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Accoustic Signature in Stealth
Accoustic Signature in Stealth
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Carl Q. Howard
School of Mechanical Engineering, The University of Adelaide, Adelaide, Australia
ABSTRACT
The stealth capability of a submarine differentiates it from other maritime platforms. The power plant for many sub-
marines exceeds 1 Mega-Watt and the technical challenge is to reduce its acoustic signature to unperceivable levels.
Novel vibration reduction technologies have been developed and tested at the University of Adelaide as part of a
DSTO Capability Technology Demonstrator program that can reduce significantly the vibration from a submarine
power-plant from reaching the hull, thereby reducing its acoustic signature. The noise radiated by the exhaust muffler
attached to the power-plant can also be attenuated significantly by utilising a novel adaptive muffler system. This
presentation will describe noise and vibration control technologies and methods that can be used to reduce the acous-
tic signature from a diesel engine power-plant.
INTRODUCTION
Exhaust
Submarines powered by diesel engines routinely surface to
operate their diesel engines which rotates an electrical gener-
Flow Noise
ator to recharge lead-acid battery banks. During this recharg-
Propellor
ing operation the diesel engines operate under high load so as
to recharge the batteries as quickly as possible. During the Auxillary Diesel Generators Drive
Machinery Engines Motor
operation of the diesel engines, significant acoustic noise is
generated within the submarine, and radiates from the subma-
rine via the engine exhaust. In addition, the vibration gener- Radiated
ated by the engine must be prevented from reaching the hull Noise
of the submarine to reduce its acoustic signature.
It is a significant engineering challenge to reduce the acoustic Figure 1: Noise generation mechanisms onboard a
signature of such large power plants to unperceivable levels submarine.
to remain undetectable. This paper describes some existing
The focus this paper is the noise and vibration control tech-
and emerging noise and vibration control technologies that
nologies applied to diesel engines to reduce the acoustic sig-
can be used to reduce the acoustic signature of a submarine
nature of a submarine.
from the diesel engine and other rotating equipment.
The diesel engines must be vibration isolated from the hull of
Figure 1 shows an illustration of some of noise generation
the submarine, to prevent the radiation of sound by the hull.
equipment onboard a submarine. The most significant of
It is unfortunate for submarines, that at the frequencies where
these is the diesel engine power-plant used to recharge the
diesel engines operate, the surrounding water provides little
lead-acid batteries. As an example, the Collins Class subma-
attenuation of sound with distance in a straight line, and the
rine contains 3 Garden Island-Hedemora HV (VB210) 18-
main mechanism for sound dissipation is the spreading of the
cylinder diesel motors, each with a power rating of approxi-
acoustic energy into the water. In addition to the diesel en-
mately 1.4 MW. Other noise generation mechanisms include
gines, other vibrating equipment such as the main generators,
flow induced noise of the water over the submarine exterior,
drive motor, and numerous pieces of auxiliary equipment
radiation by the propeller, operation of onboard machinery,
such as water pumps and pipe-work must also be vibration
noise generation from fluid flowing through pipes, operation
isolated from the hull. In the following section, three catego-
of valves and shutters, and others. Each noise generation
ries of vibration isolation systems for the diesel engines and
mechanism has associated with it noise control technologies.
other rotating equipment are described.
Another important noise control technology to reduce the
acoustic signature of a submarine is anechoic tiles that cover The diesel engines also generate high amplitude acoustic
the exterior of the submarine. These tiles are designed to noise during their operation that can be attenuated by an ex-
perform a dual function of absorbing incoming active sonar haust silencer. This paper describes three categories of ex-
pulses, and attenuate sound originating from the submarine.
1
haust silencers that can be used to attenuate the exhaust Active Vibration Isolation Systems
noise.
Active vibration isolation systems involve the injection of
vibrational energy into the system in order to achieve vibra-
tion reduction or cancellation. Often active vibration isolation
VIBRATION ISOLATION OF A DIESEL ENGINE systems are used in combination with passive vibration isola-
tion systems, so that should the active system fail, the passive
The diesel engines in the Collins Class submarine are vibra- system will still provide some vibration attenuation.
tion isolated from the hull using a two-stage vibration isola-
tion system as shown in Figure 2. All active vibration systems utilise a control actuator to coun-
ter-act the disturbing vibration. The control actuator can be
inserted into the isolation system in one of three methods as
shown in Figure 3: inertial, parallel, and series.
Machine Oscillating
Force
Vibration
Isolators
Figure 2: Diesel engine and vibration isolator configuration (a) Inertial
in the Collins Class submarine (from Li et al. 2004).
