BOC NZ Essentials Guide - May 2017435 - 79674 PDF

→
New Zealand Edition 2017
Essentials Guide
Welding and related safety products
2 Intro → Locations
Order Placement and Enquiries

Visit your nearest BOC Gas & Gear Centre today.
For the location of your nearest Gas & Gear, or to place an order,
call our Customer Engagement Centre on 0800 111 333.
Whangarei
New Zealand
Auckland Penrose 970 Great South Rd Auckland 2
Auckland West 334 Rosebank Rd, Avondale
Blenheim Cnr Redwood St & Park Tce
Christchurch 21-27 Epsom Rd, Sockburn
Hamilton Tauranga
Dunedin 4 Orari St
Gisborne 53d Awapuni Rd Rotorua
Hamilton 2 Sunshine Ave, Te Rapa
Invercargill 161 Bond St Gisborne
Lower Hutt 27-33 Seaview Rd, Seaview New Plymouth
Napier 1 Leyland St, Onekawa
Nelson 107 St Vincent St, Nelson Napier
New Plymouth Cnr Gover & Molesworth St
Palmerston North 584 Tremaine Ave
Rotorua 26 Riri St Palmerston North
Tauranga Cnr Hewlett Rd & Waimarie St

Timaru Unit 4, 171–183 Hilton Hwy, Washdyke
Whangarei 54 Rewarewa Rd Nelson Lower Hutt
Blenheim
Christchurch
Timaru
Dunedin
Invercargill
0800 111 333

www.boc.co.nz
Essentials Guide → New Zealand Edition 3
Contents
04 Section 1 Welding Gases
12 Section 2 Gas Cutting, Welding and Brazing
34 Section 3 Welding Equipment
70 Section 4 Consumables
111 Section 5 Trade Tools
119 Section 6 Welding Protection
129 Section 7 Personal Protective Equipment
Products are stocked in Gas & Gear Stores unless marked:

d Delivered to customer from local warehouse
m Products stocked to meet specfic market needs
p Delivered to customer from supplier
All items are available online, or call Customer Engagement Centre 0800 111 333
Safety Data sheets for BOC welding consumables and metal treatment chemicals can be found on www.boc.com.au under SDS.
4 Section 1 → Welding Gases
Welding Gases
Shielding Gas Selection Chart Arc Transfer
Weld Characteristics
Spray Modified Spray
Excellent —
Dip
Poor
for GMA, flux-cored, metal-cored, solid wire welding P = Performance Line C = Competence Line
Material Thickness (mm) Weld Characteristics

1–12 13+ Penetration Spatter free Speed Fillet shape Finish
Cylinder
Colours Gas Principal Benefits
GMAW Carbon and Low Alloy Steels
Versatile for thin material.
ARGOSHIELD® Light Minimal spatter.
C
ARGOSHIELD® Universal Most versatile wide working range. C
Good appearance.
ARGOSHIELD® Heavy Low defect levels on thick material.
C
etal
ARGOSHIELD® M Versatile suitable for solid and
C
Cored metal cored wire up to 12mm.
Ideal for flux cored welding.

SPECSHIELD® FCW Good penetration.
C
Good penetration.
Industrial CO2 C
FCAW Carbon, Alloy and Stainless Steels

Good weld appearance. Superior
SPECSHIELD® FCW control in positional welding.
C
Some wires designed for use under

Industrial CO2 CO2 only. High cylinder contents.
C
MCAW Carbon and Low Alloy Steels

etal
ARGOSHIELD® M Excellent appearance. Low slag. C
Cored
SPECSHIELD® FCW Good penetration. C
GMAW Stainless Steels
SPECSHIELD® Multi Downhand fillet welding. Thin plate. C
General purpose mixture.

STAINSHIELD® MIG Good wetting action. C
Smooth weld surface.
Versatile for thick material. Excellent

STAINSHIELD® Heavy arc stability. Good penetration. P
Excellent arc stability. Fast speed,

STAINSHIELD® Universal good penetration. Low defect levels.
P
Good for sheetmetal.

STAINSHIELD® Light Recommended for root passes P
on pipe without purge.
GMAW Aluminium and Alloys

Minimal spatter. Good appearance.
ALUSHIELD® Light Fast weld speed.
P
Good for thick or thin plate.

ALUSHIELD® Universal Excellent arc characteristics.
P
Fast, good penetration on thicker

ALUSHIELD® Heavy material. Wide bead shape.
P
Welding Argon Versatile, general purpose mixture. C
The gases listed here represent BOC’s main range of shielding gases. For the complete range refer to the BOC Shielding Gases brochure on www.boc.co.nz under Technical Resources.
Shielding gas selection is a critical part of cost-effective welding

You can maximise your productivity and improve efficiencies by The typical cost drivers for Gas Metal Arc welding are:
making one simple decision – investing in the right welding gas for • Labour
your specific application.
• Welding gas
BOC’s welding gases range of Argoshield, Stainshield, Alushield and • Welding wire
Specshield aren’t just commodities. They are actually optimisation • Power consumption
tools for the serious welder and are designed to provide you with
quality welding performance and improved cost-effectiveness. How? If you were to invest in the right BOC welding gas for your specific
application, as opposed to using regular gas for your welding, you will
notice that while the cost of the welding gas is slightly higher, your
PP)LOOHW
actual overall production cost can be reduced dramatically as shown
on the diagram.
Welding gases can positively influence your welding result through
1=SHUPHWUHRIZHOG
the following:
:LUH • Surface appearance

• Welding speed
*DV • Metallurgy and mechanical properties
• Weld geometry
/DERXU • Arc stability
• Metal transfer
• Shielding effect
6KLHOGLQJ*DV; 6WDLQVKLHOG+HDY\
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Gas Cylinder Sizes

High pressure steel Low pressure aluminum Acetylene Low pressure factored gases
1.75m
1.50m
1.25m
1.00m
0.75m
0.50m
0.25m
G F D A G F E D G F D A S FS T TS
GM SE FT ET
Gas Cylinder Contents Cylinders Packs

(Measured in M³ @ standard temperature and pressure) *(Measured in kg) TS/T sizes only available in Auckland
FT size only available in North Island
Gas Code A D F G GM TS/ET T/FT FS S/SE G6 G8 G15 MCP15
Argoshield Light 500 2.14 9.79

Argoshield Universal 501 2.05 5.14 10.16 152.34
Argoshield Heavy 502 10.53 167.20
Argoshield Metal Cored 516 10.10 160.05
Argoshield FCW 512 10.90 65.40 163.54
Carbon Dioxide 169 6.80 33.00 192.06 480.15
Stainshield MIG 509 9.80
Specshield Multi 511 9.56
Stainshield Light 503 1.63 8.09
Stainshield Universal 504 1.67 8.25
Stainshield Heavy 505 8.48
Argon 130 1.94 4.84 9.63 142.74
Alushield Light 506 9.40 8.64
Alushield Universal 507 1.67 8.26
Alushield Heavy 508 8.09
Stainshield TIG 510 1.46 7.37
Stainshield TIG Plus 230 7.10
Oxygen 100 0.61 2.06 4.90 8.30 49.59 145.50
Acetylene 120 0.27 0.90 3.00 6.70 53.03
LPG Handigas 170 18.00 45.00
LPG Forklift Gas 174 15.10 19.10
Australian and New Zealand Compressed Cylinder Valve Connections

(Australian Standard AS2473.2)
Cylinders and valves supplied by BOC are manufactured to recognised
Australian, New Zealand and international standards.
Australian and New Zealand made industrial gases and industrial gas
mixtures are supplied with cylinder outlet connections that comply
with the requirements of AS2473.2.
Type 10
Type 34
5/8” BSP RH Internal, 14 T.P.I. 3/4” BSP RH External, 14 T.P.I.
Internal angled sealing face, thread I.D, 21.0mm Flat end sealing face, thread O.D. 26.3mm
Gases: o
xygen, helium, argon, non-flammable Gases: refrigerant gases
non-toxic mixtures
Type 17 Type 41
W21.8 RH External, 14 T.P.I.
3/8” BSP LH External, 19 T.P.I.
Internal angled sealing face, thread O.D. 21.8mm,
Internal angled sealing face, thread O.D. 16.5mm
centre hole 13.3mm x 22mm deep
Gases: LPG, butane, propane, propylene
Gases: oxygen
Type 20
5/8” BSP LH Internal, 14 T.P.I. Type 44
Internal angled sealing face, thread I.D. 21.0mm 3/8” BSP RH External, 14 T.P.I.
Gases: a cetylene, carbon monoxide, ethane, Flat end sealing face, thread O.D. 16.5mm
ethylene, hydrogen, methane, flammable Gases: non-flammable toxic mixtures
gases, flammable non-toxic mixtures
Type 50
Type 21 W24x2 RH External, 14 T.P.I.
0.885” NGO LH Internal, 14 T.P.I. Internal angled sealing face, thread O.D. 24.0mm,
1st centre hole 13.3mm x 8.1mm deep
Internal angled sealing face, thread I.D. 21.0mm
Gases: nitrogen, neon, krypton, xenon, nitrogen/
Gases: LPG, butane, propane, propylene
carbon dioxide mixtures, non-flammable
non-toxic non-oxidising mixtures
Type 25 Type 51
W21.8 LH External, 14 T.P.I. 1.045” NGO RH Internal, 14 T.P.I.
Internal angled sealing face, thread I.D. 21.8mm, Internal angled sealing face, thread I.D. 24.6mm
centre hole 10.0mm x 22mm deep Gases (up to 31,500 kPa): argon, helium,
Gases: acetylene nitrogen, neon, krypton, xenon
Type 26 Type 60
0.903” NGO LH External, 14 T.P.I. W27x2 RH External, 14 T.P.I.
Internal angled sealing face, thread O.D. 22.9mm, Internal angled sealing face, thread O.D. 27.0mm,
centre hole 15.0mm x 5.6mm deep 1st centre hole 18.2mm x 8.1mm deep
Gases: LPG (liquid withdrawal only) Gases: air
Type 30 Type 61
0.825” NGO RH External, 14 T.P.I.
0.860” WHIT RH, 14 T.P.I.
Internal angled sealing face, thread O.D. 20.8mm,
Flat end sealing face, thread O.D. 21.8mm
centre hole 12.8mm x 12.1mm deep
Gases: carbon dioxide, nitrous oxide
Gases (up to 31,500 kPa): air
Type 32
1/2” BSP RH External, 14 T.P.I.
Flat end sealing face, thread O.D. 20.8mm
Gases: ammonia, sulpur dioxide
Carbon and low alloy steels
ARGOSHIELD® Light ARGOSHIELD® Universal ARGOSHIELD® Heavy

Gas Code 500 Gas Code 501 Gas Code 502
Gas Purity Gas Purity Gas Purity
Oxygen 2% Oxygen 2% Oxygen 2%

Carbon Dioxide 5% Carbon Dioxide 12% Carbon Dioxide 18%
Argon Balance Argon Balance Argon Balance
Water Vapour ≤10 ppm* Water Vapour ≤10 ppm* Water Vapour ≤10 ppm*
* Full cylinder pressure @ 15°C * Full cylinder pressure @ 15°C * Full cylinder pressure @ 15°C
Applications Applications Applications

• Heavy engineering
• Sheet metal engineering industries • General fabrication
• Heavy structural steel
• Automotive components manufacture • Structural steelworks
• Boiler manufacture
• Cabinets/steel furniture manufacture • Bridgework
• Ship building and repair
• Domestic appliance manufacture • Pressure vessels and boilers
Features Features Features
• Stable welding arc
• Excellent arc stability • Excellent arc stability
• Fluid weld pool
• Low arc energy • Fluid weld pool
• Low oxidation potential • Used in dip, pulsed and spray Benefits
• Wide operating envelope metal transfer modes • Improved weld fusion
• Fast travel speed • Good appearance and finish
Benefits
Benefits • Easy to use
• Easy to use
• Can be used on automated machines
• Good appearance and quality finish • Improved weld fusion
• Minimal spatter production negates • Good weld appearance with low reinforcement Outlet Connection – Type 10
the need to clean weld levels
• Can be used with manual, automatic and • Easy to use
robotic machines • Can be used with manual, automatic and
robotic machines
Outlet Connection – Type 10
ARGOSHIELD® Metal Cored SPECSHIELD® FCW Carbon Dioxide Industrial

Gas Code 516 Gas Code 512 Grade, Compressed (CO2)
Gas Purity Gas Purity Gas Code 169
Gas Purity
Carbon Dioxide 10% Carbon Dioxide 23%
Argon Balance Argon Balance
Carbon Dioxide
Water Vapour ≤25 ppm* Water Vapour ≤25 ppm* (Liquid Phase) >99.8%
* Full cylinder pressure @ 15°C * Full cylinder pressure @ 15°C
Water Vapour ≤80ppm*
Applications Applications Oxygen ≤100ppm
* Full cylinder pressure @ 15°C
• General fabrication • Heavy structural steel
• Light to medium plate fabrication • Mining equipment Application
• Structural steelworks • Pressure vessels and boilers • For welding carbon and alloy steel and
• 2GR pipe spooling • Heavy wall piping stainless steel with flux cored wires
Features Features • BOC recommends the use of the ARGOSHIELD
range as the preferred mild steel
• Excellent arc stability • High heat input efficiency
MIG welding gas
• Minimal spatter • Deep penetration
• Fluid weld pool • Faster weld speeds than CO2 Features
• Excellent weld shape • Prevents porosity • A colourless and odourless gas that can cause
• Excellent dip transfer characteristics the nose to sting in high concentration
Benefits
• Toxic in high concentrations
• Low defect levels Benefits
• An asphyxiant (does not support life)
• Improved weld fusion • Higher productivity due to faster welding • Higher spatter levels compared to
• Good appearance and quality finish speeds than CO2 with flux cored wires ARGOSHIELD® range
• Minimal clean-up required • Versatile
• Low repair rates Benefits
• Good weld appearance • Higher density than air provides good
shielding properties
• This chemical property has led to its use
as a reactant in some chemical processes
Not all cylinders and packs are available at all BOC outlets. Please check with your local BOC branch on 0800 111 333. Other sized cylinders and packs may also be available on request.
GMAW stainless steels

