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    JIS Standard For Boiler-2006

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    JIS Standard For Boiler-2006

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    This is standard for water in boiler.

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    JIS Standard for Boiler-2006

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    JIS Standard For Boiler-2006

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    JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS B 8223: (TENPES/JSA) Water conditioning for boiler feed water and boiler water ICS 27.060.30 Reference number : JIS B 8223 : 2006 (E) PROTECTED BY COPYRIGHT 10S B 8228 : 2006 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by Thermal and Nuclear Power Engineering Society (TENPES)/Japanese Standards Association (JSA) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14, Consequently JIS B 8223 : 1999 is replaced with this Standard. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. Date of Establishment: 1961-02-01 Date of Revision: 2006-10-20 Date of Public Notice in Official Gazette: 2006-10-20 Investigated by: Japanese Industrial Standards Committee Standards Board ‘Technical Committee on Industrial Machinery JIS B 8223 : 2007, First English edition published in 2007-04 ‘Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority © 8A 2007 All rights reserved, Unless otherwise specified, no part of this publication may be reproduced of iutilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher, Printed in Japan PROTECTED BY COPYRIGHT KA/HN Roewe a Scope Normative references Terms and definitions. Water conditioning Test Contents B 8223 : 2006 Page @ PROTECTED BY COPYRIGHT JAPANESE INDUSTRIAL STANDARD JIS B 8223 : 2006 Water conditioning for boiler feed water and boiler water 1 Scope This Japanese Industrial Standard specifies the water conditioning for feed water and boiler water of land steam boiler and marine steam boiler. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent editions of the standards (including amendments) indicated below shall be applied. JIS B 0126 Glossary of terms for thermal power plants — Boilers and auxiliary equipment JIS B 8224 Boiler feed water and boiler water — Testing methods JIS K 0556 Testing methods for determination of anions in highly purified water 8 Terms and definitions For the purpose of this Standard, the definitions given in JIS B 0126 and JIS B 8224, and the following definitions apply. a) feed water the mixed water of condensate water(*) and make-up water(”) supplied to the boiler entrance (economizer entrance if an economizer is provided) by a feed water pump However, when targeting special components such as dissolved oxygen, the feed water shall be the water sampled from the sampling position specified in 4.2 b) of JIS B 8224. Notes () Water condensed in and after the portion of the system where steam is used, and reused for feed water. © Water mixed with condensate water for make-up. When no conden sate water is available at all, the total quantity of feed water corre- sponds to that of make-up water, and the quantity of make-up water when almost all the amount of steam generated is recovered as con- densate water corresponds to the shortage amount of the feed water (for example, the steam use, the blow, and the leakage). b) boiler water the water condensed in the circulation boiler Generally, this water is represented by water in the drum. ¢) circulation boiler the generic name of natural circulation boiler and forced circulation boiler ‘The circulation boilers include cylindrical boilers, special circulation boilers and water tube boilers, d) natural cireulation boiler the boiler which circulates naturally boiler water by the difference of density of saturated water including steam bubbles PROTECTED BY COPYRIGHT 2 B 8223 : 2006 e) p h) dD i k) D m) n) °) P) forced circulation boiler the boiler which circulates boiler water forcedly by using a circulation pump cylindrical boiler the cylindrical boiler of which the shell is the main body and a flue