2
The 5th Biennial SIA Conference 10-11 November 2010, Fremantle, Australia
cancelled the simulated vibrations from the diesel engine. isers that provide additional attenuation at a fixed frequency.
Accelerometers were attached to the intermediate mass that These devices are illustrated in Figure 5 where masses on the
were used to measure the vibration. An electronic controller end of cantilever arms resonate and cause a reduction in the
was used to determine the appropriate amplitude and phase of vibration of the intermediate mass, and hence reduce the
anti-vibration required to cancel the disturbing vibration. vibration transmitted into the submarine hull. When these
devices are tuned precisely to the frequency of the disturbing
vibration, they can provide very high levels of vibration at-
tenuation.
Recorded
vibration However, one of the problems with the use of fixed tuned
vibration neutraliser is that if the frequency of the disturbing
vibration changes slightly, such as if the engine speed chang-
Sensors es, then the tuned vibration neutralisers become ineffective.
that detect Mass supported by
vibration one engine mount In conjunction with The Defence Science and Technology
Organisation, the School of Mechanical Engineering at the
Actuators
Intermediate University of Adelaide developed an adaptive-passive tuned
that generate
“anti-vibration” mass vibration neutraliser, as shown in Figure 5, that can reduce
Isolators the vibration from the diesel engines from reaching the sub-
marine hull, thereby reducing the acoustic signature of the
submarine. The improvement in vibration attenuation is
Figure 4: Active vibration isolation system. achieved passively, as opposed to an active vibration control
system that requires electrically powered vibration shakers to
The results from the experiments demonstrated that the active counter-act the vibration from the submarine engine. The
vibration isolation system was able to reduce significantly the adaptive-passive system uses the same principle as the fixed
vibration of the intermediate mass along the translational tuned vibration neutralisers, only it can be tuned to the fre-
vertical axis and two rotational axes, and therefore could quency of the disturbing vibration. The tuning is achieved by
reduce the vibration transmitted into a submarine hull. adjusting the length of the cantilever arm, which alters the
effective stiffness and hence the resonance frequency of the
Although it was demonstrated that high levels of vibration
device.
attenuation could be achieved in the laboratory, the practi-
calities of such a system need to be addressed such as the The newly developed adaptive-passive vibration neutralisers
robustness in the harsh submarine environment. The active automatically tune itself to the frequency of vibration of the
vibration isolation system comprises electrodynamic shakers diesel engine and can provide a significant reduction in the
that have copper coil windings and a suspension system, vibration that reaches the hull. The system only requires low
similar to that found in loudspeakers. These devices are re- power (12 volts) to operate a microcontroller and actuator.
quired to generate high amplitude forces to counter-act the The actuators only operate when the device needs to be re-
forces generated by the diesel engines. It would be expected tuned by the automatic control system to match the frequency
that these shakers would operate for years with little mainte- of the submarine engine.
ance. The electrodynamic shakers operate most effectively at
room temperature. In addition to the shakers, a power ampli- Laboratory tests were conducted on the device using a sim-
fier is required for each shaker, vibration sensors, and a con- lated Collins Class engine vibration isolation system as the
trol system is required to determine the appropriate anti- test platform. It was demonstrated that the technology was
vibration signals. Each two-stage mount would require such a able to reduce significantly the vibration of the intermediate
system, resulting in a complex system. mass.
A marine engine diesel manufacturing company MTU Frie-
drichshafen has developed a combined passive and active
vibration isolation system for attenuating the vibration from Force Shaker
large marine diesel generators (von Drathen, 2010). The ac- Transducer
Upper Mass
tive vibration isolation mount comprises three inertial elec- Rigid Mass
trodynamic shakers orientated along three axes. Their results Accelerometers
Intermediate Base Block
indicate that significant vibration attenuation can be Mass
Adaptive Tuned Cantilever Arms
achieved. Vibration
Neutralisers Separation
Vibration Isolators
Distance
An alternative to the fully active vibration isolation system is Ground
called an adaptive-passive system that utilises passive vibra-
tion isolation technology, but it can be tuned.
Figure 5: Schematic of the adaptive-passive tuned vibration
Adaptive Passive Vibration Isolation System neutraliser.