STAINSHIELD® MIG SPECSHIELD® Multi STAINSHIELD® Light
Carbon Dioxide 2.5% Oxygen 2% Carbon Dioxide 1.5%

Argon Balance Argon Balance Helium 85%
Water Vapour ≤10 ppm* Water Vapour ≤10 ppm* Argon Balance
* Full cylinder pressure @ 15°C * Full cylinder pressure @ 15°C Water Vapour ≤10 ppm*
Applications Applications Oxygen ≤25 ppm
• Pressure vessels and tanks • Railway rolling stock
• Motor vehicle exhaust systems • Process equipment Applications
• Duct work • Tanks • Pressure vessels and tanks
• Architectural work
Features • Motor vehicle exhaust systems
• Excellent arc stability Features • Duct work
• Low oxidation potential • No carbon pick up Features
Benefits • Good arc stability • Excellent arc stability
• Low heat input • Low oxidation potential
• Good fusion
• Good edge wetting
• Clean weld appearance and finish
• Fast weld speed Benefits
• Increase in welding speed • Good fusion
Outlet Connection – Type 10 Benefits • Clean weld appearance and finish
• Improved productivity due to faster weld speed • Increase in welding speed
• Low distortion
• Clean weld appearance and finish
• Optimum corrosion resistance
• Higher operator appeal
• Minimal weld finish
GMAW aluminium and alloys
Argon Welding Grade,
STAINSHIELD® Universal STAINSHIELD® Heavy Compressed (Ar)
Carbon Dioxide 2% Carbon Dioxide 2% Argon >99.99%

Helium 55% Helium 38% Water Vapour ≤10ppm*
Argon Balance Argon Balance Oxygen ≤10ppm
Water Vapour ≤10 ppm* Water Vapour ≤10 ppm* * Full cylinder pressure @ 15°C
Oxygen ≤25 ppm Oxygen ≤25 ppm
* Full cylinder pressure @ 15°C * Full cylinder pressure @ 15°C Applications
• The predominant gas used in shielding gases
Applications Applications • Argon is used alone or mixed with other
• Pressure vessels and tanks • Pressure vessels and piping gases such as helium, carbon dioxide, oxygen,
• Motor vehicle exhaust systems • Structural high alloy steel work nitrogen or hydrogen
• Duct work • Storage tanks • Argon is used as a shielding gas for TIG
• Petrochemical plants welding aluminium, titanium and copper
Features
• Excellent arc stability Features Features
• Low oxidation potential • Excellent arc stability • Inert to all materials at all temperatures
• Low oxidisation potential and pressures
Benefits • Heavier than air, argon will collect in low-lying
• Used in dip, spray and pulsed transfer modes
• Good fusion • Fluid weld pool areas, ducts and drains
• Clean weld appearance and finish • Reduced spatter • An asphyxiant
• Increase in welding speed
Benefits Benefits
• Low defect levels on thicker sections • Argon produced by BOC has a minimum purity
of material level of 99.995% ideal for welding applications
• Clean, bright appearance and finish • The low ionising potential allows easy forming
• Reduced clean-up and repair of a welding arc without reacting with the
• Can be used on robotic and mechanical metal components being welded
machines • When welding thicker materials, other gases
are added to the argon base to produce a more
Outlet Connection – Type 10 fluid weld pool
ALUSHIELD® Light ALUSHIELD® Universal ALUSHIELD® Heavy

Helium 30% Helium 50% Helium 70%

Argon Balance Argon Balance Argon Balance
Water Vapour ≤5 ppm* Water Vapour ≤5 ppm* Water Vapour ≤5 ppm*
Oxygen ≤8 ppm Oxygen ≤8 ppm Oxygen ≤8 ppm
* Full cylinder pressure @ 15°C * Full cylinder pressure @ 15°C * Full cylinder pressure @ 15°C

• Boat and ship building • Heat exchangers • Aluminium castings
• Tankers • Tanks and vessels • Ship building and armoured vehicles
• Truck body work • Rail carriages • Heavy aluminium fabrication
• Water heaters and heat exchangers • Can be used for copper and stainless steel • Road and rail transport
TIG welding
Features Features
• Excellent arc stability Features • Excellent arc stability
• Flatter weld bead with low reinforcement • Stable welding arc • Low distortion and oxidisation potential
• Good fusion characteristics • Excellent appearance and finish • Wide bead shape with low reinforcement
• Little or no spatter • Excellent fusion characteristics • Good fusion characteristics
• Suitable for applications where
Benefits penetration is critical Benefits
• Lower spatter reduces clean-up time • Improved weld metal properties
• Improved weld metal properties Benefits • Easy to use
• Easy to use • Faster welding speed • Lower risk of defect levels
• Good appearance and finish with low • Reduced porosity • Good appearance and high quality finish
reinforcement levels • Improved productivity with low reinforcement levels
Outlet Connection – Type 10 Outlet Connection – Type 10 Outlet Connection – Type 10
TIG stainless steels

Argon Welding Grade,
STAINSHIELD TIG Plus ®
Compressed (Ar)
STAINSHIELD TIG ®
Gas Code 230 Gas Code 130
Gas Code 510 Gas Purity Gas Purity
Gas Purity Hydrogen 5% Argon >99.99%

Argon Balance Water Vapour ≤10ppm*
Hydrogen 2% Water Vapour ≤10 ppm* Oxygen ≤10ppm
Argon Balance Oxygen ≤5 ppm * Full cylinder pressure @ 15°C
Water Vapour ≤10 ppm* * Full cylinder pressure @ 15°C
Oxygen ≤10 ppm Applications

Applications • The predominant gas used in shielding gases
• Automatic and orbital welding • Argon is used alone or mixed with other
Applications • Pressure and storage vessals gases such as helium, carbon dioxide, oxygen,
• Pressure vessels and tanks • Stuctural high alloy steel work nitrogen or hydrogen
• Motor vehicle exhaust systems Features • Argon is used as a shielding gas for TIG
• Duct work welding aluminium, titanium and copper
• High integity welds
Features • Stable, smooth welding arc Features
• Excellent arc stability • Excellent fusion characteristics • Inert to all materials at all temperatures
• Low oxidation potential and pressures
Benefits
• Heavier than air, argon will collect in low-lying
Benefits • Strong weld areas, ducts and drains
• Good fusion • Clean weld appearance and finish • An asphyxiant
• Clean weld appearance and finish • Inproved productivity
• Increase in welding speed
Benefits
• Refer to Argon on previous page
Fabrication Gases
Oxygen Industrial Grade, Acetylene Industrial Grade,
Compressed (O2) Dissolved (C2H2) HANDIGAS®
Gas Code 100 Gas Code 120 Gas Code 170 and 174
Oxygen >99.5% Product complies with

Air* Balance Acetylene >98.0% NZS 5435:1996
*Non specific constituents of air (On Acetone Free Basis)
Applications
Applications Applications
• Used in oxy-propane cutting and brazing
• The only fuel gas that can be used to
• Widely used with a fuel gas for cutting, • Oxy-propane is widely used for preheating
weld steel
welding, brazing and soldering components
• Flame hardening
• Used in plasma and laser cutting steel • Shrink wrap applications
• Flame cleaning
• Thermal lancing • As a fuel to power forklift trucks and other
• Thermal spraying of various metals
• Used as an ingredient in some shielding gas industrial vehicles
and ceramics
mixtures due to its ability to help stabilise the
arc and reduce surface tension
• Oxygen and acetylene together produce a Features
flame temperature of approximately 3150°C • Heavier than air and collects in low-lying areas
Features such as drains or ducts
Features
• BOC oxygen is typically supplied with a • BOC propane is stenched to give a fish-
• Distinctive garlic-like smell, which is
purity of 99.5% or higher like odour
recognisable above 2% concentrations
• The use of oxygen and fuel gas gives higher
flame temperature than if air is used
in the air Benefits
• May cause dizziness in high concentrations • On a profile cutting machine, oxy-propane
• Colourless and odourless
• Low auto-ignition temperature requires gives fast, clean cuts on thick plate
• Does not burn but supports and accelerates
minimal energy to ignite in air or oxygen • Easily combustible, portable with clean burning
combustion
• Can react over time with some metals to form characteristics and a high calorific value
Benefits explosive acetylides
• The hottest and most efficient of all fuel gases Outlet Connection – Type 21
• Vigorously supports combustion. Introducing
oxygen to conventional air-fuel flames Benefits
increases the temperature of the flame
• The oxy-acetylene flame gives very good
• When cutting, a 1% reduction in purity
localised heating
increases oxygen consumption by 25% and
reduces the cutting speed by a similar amount • In cutting, oxy-acetylene gives the fastest
preheating and piercing times of any fuel gas
Outlet Connection – Type 10 combination
expect for A which uses – Type 17 • In oxy-acetylene cutting processes, improved
cut quality, higher cutting speed, faster
cut initiation time and reduced oxygen use
are achieved
12 Section 2 → Gas Cutting, Welding and Brazing
Gas Cutting, Welding
and Brazing
BOC offers a comprehensive range of gas equipment designed for the BOC gas equipment is backed by a
beginner right through to the professional user. five year conditional warranty on
all our gas kits, regulators, cutting
Our range is made up of high quality BOC gas equipment that includes
attachments, blow pipes and mixers.
welding and cutting kits using oxy-acetylene and LPG.
The BOC and MagMate range of gas
You can choose from our basic Masterstart Kit and build on that to suit
equipment conforms to the relevant
the applications you mainly use, or go straight to the Promaster Kit for
AS/NZS standards and are safe and reliable.
everything you need.
The MagMate gas kit is ideal for the light user and is a great all rounder
There's a BOC light duty multi-purpose kit or if you need to weld, braze
at an affordable price. The kit, regulators, cutting attachments, blow
or cut on the go then the BOC Portapack is ideal.
pipes and mixer are covered by a 12 month conditional warranty.
Working Safely with

Gas Equipment
The supply of safe equipment and the safe use of that equipment is of
utmost importance to BOC. Our products conform to relevant national
standards in Australia and New Zealand.
All products supplied to our customers should be maintained in
accordance to AS4839 to ensure the safe and effective use of those
products.
Always leak test equipment before use. Visually inspect the condition
of all equipment before each use and check for any loose fittings at the
same time.
According to AS 4839 (The safe use of portable and mobile oxy-fuel
gas systems for welding, cutting, heating and allied processes):
• Flashback arrestors should be inspected weekly, tested every year,
and replaced every five years.
• Regulators should be inspected weekly, tested every six months,
and replaced every five years whether or not they have been in
regular use.
• Blow pipes, mixers and attachments should be inspected and leak
tested weekly.
• Flexible hoses should be inspected weekly and leak tested and
replaced immediately if damaged.
For more information on safety with gases and gas welding refer to the
following information available at www.boc.com.au or www.boc.co.nz
BOC Guidelines for Welding and Cutting
Guidelines for Gas Cylinder Safety
BOC Setting up for Gas Welding and Brazing

BOC Lighting up and Shutting Down for Gas Welding & Brazing
Single-Stage Regulator Operation

Solid moulded case
Pressure adjustment screw

Bourden tube
Pressure adjusting knob

Pressure limiting nut
Spring-loaded Safety
Pressure back plate
damper
gauge
Calibrated
Main spring
gauge link
Bonnet
Body
Sintered
1/4 inch NPT fitting filter
Name disc Encapsulated valve
Pressure plate
High pressure chamber
Low pressure chamber
Colour
code zones
Retaining nut
Inlet stem Removeable lens
m
hr e
ap at
ag
Di pl
m
ag
Inlet nut
hr
ap
Di
Inlet stem
filter
Inlet stem
AS 2476:1996
Regulators
O-ring
BOC 6000 Regulators BOC 5000 Regulators

BOC 8000 Regulators The BOC 5000 series regulators are designed
BOC Regulators are designed to Australian The BOC 6000 range of regulators includes to be used with the BOC PortaPack® kits in
Standard 4267 under the stringent ISO 9001 BOC 6000 Argon and CO2 shielding gas light duty, general-purpose non-continuous
certified quality management system. regulators which are designed for MIG and TIG welding and cutting applications up to 2-bar
mixed gas and pure gas processes. The 6000 oxygen working pressure. They are compact,
The encapsulated valve is the most dynamic
range also includes an LPG regulator. rugged and portable; ideal for mobile
feature of BOC Regulators. Working in
conjunction with the diaphragm, the valve BOC shielding gas regulators and flowmeters operations. Their flow characteristics and
delivers superior performance and control. meet the requirements of AS 4267 under compact design make them ideally suited to
AS 2473: 1990 requirements for cylinder valve jobs on the move where space is a constraint
Features connections. – including plumbing, contract engineering
• A fully encapsulated valve for improved and refrigeration jobs.
performance Features
• Fail-safe precision engineered components for • Precision engineered components for Features
greater safety greater safety • Suitable for light duty cutting and
• A two-stage sintered filter system to extend • A two stage sintered filter system to extend welding applications
the life of the regulator the life of the regulator • Suits BOC C size cylinders only
• Easy to read process colour coded gauges • Easy to read process colour coded gauges • Used in PortaPack® kits
• 45° degree outlet • 45° degree outlet • Built to AS Standard 4267
Description Part No. Description Part No. Description Part No.
BOC 8000 Acetylene 150 kPa 105101 BOC 6000 Argon BOC 5000 Acetylene 100 kPa 105301 m
Side inlet 105205
BOC 8000 Oxygen 45 L/min BOC 5000 Oxygen 200 kPa 105303 m
Side inlet 105104
1,000 kPa BOC 6000 Argon
Side inlet 105222 m
BOC 8000 Nitrogen 105107 Preset 200 kPa
BOC 8000 Air 105108 BOC 6000 CO2 Shielding Gas
105207
150 kPa
BOC 6000 CO2 Preset 105218 m For full regulator specifications see page 15
BOC 6000 LPG 400 kPa 105214
BOC Flowmeters
MagMate Flame ™
The BOC flowmeter is accurately designed to
Regulators give easy-to-read flow measurement for MIG
or TIG welding.
Features The BOC flowmeter is built to be a durable,
• Reliable and safe – ISO 9001 long-lasting product, with a brass and
• Conforms to AS 4267 shatter-resistant polycarbonate construction
and
Description Part No. a shock-absorption fitting to protect the
flow tube from high-pressure surges.
Flame Acetylene BOC flowmeters are compatible with, and
Vertical inlet MAG105101
150 kPa sold separately from, the BOC Series 6000
Flame Oxygen pre‑set regulators.
Side inlet MAG105104 m
800 kPa
Flame Argon Description Part No.
Side inlet MAG105205 m
45 L/min
Flame LPG BOC Flowmeter 0–15 L/min 105215
Side inlet MAG105214
400 kPa BOC Flowmeter 10–40 L/min 105216
BOC Regulator Specifications Chart