tube, fire box, smoke tube, ete. are provided in its inside. The cylindrical boilers include vertical boilers, flue tube boilers, smoke tube boilers, flue and smoke tube boilers, ete. special circulation boiler the water tube boiler(®) mainly consisting of tubes which feeds water from one end, takes out the mixture of steam and water from the other end, and after separating by steam separator, makes the returning amount of hot water to heating tubes 50 % or less of that of steam-and water mixture. These boilers include the forced circulation type boiler(*) consisting of single or a few tubes, and the boiler(®) consisting of plural tubes, all of which are heating tubes of risers, and a header. Notes (°) This boiler is handled as the once-through boiler in the Industrial Safety and Health Law and the Safety Regulation for Boiler and Pres- sure Vessels. (It is commonly called a single tube type boiler. (®) It is commonly called a plural tube type boiler. water tube boiler boiler consisting of a drum and many heating water tubes, which conducts evaporation in the water tubes. heat recovery steam generator the boiler consisting of multi-pressure drums and many heating water tubes, which uses exhaust heat from the gas turbine for the power generation, and conducts evaporation in the water tubes. once-through boiler the boiler which makes feed water run through the boiler by using its pump to evaporate normal operating pressure the maximum pressure for practical operation evaporation rate of heating surface the evaporation amount per hour [kg/ (m*-h)] in the evaporation unit area alkali treatment the method of treatment to adjust the pH of boiler water mainly with sodium hydroxide and adjust the concentration of phosphate ion by phosphate (mainly sodium salt) phosphate treatment the method of treatment to adjust the pH and the concentration of phosphate ion of boiler water by phosphate (mainly sodium salt) volatile matters treatment the method of treatment by the use of volatile matters only, in which the pH of boiler water or feed water is adjusted by ammonia or volatile amine and the dissolved oxygen is removed by hydrazine oxygen treatment the method of treatment to add a trace of oxygen as oxidizing agent to feed water of high purity and to prevent corrosion by the protective film which is mainly made of a-iron (III) oxide (a-FezOs: hematite) on the steel surface by the oxidizing action and is maintained by its action Information : Treatment with a trace of sodium hydroxide ‘The method of treatment to adjust the pH of boiler water with a trace of sodium hydroxide in place of phosphate, and to strictly control the concen- tration of the chloride ion. PROTECTED BY COPYRIGHT 4 3 B 8223 : 2006, Water conditioning The water conditioning for boiler feed water and boiler water vary among cylindrical boiler, special circulation boiler, water tube boiler and once-through boiler and shall be as follows unless otherwise specified. a) b) ©) a) e) 5 be Cylindrical boiler The water conditioning for feed water and boiler water of cylindrical boiler shall be as given in table 1 Special circulation boiler ‘The water conditioning for feed water and boiler water of special circulation boiler shall be as given in table 2. Water tube boiler The water conditioning for feed water and boiler water of water tube boiler shall be as given in table 3. Heat recovery steam generator ‘The water conditioning for feed water and boiler water of heat recovery steam generator shall be as given in table 4. Once-through boiler The water conditioning for feed water of once-through boiler shall be as given in table 5. The steam conditioning for the steam turbine operation shall be as given in table 6. The water conditioning at the completion of each stage on starting of the once-through boiler shall be as given in table 7 when applying volatile matters treatment, and table 8 when applying oxygen treatment. Test Water conditioning test method for boiler feed water and boiler water shall in accordance with JIS B 8224 and JIS K 0556. Information ; For the continuous monitoring of water conditioning for