
lands ..... 101.10 ± 0.03 mm (3.980 ± 0.001 inch) lubricant that is being sealed.
(B) Bore of new cylinder (3) Torque for head ... 600 ± 130 N·m (440 ± 95 lb ft)
assembly ............................... 101.60 ± 0.08 mm
(4.000 ± 0.003 inch)

(2.2480 ± 0.0015 inch)

lands ....... 57.48 ± 0.03 mm (2.263 ± 0.001 inch)

seal.
RENR4179-07 67

1P-0808 Multipurpose Grease (Cartridge) to apply
the grease.
i00038124
Wheel Lean Cylinder Mounting

SMCS Code: 5211
g00008266
Illustration 91
Typical Wheel Lean Cylinder Mounting
(1) Wheel lean cylinder
Assemble to Dimension (A) between the rod

assembly and the retainer.
Minimum Dimension (A) ......... 0.76 mm (0.030 inch)

68 RENR4179-07
i02330872
Valve and Linkage Group

SMCS Code: 5051; 5063
g01160181
Illustration 92
Front View of example that shows the maximum number of valves and controls
(1) Torque for jam nuts .......... 12 ± 2 N·m (9 ± 1 lb ft)
(2) 8D-5636 Shim

Thickness ......................... 0.25 mm (0.010 inch)
Inside diameter ............... 19.84 mm (0.781 inch)
(3) 8D-5637 Shim

Thickness ......................... 0.76 mm (0.030 inch)
Inside diameter ............... 19.84 mm (0.781 inch)
As required, use the shims (2) and (3) to provide a

minimum amount of end play that allows the levers to
return to the NEUTRAL position.
(4) Torque for six bolts ...... 60 ± 12 N·m (44 ± 9 lb ft)
(5) Torque for 16 bolts ......... 13 ± 3 N·m (10 ± 2 lb ft)

RENR4179-07 69
i02154832
Operator Console
SMCS Code: 5258
g01092614
Illustration 93
70 RENR4179-07
(A) Dimension ...... 31.0 ± 3.0 mm (1.22 ± 0.12 inch) Note: Drive needle bearing (14) on the stamped end
only.
(B) Bearing depth (two places) ........... 3.7 ± 1.5 mm
(0.15 ± 0.06 inch)
(C) Bearing depth ... 6.0 ± 2.0 mm (0.24 ± 0.08 inch)
(D) Dimension ...... 15.0 ± 2.0 mm (0.59 ± 0.08 inch)
Position seal (1) to plate (4). The seal should be

centered between the fasteners that are on both
sides of the console, as shown.
(1) Approximate length of the seal ...... 500 ± 10 mm

(20 ± 0.4 inch)
(2) Coil Spring

Test force .............................. 70 ± 5 N (16 ± 1 lb)
(0.688 ± 0.010 inch)
Apply seal (3) around the opening of cab platform,

as shown.

(16.0 ± 0.4 inch)
(5) Adjust the bolt when the console is in the

FULL FORWARD position in order to maintain
a 22.5 ± 2.5 mm (0.89 ± 0.10 inch) minimum
clearance with the instrument panel.
(6) As required, use the bearings to limit the

horizontal movement.
(7) Spring
Test force .................... 35.5 ± 3.0 N (8.0 ± 0.7 lb)
Position seal (8), as shown.

(4.0 ± 0.4 inch)
Thread cylinder (11) into retainer (10) until the pin

contacts ball (9) and until cylinder (11) remains
locked. Tighten locknut (13).
(12) Spacer
Note: Before you install cylinder (11), use 1P-0808

Grease Cartridge Group to apply the grease into the
cavity of retainer (10) in order to surround ball (9).
RENR4179-07 71
i01518206
Instrument Panel
SMCS Code: 7450; 7451
g00773951
Illustration 94
(1) Torque for twelve screws ..................... 6 ± 1 N·m

(53 ± 9 lb in)
72 RENR4179-07
i01761275
Articulated Hitch
SMCS Code: 7057
S/N: ASE1-Up
g00900972
Illustration 95

(2) Center the bearing in the bore. The depth (A) on

each side of the bearing will be identical.
Depth (A) .............. 12.7 ± 0.5 mm (0.50 ± 0.02 inch)
(3) Install four equally spaced bolts (3). Tighten four

bolts to preliminary torque. Ensure that lower cap
(7) is flush with front frame (6). Measure gap (B)
between front frame (6) and upper cap (4) at all
four bolts. Use the smallest measurement (B)
to determine correct thickness of shims. Install
shims (5) of thickness (B) under upper cap (4).
Preliminary torque for four bolts (3) ......... 88 ± 7 N·m

(65 ± 5 lb ft)
RENR4179-07 73
Final torque for eight bolts (3) .............. 105 ± 20 N·m

(77 ± 15 lb ft)
(5) 4K-7465 Shim Pack

Total thickness of shim pack ...... 2.54 ± 0.08 mm
(0.100 ± 0.003 inch)
Thickness of ten shims ..... 0.05 mm (0.002 inch)
Thickness of eight shims .. 0.15 mm (0.006 inch)
Thickness of one shim ...... 0.81 mm (0.032 inch)
Inside diameter ............. 162.43 mm (6.395 inch)
(8) Tighten two opposite bolts to preliminary torque.