Max. Outlet Max.
Pressure Flow rate @ 21,000 kPa Pressure @ Inlet Outlet
Gases (kPa) Inlet Pressure (L/min) 15°C (kPa) Connection Connection Part No.
BOC 8000 Air Regulator Air 1,000 1065 20,000 Type 60 5⁄8″-18 UNF 105108
BOC 8000 Nitrogen Regulator Nitrogen 1,000 1086 20,000 Type 50 5⁄8″-18 UNF 105107
Outlet
Pressure Max. Flow Inlet Gauge Outlet Gauge Inlet Outlet
Gases (kPa) (L/min) Range (kPa) Range Connection Connection Part No.
BOC 8000 Oxygen Oxygen 1,000 1,650 0–30,000 0–1,600 kPa 5⁄8″ BSP RH 5⁄8″-18 UNF 105104
Regulator Type 10 RH
BOC 8000 Acetylene Acetylene 150 242* 0–4,000 0–240 kPa 5⁄8″ BSP LH 5⁄8″-18 UNF 105101
Regulator Type 20 LH
BOC 6000 LPG LPG 400 250 Not fitted 0–600 kPa 0.880″-14 5⁄8″-18 UNF 105214
Regulator NGO LH LH
BOC 6000 Argon pre-set Argon 200 40 0–30,000 Not fitted 5⁄8″ BSP RH 5⁄8″-18 UNF 105222 m
BOC 6000 Argon Shielding Gas Argon 150 45 0–30,000 0–60 L/min 5⁄8″ BSP RH 5⁄8″-18 UNF 105205
BOC 6000 CO2 pre-set CO2 200 40 0–30,000 Not fitted 0.86″-14 5⁄8″-18 UNF 105218 m
Regulator (Nut) Type RH
30
BOC 6000 CO2 Shielding Gas CO2 150 45 0–30,000 0–60 L/min 0.86″-14 5⁄8″-18 UNF 105207
Regulator (Nut) Type RH
30
BOC 5000 Acetylene Acetylene 100 - 0–4,000 0–220 kPa Type 25 5⁄8″-18 UNF 105301 m
Regulator LH
BOC 5000 Oxygen Oxygen 200 - 0–30,000 0–300 kPa Type 17 5⁄8″-18 UNF 105303 m
Regulator RH
*At no time should the withdrawal rate of an individual acetylene cylinder exceed 1/7 of the cylinder contents per hour.
If additional flow capacity is required, use an acetylene manifold system to supply the necessary volume.
MagMate® Flame Specifications Chart

Outlet Pressure Max. Flow Inlet Gauge Outlet Gauge Inlet Outlet
Gases (kPa) (L/min) Range (kPa) Range Connection Connection Part No.
Flame Acetylene Regulator Acetylene 150 — 0–4,000 0–300 kPa Type 20 5⁄8″-18 UNF LH MAG105101
Flame Oxygen Regulator Oxygen 800 — 0–30,000 0–1600 kPa Type 10 5⁄8″-18 UNF RH MAG105104 m
Flame Argon Regulator Argon 150 55 0–30,000 0–60 L/min Type 10 5⁄8″-18 UNF RH MAG105105 m
Flame LPG Regulator LPG 400 250 Not fitted 0–600 kPa NGO LH 5⁄8″-18 UNF LH MAG105214
Regulator Replacement Parts

Material Material Description Gas HP Gauge LP Gauge Inlet Stem Outlet Conn O Ring Washer
105101 Regulator BOC 8000 Acetylene 150 kPa Acet 105630 105631 105620 105626 105623 none fitted
105104 Regulator 8000 O2 1000 kPa Si O2 105627 105629 105619 105624 m 105623 none fitted
not
105107 Regulator BOC 8000 Nitrogen Type 50 N2 105632 105766 105624 m 105774 none fitted
available
not
105108 Regulator BOC 8000 Air Type 60 Air 105632 105767 105624 m 105774 none fitted
available
105201 Regulator BOC 6000 Acetylene 150 kPa Acet Use 105630 Use 105631 105620 105626 105623 none fitted
105203 Regulator Pr O2 6000 600 kPa O2 Use 105627 105628 105619 105624 m 105623 none fitted
105205 Regulator 6000 Argon 45 L/Min Argon 105632 105633 105653 d 105625 d 105623 none fitted
105207 Regulator BOC 6000 CO2 (45 L/Min) CO2 105632 105633 105621 105625 d none fitted 105654 m
105214 Regulator BOC Bt 6000 LPG Exp LPG 105635 d none fitted 105622 105626 105623 none fitted
105218 Regulator BOC 6000 CO2 Preset 200 kPa CO2 105632 none fitted 105621 105624 m none fitted 105654 m
105222 Regulator BOC Bt 6000 Argon Preset Argon 105632 none fitted 105653 d 105624 m 105623 none fitted
105301 Regulator BOC 5000 Acetylene Acet 105752 d 105753 d – 105626 none fitted none fitted
105303 Regulator BOC 5000 Oxygen O2 105750 d 105751 d – 105624 m none fitted 105762
BOC Hose
Description Part No.
BOC Hose Fittings Assembled – BOC Hose Twin 5 mm
Oxy-Acet 5 m BOCTW0505A
Oxy-Acet 10 m BOCTW0510A
BOC Nut Hose – 5/8″-18 RH BOC200 m Oxy-Acet 15 m BOCTW0515A
BOC Nut Hose – 5/8″-18 LH BOC201 m Oxy-Acet 20 m BOCTW0520A
Oxy-LPG 5 m BOCTL0505A
BOC Hose end Crimp 5 mm
BOC689 Unassembled – BOC Hose
– 5/8″ UNR
BOC Hose end Crimp 5 mm Twin 5 mm – Oxygen-Acetylene BOCTW05100
BOC690
– 5/8″ UNL Twin 5 mm – Oxygen-LPG BOCTL05100
BOC Hose end Crimp 10 mm Single 5 mm – Oxygen BOCSO05100
BOC691 m
– 5/8″ UNR Single 5 mm – Acetylene BOCSA05100 m
BOC Hose end Crimp 5 mm Single 5 mm – LPG BOCSL05100 m
BOC611 m
– 3/8″ UNL Single 5 mm – Argon (Black) BOCSO05100/B m
BOC Hose Nipple 5 mm BOC277 m Single 10 mm – Oxygen BOCSO10100 m
BOC Hose Nipple 10 mm BOC261 m Single 10 mm – Acetylene BOCSA10100 m
BOC Elbow Right Angle – 5/8″-18 RH BOC670 m Single 10 mm – LPG BOCSL10100 m
BOC Elbow Right Angle – 5/8″-18 LH BOC671 m
Gas Colour Coding Gas Colour Coding
Connector – 5/8″-18 UNF RH BOC34
Connector – 5/8″-18 UNF LH BOC35 Oxygen Blue LPG Orange
Acetylene Red Argon Black
Welding Gases Hose Reel

• All position positive latching system
• Rugged, lightweight polypropylene reels
• Unique ratchet tensioning system
• Wall mounting system allow the reel to swivel
from side to side
• Australian made
• Hose included
Application Hose capacity Part No.
Oxy-Acetylene 15m x twin 6mm OA615
Examples of incorrect fitting of gas hose assemblies
Double ear clamps Incorrect crimping Worm drive clamps

This type of clamping arrangement is not BOC crimp fittings should only be fitted by a This type of clamping arrangement is not
adequate and does not meet the required trained competent person and after fitment adequate and does not meet the required
industry standards. For your safety, should be checked for leaks with leak industry standards. For your safety,
assemblies with this arrangement should be detector (Part No. HB1010) assemblies with this arrangement should be
refitted with the BOC clamping system. refitted with the BOC clamping system.
Flashback Arrestors
Flashback arrestors are designed to as described in AS 4839-2001 The Safe Use In Western Australia, a flashback arrestor
minimise the risk of flame or explosions of Portable and Mobile Oxy-Fuel Systems must be fitted to the operator’s side of each
associated with a flashback travelling any for Welding, Cutting, Heating and Allied regulator connection or gas discharge of a
further through in the oxygen/fuel system. Processes. Clause 7.3.3 of AS 4839-2001 manifold cylinder pack, and to the blowpipe
BOC FBAs conform to AS 4603 and carry states that optimum protection is provided in accordance with Occupational Health and
international approvals. BOC recommends when a flashback arrestor is fitted at both Safety Regulations 1996 3.98.
the use of flashback arrestors on both ends hose ends.
Gases maximum working pressure (kPa)
Acetylene (A)
Hydrogen (H)
Methane (M)
5/8″-18 UNF
Oxygen (O)
Connection
LPG (P)
Air(D)
Part No.
Regulator End
Standard Flow Regulator End QRC

106411 m LH 150 500 500 300 – –
Fuel Gas FBA
Standard Flow Regulator End QRC

106421 m RH – – – – 3,000 3,000
Oxygen FBA
Standard Flow Regulator End

106511 LH 150 500 500 300 – –
Fuel Gas FBA
Standard Flow Regulator End

106521 RH – – – – 3,000 3,000
Oxygen FBA
High Flow Regulator End

106512 LH 150 500 500 500 – –
Fuel Gas FBA

106522 RH – – – – 3,000 3,000
Oxygen FBA

106552 LH 150 500 500 300 – –
Fuel Gas FBA - Resettable

106562 RH – – – – 3,000 3,000
Oxygen FBA - Resettable
Torch End
Standard Flow Torch End QRC
106431 m LH 150 500 500 300 – –
Fuel FBA
Standard Flow Torch End QRC

106441 m RH – – – – 2,000 2,000
Oxygen FBA
Standard Flow Torch End

106531 LH 150 500 500 300 – –
Fuel Gas FBA
Standard Flow Torch End

106541 RH – – – – 2,000 2,000
Oxygen FBA
High Flow Torch End

106532 m LH 150 500 500 500 – –
Fuel Gas FBA
High Flow Torch End

106542 m RH – – – – 3,000 3,000
Oxygen FBA
Blowpipes and Attachments
BOC Blowpipe
• Ergonomic design
• Dual-acting control valve mechanism –
it precisely controls the gas flow from low to
high for specific volume applications MagMate® Flame Blowpipe
BOC Light Duty Blowpipe • Ergonomic handle
Description Part No. • Used in BOC Light Duty gas kit and • Sturdy design
PortaPack® Kit • 12 Month Warranty
BOC Blowpipe 105501
BOC Blowpipe Control Valve 105615 Part No. LT-101 Part No. MAG105501
BOC Cutting Attachment

• Flip-back cutting lever that allows easy
attachment of the blowpipe and replacement
of cutting valve components MagMate® Flame Cutting
• Rugged head design
BOC Light Duty Cutting Attachment
Description Part No. Attachment • Easy to fit cutting attachment
• Used in BOC Light Duty gas kit and • Suitable for 2 seat cutting nozzles
BOC Cutting Attachment 105502 PortaPack® Kit • 12 Month Warranty
BOC Cutting Attachment
105616
Control Valve Part No. LT-102 Part No. MAG105502
BOC W Mixer BOC Light Duty Mixer

• Incorporates a variable velocity gas mixing • Used in BOC Light Duty gas kit and MagMate® Flame Mixer
process to ensure total mixing for a smooth, PortaPack® Kit • Used with MagMate® gas kit
stable flame.
• Designed for welding and light heating Part No. LT-103 m Part No. MAG105503
applications using oxy-acetylene.
• Can also be‑used for oxy-LPG brazing.
BOC H Mixer
• Designed for general heating applications
using either oxy-acetylene or oxy–LPG.
BOC M Mixer
• Designed for those large jobs that require
maximum heating using oxy–LPG.
BOC W Mixer 105503

BOC H Mixer 105505
BOC M Mixer 105511
BOC Mixer O-ring Kit 105618
Tips and Nozzles
MagMate® Oxy-Acetylene Cutting Nozzles

BOC Welding Tips 2 Seat (Type 41)
• For use with W Mixer (BOC Blowpipe)
Plate DA Oxy DA Oxy Speed

Plate DA Oxy (mm/ DA Oxy
Tip (mm) (kPa) (kPa) (L/min) (L/min) Part No. Nozzle (mm) (kPa) (kPa) min) (L/min) (L/min) Part No.
6W-A 0.5–0.8 50 50 1.5 1.5 105530 12 12–20 100 220 350 4 40 MAG105522
8W-A 0.8–1.0 50 50 2 2 105531 15 25–40 100 250 300 6 60 MAG105523
10W-A 1.0–1.5 50 50 3 3 105532 15 50–80 100 350 220 7 80 MAG105523
12W-A 1.6–2.4 50 50 4 4 105533 20 100–125 100 400 150 10 100 MAG105524 m
15W-A 2.5–3.5 50 50 7 7 105534
20W-A 4.0–6.5 50 50 12 12 105535
26W-A 6.5–8.0 50 50 22 22 105536
BOC Oxy-Acetylene Cutting Nozzles MagMate® Oxy-LPG Cutting Nozzles

2 Seat (Type 41) 2 Seat (Type 44)
Plate LPG Oxy LPG Oxy
Plate DA Oxy Speed DA Oxy Nozzle (mm) (kPa) (kPA) (L/min) (L/min) Part No.
Nozzle (mm) (kPa) (kPa) (mm/min) (L/min) (L/min) Part No.
8 6–10 100 200 3.5 30 MAG106627 m
6C-A 1–5 100 180 450 2 11 105520
12 10–20 100 250 4.5 58 MAG106628
8C-A 6–10 100 200 400 3 20 105521
15 20–40 100 400 5.5 100 MAG106629
12C-A 12–20 100 220 350 4 40 105522
15C-A 25–40 100 250 300 6 60 105523
15C-A 50–80 100 350 220 7 80 105523
20C-A 100–125 100 400 150 10 150 105524
24C-A 150–200 100 500 120 13 260 105525
BOC Gouging Nozzles