boiler feed water and boiler water, automatic meters should preferably be used. The automatic meters include a pH-meter, an electric conductiv- ity meter, 2 dissolved oxygen meter, a silica meter, a hydrazine meter, ete. PROTECTED BY COPYRIGHT B 8223 : 2006 Table 1 Water conditioning for feed water and boiler water for cylindrical boiler Division] _ Normal operating pressure Tmax Over up w MPa) and inch 2 Braporation rate of heating BO max@ | Over S0 upto | Over 60 = surface tke/eh)] and incl 60 ‘Type af makewup water Taw water? SoRtened water) Feed | pli at 26-0) BS wo | S8WTK) | SHH) | BB HOM water T ardness (mgCaCOy) BO max Tmax Tmax Tmax Fats and ofle tmg7EXO) o @ e er Dissolved oxygen (mg/L) eo @ a oi Boiler | Treatment method ‘Alkali treatment water oH Ge 260) Towis | W0wns | MOwins | owls ‘Acid consumpiion amount 700% 600 | 100%800 | 100%0 800 | 600 max (OHA) (mgCacoyt) ‘Acid consumption amount Boe 600 | s0t0600 | —8D%0 600 | B00 max, (18.8) (mgcaco,L) “Total evaporation residue (mg/L) | 4000max, | 9000 max, | 2600max. | 2300 max Blectrie conductivity (an) 600 max, BO max WO max | 950 max Gat 25°) Chloride fon (meCh7E) B00 max, BOO mas 00 ma, 350 ma Phosphate fon (mgPOS TEN 2010 40 2 wa 20%0 40 Wea Sulfite ion (meSOs-7EN) 70 min, 10 min 10 min. 10 min. Hydrazine (eH D110 | Oiwid | O1wio | diwi0 Notes (*) This applies to the case where raw steam is used and make-up water is used at all times in cast iron boiler. ©) City water, industrial water, underground water, river water, lake water, ete. Further, the softened water is the raw water treated by softening de- vice (filled with cation-exchange resin) or by reverse osmosis device. (®) It is preferable to control the pH 7 or higher to suppress corrosion in the feed water system. (9) Hexane extraction substance (sce JIS B 8224). () It is preferable to keep low. (*) This applies when phosphate is added. (®) This applies when adding sulfite as the deoxidation agent. The upper limit of sulfite ion shall not be specified, however, it shall be within the rage where the electrical conductivity of boiler water does not exceed the upper limit. When using a degassing, it should be adjusted to 10 mgSO,*/L to 20 mgSO,;*7/L. (8) ‘This applies when adding hydrazine to feed water as the deoxidation agent When using a degassing device, it should be adjusted to 0.1 mgNsHy/L to 0.5 mgN,Hy/L. PROTECTED BY COPYRIGHT NOTES 1 o When the ion-exchanged water is used for make-up water of cylindrical boilers, see table 3 and apply the water conditioning in the case where the ion-exchanged water is used for make-up water in the pressure divi- sion over 1 MPa up to and including 2 MPa, When the ion-exchanged water is used for marine boilers, see table 3 and apply the water conditioning in the case where the ion-exchanged water is used for make-up water in the pressure division over 1 MPa up to and including 2 MPa. However, the concentration of phosphate ion should be preferably adjusted higher taking into consideration the leak- age of sea water. As a rule, add either hydrazine or sulfite as deoxidation agent. ‘The sample for testing the boiler water shall be taken from the most condensed boiler water. In the case of the flue and smoke tube boiler to be used at the pressure exceeding 2 MPa, water conditioning for water tube boiler indicated in the same pressure division of table 8 shall be applied to water condition- ing for the boiler water. PROTECTED BY COPYRIGHT 6 B 8228 : 2006 Table 2 Water conditioning for feed water and boiler water for special circulation boiler Division ‘Type of boiler ‘Single tube ope Plural tube type ‘Normal operating pressure Tmax] Overlap | imax Over Tap to (MPs) and inel. 3 and incl 8 “Type of make-up water Boftened water Softened water pH (at 25 0) Tow 118G) [WS wILO | SSwo0) | SBwIO water [Tardness (mgCaCOJD) ee Tamar Tmax Fats and oils fei) oF oF wD eo Disscived oxygen (gO) o @ ® 08 max Tron (mgPelD) = = 03 max 03 max Total evaporation residue 3000 max. | 2500 max = = (mg/l) lectrie conductivity 450 max, WO max = = (mm) (at 25°C) ‘Acid consumption amount B00 te B00 | B00 ma = = (9H4.8) (mgCaCoL) ‘Acid