Measure gap (C) between frame (9) and plate
(10). Use the smallest measurement (C) to
determine correct thickness of shims. Install
shims (11) that are the same thickness as
measurement (C) minus 0.25 mm (0.010 inch)
under the plate. Apply 4C-4030 Thread Lock
Compound to the threads of four bolts (7) prior
to final installation. Apply final torque in the
sequence that is shown.
Preliminary torque for two bolts (8) ...... 135 ± 14 N·m

(100 ± 10 lb ft)
Final torque for four bolts (8) ............... 240 ± 40 N·m

(177 ± 30 lb ft)

(0.100 ± 0.003 inch)
Inside diameter ................. 100.1 mm (3.94 inch)
(12) Torque for six bolts ...................... 120 ± 20 N·m

(89 ± 15 lb ft)
74 RENR4179-07
i01572186
Articulated Hitch
SMCS Code: 7057
S/N: ATS1-Up
g00813897
Illustration 96

(2) Center the bearing in the bore. Depth (A) on each

side of the bearing will be identical.
Depth (A) .............. 12.7 ± 0.5 mm (0.50 ± 0.02 inch)
(3) Install four equally spaced bolts (3). Tighten four

bolts to preliminary torque. Ensure that lower cap
(7) is flush with front frame (6). Measure gap (B)
between front frame (6) and upper cap (4) at all
four bolts. Use the smallest measurement (B)
to determine correct thickness of shims. Install
shims (5) of thickness (B) under upper cap (4).
RENR4179-07 75
Preliminary torque for four bolts (3) ......... 88 ± 7 N·m i01762590

(65 ± 5 lb ft)
Position Sender (Articulation)
Final torque for ten bolts (3) ................. 105 ± 20 N·m
(77 ± 15 lb ft) SMCS Code: 4806

(0.100 ± 0.003 inch)
(8) Tighten two opposite bolts to preliminary torque.

Measure gap (C) between frame (9) and plate
(10). Use the smallest measurement (C) to
determine the correct thickness of shims. Install
shims (11) that are the same thickness as
thickness (C) minus 0.25 mm (0.010 inch) under
the plate.
Preliminary torque for two bolts (8) ...... 135 ± 14 N·m

(100 ± 10 lb ft)
g00901729
Illustration 97
Final torque for four bolts (8) ............... 240 ± 40 N·m
(177 ± 30 lb ft) (1) Maximum torque for three screws .......... 2.0 N·m
(17.70 lb in)
(0.080 ± 0.003 inch)
Thickness of four shims .... 0.13 mm (0.005 inch)
Thickness of four shims .... 0.25 mm (0.010 inch)
(12) Torque for eight bolts ................... 120 ± 20 N·m

(89 ± 15 lb ft)
g00901733
Illustration 98
View B-B
76 RENR4179-07
(2) Torque for setscrew ....................... 3.4 ± 0.5 N·m

(30.09 ± 4.43 lb in)
(A) Distance from plate assembly to

sender .............. 11.0 ± 0.5 mm (0.43 ± 0.02 inch)
i00259304
Circle
SMCS Code: 6154
g00009145
Illustration 99
(1) Thickness of 7P-7705 Washer ..... 3.0 ± 0.2 mm

(.12 ± .01 inch)
(2) Thickness of 5V-0354 Washer .............. 3.0 mm

(.12 inch)
Use washers (1) and (2) between the bracket

assembly (7) and the beams (6) in order to allow a
maximum sliding fit of 1.8 mm (.07 inch).
(3) Tighten four nuts to 0.00 mm (.000 inch)

clearance. Back off one slot and install the cotter.
(4) Thickness of 2G-2945 Shim ................ 0.76 mm

(.030 inch)

(.060 inch)
RENR4179-07 77
As required, use shims (4) and (5) in order to achieve i01846752

0.13 to 0.90 mm (.005 to .035 inch) clearance
between the rails and the wear strips. The shims Circle Drive
should be divided as equally as possible between the
top wear strips and the bottom wear strips. In order SMCS Code: 5207
to find minimum clearance, sideshift the moldboard
S/N: ASE1-Up
through the full range.
g00822402
Illustration 100
(1) Torque for seven bolts .. 68 ± 7 N·m (50 ± 5 lb ft)
(2) Assemble the ring with the side of the wedge

downward into the face of the commutator, as
shown.