BOC Oxy-LPG Cutting Nozzles Oxy-Acetylene (Type 41)
2 Seat (Type 44) DA Oxy DA Oxy

Size (kPa) (kPa) (L/min) (L/min) Part No.
Plate LPG Oxy LPG Oxy
32GB 100 500 15 61 BOC41-32GB
Nozzle (mm) (kPa) (kPa) (L/min) (L/min) Part No.
48GB 100 600 18 85 BOC41-48GB
6C-P 3–6 100 200 2 18 106626 m 64GB 100 600 20 112 BOC41-64GB
8C-P 6–10 100 200 3.5 30 106627 32GS 100 500 15 61 BOC41-32GS
12C-P 10–20 100 250 4.5 58 106628
15C-P 20–40 100 400 5.5 100 106629 Oxy-LPG (Type 44)
15C-P 40–80 100 400 6 120 106629
LPG Oxy LPG Oxy
20C-P 80–125 100 400 6.5 171 106630 Size (kPa) (kPa) (L/min) (L/min) Part No.
24C-P 125–200 100 500 9 256 106631 m
32GB 100 500 12 94 BOC44-32GB
48GB 100 600 13 120 BOC44-48GB
64GB 100 600 15 150 BOC44-64GB
32GS 100 500 12 94 BOC44-32GS
BOC Light Duty Welding Tips BOC Heating Tips

• For use with BOC Light Duty Mixer
Heat
Tip Plate Part No. DA Oxy DA Oxy Output
Tip (kPa) (kPa) (L/min) (L/min) (kJ/hr) Part No.
W2 1.0–1.5 mm DH-W2LD
W7 2.0–3.0 mm DH-W7LD m Oxy-Acetylene - For use with W Mixer and BBW Barrel
W13 3.0–4.5 mm DH-W13LD HTW-A2 100 150 24 27 80,000 105540
W18 5.0–6.0 mm DH-W18LD HTW-A3 100 350 59 64 192,000 105541
Oxy-Acetylene Maxi - For use with H Mixer and BBH Barrel
HT-A1 100 150 56 62 185,000 105554
HT-A2 100 200 67 74 220,000 105555
Oxy-LPG Maxi - For use with H Mixer and BBH Barrel
HT-P1 150 300 54 203 302,000 105550
BOC Light Duty Oxy-Acetylene HT-P2 175 480 81 304

Oxy-LPG Maxi - For use with M Mixer and BBH Barrel
453,000 105551
Cutting Nozzles HTP-P3 180 570 85 310 500,000 105552

HTP-P4 200 800 116 466 652,000 105553
Plate DA Oxy DA Oxy
8 3–6 15 200 3 10 AFN-8LD m

12 6–20 15 200 3 11 AFN-12LD
Heating Tip Barrels

Barrel Used with Length Material Part No.
BOC Oxy-Acetylene Cutting Nozzles 3 Seat BBW-2 Bent W Mixer 210 mm Brass 105545 m
(For use with 3 Seat Cutting Attachment) BBH-4 Bent H or M Mixer 450 mm Stainless Steel 105546 m
BBH-7 Bent H or M Mixer 700 mm Stainless Steel 105547 m
Plate DA Oxy DA Oxy
ANM 16 25–50 20 300 11 13 105562
BOC Oxy-LPG Cutting Nozzles 3 Seat Heating Tip and Barrel in one
(For use with 3 Seat Cutting Attachment)
Heat
Plate LPG Oxy LPG Oxy Oxy Acet Oxy Acet Output
Nozzle (mm) (kPa) (kPa) (L/min) (L/min) Part No. Tip (kPa) (kPa) (L/min) (L/min) (MJ/hr) Part No.
PNM 12 6–12 20 200 5 24 105567 8x12HT 150 100 45-58 41-55 180 105507
Welding Assembly Cutting Assembly
BOC 2 Seat Acetylene

BOC Welding Tips Cutting Nozzle (Type 41)
105520
105521
105522 BOC Cutting
26W-A BOC W Mixer 105523 Attachment
105536 m 105503 105524 105502
105525
105526
20W-A
105535
BOC Blowpipe BOC 2 Seat LPG
105501 Cutting Nozzle (Type 44)
106627
15W-A 106628
105534 106629
106630
12W-A
105533
10W-A BOC Blowpipe

105532 105501
8W-A
105531
6W-A
105530
FOR YOUR SAFETY

• BOC recommends the use of flashback arrestors on both
ends (regulator and torch) for optimum protection as described in
AS 4839-2001 ‘The Safe Use of Portable and Mobile Oxy-Fuel Gas BOC Flashback Arrestors
Systems for Welding, Cutting, Heating and Allied Processes’.
BOC Standard Flow BOC Standard Flow
• A flashback arrestor must be fitted to the operator’s side of each
Torch End Fuel FBA Torch End Oxygen FBA
regulator connection or gas discharge of a manifolded cylinder pack,
and to the blowpipe in accordance with Occupational Safety and Health 106531 106541
Regulations 1996 3.98(1).
Please note: For best results, always use genuine BOC nozzles and BOC parts.
Heating Assembly
BOC Blowpipe BOC Flashback Arrestors
BOC High Flow

Torch End Oxygen FBA
106542 m
BOC High Flow

BOC Blowpipe Torch End Fuel Gas FBA
105501 106532 m
W Mixer H Mixer M Mixer

105503 105511 105505
BBW-2 Barrel BBH Barrels

105545 m 105546
or
105547 m
BOC Oxy-Acetylene Heating Tips BOC Oxy-LPG Maxi Heating Tips
8x12HT HTW-A2 HTW-A3

105507 105540 105541
HT-P1 HT-P2 HT-P3 HT-P4

105550 105551 105552 105553
Please Note: For best results, always use genuine BOC nozzles and BOC parts.
Gas Kits
The range includes:
BOC has a range of quality gas kits that allows you to weld, braze,
heat, and cut with confidence. These sturdy kits provide all the tools • BOC Promaster Kit
you need and are backed by a 5-year national warranty. Each kit is • BOC Masterstart Kit
presented in an easy-to-carry durable toolbox or carry case for safe • BOC Masterstart LPG Kit
storage and easy transportation. • BOC Light Duty Kit
• BOC PortaPack®
BOC MasterStart Kit

BOC MasterStart Kit gets you started on general oxy-acetylene
BOC ProMaster Kit welding and cutting, with the flexibility to add accessories specific
BOC ProMaster is the supreme kit for all your welding, brazing, heating to your personal and job requirements – creating your own specially
and cutting applications. customised kit.
Description Part No. Description Part No.
BOC ProMaster Kit 105013 BOC MasterStart Kit 105011

Contents Contents
BOC 8000 Acetylene Regulator (150 kPa) 105101 BOC 8000 Acetylene Regulator (150 kPa) 105101
BOC 8000 Oxygen Regulator (1,000 kPa) 105103 BOC 8000 Oxygen Regulator (1,000 kPa) 105103
BOC Blowpipe 105501 BOC Blowpipe 105501
BOC Cutting Attachment 105502 BOC Cutting Attachment 105502
BOC W Mixer 105503 BOC W Mixer 105503
BOC Cutting Nozzle - Size 6 105520 BOC Cutting Nozzle - Size 8 105521
BOC Cutting Nozzle - Size 15 105523 BOC Welding Tip - Size 12 105533
BOC Welding Tip - Size 8 105531 BOC Flashback Arrestor Regulator End Fuel Std Flow 106511
BOC Welding Tip - Size 10 105532 BOC Flashback Arrestor Regulator End Oxy Std Flow 106521
BOC Welding Tip - Size 12 105533 BOC Flashback Arrestor Torch End Fuel Std Flow 106531
BOC Welding Tip - Size 15 105534 BOC Flashback Arrestor Torch End Oxy Std Flow 106541
BOC Welding Tip - Size 20 105535 BOC 5 mm Twin Hose Assembly – 10 m BOCTW0510A
BOC Heating Tip HTW-A2 8X12 105540 Flip-Front Goggles 454031BOC
BOC Barrel 105545 m Tip Cleaner BOC10252
BOC Flashback Arrestor Regulator End Fuel Std Flow 106511 Cup Flint Lighter BOC10255
BOC Flashback Arrestor Regulator End Oxy Std Flow 106521 BOC Cylinder Spanner BOC10260
BOC Flashback Arrestor Torch End Fuel Std Flow 106531 Stainless Steel Toolbox With Tray *
BOC Flashback Arrestor Torch End Oxy Std Flow 106541 BOC Guidelines For Cutting & Welding *
BOC 5 mm Twin Hose Assembly – 10 m BOCTW0510A * Included in kit. Not sold separately.
Flip-Front Goggles 454031BOC
Tip Cleaner BOC10252
Cup Flint Lighter BOC10255
BOC Cylinder Spanner BOC10260
Stainless Steel Toolbox With Tray *
BOC Guidelines For Cutting & Welding *
* Included in kit. Not sold separately.
BOC MasterStart LPG Kit

BOC MasterStart LPG Kit gets you started on general oxy-LPG cutting and
MagMate® Gas Equipment Kit
brazing with the flexibility to add accessories specific to your requirements. Quality oxy-acetylene kit at an affordable price.
BOC MasterStart LPG Kit 105010 MagMate® Gas Equipment Kit MAG105002

Contents Contents
BOC 8000 Oxygen Regulator (1,000 kPa) 105103 MagMate® Acetylene Regulator (150 kPa) MAG105101
BOC 6000 LPG Regulator 105214 MagMate® Oxygen Regulator (800 kPa) MAG105103
BOC Blowpipe 105501 MagMate® Blowpipe MAG105501
BOC Cutting Attachment 105502 MagMate® Cutting Attachment MAG105502
BOC W Mixer 105503 MagMate® Mixer MAG105503
BOC Cutting Nozzle - Size 12 106628 MagMate® Cutting Nozzle - Size 8 *
BOC Cutting Nozzle - Size 15 106629 MagMate® Cutting Nozzle - Size 12 MAG105522
BOC Welding Tip - Size 12 105533 MagMate® Cutting Nozzle - Size 15 MAG105523
BOC Welding Tip - Size 15 105534 MagMate® Welding Tip - Size 12 *
BOC Flashback Arrestor Regulator End Fuel Std Flow 106511 Flashback Arrestor Regulator End Fuel Std Flow *
BOC Flashback Arrestor Regulator End Oxy Std Flow 106521 Flashback Arrestor Regulator End Oxy Std Flow *
BOC Flashback Arrestor Torch End Fuel Std Flow 106531 Flashback Arrestor Torch End Fuel Std Flow *
BOC Flashback Arrestor Torch End Oxy Std Flow 106541 Flashback Arrestor Torch End Oxy Std Flow *
BOC 5 mm Twin Hose Assembly – 5 m BOCTL0505A Twin Welding Hose 5m Oxygen/Acetylene BOCTW0505A
Flip-Front Goggles 454031BOC Flip-Front Goggles 454031BOC
Tip Cleaner BOC10252 Tip Cleaner BOC10252
Cup Flint Lighter BOC10255 Cup Flint Lighter BOC10255
BOC Cylinder Spanner BOC10260 Cylinder Spanner BOC10260
Stainless Steel Toolbox With Tray * Plastic Carry Case *
BOC Guidelines For Cutting & Welding * Operating Manual *
BOC PortaPack®
BOC Light Duty Kit BOC PortaPack® is built tough to handle trade-quality oxy-acetylene
BOC Light Duty kit is a multi-purpose oxy-acetylene kit for welding, brazing and cutting. This kit is ideally suited for jobs requiring
your basic welding, brazing and cutting applications. portability and performance.
BOC Light Duty Kit 1051005 m PortaPack® Kit 1051006

Contents Contents
BOC Light Duty Blowpipe LT-101 BOC 5000 Acetylene Regulator (150 kPa) 105301 m
BOC Light Duty Cutting Attachment LT-102 BOC 5000 Oxygen Regulator (200 kPa) 105303 m
BOC Light Duty Mixer LT-103 m BOC Light Duty Cutting Attachment LT-102
BOC Light Duty Cutting Nozzle - Size 8 AFN-8LD m BOC Light Duty Blowpipe LT-101
BOC Light Duty Cutting Nozzle - Size 12 AFN-12LD BOC Light Duty Mixer LT-103 m
BOC Light Duty Welding Tip - Size 2 DH-W2LD BOC Light Duty Cutting Nozzle - Size 8 AFN-8LD m
BOC Light Duty Welding Tip - Size 7 DH-W7LD m BOC Light Duty Cutting Nozzle - Size 12 AFN-12LD
BOC Light Duty Welding Tip - Size 13 DH-W13LD BOC Light Duty Welding Tip - Size 2 DH-W2LD
BOC Light Duty Welding Tip - Size 18 DH-W18LD BOC Light Duty Welding Tip - Size 7 DH-W7LD m
BOC Flashback Arrestor Regulator End Fuel Std Flow 106511 BOC Light Duty Welding Tip - Size 13 DH-W13LD
BOC Flashback Arrestor Regulator End Oxy Std Flow 106521 BOC Light Duty Welding Tip - Size 18 DH-W18LD
BOC Flashback Arrestor Torch End Fuel Std Flow 106531 BOC Flashback Arrestor Regulator End Fuel Std Flow 106511
BOC Flashback Arrestor Torch End Oxy Std Flow 106541 BOC Flashback Arrestor Regulator End Oxy Std Flow 106521
BOC 5 mm Twin Hose Assembly – 10 m BOCTW0510A BOC Flashback Arrestor Torch End Fuel Std Flow 106531
Light Duty Pigskin/Cotton Gloves * BOC Flashback Arrestor Torch End Oxy Std Flow 106541
Flip-Front Goggles 454031BOC BOC 5 mm Twin Hose Assembly – 10 m BOCTW0510A
Tip Cleaner BOC10252 Light Duty Pigskin/Cotton Gloves *
Cup Flint Lighter BOC10255 Flip-Front Goggles 454031BOC
BOC Cylinder Spanner * Tip Cleaner BOC10252
Stainless Steel Toolbox With Tray * Cup Flint Lighter BOC10255
BOC Guidelines For Cutting & Welding * BOC Cylinder Spanner *
* Included in kit. Not sold separately. PortaPack Cylinder Carry Case *
Stainless Steel Toolbox With Tray *
BOC Guidelines For Cutting & Welding *
Accessories
Roller Guide Radius Kit

