1.

53
RAW MEAL CONVERSION IGNITED
ANALYSIS FACTOR FOR BASIS
low FOR 100 % CLINKER ANALYSIS
limestone iron ore grade Clay RAW MEAL Back filter 1 1.53
LOI 39.85 9.56 0.00 3.73 34.85 31.88 34.55 0
SIO2 4.54 10.64 0.00 74.76 13.73 11.42 13.50 20.63
AL2O3 0.76 10.72 0.00 13.60 2.53 3.99 2.67 4.09
FE2O3 2.10 67.00 0.00 3.50 2.93 3.25 2.96 4.53
CAO 49.28 0.22 0.00 0.44 42.44 46.60 42.86 65.48
MGO 1.77 0.40 0.00 1.28 1.69 0.34 1.56 2.38
3.29 0.00 #DIV/0! 0.00 0.98 1.20 1.00 LSF 1.00
0.36 0.16 #DIV/0! 3.89 0.86 1.23 0.90 AM 0.90
1.59 0.14 #DIV/0! 4.37 2.51 1.58 2.39 SM 2.39
86 1 0 13 100 100
% % % %
300 900 300 1100 410
98.30 98.54 0.00 97.31 98.17 98.10
92.00 0.00 0.00 0.00 79.12 82.50 79.46 LIQUID CONTENT
FREE CAO
 PARTS by Weight CLINKER ASH IN CLINKER 3.05 COAL ash net cv
96.95 3.05 100.00 ASH 26.0 %
NET CV. 4967 KCAL / KG
0 0 0 Chemical ANALYSIS of ASH
20.00 1.77 21.76 SIO2 58
3.96 0.85 4.82 Al2O3 28
4.39 0.18 4.57 Fe2O3 6
63.49 0.12 63.61 Cao 4
2.31 2.31 ASSUMPTIONS : +
1.00 0.02 0.91 1. %ASH in coal 22
0.90 4.67 1.05 2. Net CV in coal ( kcal/ kg) 5200
2.39 1.71 2.32
C3S 49.30 3. Specific Heat consn. ( Kcals) / KG 720 KF RAW MEAL
C2S 25.29 4. Iron ore is required. LSF 1.00
5. % C3S in clinker
C3A 5.03 after deducting free AM 0.90
C4AF 13.91 lime 48 - 50. SM 2.39
LIQUID CONTENT %. = 28.04
FREE CAO 1.30 6. % Free lime in clinker 1

7. Ash analysis assumed

8. Ash in clinker 3.05
 RAW MEAL
ANALYSIS
Bore hole FOR 100 %
core drilling low
lime stone Black Clay limestone iron ore grade Clay RAW MEAL Back filter 1
LOI 42.53 17.54 41.53 9.56 0.00 3.73 35.60 31.88 35.23
SIO2 1.18 45.64 2.96 10.64 0.00 74.76 13.16 11.42 12.99
AL2O3 0.58 10.14 0.96 10.72 0.00 13.60 2.93 3.99 3.03
FE2O3 0.37 5.10 0.56 67.00 0.00 3.50 2.30 3.25 2.39
CAO 51.79 14.96 50.32 0.22 0.00 0.44 42.33 46.60 42.76
MGO 1.75 3.22 1.81 0.40 0.00 1.28 1.71 0.34 1.57
12.21 0.10 5.13 0.00 #DIV/0! 0.00 1.01 1.20 1.03
1.57 1.99 1.72 0.16 #DIV/0! 3.89 1.27 1.23 1.27
1.24 2.99 1.94 0.14 #DIV/0! 4.37 2.52 1.58 2.39
96 4 84 2 0 14 100 100
% % % %
300 900 300 1100 424
98.14 98.54 0.00 97.31 98.03 97.97
92.00 0.00 0.00 0.00 77.28 82.50 77.80

CHEMICAL ANALYSIS OF BORE HOLE NO-1

LOI SiO2 Al2O3 Fe2O3 CaO MgO

42.51 0.76 0.44 0.30 52.80 1.77
41.65 2.08 0.86 0.70 50.38 1.77
42.47 0.80 0.38 0.30 51.48 1.61
42.92 0.66 0.34 0.30 52.36 1.93
42.64 0.94 0.65 0.20 51.76 1.93
42.98 0.78 0.46 0.30 52.36 1.77
42.30 1.17 0.42 0.30 51.76 1.61
42.32 2.16 0.94 0.50 51.48 1.61
 42.95 1.24 0.75 0.40 51.76 1.72

Avg 42.53 1.18 0.58 0.37 51.79 1.75

Black clay Collected 17.54 45.64 10.14 5.10 14.96 3.22

from LST ramp
 1.54
CONVERSION IGNITED
PARTS by Weight CLINKER ASH IN CLINKER 3.05
FACTOR FOR BASIS
CLINKER ANALYSIS 96.95 3.05 100.00 ASH 22.0 %
1.54 NET CV. 5200 KCAL / KG
0 0 0 0 Chemical ANALYSIS of ASH
20.05 19.44 1.77 21.21 SIO2 58
4.68 4.54 0.85 5.39 Al2O3 28
3.70 3.58 0.18 3.77 Fe2O3 6
66.01 64.00 0.12 64.12 Cao 4
2.42 2.35 2.35 ASSUMPTIONS :
LSF 1.03 1.03 0.02 0.94 1. %ASH in coal 22
AM 1.27 1.27 4.67 1.43 2. Net CV in coal ( kcal/ kg) 5200
SM 2.39 2.39 1.71 2.32
C3S 52.87 3. Specific Heat consn. ( Kcals) / KG 720
C2S 21.01 4. Iron ore is required.
5. % C3S in clinker
C3A 7.92 after deducting free
C4AF 11.46 lime 48 - 50.
LIQUID CONTENT %. = 28.01
FREE CAO 1.30 6. % Free lime in clinker 1.3

7. Ash analysis assumed

8. Ash in clinker 3.05
COAL ash net cv

KF RAW MEAL
LSF 1.03
AM 1.27
SM 2.39