78 RENR4179-07
(4) Thickness of shim ............. 0.18 mm (0.007 inch) i01846761
(5) Bearing preload ........................ 0.00 to 0.13 mm Circle Drive

(0.000 to 0.005 inch)
SMCS Code: 5207
As required, use shims (3) and (4) to obtain preload
S/N: ATS1-Up
on bearings (5).
(6) Lubricate bores with a thin covering of lubricant

(7) All surfaces that contact the rubber toric rings

and the actual rings must be cleaned and dry
at assembly. Also, apply a thin film of oil to the
contacting surfaces of the seals.
(8) Clutch Pack
Friction disc
Quantity ............................................................ 9
Thickness of new disc .............. 2.87 ± 0.08 mm g00009151
Illustration 101
(0.113 ± 0.003 inch)
Minimum reusable thickness (total) ...... 2.14 mm Top View
(0.084 inch)
Minimum reusable thickness (one side of friction
material) ............................ 0.25 mm (0.010 inch)
Plate
Quantity ............................................................ 8
Thickness of one new plate ...... 1.52 ± 0.13 mm
(0.060 ± 0.005 inch)
(10) Thickness of shim ........... 0.25 mm (0.010 inch)
(11) Disc spring

Test height ...................... 10.63 mm (0.419 inch)
Test force .... 98490 ± 19700 N (22130 ± 4430 lb)
Height after test .............. 12.94 mm (0.509 inch)
Deflection .. 2.30 ± 0.25 mm (0.091 ± 0.010 inch)
Outside diameter .................... 150.11 ± 0.25 mm
(5.910 ± 0.010 inch)
As required, use shims (9) and use shims (10) in

order to obtain the deflection for disc spring (11).
(12) Torque for three bolts ..................... 130 ± 7 N·m

(96 ± 5 lb ft)
(13) Torque for two bolts ..................... 650 ± 25 N·m

(480 ± 20 lb ft)
(14) Torque for nut ...... 325 ± 27 N·m (240 ± 20 lb ft)
(15) Torque for four nuts ..................... 430 ± 60 N·m

(320 ± 45 lb ft)
RENR4179-07 79
Thickness of one new friction

disc ............ 2.87 ± 0.08 mm (0.113 ± 0.003 inch)
Minimum reusable thickness (total) ...... 2.14 mm
(0.084 inch)
Minimum reusable thickness (one side of friction
material) ............................ 0.25 mm (0.010 inch)
(14) Plate
Total quantity .................................................. 10
Thickness of one plate ............... 1.52 ± 0.13 mm
(0.060 ± 0.005 inch)
(15) Disc spring

Assembled height ........... 10.63 mm (0.419 inch)
Load at assembled height ....... 98490 ± 19700 N
(22130 ± 4430 lb)
Free height after load ..... 12.94 mm (0.509 inch)
Outside diameter .................... 150.11 ± 0.25 mm
(5.910 ± 0.010 inch)
g00009153
Illustration 102 (18) Thickness of shim ........... 0.13 mm (0.005 inch)
Side View
(1) Torque for seven bolts ... 68 ± 7 N·m (50 ± 5 lb ft)
As required, use shims (18) and (19) on the initial
(2) Assemble the ring with the side of the wedge assembly in order to achieve the proper deflection of
downward onto the face of the commutator, as disc spring (15). The deflection of the spring should
shown. be 2.30 ± 0.25 mm (0.091 ± 0.010 inch).
(3) Lubricate bores with a thin covering of lubricant

(5) Torque for three bolts ... 130 ± 7 N·m (95 ± 5 lb ft)
(6) Torque for four bolts ....................... 650 ± 25 N·m

(480 ± 15 lb ft)
(7) Torque for nut ........ 325 ± 27 N·m (240 ± 20 lb ft)
(8) Lubricate the bearing area of the shaft with a thin

(9) All surfaces that contact the rubber toric rings

and the actual rings must be cleaned and dry
at assembly. Also, apply a thin film of oil to the
contacting surfaces of the seals.
(10) Torque for four locknuts ............... 650 ± 25 N·m

(480 ± 15 lb ft)
As required, use shims (11) and (12) to obtain

preload on the bearings (4). Bearing preload is
0.00 to 0.13 mm (0.000 to 0.005 inch).
(13) 6Y-7953 Friction Disc