• Roller guides aid in obtaining a clean cut Circle Guide For use on all BOC circle and roller guides,
requiring minimum finishing Rotating head design enables holes to be cut gas and plasma.
• Greatly facilitates straight line cutting from one position. Holes from 25–650 mm cut Fully adjustable, cuts holes up to 1,050 mm
• Suits all cutting attachments with professional results every time. in diameter, when used with circle guides.
Part No. 747774 Part No. 747782 Part No. 747779
BOC Flint Lighter (3 Flint)

BOC Flint Lighter (Cup) The rigid arm design concentrates more force
• Metal cup type with replaceable flint onto the flint. End cup pockets the gas for
• Ensures quick, easy lighting up quicker lighting. A simple ergonomic design.
BUBBLE UP
Leak Detector
• 980 mL
Flint Lighter (cup) BOC10255 Flint Lighter (3 flint) BOC10253
Flint Renewal (cup) BOC10256 Flint Renewal (3 flint) BOC10254 m Part No. HB1010
BOC Cylinder Spanner

BOC Tip Cleaner Accommodates four nut sizes. Designed to be
Suitable for tips, nozzles including hi-speed
used for regulator cylinder valve nuts, hose BOC Cylinder Key
connections, type 40 nozzle nut and roller
nozzles. Removes carbon or loose slag For use with a variety of cylinder valves
guide adjusting bolts.
without damaging gas parts. (NOT handwheel operated types).
Part No. BOC10252 Part No. BOC10260 Part No. BOC10259 m

LPG Heating Assembly Sievert Pro 86/88 Air/Fuel System
D
A N
G
E
B
O
F H
M
C
P
G Sievert Pro 86 Handle

• Single valved handle mainly for smaller burners
• The spindle and valve are designed to give a very exact and quick
flame setting
• The springloaded metal knob gives a precise and stable setting for the
finest of flames
Sievert Pro Power Burners • All metal parts made of high quality brass
• Ergonomic designed plastic composite handle
Heavy duty, yet light weight. Strong and windproof flames. Ideal for
• Hose connection M14 × 1mm
drying, Bitumen laying, detail and field torching, preheating and other heat
demanding applications. Recommended working pressure 4 bar.
Part No. SV3486 m
Dia. Gas Consumption Effect Part No.
H Sievert Pro 88 Handle
Pro Power Burners
• Double valved handle mainly for larger burners
28 mm 600 g/h @ 2 bar 7.7 kW SV2941 • Incorporates one main valve and one economiser valve enabling a gas
A 35 mm 3,350 g/h @ 4 bar 43.5 kW SV2943 saving pilot flame
B 50 mm 6,700 g/h @ 4 bar 86 kW SV2944 • Trigger for instant shifting between pilot and main flame and for pulsing
C 60 mm 8,250 g/h @ 4 bar 114 kW SV2960 m the main flame
• All metal parts made of high quality brass
• Ergonomic designed plastic composite handle
• Hose connection M14 × 1mm
Sievert Pro Neck Neck Length Part no.

Part No. 3488 m
Tubes
• High quality brass
• Longer neck tube are
D 600 mm 3508 M 8mm LPG Hoses Length Part no.
E 350 mm SV3510 m • AGA Approved Hose AS/NZS 1869
recommended for larger jobs
like roofing and road works F 180 mm SV3509 Class C 2m BOCSL0802A-M14 m
• 2.6 mPa Working pressure. 4m BOCSL0804A-M14 m
• Inlet: 3/8” BSP LH F
6m BOCSL0806A-M14 m
• Outlet: M14 × 1mm F
9m BOCSL0809A-M14 m
Regulators
Max. Connections
Pressure Capacity Inlet Outlet Part no.
Sievert Pro 86 Torch Kit
• A professional, powerful torch kit, ideal for soft soldering, brazing, N Fixed 2 bar 6 kg/h POL 309121
3/8”
melting, metal works, paint stripping and other heating jobs
O Fixed 2 bar 6 kg/h 3/8” BSP LH BSP LH 309122 p
• Includes handle (3486), necktube (3511), burner (2941) and 2m hose
P Adjustable 1–4 bar 5–20 kg/h POL 3/8” SV3061-11 m
Part no. 2197 m Q Adjustable 1–4 bar 5–20 kg/h 3/8” BSP LH BSP LH SV306112 p
Sievert Promatic Air/Fuel System
B O
M
A Soft Flame Burner

• Soft flame design ideal for cable work and other heat shrinking
applications
• Sweeping, powerful yellow and blue soot-free windproof flames
• Fresh air sucks in and keeps the burner head cold to minimise the risk of
burning the shrink material
• Heat sleeves efficiently but still soft enough not to overheat the shrink
material
• Recommended working pressure 2 bar
Burner Dia.
Gas Consumption
@ 2 bar Effect Part No.
M 8mm LPG Hoses Length Part no.
• AGA Approved Hose AS/NZS 1869
Class C 2m BOCSL0802A-M14 m
38 mm 900 g/h 11.5 kW SV3341 m • 2.6 mPa Working pressure. 4m BOCSL0804A-M14 m
• Inlet: 3/8” BSP LH F
6m BOCSL0806A-M14 m
• Outlet: M14 × 1mm F
B ProMatic Universal Torch Handle 9m BOCSL0809A-M14 m
• Plastic composite handle reinforced with 30% glass for maximum
durability Regulators
• Piezo ignition with instant trigger on/off function
• Bayonet fitting for burners Max. Inlet Outlet
• Swivelling hose connection to avoid hose drag Pressure Capacity Connection Connection Part no.
• Combined suspension hook and footstand
• Valve for precise flame setting N Fixed 2 bar 6 kg/h POL 3/8” BSP LH 309121
• Delivered without hose nipple
O Fixed 2 bar 6 kg/h 3/8” BSP LH 3/8” BSP LH 309122 p
• Fitted with M14 × 1mm hose connection
P Adjustable 1–4 bar 5–20 kg/h POL 3/8” BSP LH SV3061-11 m
Part No. SV3366 m Q Adjustable 1–4 bar 5–20 kg/h 3/8” BSP LH 3/8” BSP LH SV306112 p
Tradeflame Air/Fuel System
A D E
†
G
B
F
† C H
† Fantail (BK8543), Soldering bit & holder (BJ8724)

available in kit. Not sold seperately.
A B C
Pinpoint Medium Full Flame
BJ8720 m BJ8719 m BJ8725

LP Gas Type Propane Propane Propane
Cartridge Connection RH Internal RH Internal RH Internal G Hoses
Flame Length mm 120 160 250 • AGA Approved Hose
Gas Consumption g/h 60 160 460 • 2.6 mPa working pressure
Effect kW 0.75 2 7 • Inlet: 3/8” BSP LH F
Small Joints Soft Soldeirng ● ● • Outlet: 1/4” BSP F
Large Joints & Brazing ●
Small Tubing Soft Soldering ● Length Part no.
Stripping Paint ●
Mending Guttering ● 2m BK8179
Glazing & Enamelling ● ● 4m BK8740
Jewellery Work ●
Bending & Annealing Pipes ● ●
Laving Floor Tiles ●
H POL to 3/8” Adaptor
Mending Bitumen Roofing ● ● ● • High quality brass adapter
Small Hardening & Tempering ● ● • Inlet: POL
Smelting Light Metals ● ● • Outlet: 3/8” BSP LH M
Freeing Seized Joints Bolts ● ●
Part no. POL21
Laboratory Work ● ●
Aluminium Brazing ● ●
Small Forging Work ● ●
E Handpiece Complete Kit

High quality brass with grip handle, designed Handyman Kit with
for use with LPG gas for soldering and heating handle and hose for
applications.
Burners • Inlet: 1/4” BSP M
soldering and heating applications.
• Outlet: Primus female thread Description Part no.

Description Part no.
Part no. BK2119 Kit BJ2102
A Pinpoint Burner BJ8720 m
Contents
B Medium Burner BJ8719 m F efillable
R Soldering bit & holder †
C Full Flame Burner BJ8725
Propane Cylinder Fantail †
• Complies with AS 2468–2005 A Pinpoint Burner BJ8720 m
D Control Valve • Burns at 1900°C /3450°F B Medium Burner BJ8719 m
• High-quality brass fitting • 340 g contents D Control valve BK8716
• Variable control on/off valve • Primus internal self closing connection
E Handpiece BK2119
• Inlet: Primus male thread • RH thread for easy connection, no tools
• Outlet: M8x1mm M required G 2m Hose BK8179
Connecting valve *
Part no. BK8716 Part no. PRI2000 Metal box *
Tradeflame MAPP System

Tradeflame Blow Torch Kits
• Complete with MAP-Pro gas cylinder 399gm with BOM fitting
• Piezo autoignition
• Ideal for brazing, soft soldering & heating applications
• Super Cyclone Burner with increased tip diameter
Turbo Blow Torch Kit

Swivel Blow Torch Kit Kit Includes
Kit Includes • Super cyclone with auto ignition
• Super cyclone burner safety trigger On/Off handle
• 360° hands free swivel arm with • Disposable TF/ULTRA GAS™
auto ignition Performance Gas - MAPP®
• Disposable TF/ULTRA GAS™ Replacement Cartridge 400g
Performance Gas - MAPP® Features
Replacement Cartridge 400g • Ergonomic handle design for precise
Features operation
• Swivel burner for difficult operating • Solders 3.18 to 76mm Copper Pipe
angles • Brazes 1.5 to 25.4mm Copper Pipe
• Solders 3.18 to 76mm copper pipe • Adjustable flame with On/Off control
• Brazes 1.5 to 25.4mm copper pipe • Full function flame even when
• Adjustable flame with On/Off control inverted
Specifications Specifications
Part No. 211056 Part No. 211067

Gas TF/ULTRA GAS™ Gas TF/ULTRA GAS™
Consumption 250 g/h Consumption 240 g/h
Fuel Cartridge Size 400 g Fuel Cartridge Size 400 g
Burning Time 100 min Burning Time 100 min
Flame Length 160 mm Flame Length 120 mm
Effect 3.5 kW Effect 3.3 kW
Disposable TF/ULTRA GAS

Cartridge
Features
• TF/ULTRA GAS disposable cartridge is a Performance Gas
- MAPP® replacement. TF/ULTRA GAS is a stable, high
energy fuel, offering excellent performance for heating,
brazing and soldering
• Compatible with all Tradeflame BOM torches designed
to be used with TF/ULTRAG AS Performance Gas -
MAPP® replacement
• Capacity: 400g
Part No. WMC-US

Thermic Lancing
Some records show thermic lances was designed back as early as

1905, since then, technology and safety practices has brought the
thermic lance as a very effective and efficient tool for the 21st century.
The thermic lance is a steel pipe packed with mixed metal wires.
It carries oxygen through the centre of the pipe via a safety thermic
lance handle, and ignites once the tip of the lance has reached
ignition temperature via a heating source. The thermic lance combusts
at the very tip, into a large sparkler reaction, that reaches an
approximate temperature of between 4,000–5,000°C.
Due to such a high cutting temperature, there is nothing known to
man, that can withstand the temperature of a packed thermic lance.
Re-entry for the space shuttle is only 1,650°C.
Also, due to being fed with oxygen, the lance stays alight under
water, therefore removal of underwater structures, rails or vessels
for demolition makes the thermic lance an extremely versatile
cutting tool.
Ideal Industries:
• Scrap Metal
• Demolition
• Earthmoving Maintenance
• Foundries/Smelters
• Commercial Divers
• Emergency Services
Ideal Applications:
• Cutting down large metal objects for scrap purposes
• For removal of large metal beams/structures in demolition
• Removal of stubborn plugs and pins out of heavy earth moving
equipment
• Cutting of large metal castings or frozen masses of metal (spills)
• De-slagging of furnace outlets and maintenance
• Gouging hard facing welding to replace new parts
• Cutting bridge pylons underwater to any depth
Safety
A thermic lance splatters more than other forms of welding or cutting,
due to the more rapid release of heat and the high temperature.
White hot slag is thrown a distance of 4-6m. This means that top
quality protective clothing must be worn by the operator and assistant
at all times.
Thermic Lances
Mini
6 ×505 mm LANCE6500 m
6 ×1000 mm LANCE61000 m
10 ×505 mm LANCE10500 m
Lance Kit Mini Thermic 10 ×1000 mm LANCE101000 m
Part No. LANCEMINIKIT d Standard
12 mm LANCE12 m
16 mm LANCE16 m
16 mm Threaded LANCE16T m
19 mm LANCE19 m
19 mm × 4.5 m LANCE19/45 m
34 Section 3 → Welding Equipment
Welding Equipment
Manual Metal Arc Welding – MMA
Smootharc Elite® and EWM Range

• 3-Year Conditional Warranty
• Compact and powerful inverter power sources ideal for quick and easy repair work
• Large voltage range and easy handling make these machines ideal for construction, mining and assembly work
• VRD (voltage reduction device) reduces open circuit voltage to safer levels
- Compliant to IEC 60974-1 and AS 1674-2 Category C environment
1 Smootharc Elite® 2 S mootharc Elite® 4 PICO 220 CEL PULS