consumption amount 200 te 600600 max. = = (pH8.8) (mgCaC0,/L) Hydrezine (maNH™) 0.05 main 0.05 main = = Chloride ion (mgGl7I) 500 max 00 max. = = Posphate lon (mgPO7D™) 20% 60 20 to 60 = = Boiler | Treatment method = ‘Alkali treatment water [pH Gt 25-0) = TLOwiLe | Wowie “Acid consumption amount = 700 to 600, 600 max. (@H4) (meCaCOyt) “Acid consumption amount = ‘0 to 600 500 max, (8.8) tmgCacoyL) ‘Total evaporation residue = 2600 max, | 2000 max, (mg/l) Blectrie conductivity Gali) = 400 max 00 max, (at 25°C) Chloride fon (mgOl7L) = 00 max 300 mak Phosphate fon (mgPO 7X") = 20% 40 200 40 Sulfice Ton GagSOF TEN) = 10 mie 10 to 20 Hydraaine (maNHyEN™ = Gite 10 Ow 0 Notes (*) ‘This applies to feed water before recovery water is added. (5) ‘The concentration of hydrazine shall be adjusted so that the pH does not exceed its upper limit, and also may be lowered depending on the concen- tration of dissolved oxygen at the outlet of degassing device. NOTES 1 When the ion-exchanged water is used for make-up water of special cir- culation boilers, see table 3 and apply the water conditioning in the case where the ion-exchanged water is used for make-up water in the same pressure division. However, when the pressure is 1 MPa or under, apply ‘the water conditioning in the case where the ion-exchanged water is used for make-up water in the pressure division over 1 MPa up to and includ- ing 2 MPa in table 3. PROTECTED BY COPYRIGHT 7 B 8223 : 2006 2 When the ion-exchanged water is used for marine boilers, see table 3 and apply the water conditioning in the case where the ion-exchanged water is used for make-up water in the same pressure division. Howev- er, the concentration of phosphate ion should be preferably adjusted to be higher taking into consideration the leakage of sea water. When the pressure is 1 MPa or under, apply the water conditioning in the case where the ion-exchanged water is used for make-up water in the pressure division over 1 MPa up to and including 2 MPa in table 3. However, the concentration of phosphate ion should be preferably ad- justed to be higher taking into consideration the leakage of sea water. 3. Water conditioning of feed water for single tube type boilers applies to make-up water, or mixed water of make-up water and condensate after the addition of, first recover water and then chemicals. 4 Water conditioning of feed water for plural tube type boilers applies to the feed water before adding of recover water. The sampling position of boiler water can include two positions, i.e., a lower part of a steam sep- arator and the header of the lower part of the body for the structures of the boilers on the market. Since the sample from the former position can be concentrated slightly, and thus, the water conditioning shall be adjusted to slightly higher values. In the sample from the latter position, the condition of the water is, not always uniform during the operation, and attention shall be paid to the sampling position and the sampling timing so that the sample which is as close to the average as possible can be obtained. 5 In accordance with NOTE 8 in table 1. 8 B 8223 : 2006 Gc) a Te ce = = = = = = = goaro | somre | vomro | oraro | oraro GOT HNSuN ouTEIPC ore | orme | ors | orve | ozmor | como | cmon or | Gowm or COS wo NIN ave | arms | sras | srms | oemor | oso | ormoz | ormoz | orcoe GoW Foam) vor eUdSOUR xewog | serosa | e001 | xemoor | semoat | semoer | sewooe | xemroor | ew 000 (TIO) WOH PHONO (9.88%) revugg | xewog | xomoe | xemoor | xewoer | rewosr | ~semooe | xem aoy | xe ogy ys Syanompa0> 8991, = = = = = ‘zea oo0@ | sem cos | eu 000 | CIB) onpiser wonexodeas (eos, = e xewos | xeurozt | xewoor | xewooe | xemoo2 | ooo | cose os exsoosoeen - ‘eu oor | semqer | xeuroer | ew ose | e909 | one sor | 008% oor | e'rFid) wunowe vordumnstion poy sorave | sorage | sorave |otrmoor| eormes | stravor | etraon [sitson | eon (oem He yesunean yuouneon | quounven | yuouqeon a9ye8 syeyasoua aysydeoud rey | areydsoua yeoumean porous yuowwany, | 0108 “aR 09 “un 90% = 5 “eu 08 = = = = = ‘ea 0oT "560! 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