Total quantity ................................................... 11
80 RENR4179-07
i01742820 Note: The drawbar must be able to move through

all the positions without causing the ball to bind in
Drawbar the socket.
SMCS Code: 6153 (A) Mating surfaces must be free of paint and
lubricant.
S/N: ASE1-Up
(6) Torque for six bolts ........................ 500 ± 65 N·m
(368 ± 48 lb ft)
g00239588
Illustration 103
Top view
g00009124
Illustration 105
Section B-B
(325 ± 15 lb ft)
g00892246
Illustration 104
Section A-A
(2) Thickness of 8D-4811 Shim ................ 1.52 mm

(0.060 inch)

(0.030 inch)

(0.010 inch)
(5) Thickness of 153-7410 Shim .............. 0.12 mm

(0.0047 inch)
As required, use shims (2), (3), (4) and (5) in order to

achieve the following end play with face (7).
End play .............. 0.0 to 0.5 mm (0.00 to 0.020 inch)

RENR4179-07 81
Note: The circle must be able to rotate all the way

around without causing the circle drive motor to stall
at 13800 kPa (2000 psi).
With the circle in contact with the front shoes, adjust

the setscrews (8) on the side and rear shoes in order
to achieve the following maximum clearance.
Dimension (A) ............................. 0.8 mm (0.03 inch)
Note: Hold setscrews (8) while you tighten nuts (9).
(12) Torque for twelve nuts ................. 720 ± 55 N·m

(530 ± 40 lb ft)
g00009113
Illustration 106 (13) Torque for one bolt ....................... 720 ± 55 N·m
Side view (530 ± 40 lb ft)
(14) Torque for five bolts ..................... 720 ± 55 N·m

(530 ± 40 lb ft)
g00009128
Illustration 107
Detail of circle adjustment
(8) Adjust twelve setscrews in order to achieve the

following running clearance between circle (16)
and drive pinion (15).
Dimension (C) ............................. 4.3 + 2.5 − 0.5 mm

(0.17 + 0.10 − 0.02 inch)
(9) Torque for twelve nuts ................... 570 ± 80 N·m

(420 ± 60 lb ft)
Note: Hold setscrews (8) while you tighten nuts (9).

(0.03 inch)
(11) Thickness of 6G-4643 Shim .............. 0.25 mm

(0.010 inch)
As required, use shims (10) and (11) in order to

achieve the following maximum clearance.
Dimension (B) ............................. 0.5 mm (0.02 inch)

82 RENR4179-07
i01742864 (7) Thickness of 153-7410 Shim .............. 0.12 mm

(0.0047 inch)
Drawbar
As required, use shims (4), (5), (6) and (7) in
SMCS Code: 6153 order to achieve the following end play with face
(9). ...................... 0.0 to 0.5 mm (0.00 to 0.020 inch)
S/N: ATS1-Up
Note: The drawbar must be able to move through
all the positions without causing the ball to bind in
the socket.
(A) Mating surfaces must be free of paint and

lubricant.
(8) Torque for six bolts ........................ 500 ± 65 N·m

(368 ± 48 lb ft)
(9) Adapter
g00189305
Illustration 108
Top View
(1) Center the adapter with slotted holes with the

threaded holes in the drawbar and the yoke
assembly.
(2) Torque for nine bolts ...................... 480 ± 20 N·m

(355 ± 15 lb ft)

(325 ± 15 lb ft)
g00892310
Illustration 109
Section A-A

(0.060 inch)

(0.030 inch)

(0.010 inch)
RENR4179-07 83

(0.03 inch)
(13) Thickness of 6G-4643 Shim .............. 0.25 mm

(0.010 inch)
As required, use shims (12) and (13) in order to

achieve the following maximum clearance.
Dimension (B) ....................... 0.5 mm (0.02 inch)
Note: The circle must be able to rotate all the way

around without causing the circle drive motor to stall
at 13800 kPa (2000 psi).
g00855028
Illustration 110 With the circle in contact with the front shoes, adjust
Section B-B the setscrews (10) on the side and rear shoes in
order to achieve the following maximum clearance.
Dimension (A) ....................... 0.8 mm (0.03 inch)
Note: Hold the setscrews (10) when you are

tightening the nuts (11).
(14) Torque for ten nuts ....................... 720 ± 55 N·m

(530 ± 40 lb ft)
(15) Torque for eight bolts ................... 720 ± 55 N·m

(530 ± 40 lb ft)
g00189308
Illustration 111
Side View
g00189309
Illustration 112
Detail Of Circle Adjustment
(10) Adjust twelve setscrews in order to achieve the

correct clearance between the circle (18) and the
pinion (17).
Dimension (C) ..................... 60.5 + 2.5 − 0.5 mm
(2.38 + 0.10 − 0.02 inch)
(11) Torque for twelve nuts .................. 570 ± 80 N·m