MMA 125 VRD MMA 162 VRD 3 Smootharc Elite® VRD
• DIY/light industrial use • Medium industrial use
• MMA and TIG Liftarc • MMA and TIG Liftarc MMA 180 VRD • Portable inverter welding
• Medium industrial use machine, DC
• Portable shoulder strap • Portable shoulder strap
• Inverter • MMA and TIG lift arc welding
• Arcforce, hotstart and anti-stick • Arcforce, hot start and anti-stick
built in built in • MMA and TIG Liftarc • Duty cycle 30% @ 220A
• Duty cycle 35% @ 125A • Duty cycle 35% @ 150A • Duty cycle 30% @ 180A • Anti-stick - Ideal for difficult
• Fitted with 15A plug electrodes
• Fitted with 10A plug • Fitted with 15A plug
• Generator required: 9.7 kVA • Cellulose electrodes: 100% safe
• Generator required: 6 kVA • Generator required: 7.5 kVA
for vertical-down welding
Package consists of: Package consists of: Package consists of: • IEC 60 974-1; -10 / CE / S-Safety
• Power source • Power source • Power source sign / EMC class A:
• Electrode holder • Electrode holder • Electrode holder
Pulsed MMA welding Features:
• Work return lead • Work return lead • Work return lead
• Especially suitable for root
• Operating Manual • Operating Manual • Operating Manual
welding
• Fine-flaked weld surface with a
Part No. ELITEMMA125 Part No. ELITEMMA162 Part No. ELITEMMA180 m
TIG look for final passes
• Less finishing work thanks to less
spatter
• Outstanding gap bridging with no
sagging of the root side
• Less distortion thanks to
controlled heat input
Package consists of:
• Power source
• Electrode holder
• Work return lead
• Operating manual
Part No. 091-002057-28532 p
®
18 Month CONDITIONAL
WARRANTY 18 Month CONDITIONAL
WARRANTY
5 Smootharc 6 Smootharc 7 MagMate® 8 MagMate®

MMA 130P MMA 170P MMA 140 MMA 160
• DIY/light industrial use • Light industrial use • DIY/light industrial use • DIY/light industrial use
• Inverter • Inverter • Lightweight and portable • Lightweight and portable
• MMA and TIG Liftarc • MMA and TIG Liftarc • Single phase • Single phase
• Duty cycle 35% @ 130A • Duty cycle 35% @ 170A • Duty cycle 20% @ 140A • Duty cycle 20% @ 160A
• Fitted with 10A plug • Fitted with 15A plug • Fitted with 10A plug • Fitted with 15A plug
• Generator required: 7 kVA • Generator required: 9 kVA • Generator required: 7 kVA • Generator required: 9 kVA
Package consists of: Package consists of: Package consists of: Package consists of:
• Power source • Power source • Power source • Power source
• Electrode holder with cable • Electrode holder with cable • Electrode holder with cable • Electrode holder with cable
(Dinse connector) (Dinse connector) (Dinse connector) (Dinse connector)
• Work clamp with cable (Dinse • Work clamp with cable (Dinse • Work clamp with cable (Dinse • Work clamp with cable (Dinse
connector) connector) connector) connector)
• Primary cable with 10A plug • Primary cable with 15A plug • Primary cable with 10A plug • Primary cable with 15A plug
• Operating Manual • Operating Manual • Operating Manual • Operating Manual
Part No. MMA130P Part No. MMA170P Part No. MAGMMA140DIY Part No. MAGMMA160DIY
Power Supply
Mild Steel Thickness Stainless Steel Thickness Welding Processes Requirements
Single III
AS 1674.2
TIG DC TIG TIG TIG High phase
0-5mm 5-8mm >8mm 0-3mm 3-8mm >8mm MMA MIG Liftarc AC/DC Pulse Freq. - Plug 3 phase compliant
VRD
1 BOC Smootharc Elite MMA 125VRD

10A ✓
125A 125A
0-5 mm 0-4 mm @ 35% @ 60%

15A ✓
150A 130A
0-8 mm 0-6 mm @ 35% @ 60%

15A ✓
180A 150A
0-10 mm 0-8 mm @ 25% @ 60%
4 PICO 220 CEL PULS VRD

✓* ✓
220A 220A
0-12 mm 0-10 mm @ 30% @ 30%
5 Smootharc 130P MMA

130A
TIG MMA
0-5mm 0-4mm 10A

@ 35%
130A
Argon 0-2mm Argon 0-3mm @ 35%
6 Smootharc 170P MMA

170A
TIG MMA
0-8mm 0-6mm 15A

@ 35%
170A
Argon 0-4mm Argon 0-4mm @ 35%
7 MagMate MMA 140

10A
120A
0-5mm 0-4mm @ 20%
8 MagMate MMA 160

15A
160A
0-7mm 0-5mm @ 20%
*3x 400V (-25% to +20%)
BOC delivers innovative ewm

TIG/plasma welding processes
BOC is the exclusive distributor of ewm high-end welding Full three year guarantee
machines in the South Pacific. Our welding machines embody top technology
Founded in 1957, ewm is Germany’s leading manufacturer and at the highest level. Each product is carefully
technology expert of arc welding machines which offer patented checked to ensure quality is maintained.
processes such as coldArc, pipeSolution, rootArc, forceArc, impuls
and superPuls.
Together BOC and ewm join technical expertise in welding TIG welding processes
and gas to give our customers an added advantage in welding EWM has developed functions and processes with which enables
competency. With our welding systems, we provide customers you to carry out welding tasks faster, more cost effectively and
with the tools to carry out their individual MIG/MAG and TIG with the highest quality.
welding tasks more effectively no matter how big or small.
activArc® Dynamic TIG arc with compensated arc performance
Spotmatic Spot for a perfect TIG weld with minimised spot and
tacking times
activArc® Spotmatic
• Dynamic TIG arc for targeted and concentrated heat • Saves on manufacturing costs
input • Less tacking time thanks to the elimination of the usual
• Safe TIG welding in all positions and panel thicknesses trigger pulling
• Full control over the arc energy • Easy and accurate welding results
• Influence over the viscosity of the molten pool • No special torches required. Any standard TIG welding
• Noticeable concentration of the energy and increasing torch is adequate
arc force as the arc becomes shorter • Several hundred tack points can be made without
• Prevents mistakes while tack welding – Tungsten having to grind the tungsten electrode
electrode does not stick in case of light
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touching of the
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• Easier handling
molten pool

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• Arc is ignited by touching the tip of the electrode to
the work piece instead of using the torch trigger
• Electrode does not stick to metal
WITHOUT activArc® WITH activArc® • Spots results comparable to automated applications
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Essentials Guide → Australian Edition 37
A host of functions which save time and money
Pulsing & AC Pulsing AC special

• With “TIG pulsing”, switching occurs back and forth • The “AC special” operating mode is a TIG pulse
between two different welding current levels, the variant in which switching occurs between
pulse current and the pause current. The times, and alternating current in the pulse phase and direct
therefore the frequency, can be adjusted individually current in the fundamental current phase. The
at the machine or using the remote control. TIG welding current and the respective times can also be
pulsing is possible with direct current (DC) and set individually for each phase here.
alternating current (AC) welding. • Highly suitable for welding in the vertical-up
• Difficult welding applications can be implemented position, even without weaving
easily • Controlled root formation when welding thin metal
• Improved molten pool control in positional welding, sheets in the butt joint
especially in the vertical-up position • Faster welding speed with fully mechanised and
• Easy bridging of larger gaps and gaps of differing automated applications with and without welding
sizes consumables
• Excellent weld seam quality • Excellent seam appearance, deep penetration
• Lower heat input thanks to the higher current carrying capacity of the
• Targeted control of the heat input tungsten electrode
• Minimised material distortion
• Reduction of the energy per unit length, optimum for
stainless steel welding and heat sensitive materials
AC waveforms
• Weld seam appearance with extraordinarily even
bead ripples – optimal for visible welds
• Sinusoidal – quiet arc noise, low-vibration molten

pool, ideal for welding with welding filler metal,
low electrode load
kHz pulsing
• Trapezoidal – the all-rounder
• Rectangular – good cleaning effect, high electrode
load, safe zero crossing
From 0.05 to 15 KHz
• Constriction of the arc with increasing frequency
• Concentration of the arc energy to a smaller surface
• Arc stability, even at very high welding speeds AC frequency
• Smaller heat-affected zone • 50-200 Hz
• Improved seam surface • High frequency – narrow, constricted arc with deeper
penetration
• Low frequency – wide arc
Automated pulsing
AC balance
• To increase the arc stability and the penetration
properties, especially with low currents, the current
is pulsed automatically. The ideal area of use is the
tacking and spot welding of work pieces. • 30% to +30%
• Pulse frequency depends on welding current • Positive current proportion, good cleaning, high
• Ideal for tacking due to the vibrations in the weld pool electrode load
• Negative current proportion – deep penetration, low
electrode load
TIG Welding
EWM Tetrix Range

• High quality and user-friendly welding technology
• EWM activArc® and Spotmatic processes for faster and cost effective results
• Comfort and Smart control panels for easy operation
1 Tetrix 200 Comfort 3 Tetrix 300 AC/DC

8P TG™ DC TIG 2 T etrix 300-2 4 Tetrix 351 AC/DC
Comfort 8P™ DC Comfort™ VRD Smart
Welder VRD • Medium/heavy industrial use
• Light/medium industrial use TIG Welder VRD • VRD function makes MMA
• Water-cooled AC/DC TIG inverter
welding machine
• Portable gas-cooled welder • Medium/heavy industrial use welding a safe alternative • Offers dynamic TIG arc for
• 8 JOBs can be programmed • A portable (gas or water cooled) • Torch allows easy control of targeted and concentrated heat
• Connection capability for remote DC inverter welding machine programs and functions input
control and function torch • 8 JOBs can be programmed • AC special – reliable joining • Safe, reliable TIG welding in all
• 3m mains supply lead with 16A • Connection capability for remote of aluminium with different positions and panel thicknesses
shock-proof plug control, function torch and thicknesses • MMA and air arc gouging
• DC only cooling unit • 8 JOBs can be programmed capability
• VRD capability • VRD capability • VRD capability • Ideal for root welding
Package consists of: Package consists of: Package consists of: • Spotmatic halves tacking time –
• Power source • Power source • Power source anti stick
• TIG 200 GD GRIP 8P 2T UD 8M torch • TIG 300 G HD 2T 8P 4M torch • TIG 300 G HD 2T 8P 4M torch • Able to connect remote control
• Work return lead • Work return lead • Work return lead and function torch
• Gas hose • Gas hose • Gas hose • Can be optionally networked
with LAN or WiFi and EWM Xnet
• Regulator • Regulator • Regulator
software
• Operating manual • Operating manual • Operating manual
• IEC 60 974-1; -10 / CE / S-Safety
sign / EMC class A
Part No. 091-000228-28532 m Part No. 091-000238-28532 m Part No. 091-000235-00532 m
• Power source
• Torch TIG 450 WD GRIP 8P 2T 8M
activArc® Spotmatic
UD
• Work return lead
• Gas hose
• Regulator
• Dynamic TIG arc for targeted and concentrated heat input • Saves on manufacturing costs
• Safe TIG welding in all positions and panel thicknesses • Less tacking time thanks to the
• Full control over the arc energy elimination of the usual trigger pulling Part No. TETRIX351ACDC m
• Influence over the viscosity of the molten pool • Easy and accurate welding results
• Noticeable concentration of the energy and increasing arc • No special torches required. Any
force as the arc becomes shorter/DUJHGLVWDQFHDSSUR[ 9 6PDOOHUGLVWDQFHDSSUR[ 9 standard TIG welding torch is adequate
• Prevents mistakes while tack welding – Tungsten electrode$

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• Several hundred tack points can be
does not stick in case of light touching of the molten pool made without having to grind the
tungsten electrode
WITHOUT activArc® WITH activArc® • Easier handling
• Arc is ignited by touching the tip of
the electrode to the work piece instead
of using the torch trigger
• Electrode does not stick to metal
• Spots results comparable to
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:HOGLQJFXUUHQW$
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automated applications
WARRANTY
5Tetrix 230 AC/DC

Comfort™ 2.0 VRD 6 Smootharc 185 AC/DC 18 Month CONDITIONAL
WARRANTY
• Light/medium industrial use TIG

• Inverter technology performs flawless joining • Light industrial use. 7 Smootharc 185 DC TIG
of unalloyed, low-alloy and high alloy steels • Inverter based machine with MMA capabilities • Light industrial use
• Special function allows for joining different • Ideal for sheet metals, stainless steel and • Inverter based TIG welding machine with MMA
thicknesses of material aluminium fabrications capability
• 230A of welding current from a 240V mains • Pulse capability ideal for heat control when • Single phase 240V (15A)
supply working on thin metals • High quality TIG welding of steel, stainless
• Can be programmed to operate from a 10A • Generator requirement: 9 kVA steel and copper
outlet • Foot control sold separately • Ideal for root runs where high quality welds
• VRD capability are required
Package consists of: • Power source Package consists of:
• Power source • Work return lead • Power source
• TIG 300 G HD 2T 8P 4M torch • BOC TIG torch 8m (Made in USA) • BOC TIG torch 8m (Made in USA)
• Work piece cable • MMA electric holder and cable • BOC TIG torch accessory kit
• Gas hose • Regulator • Flow
• Regulator • Gas hose • Regulator
• Operating manual • Operating manual • Operating manual
Part No. 091-000239-28532 m Part No. BOC185ACDC/FC Part No. BOCDC185
Mild Steel Stainless Steel Aluminium Power Supply

Thickness Thickness Thickness Welding Processes Requirements
Single III
phase AS 1674.2
TIG DC TIG TIG High
- plug 3 phase compliant
0-5mm 5-8mm >8mm 0-3mm 3-8mm >8mm 0-3mm 3-6mm >6mm MMA MIG Liftarc TIG DC Pulse Freq. TIG AC VRD
1 Tetrix 200 Comfort 8P TG

15A ✓
120A @ 150A @
0-7 mm 0-5 mm ✓ ✓
60% 60%
2 Tetrix 300-2 Comfort 8P DC TIG Welder

✓ ✓
260A @ 260A @
0-10 mm 0-8 mm ✓ ✓
60% 60%
3 Tetrix 300 AC/DC Comfort

✓ ✓
270A @ 210A @
0-10 mm 0-8 mm 0-6 mm (AC TIG Only) ✓ ✓
60% (DC) 100%
4 Tetrix 351 AC/DC Smart

✓
350A @ 350A @
0-12 mm 0-10 mm 0-8 mm ✓ ✓
60% 60%
5 Tetrix 230 AC/DC Comfort 2.0 VRD

15A ✓
180A 230A @
0-8mm 0-6mm 0-5 mm (AC TIG Only) ✓ ✓ ✓
@ 40% 40% (DC)
6 Smootharc 185 AC/DC TIG