3
tion system using only passive (non-adaptive) techniques is One common type of resonator silencer designs is a side-
always a compromise between the amount of vibration isola- branch resonator, shown in Figure 6. Side-branch resonators
tion, the allowable excursion, weight and space in the case of have two common designs namely quarter-wave tubes and
two-stage isolation. Fully active vibration systems can vastly Helmholtz resonators.
improve the vibration attenuation but there will be reliability
issues of the actuators that need to be addressed. Adaptive-
passive vibration isolation systems can offer the robustness of
standard passive vibration isolation, and only require low
power to adjust its vibration characteristics. As these systems
can be automatically tuned to the frequency of the disturbing
vibration, they can provide very high levels of vibration at-
tenuation of tonal vibration. The drawback of adaptive pas-
sive systems is that they can only attenuate one frequency of
vibration per resonator, whereas a fully active vibration isola-
tion system is capable of attenuating broadband and harmonic Figure 6: Type of resonator silencers. From Beranek, L.L.
frequencies. and Ver, I.L. (1992).
EXHAUST SILENCERS These passive acoustic devices can attenuate tonal noise by
more than 30dB when they are properly tuned to the frequen-
The diesel engine power-plant on a conventional submarine cy of the disturbing noise. However, when the frequency of
generates a significant amount of noise. It is important that the noise changes, or the temperature of the gas changes, a
this noise is attenuated if it is to remain undetected. However single device will become ineffective. However, by using
this is a significant engineering challenge. multiple resonator devices tuned to different frequencies, it is
possible to create a silencer that attenuates noise over a fre-
In a standard design of a conventional submarine, the diesel quency range.
engine is installed near the rear of the vessel and the exhaust
pipe-work passes through the pressure hull, up the fin (or Active Noise Control Silencer
conning tower) and into a retractable mast that can be ex-
tended during snort operations. As with all components on The previous section described the conventional „passive‟
the submarine, space and weight are very limited. An exhaust method of attenuating noise from exhausts, where noise is
silencer is installed along the pipework, usually close to the absorbed by porous materials, and or „reflected‟ by carefully
diesel engine. This device acts to attenuate the noise that is designed acoustic components.
transmitted through the exhaust pipework, and hence it is
It is also possible to achieve noise reduction using „active‟
beneficial to place the device as close to the engine as possi-
means, where a cancellation or „anti-noise‟ is introduced
ble, rather than at the end of the ductwork as occurs in most
into the exhaust pipe. The term „active‟ is used because
automotive applications.
energy is intentionally introduced into the system that acts
There are three broad categories of exhaust silencers namely: to cancel the exhaust noise. A simplified system diagram is
passive, active, and adaptive-passive. Each of these catego- shown in Figure 7. The exhaust noise will propagate along
ries is described below in the following sections. the exhaust duct and will reach a loudspeaker that injects a
noise that is equal in magnitude but 180 degrees out-of-
Passive Silencer phase with the exhaust noise. When these two acoustic
pressures combine, the result is that the noise is cancelled.
Passive exhaust silencers are the most common type of si- The resulting noise is measured by a microphone and this
lencer. They are installed in almost every automotive applica- signal is used by an electronic controller that determines the
tion, diesel engine generator sets, industrial applications that appropriate anti-noise signal that is required. This type of
utilise large exhaust fans such as power stations, cement fac- system is called a feed-back arrangement and is commonly
tories, dry milk powder factories, glass bottle manufacturing, used on consumer active noise cancellation headsets. This
etc. The term „passive‟ is used because the silencers are de- description is intentionally simplified and some details are
signed to absorb and or „reflect‟ acoustic energy, so that no omitted for clarity, however the key concepts are conveyed.
additional energy sources are required for them to operate.
This is in contrast to Active Noise Control (ANC) silencers Another variant of this loudspeaker type active noise control
described in the next section. Passive silencers are extremely system is where the controller utilises a feed-forward control
robust and can have a useful working life for over a decade. structure. For this type of control system it is necessary to
Problems occur when the exhaust contains particulates that obtain a signal that is related to the unwanted engine noise
can clog the porous material that is used to absorb the sound before it reaches the loudspeaker. This could be either an
energy. For example in some coal fired power stations and upstream microphone that measures the actual unwanted
cement manufacturing facilities, silencers that contain porous noise in the exhaust stream, or alternatively a tachometer
materials might only last 6 months. In these cases an alterna- signal can be used to generate a sinusoidal signal that is relat-
tive design configuration can be used, where instead of using ed to the unwanted tonal exhaust noise. It is also possible to
porous materials to absorb sound, hard walled acoustic vol- create a combination of both feed-back and feed-forward
umes are installed that act to reflect sound towards the source control architectures.
(Howard et al. 2000). As porous materials are not used, the
performance of the device does not degrade over time. Tech- These types of active noise exhaust silencers that utilise loud-
nically, it changes the acoustic impedance of the acoustic speakers have been developed, tested, and shown some po-
duct so that sound does not propagate past the silencer. These tential. For example, Everett et al. (1991) demonstrated this
resonator silencers are passive devices that provide high lev- concept on a Detroit Diesel 6V-92TA industrial diesel engine
els of acoustic attenuation at a single frequency or harmonic used in a generator set application and achieved 13dB noise
frequencies and do not require any power. reduction greater than a conventional passive muffler.