(420 ± 60 lb ft)
Note: Hold setscrews (10) when you are tightening

nuts (11).
84 RENR4179-07
(16) Torque for two bolts ..................... 720 ± 55 N·m

(530 ± 40 lb ft)
i01568537
Front Axle
SMCS Code: 4313
S/N: ASE1-Up
g00814446
Illustration 113
Rear View
(A) ........................... 2.0 ± 0.5 mm (0.08 ± 0.02 inch) Note: As needed, use shims (7) in order to achieve
proper rolling torque.
(8) Rolling torque for spindle ............. 13.5 ± 6.5 N·m
(2) Torque for two nuts ........................ 220 ± 14 N·m (120 ± 60 lb in)
(160 ± 10 lb ft)
Note: As needed, tighten nuts (2) more in order to

align the cotter slot.
(3) Torque for two nuts ........................ 220 ± 14 N·m

(160 ± 10 lb ft)

(4) Steering cylinders
(5) Torque for six bolts .... 130 ± 7 N·m (100 ± 5 lb ft)
(6) Torque for two bolts ....................... 700 ± 27 N·m

(520 ± 20 lb ft)

(0.005 inch)
RENR4179-07 85
g00814447
Illustration 114
Top View
(B) Minimum value (both sides) .. 0.8 mm (0.03 inch)
(C) Maximum dimension ............. 2.0 mm (0.08 inch)
(9) Lean bar
(10) Torque for two nuts ...................... 550 ± 65 N·m

(400 ± 50 lb ft)
(11) Torque for two nuts ...... 75 ± 7 N·m (55 ± 5 lb ft)
(12) Tie Rod
(13) Thickness of 2G-5672 Washer ............ 1.6 mm

(0.06 inch)
Note: As needed, use washers in order to achieve a

maximum gap for Dimension (C).
86 RENR4179-07
i01654510
Front Axle
SMCS Code: 4313
S/N: ATS1-Up
g00814446
Illustration 115
Rear View
(A) ........................... 2.0 ± 0.5 mm (0.08 ± 0.02 inch) (8) Rolling torque for spindle ............. 13.5 ± 6.5 N·m
(120 ± 60 lb in)

(160 ± 10 lb ft)


(160 ± 10 lb ft)

(4) Steering cylinders
(5) Torque for six bolts .... 130 ± 7 N·m (100 ± 5 lb ft)
(6) Torque for two bolts ....................... 700 ± 27 N·m

(520 ± 20 lb ft)

(0.005 inch)
Note: As needed, use shims (7) in order to achieve

proper rolling torque.
RENR4179-07 87
g00814447
Illustration 116
Top View
(B) Minimum value (both sides) .. 0.8 mm (0.03 inch)
(C) Maximum dimension ............. 2.0 mm (0.08 inch)
(9) Lean bar
(10) Torque for two nuts ...................... 550 ± 65 N·m

(400 ± 50 lb ft)
(11) Torque for two nuts ...... 75 ± 7 N·m (55 ± 5 lb ft)
(12) Tie Rod
(13) Thickness of 2G-5669

Washer ..... 1.52 ± 0.23 mm (0.060 ± 0.009 inch)
Note: As needed, use washers in order to achieve a

maximum gap for Dimension (C).
88 RENR4179-07
i01794540 i01835295
Swivel Piston Pump (Hydraulic Fan)

SMCS Code: 5060 SMCS Code: 1387-QP; 5070-HFN
g00788944 g00814780
Illustration 117 Illustration 118
(1) Thickness of Shim ............ 0.13 mm (0.005 inch) The rotation of the shaft is counterclockwise when
As required, use shims (1) to maintain a
0.13 to 0.50 mm (0.005 to 0.020 inch) gap between Type of pump ............ Load Sensing Variable Piston
body (2) and rotor (3).
Pressure Settings
that is being sealed. Margin pressure .. 1500 ± 100 kPa (218 ± 15 psi)
Cutoff pressure ....................... 12800 ± 350 kPa
(1855 ± 50 psi)
Note: The preceding pressures are preset. The

proper settings for your machine may vary. Refer to
the appropriate Testing and Adjusting article for your
machine.
For the test, use SAE 10W oil that is at 65°C (150°F).
Test at full speed:

Output ........................... 49 L/min (12.9 US gpm)
Pressure ................................. 690 kPa (100 psi)
Pump speed ........................................ 1800 rpm
Engine speed ....................................... 1800 rpm
Output ........................... 48 L/min (12.6 US gpm)
Pressure ............................. 6900 kPa (1000 psi)
Pump speed ........................................ 1800 rpm
Engine speed ....................................... 1800 rpm
Test at half speed:

RENR4179-07 89
Output ............................. 24 L/min (6.3 US gpm)

Pressure ................................. 690 kPa (100 psi)
Pump speed .......................................... 900 rpm
Engine speed ......................................... 900 rpm
Output ............................. 23 L/min (6.1 US gpm)
Pressure ............................. 6900 kPa (1000 psi)
Pump speed .......................................... 900 rpm
Engine speed ......................................... 900 rpm
(1) Pressure and Flow Compensator Valve
(2) Torque for plug ...................... 190 N·m (140 lb ft)
(3) Spring
Test length ............................. 43 mm (1.69 inch)
Test force ........................ 76 ± 7 N (17.0 ± 1.5 lb)
Free length after test ............. 53 mm (2.09 inch)
(4) Shim
Note: Grind the shims to the required thickness with

the faces parallel within 0.05 mm (0.002 inch).
(6) Spring
Test length ...... 35.0 ± 0.8 mm (1.39 ± 0.03 inch)
Test force ........................ 443 ± 18 N (100 ± 4 lb)
i01794541
Piston Pump (Hydraulic Fan)

SMCS Code: 1387-QP; 5070-HFN
g00789111
Illustration 119
90 RENR4179-07
The rotation of the shaft is counterclockwise when

Type of pump: Variable Piston
Pressure Settings
Margin pressure .. 1500 ± 100 kPa (218 ± 15 psi)
Cutoff pressure .. 8200 ± 350 kPa (1189 ± 51 psi)
Standby pressure (maximum) ............. 3445 kPa
(500 psi)
For the test, use SAE 10W oil that is at 65°C (150°F).
Test at full speed:

Output .............................. 61 L/min (16 US gpm)
Pressure ................................. 690 kPa (100 psi)
Pump speed ........................................ 2200 rpm
Engine speed ....................................... 2200 rpm
Output .............................. 59 L/min (16 US gpm)
Pressure ............................. 6900 kPa (1000 psi)
Pump speed ........................................ 2200 rpm
Engine speed ....................................... 2200 rpm
Test at half speed:

Output ................................ 30 L/min (8 US gpm)
Pressure ................................. 690 kPa (100 psi)
Pump speed ........................................ 1100 rpm
Engine speed ....................................... 1100 rpm
Output ................................ 29 L/min (8 US gpm)
Pressure ............................. 6900 kPa (1000 psi)
Pump speed ........................................ 1100 rpm
Engine speed ....................................... 1100 rpm
(1) Case drain port
(2) Inlet port
(3) Load sensing signal port

RENR4179-07 91
g00789164
Illustration 120
(5) Spring Outside diameter ................. 28.1 mm (1.11 inch)

(6) Torque for guide ........................ 80 N·m (59 lb ft)
(7) Shim
Note: Grind the shims to the required thickness with

the faces parallel within 0.05 mm (0.002 inch).
(8) Torque for guide ........................ 80 N·m (59 lb ft)

guides (6) and (8) prior to installation.
(9) Pump Rotating Group
g00789150
Illustration 121
(10) Spring
Test length ...... 35.0 ± 0.8 mm (1.38 ± 0.03 inch)
Test force ........................ 443 ± 18 N (100 ± 4 lb)
92 RENR4179-07
i02029623
Pump Control Valve (Hydraulic

Fan)
SMCS Code: 5455-HFN
g00789087
Illustration 122
(1) Spring
Test force ................ 40.2 ± 2.8 N (9.04 ± 0.63 lb)
(2) Spring
Test force ............ 81.7 ± 14.5 N (18.37 ± 3.26 lb)
(3) Torque for two nuts ................... 21 N·m (15 lb ft)
(4) Torque for two nuts ................... 21 N·m (15 lb ft)
(5) Spring
Free length ......................... 31.1 mm (1.22 inch)
(6) Spring
Test force ...................... 462 ± 71 N (104 ± 16 lb)
(7) Apply 9S-3263 Thread Lock Compound to

threads.
RENR4179-07 93
i01794935 Note: The solenoid valve must be in the position that

is shown in Illustration 124. Also, the solenoid valve
Solenoid Valve (Hydraulic Fan) must be in the orientation that is shown in Illustration
124.
SMCS Code: 5479
i01869879
Pressure Sensor (Hydraulic