185A @
15A
MMA TIG
Argon 0-4mm Argon 0-5mm Argon 0-4mm 60%

150A @
0-8mm 0-6mm 60%
7 Smootharc 185 DC TIG

185A @
15A
MMA TIG
Argon 0-4mm Argon 0-5mm 60%

150A @
0-8mm 0-6mm 60%
®
TIG Machines, Torches and Accessories Selection
TIG Torch 17 Series 4M valve

Fitted with machine
MT401G PC2-X 4M EZA M8

TIG SR 26 GD 2T Kombi 8m
TIG 450 WD 8P 2T UD 8m
TIG 200 GD 8m 8P 2T UD
Optional - purchased separately
TIG 150 Grip GD EZA 4m

BOC ACDC – 2PC – 8F 8m
BOCACDC-2PC-8FR 8m
BOC 26 Flex valve 8m

BOC17 Flex valve 8m
BOCACDC-2PC-8FR m
394-512291-04000
394-511621-30608
394-510981-00208
394-510993-00208
BOCACDC-2PC-8F m
BOC MMA TIG Pack
BOC17V-8-RF m
BOC26V-8-RF m
BOC17RV4M m
MMATIG-PACK
Machine Part No.
Smootharc
DC 185 TIG BOCDC185
TIG 185 ACDC BOC185ACDC
TIG185 ACDC FC BOC185ACDC/FC
Smootharc Elite®
TIG 230 ACDC ELITETIG230ACDCVRD
EWM
Tetrix 200 DC VRD 091-000228-28532
Tetrix 300-2 DC VRD 091-000238-28532
Tetrix 230 ACDC VRD 091-000239-28532
Tetrix 300 ACDC TETRIX300ACDCVRD
Tetrix 300 ACDC VRD 091-000235-00532
Tetrix 351 ACDC TETRIX351ACDC
Machines with optional TIG functions
Smootharc
MMA 130P MMA130P
MMA 170P MMA170P
175 Multi BOC175MULTI
Smootharc Elite®
MMA 125 ELITEMMA125
MMA 162 ELITEMMA162
MMA 180 ELITEMMA180
180 Multiprocess Pulse 091-005135-00032
Elite MIG 451 PP ELITEMIG451PULSE
Smootharc Elite® i series
Elite 451 i Synergic ELITE451ISYN
EWM
Taurus 405 Syn S MM TDM 091-005337-00532
Taurus 505 Syn S MM TDM 091-005338-0B532
Phoenix 355 Progress Pulse 091-005403-00532
Phoenix 405 Progress Pulse 091-005321-28532
Alpha Q 330 091-005402-00532
Alpha Q 351 091-005333-28532
Alpha Q 551 091-005334-00502
Alpha Q 351 D 091-005333-29532
Picomig 305D3 091-005435-00532
MagMate®
MagMate® TIG150 MAGTIG150R
MagMate® TIG200 MAGTIG200R
Tigspeed
Tigspeed Drive 45 CW 090-000181-00502
Tigspeed Drive 45 HW 090-000180-00502
®
MagMate® TIG 200 TIG-26
R-HQ01009A m
MagMate® TIG 150 TIG 17
R-11-010102-15-00 m
TIG 300 G HD 2T 8P 4 m
094-018712-00600 m
094-018712-00608 m
TIG 450 WD GRIP 4M 8PB 2T UD
394-510993-00200 m
TIG 450 WD GRIP 8M 8PB 2T UD
394-510993-00208
Tigspeed Drive 45 CW*1
090-000181-00502 m
Tigspeed Drive 45 HW*1
090-000180-00502 m
TIG 450 WD HW 12P 2T UD FLEX 4 M
094-500098-10200 m
®
TIG 450 WD HW 12P 2T UD FLEX 4 M
094-500098-10200 m
Cooling Unit COOL35 U31
090-008235-00502 m
090-008593-00502 m
090-008600-00502 m
Gas Hose
094-000010-00032 m
TIG Trolley 35.2-2
090-008296-00000 m
Trolly 55-5
090-008632-00001 m
Voltage Reduction Device
VRD
Essentials Guide → New Zealand Edition
BOC185ACDC/FC Foot Control

N-R021014 m
RTF1 Foot Control
094-006680-00000 m
41
TIG Torches
BOC TIG Torches

Cable Control
Part No. Length Torch Body Valve Duty Cycle Cooling Connection
BOC17 Series Torch Range
TIG TORCH 17 SERIES 4M VALVE BOC17RV4M 4 m Rigid Valve 150A @ 100% DC- Gas Cooled –
TORCH TIG 150AMP AIR 4M BOC17V-4-RF 4 m Flexible Valve 150A @ 100% DC- Gas Cooled –
TORCH TIG 150AMP AIR 8M BOC17V-8-RF 8 m Flexible Valve 150A @ 100% DC- Gas Cooled –
BOC26 Series Torch Range
TIG TORCH BODY BOC 185 / 200 Rigid BOC26RG 4 m Rigid Valve 200A @ 100% DC- Gas Cooled –
TORCH TIG 200AMP AIR 8M F BOC26V-8-RF 8 m Flexible Valve 200A @ 100% DC- Gas Cooled –
2 BOC 200A 2PC 8M FLEXI TORCH PACK BOCACDC-2PC-8F m 8 m Flexible – 200A @ 100% DC- Gas Cooled 2 pin
2 BOC 200A 2PC 8M FLEXI TIG PACK BOCACDC-2PC-8FR m 8 m Flexible – 200A @ 100% DC- Gas Cooled 5 pin
MMA TIG Package
3 MMA 150A TIG Torch Pack MMA-TIG 4 m Rigid Valve 150A @ 100% DC- Gas Cooled –
EWM Torch Range
094-018712-00600 4 m 8 pin
1 TIG 300 G HD 2T 8P Rigid – 300A @ 35% DC- Gas Cooled
094-018712-00608 m 8 m 8 pin
TIG 450 WD Grip 4M 8P 2T UD 394-510993-00200 4 m 8 pin
Rigid – 400A @ 100% DC- Liquid Cooled
TIG 450 WD Grip 8M 8P 2T UD 394-510993-00208 8 m 8 pin
TIG 18 WD2T KOMBI 8M 094-511490-30608 8 m Rigid – 320A @ 100% DC- Liquid Cooled –
TIG 26 GD2T KOMBI 8M 094-511621-30608 8 m Rigid – 240A @ 60% DC- Gas Cooled –
TIG 200 GD GRIP 4M 8P 2T UD 394-510981-00200 4 m Rigid – 200A @ 35% DC- Gas Cooled 8 pin
Back Ends
For complete installation all BOC TIG torches (except the MMA TIG Part No. Description
package) must be fitted with a back end (Dinse Safe-Loc) to suit a BOCSL2-25 Safe-Loc Male Dinse 25 – 17 Style
specific brand of machine (Dinse 25 or 35). BOCSL2-35 Safe-Loc Male Dinse 35 – 17 Style
BOCSL8-35 Safe-Loc Male Dinse 35 – 26 Style
The following Dinse Safe-Loc connectors are available. BOCSLW-35 Safe-Loc Male Dinse 35 – 18 Water Style
TIG Accessories
RTF1 Foot Control BOC 185 ACDC/FC

• Infinitely adjustable welding current (0% Foot Control
to 100%) depending on the main current • Infinitely adjustable welding current (0%
preselected at the welding machine. to 100%) depending on the main current
• Start/stop welding operation preselected at the welding machine.
• Current setting directly at the site of welding. • Start/stop welding operation
• 5 m control cable, 7 pin connection • Current setting directly at the site of welding.
• Suits EWM Tetrix and Smootharc Elite® TIG • 3 m control cable, 5 pin connection
machines only • Suits Smootharc TIG 185ACDC/FC only
Part No. 094-006680-00000 m Part No. N-R021014 m
Cooling Unit COOL35 U31 Cooling Unit COOL40 U31

• Cooling unit for water-cooled welding torches • Cooling unit for water-cooled welding torches Cooling Unit COOL 41 U31
• Modular design, tool-free assembly • Modular design, tool-free assembly • Cooling unit for water-cooled welding torches
• Suits EWM Tetrix 300ACDC • Suits Smootharc Elite® TIG 230ACDC • Modular design, tool-free assembly
• Suits Smootharc Elite® TIG 300-2
Specifications
090-008235-00502 090-008593-00502
Part No. Part No.
m m Part No. 090-008600-00502
Cooling capacity 1 L/min 800 W Cooling capacity 1 L/min 800 W Cooling capacity 1 L/min 800 W
Max. flow rate 5 L/min Max. flow rate 5 L/min Max. flow rate 5 L/min
Max. output pressure 3.5 bar Max. output pressure 3.5 bar Max. output pressure 3.5 bar
Tank capacity 4.5 L Tank capacity 4.0 L Tank capacity 4.0 L
Turbo-Sharp X
Tungsten Grinder
• Standard head for diameters:
1.0 mm, 1.6 mm, 2.4 mm and 3.2 mm
• Tools for assembly and replacement of
grinding wheel
• Accessory for stationary mounting
• Adapter for vacuum cleaning
• Pen-style electrode holder
• Multi-functional cover (flatten or grind a
truncated cone)
• Fitted 10A Australian plug
Part No. TS10-230AUS m

BOC TIG Torch Wear Parts Selection
1 2 3 4 5 6 7 Tungstens
9 10 11 12
R-11-0101102-15-00
BOC17 Flex valve 8m
094-018712-00600
094-018712-00608
BOC ACDC – 2PC – 8F
BOCACDC-2PC-8FR
BOCACDC-2PC-8FR
BOCACDC-2PC-8F
BOC17V-8-RF
BOC26V-8-RF
N-HQ01009
BOC17RV4M
Compatible with torch
Items Part no.
Back caps
Long 9. 20 (2 pk) B41V24 m
1 Long 17, 18, 26 B57Y02
2 Short 17, 18, 26 B57Y04
3 Torch Bodies & Spares
TIG 17 torch body no valve 150A flex BOC17-FX m
Series 17 valve-flexible BOC17V-FX m
Series 17 valve-rigid BOC17V-RG m
Series 26 no valve-rigid BOC26-RG m
Series 26 valve-flexible BOC26V-FX m
26 Series Slimline to suit BOCACDC TIG packs-rigid BOC26RG m
26 Series Slimline to suit BOCACDC TIG packs-flexible BOC26FX m
4 Heat Shield
Standard 17, 18, 26 BOC300HS m
5 Collets
1.6 mm 9. 20 (5 pk) B13N22
2.4 mm 9. 20 (5 pk) B13N23
1.6 mm 17, 18, 26 (5 pk) B10N23
2.4 mm 17, 18, 26 (5 pk) B10N24
3.2 mm 17, 18, 26 (5 pk) B10N25
BOC (Wedge collet)
1.6 mm (standard) BOC3C16GS m
2.4 mm (standard) BOC3C24GS m
3.2 mm (standard) BOC3C32GS
1.6 mm (short) BOC4C16GS m
6 Collet body
1.6 mm 9. 20 (5 pk) B13N27 m
2.4 mm 9. 20 (5 pk) B13N28 m
1.6 mm 17, 18, 26 (5 pk) B10N31
2.4 mm 17, 18, 26 (5 pk) B10N32
3.2 mm 17, 18, 26 (5 pk) B10N28
Collet body - Gas Lens
1.6 mm 17.18.26 B45V25 m
2.4 mm 17.18.26 (2 pk) B45V26
3.2 mm 17.18.26 (2 pk) B45V27 m
1.6 mm 9. 20 (2 pk) B45V43 m
2.4 mm 9. 20 (2 pk) B45V44 m
Gas Lens Insulator
Gas Lens Insulator All Models B54N01 m
R-11-0101102-15-00
BOC17 Flex valve 8m
094-018712-00600
094-018712-00608
BOC ACDC – 2PC – 8F
BOCACDC-2PC-8FR
BOCACDC-2PC-8FR
BOCACDC-2PC-8F
BOC17V-8-RF
BOC26V-8-RF
N-HQ01009
BOC17RV4M
Items Part no.
7 Gas cups
Alumina cups
6 mm B10N50 m
8 mm B10N49
10 mm B10N48
11 mm B10N47
12.5 mm B10N46
16 mm B10N45 m
Alumina cups (5 pk)
6 mm 9.20 (5 pk) B13N08 m
8 mm 9.20 (5 pk) B13N09 m
10 mm 9.20 (5 pk) B13N10 m
11 mm 9.20 (5 pk) B13N11 m
12.5 mm 9.20 (5 pk) B13N12 m
Alumina cups for Gas Lens
8 mm 17.18.26 (2 pk) B54N17
10 mm 17.18.26 (2 pk) B54N16 m
11 mm 17.18.26 B54N15 m
12.5 mm 17.18.26 (2 pk) B54N14 m
Gas Saver Kits
Alumina cups
1.6 mm 17.18.26 BOC3GS16 m
2.4 mm 17.18.26 BOC3GS24
3.2 mm 17.18.26 BOC3GS32 m
Clear Cups
1.6 mm 17.18.26 BOC3GS16-P
2.4 mm 17.18.26 BOC3GS24-P
3.2 mm 17.18.26 BOC3GS32-P
2.4 mm 9 BOCD2GS332LD
Gas saver parts to fit BOC gas saver kits BOC3GS16, BOC3GS24 and BOC3GS32
9 Heat shields
Alumina standard BOC3HSGS
Large diameter BOC4HSGSLM m
10 Collet bodies
Standard BOC3CBGS m
Short BOC4CBGS m
Large diameter BOC4CBGSLM m
11 Adapter Screens
1.6 mm BOCTAS16GS m
2.4 mm BOCTAS24GS m
3.2 mm (5 pk) BOCTAS32GS m
1.6 mm Large diameter BOCTAS116GSLM m
3.2 mm Large diameter BOCTAS332GSLM m
12 Gas lens shield cup
8 mm Alumina BOC3A5GS m
12.7 mm clear BOC3P8GS m
Binzel and EWM TIG Torch Wear Parts Selection
TIG 450 WD HW 12P 2T

TIG 450 WD GRIP 4M
394-510993-00200
094-500098-10200
394-510981-00200
TIG 200 GD Grip 4M
UD FLEX 4M
8PB 2T UD
Items Part no.
Collets, diffusers, and collet bodies

Binzel
1.6 mm BP775.0062 p
2.4 mm 775.0063 p
3.2 mm 775.0064 p
Binzel Gas Diffusers
1.6 mm 773.0172 p
2.4 mm 773.0173 p
3.2 mm 773.0174 p
Gas cups
6.5 mm 777.0081 p
7.5 mm 775.0081 p
8 mm 777.0082 p
10 mm 777.0083 p
11.5mm 777.0084 p
Back caps
Binzel
Short BP773.0053 p
Long 773.0051 p
Torch bodies
EWM 200 RIGID 774.001 p
EWM 200 Flexible 774.013 p
EWM 450 Liquid 775.0010 p
Heat shield
Heat shield BP775.1043 p
TIG Torch Wear Parts
BOC Tungstens come in all types.