4
The 5th Biennial SIA Conference 10-11 November 2010, Fremantle, Australia
Loudspeaker container
Electronic
controller
5
The following section describes the features of the quarter- There are other variants of this type of adaptive passive si-
wave tube resonator silencer. lencers such as a variable Helmholtz resonator, and an Adap-
tive Herschel-Quincke Tube.
Quarter-Wave Tube Resonator Silencer
Helmholtz Resonator
The side-branch resonator shown in Figure 6 can be attached
to an engine exhaust system using a flange. Note that the side A Helmholtz resonator is a passive noise control technology
branch does not have to be perpendicular to the main duct, that comprises a sealed cavity volume attached to the main
and could be installed parallel to the existing exhaust system exhaust duct with a narrower neck, as shown in Figure 12.
as shown in Figure 10. The „backwards‟ orientation of the The device can be tuned to the frequency of the tonal noise
silencer is important to reduce flow induced noise, to prevent by altering the geometry of the volume or neck. Figure 12
the side branch from „singing‟. shows an adaptive-passive configuration where the volume
can be altered by changing the position of a piston. This has
Side-Branch the effect of changing the resonance frequency of the device,
Resonator and can be integrated into a control system to attenuate the
Piston
noise in the exhaust duct.
Exhaust Low Noise Exhaust
Noise Piston
Duct
Volume
Figure 10: Schematic of the attachment of an adaptive-
passive side-branch resonator silencer to an exhaust duct. Neck
The quarter-wave tube type of resonator silencer provides Exhaust Low Noise Exhaust
noise attenuation at odd multiples of the fundamental reso- Noise Duct
nance frequency. This means that the device will attenuate
noise at a fundamental frequency and its harmonics, which is
a very desirable feature for attenuating the noise from a diesel Figure 12: Schematic of a Helmholtz resonator.
engine.
Herschel-Quincke Tube
Figure 11 shows the transmission loss in decibels of this type
A Hershel-Quincke tube comprises a side branch attached to
of resonator silencer, where k = 2πf / c is the wavenumber, f
a main duct as shown in Figure 13, where the acoustic energy
is the frequency in Hertz, c is the speed of sound of the gas in
from the main duct is directed into a side branch and propa-
m/s, L is the length of the quarter-wave tube, S1 is the cross
gates over longer path, then recombines with the main duct.
sectional area of the main exhaust duct, S2 is the cross sec-
tional area of the side-branch, and N = S2 / S1 is the ratio of
the cross-sectional areas of the side-branch to the main duct.
Figure 11 shows that greater attenuation is achieved as this
Side-Branch
ratio N increases.
Resonator
6
The 5th Biennial SIA Conference 10-11 November 2010, Fremantle, Australia
been discussed for amelioration of noise and vibration name- Howard, C.Q., Cazzolato, B.S. and Hansen, C.H. (2000),
ly passive, active, and adaptive-passive. Passive noise and “Exhaust stack silencer design using finite element analysis”,
vibration control technologies provide adequate attenuation Noise Control Engineering Journal, 48 (4), p113-120.
when designed properly. This technology provides consistent
results and can be designed to be robust to harsh operating Kruger, J. (2009), “Silence is golden: Active exhaust silenc-
environments. The attenuation offered by this technology can ers in vehicles”, dSpace Magazine, March, p28-33.
be further improved by utilising other technologies. Active
noise and vibration control technology can provide very high Li, X., Howard, C.Q., Hansen, C.H., Winberg, M. (2004),
levels of attenuation however the actuators used in these “Feasibility of Active Vibration Isolation of Diesel Engines
systems must be extremely reliable and robust to their harsh in Collins Class Submarines”, Navy Engineering Bulletin,
operating environment. The actuators for active control tech- March, p25-26.
nologies must continually operate in order to provide attenua-
tion and this presents reliability issues. Adaptive-passive Von Drathen, Arndt (2010), “Propulsion system solutions for
technologies can offer the benefit of the robustness of passive present and future naval vessels”, presented at Pacific 2010,
technology in operating in harsh environments, and when Sydney Australia, 27-29 January 2010.
tuned properly can provide high levels of attenuation. These
adaptive passive devices also require actuators to tune, but
they only operate intermittently and hence have less risk of
failure than an active control system.
REFERENCES
Beranek, L.L. and Ver, I.L. (1992), “Noise and vibration
control engineering: principles and applications”, John Wiley
and Sons, New York, USA.