Fan)
SMCS Code: 1408-PXS
g00822992
Illustration 123
(1) Torque for cartridge assembly ........... 35 ± 3 N·m

(26 ± 2 lb ft)
Coil
Nominal voltage ...................................... 24 VDC g00952215
Illustration 125
Maximum current at 100 °C
(212 °F) ............................................. 1.9 Ampere
Maximum operating pressure .. 34501 kPa (5004 psi)
Resistance at 25 ± 5 °C
(77 ± 9 °F) .................................... 5.0 ± 0.3 ohms (1) Final installation torque ................ 10.0 ± 2.0 N·m
(7.40 ± 1.50 lb ft)
i01585813
Solenoid Valve Mounting

(Hydraulic Fan)
SMCS Code: 5479-MT
g00813165
Illustration 124
(1) Final installation torque ..................... 50 ± 7 N·m

(37 ± 5 lb ft)
The following dimension lists the clearance that is

required in order to remove coil assembly (2).
Dimension (A) ........................... 89.4 mm (3.52 inch)

94 RENR4179-07
Note: Install the sensor so that the input pressure

port is lower than the wire end and as close to the
vertical axis as possible.
i01869835
Gear Motor (Hydraulic Fan)

SMCS Code: 1386-GT; 5061-HFN
g00789675
Illustration 126
(1) Initial torque for nut ...... 85 ± 10 N·m (63 ± 7 lb ft)
Tap the face of adapter (2) in order to seat adapter

(2) on the motor shaft.
(1) Final torque for nut ...... 85 ± 10 N·m (63 ± 7 lb ft)
Note: Prior to assembly, thoroughly clean the taper

of the shaft and the bore of adapter (2). Prior to
assembly, thoroughly degrease the taper of the shaft
and the bore of adapter (2). Prior to assembly, apply
9S-3263 Thread Lock Compound to the threads of
the shaft.
Type of motor .................................................... Gear
The rotation of the shaft is clockwise when the motor

is viewed from the shaft end.
Maximum pressure ................. 20684 kPa (3000 psi)
Maximum speed at 20684 kPa (3000 psi) .. 2500 rpm
Note: The preceding parameters are for a bench

test. The proper settings for your machine may vary.
Refer to the appropriate Testing and Adjusting article
for your machine.
RENR4179-07 95
Index Section
Index
A I
Accumulator (Blade Cushion).......................... 14–15 Important Safety Information ................................... 2

Accumulator (Steering).......................................... 14 Instrument Panel ................................................... 71
Articulated Hitch .............................................. 72, 74
Articulation Cylinder......................................... 47, 49
Articulation Cylinder Mounting............................... 50 M
Metering Pump (Steering) ............................... 10–13

B
Blade Lift................................................................ 56 O
Blade Lift Cylinder ........................................... 51–52
Blade Lift Cylinder Mounting............................ 53, 55 Operator Console .................................................. 69
Blade Tip Cylinder ................................................. 57
P
C
Piston Pump (Hydraulic and Steering) ................ 6, 8
Centershift Cylinder ......................................... 58–59 Piston Pump (Hydraulic Fan)........................... 88–89
Centershift Cylinder Mounting ............................... 60 Position Sender (Articulation) ................................ 75
Circle ..................................................................... 76 Pressure Sensor (Hydraulic Fan) .......................... 93
Circle Drive ...................................................... 77–78 Pump Control Valve (Hydraulic Fan) ..................... 92
Combination Valve........................................... 25, 27 Pump Control Valve (Hydraulic, Steering) ............. 10
Control Valve (Articulation) .................................... 16 Pump Drive Shaft (Implement and Steering)......... 13
Control Valve (Blade Lift)................................. 20, 22 Pump Mounting ....................................................... 5
Control Valve (Blade Tip)....................................... 24
Control Valve (Centershift) .................................... 17
Control Valve (Circle Drive) ................................... 18 R
Control Valve (Ripper) ..................................... 29–30
Control Valve (Sideshift) ........................................ 32 Relief Valve (Blade Lift) ......................................... 23
Control Valve (Snow Plow/Dozer Angle) ............... 44 Relief Valve (Blade Tip) ......................................... 25
Control Valve (Snow Plow/Dozer Lift).............. 34–35 Relief Valve (Implement) ....................................... 45
Control Valve (Wheel Lean)................................... 19 Relief Valve (Ripper).............................................. 31
Control Valve (Wing Lift).................................. 38–39 Relief Valve (Sideshift) .......................................... 33
Control Valve (Wing Tilt) ........................................ 42 Relief Valve (Signal) .............................................. 46
Relief Valve (Snow Plow/Dozer Angle).................. 45
Relief Valve (Snow Plow/Dozer Lift) ................ 36–37
D Relief Valve (Steering Cylinder Crossover) ........... 46
Relief Valve (Steering)........................................... 46
Drawbar ........................................................... 80, 82 Relief Valve (Wing Lift) .......................................... 40
Relief Valve (Wing Tilt) .......................................... 43
Ripper Lift Cylinder ................................................ 61
F
Front Axle ........................................................ 84, 86 S
Shuttle Valve.......................................................... 28
G Sideshift Cylinder................................................... 62
Solenoid Valve (Blade Cushion) ............................ 15
Gear Motor (Hydraulic Fan)................................... 94 Solenoid Valve (Hydraulic Fan) ............................. 93
Solenoid Valve Mounting (Hydraulic Fan) ............. 93
Specifications Section ............................................. 4
H Steering Control..................................................... 13
Steering Cylinder ............................................. 63–64
Hydraulic Tank and Filter ......................................... 4 Swivel .................................................................... 88
T
Table of Contents..................................................... 3
Temperature Switch (Hydraulic Oil) ......................... 4
Valve and Linkage Group ...................................... 68
Wheel Lean Cylinder ....................................... 65–66

Wheel Lean Cylinder Mounting ............................. 67
©2005 Caterpillar
All Rights Reserved Printed in U.S.A.

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RENR4179-07

Important Safety Information

The meaning of this safety alert symbol is as follows:

When replacement parts are required for this

Failure to heed this warning can lead to prema-

Table of Contents Blade Lift Cylinder ................................................

Specifications Section (5) 1L-4349 Spring

SMCS Code: 4332; 5056; 5068

Temperature Switch (Hydraulic

The hydraulic oil temperature switch is located in the

(1) Receptacle Assembly

(2) Maximum installation torque for the

Actuation temperature ...... 102 ± 3 °C (216 ± 5.4 °F)

Deactuation temperature ................... 90 °C (194 °F)

(2) Torque for locknut ........................ 10.0 ± 1.5 N·m

(4) Pressure setting for bypass valve ............ 35 kPa

(1) Torque for four bolts ....................... 200 ± 20 N·m

Piston Pump (Hydraulic and

The rotation of the shaft is counterclockwise when Pressure Settings

Cutoff pressure ........................ 24000 ± 350 kPa Quantity .......................................................... 17

Test at full speed: Shaft end play

(1) Torque for plug ........................... 101.5 ± 4.5 N·m

(2) Torque for three bolts ..................... 8.5 ± 1.0 N·m

(3) Torque for two screws .................... 4.0 ± 0.4 N·m

(6) Bias spring

(7) Pump rotating group

(8) Torque for two plugs ................ 12.85 ± 0.15 N·m

(9) Shim Pack

Piston Pump (Hydraulic and

(1) Torque for plug ........................... 101.5 ± 4.5 N·m

(2) Torque for three bolts ..................... 8.5 ± 1.0 N·m

(3) Torque for two screws .................... 4.0 ± 0.4 N·m

(7) Pump rotating group

(9) Torque for valve ............................. 6.5 ± 0.5 N·m

Metering Pump (Steering)

(4) Torque for plug ............................. 30.5 ± 1.5 N·m

(6) Spring (1) Inlet pressure port

(5) Shaft receiver

(2) Install inlet check valve (2) into inlet pressure

(8) Install the plug so that the plug is flush with

Metering Pump (Steering)

Flow rating ................. 4 to 30 L/min (1 to 8 US gpm)

Torque for two bolts (1) ........ 23 ± 6 N·m (17 ± 4 lb ft)

Metering Pump (Steering)

Minimal flow rating ................... 23 L/min (6 US gpm)

Displacement for one revolution of the steering

(4) Gerotor star

(5) Shaft receiver

Pump Drive Shaft (Implement

(8) Install the plug so that the plug is flush with

Metering Pump (Steering)

(2) Torque for nut on pump shaft ......... 600 ± 60 N·m

Note: Apply 2P-2506 Thread Compound to the

Displacement for one revolution of the steering

Flow rating ................. 4 to 30 L/min (1 to 8 US gpm)

Torque for two bolts (1) ........ 23 ± 6 N·m (17 ± 4 lb ft)

(1) Torque for nut .............................. 67.0 ± 6.5 N·m

(3) Steering metering pump Accumulator (Steering)

Dry nitrogen precharge pressure at 21 °C

Maximum operating pressure .. 27560 kPa (4000 psi)

Minimum bursting pressure ................... 110240 kPa

Oil capacity ......................................... 1.9 L (116 in3)

Capacity for nitrogen ......................... 2.14 L (131 in3)