Excellent arc-starting characteristics and
long life. Can be used with aluminium,
mild steel, stainless and copper. Red Tungsten 2% Thoriated
• Pack of 10
Electrodes
Description Part No. • Designed for DC Electrode Negative (DCEN) or
Tungsten Rare Earth straight polarity applications
Tungsten ZIR 0.8% Electrodes • Maintain sharpened tip configuration during
welding – desirable for welding steels, nickel
1.6 × 150 BOC503016PK • Designed for AC or DC applications alloys and most alloys other than aluminium
2.4 × 150 BOC503024PK • Maintain sharpened tip configuration for steel and magnesium
3.2 × 150 BOC503032PK and stainless steel welding • Not normally used with AC welding due to
• Will form a balled end during AC welding difficulty in maintaining the balled end without
Tungsten Ceriated DC
of aluminium splitting the electrode
1.6 × 150 BOC502016PK
• Pack of 3 • Pack of 10
2.4 × 150 BOC502024PK
3.2 × 150 BOC502232PK m Description Part No. Description Part No..
Tungsten Lanthiated AC & DC
1.6 × 150 BOC504016PK m Tungsten Rare Earth 1.6mm BOC60116 Tungsten THOR 2% 1.6 × 150 DC BOC501116PK
2.4 × 150 BOC504024PK Tungsten Rare Earth 2.4mm BOC60124 Tungsten THOR 2% 2.4 × 150 DC BOC501124PK
3.2 × 150 BOC504032PK m Tungsten Rare Earth 3.2mm BOC60132 m Tungsten THOR 2% 3.2 × 150 DC BOC501132PK
Gas Saver Kits

For BOC17, BOC18, BOC26 Torches
The unique BOC design gas saver kits ensures
complete gas coverage of the TIG tungsten
Back Ends even on extended stick out.
Back end connectors ensures maximum Gas saver kits eliminate excessive turbulence
protection and safety. in the gas flow that could lead to air
entrapment in the weld bead. Saves your gas
A selection of back end connectors are
available for BOC TIG torches to ensure that
Wedge Collet and offers better weld finish.
these torches can be fitted to machines with • Lasts 10 times minutes longer than standard The purpose of a gas lens is to make the
split collets shielding gas exit the nozzle as a column
either 25 or 35 dinse connectors.
• Improves arc starts and arc stability instead of a turbulent stream of gas that
The back end is designed to fully enclose and • Requires less pressure from the back cap begins to spread out after exiting. The column
protect the gas connector from accidental improving thread life on torch head of gas allows the electrode to stick out farther
impact. • Tungsten is in direct contact with collet body for visibility allowing for better access to the
creating less resistance heating weld area and a reduction in gas flow.
Description Part No. • Runs cooler, minimising down time
replacing collets
Size Alumina Cup Clear Cup
• Eliminates twisting and deformation of collet
Safe-Loc Male Dinse 25:
BOCSL2-25 m • Fits any standard collet body or gas lens
Style 17 1.6m BOC3GS16 m BOC3GS16-P
Safe-Loc Male Dinse 35: 2.4m BOC3GS24 BOC3GS24-P
BOCSL2-35 m Size Standard Short
Style 17
3.2m BOC3GS32 m BOC3GS32-P
Safe-Loc Male Dinse 35:
BOCSL8-35 m 1.6mm BOC3C16GS m –
Style 26 Clear nozzle for gas saver kit
Safe-Loc Male Dinse 35: 2.4mm BOC3C24GS m BOC4C332GS m
BOCSLW-35 m
Style 18, Water 3.2mm BOC3C32GS BOC4C418GS m Part No. BOC3P8GS m
BOC delivers innovative ewm

MIG/MAG welding processes
BOC is the exclusive distributor of ewm high-end welding machines Full three year guarantee
in the South Pacific. Our welding machines embody top technology
Founded in 1957, ewm is Germany’s leading manufacturer and at the highest level. Each product is carefully
technology expert of arc welding machines which offer patented checked to ensure quality is maintained.
processes such as coldArc, pipeSolution, rootArc, forceArc, impuls
and superPuls.
Together BOC and ewm join technical expertise in welding and gas
to give our customers an added advantage in welding competency.
With our welding systems, we provide customers with the tools to
carry out their individual MIG/MAG and TIG welding tasks more
effectively no matter how big or small.
MIG/MAG welding processes
coldArc® forceArc®
• Low heat input, low-spatter short circuiting for • Low heat input, highly stable, powerful arcs with
high dimensional stability welding and brazing deep fusion penetration for the upper power range.
of thin materials and root welding with excellent For carbon, low alloy and high tensile steels.
gap‑bridging capabilities.
pipeSolution® impuls®
• Powerful short circuiting for sound, high speed root • Controlled, short circuit-free pulse arc for all positions,
pass welding, with and without gaps, in all positions. resulting in minimal spatter.
rootArc® superPuls®
• Short circuiting with easy weld pool control capabilities • The combination of EWM welding processes offers a
for trouble-free gap-bridging and positional welding. multitude of possibilities.
Essentials Guide → Australian Edition 49
All the right pulse

functions you need
for aluminium
welding and more!
Phoenix 355 Progress Pulse MM TKM

Multi-process MIG/MAG pulse welding machine
• Powerful and economical new generation inverter

• Digital Synergic control and monitoring
• Multi-process MIG, FCAW, TIG, MMA and gouging
• Perfect for welding aluminium, stainless steel and mild steel Cooling Unit 50 U40
• Pulse or standard MIG • Cooling unit for water-cooled welding torches
• superPulse® MIG – Process switching • For compact machines (TKM)
• Patented forceArc® and rootArc ® MIG • Modular design, tool-free assembly
• Wire tip conditioning
Specifications
• MIG and TIG liftarc ignition
• Wire feed creep start Part No. 090-008598-00502
• Select pre-programmed job lists (procedure) on PC2 torch Cooling capacity 1 L/min 100 W
• Set essential variable limits eg. +/- 2volts. Max. flow rate 5 L/min
• Optional key lockout Max. output pressure 3.5 bar
Tank capacity 4.0 L
Specifications
Part No. 091-005403-00532 m

Mains voltage (tolerances) 3× 400V (-25% to +20%)
Mains fuses 3× 16A
Open circuit voltage 80V
Setting range for welding current 5 - 350A
350A @ 40% Trolley 55-5
Duty cycle 40°C 300A @ 60% • Transport cart for power source, cooling unit
and a gas cylinder
270A @ 100%
• For Pico MIG 185/305 D3, Phoenix/Taurus
Dimensions 625 x 300 x 480 mm 355/405/505 and Tetrix 230/300-2
Weight 33 kg • Comes as a flat pack
Part No. 090-008632-00001

Multiprocess Machines
EWM® Multiprocess Range

• Water-cooled inverter welding machines
• Multiple processes in one machine - GMAW, MMA, TIG
• EWM patented processes - coldArc®, forceArc®, rootArc®, impuls®, superPuls® and pipeSolution® for Alpha Q
Cooling unit is
an optional extra
and not included
in this package.
1 Alpha Q 351 2A
lpha Q 551 FDW 3 Alpha Q 351 D 4 Phoenix 405
VRD – single wire • GMAW welding of steel/CrNi/ VRD – double wire Progress Pulse
feeder aluminium
• Program operation with 16 feeder • Heavy industrial use
• GMAW welding of steel/CrNi/ • GMAW welding of steel/CrNi/ • Water cooled
programs per JOB
aluminium aluminium • 10m interconnecting cable
• Ideally suited for use with long
• Equipped for 1.2 mm steel wire • Equipped for 1.2 mm steel wire • Generator required: 25 kVA
hose packages
• Easy, tool-free change of welding • Easy, tool-free change of welding • PC2 remote control torch
• Remote control and function torch
polarity connection polarity Package consists of:
• Ideally suited for use with long • Option to network via LAN or • Fully generator compatible • Power source
hose packages WiFi, Xnet-compatible • Ideally suited for use with long • Drive XExpert 2.0 wire feeder
• Remote control and function torch • IEC 60 974-1; -2; -10 / CE / hose packages • MT401G PC2-X 4M EZA M8 torch
connection S-Safety sign / EMC class A • Remote control and function torch • 70qmm 10m W Interm. hose
• Option to network via LAN or connection package
WiFi, Xnet-compatible Features:
• Option to network via LAN or • Work return lead
• Multimatrix welding
• IEC 60 974-1; -2; -10 / CE / WiFi, Xnet-compatible • Regulator
characteristics – efficient welding
S-Safety sign / EMC class A • IEC 60 974-1;-10/CE/S-Safety • Trolley
processes that save you time and
sign/EMC class A • Operating manual
Features: money
• Three processes in one machine • High duty cycle Features:
• 16 pre-programmed JOBS to save • Wire feeder has high precision, • Double wire feeder means you Part No. 091-005321-28532 m
you time powerful feed mechanism for can alternate between a variety
• Voltage reduction device for secure feeding of all solid and of different job types, materials
added safety flux cored wires and wire thicknesses
• Generator compatible • Excellent torch cooling – saves on • Pre-programmed JOBs saves you
consumables time Optional extra
• Power source Package consists of: Package consists of:
• Power source
COOL 50-2U40
• Elite wire feeder 4X HP • Power source
• MT451 W PC2 3M EZA M8 torch • Elite wire feeder 4X HP • alpha Q wire feeder 4D Part No. 090-008603-00502 p
• 70qmm 10m W interm. hose pack • MT551W PC2 4M EZA M8 torch • MT451 W PC2 3M EZA M8 torch
• Work return lead • 95qmm 1m interm.hose pack • 70qmm 10m W interm. hose pack
• Regulator • Work return lead • Work return lead
• Operating manual • Gas hose • Regulator
• Regulator • Operating manual
Part No. 091-005333-28532 p • Coolant
• Operating manual Part No. 091-005333-29532 p
Part No. 091-005334-00502 p

WARRANTY
5B
OC Smootharc 6 BOC Smootharc 7 Phoenix 355
Multiprocess 175 Elite® Multiprocess Progress Pulse 8 Pico MIG 355 D3
• Light industrial, repair and DIY 180 Pulse • Medium/heavy industrial use Puls
• MIG/MAG standard, MMA and • Light industrial use • Innovative pulse welding of • DC, pulse, gas-cooled
TIG (Liftarc) • MIG/MAG standard, MMA and aluminium and stainless steels • Multiprocess: MIG/MAG pulse,
• Synergic machine, easy to use TIG (Liftarc) • Portable inverter machine – standard, MMA and TIG lift arc
• Can be used for aluminium • Pre-programmed welding tasks gas/water cooled • Pre-programmed tasksr
• Generator requirement: 9kVa • Perfect for stainless steel and • Pre-programmed tasks • Reliable short arc welding in all
aluminium • Reliable short arc welding in positions
• Power source • Pulse welding all positions • Innovative pulse welding for
• Work return lead • Remote control connection stainless steel and aluminium
• MMA electrode holder and cable • Power source Package consists of: Package consists of:
• BOC 17 series TIG torch • MT221G 3M EZA M6 torch • Power source • Power source
• Binzel MB15AK MIG/MAG torch • Work return lead • MT301G PC2 3M EZA M8 torch • MT301G 3M M8 torch
• Regulator and Gas hose • Gas nozzle, innershield • Work return lead • Work return lead
• Spare feed rolls • Regulator and Gas hose • Regulator and Gas hose • Regulator and Gas hose
• Operating manual • Operating manual • Operating manual • Operating manual
Part No. BOC175MULTI Part No. 091-005135-00032 Part No. 091-005403-00532 m Part No. 091-005542-00532 m

Single III
phase AS 1674.2
TIG DC TIG TIG TIG High - plug 3 phase compliant
0-5mm 5-8mm >8mm 0-3mm 3-8mm >8mm 0-3mm 3-6mm >6mm MMA MIG Liftarc DC Only Pulse Freq. TIG AC VRD
1 Alpha Q 351 VRD – single wire feeder

350A 350A 350A
✓ ✓
0-15 mm 0-12 mm 0-10 mm (MIG Only) @ 100% @ 100% @ 100%
2 Alpha Q 551 FDW

420A 420A 420A
✓
0-25 mm 0-20 mm 0-18 mm (MIG Only) @ 100% @ 100% @ 100%
3 Alpha Q 351 D VRD – double wire feeder

350A 350A 350A
✓ ✓
0-15 mm 0-12 mm 0-10 mm (MIG Only) @ 100% @ 100% @ 100%
4 Phoenix 405 Progress Pulse

420A 420A 420A ✓ ✓
0-20 mm 0-18 mm 0-15 mm (MIG Only) @ 80% @ 80% @ 80%
5 Smootharc Multiprocess 175 MIG

Argoshield Light Stainshield 175A
TIG MMA MIG
0-4mm .9mm wire 0-6mm .9mm wire @ 25%

15A
175A
0-8mm 0-6mm @ 20%
Argon Argon 175A
0-4mm 0-4mm @ 10%
6 BOC Smootharc Elite Multiprocess 180 Pulse

15A
110A 120A 140A
0-6 mm 0-8 mm @ 60% @ 60%
✓ @ 60%
7 Phoenix 355 Progress Pulse

300A 300A 300A
✓
0-15 mm 0-12 mm 0-10 mm (MIG Only) @ 60% @ 60% @ 60%
8 Pico MIG 355 D3 Puls

300A 300A 300A
✓
0-13 mm 0-10 mm 0-8 mm (MIG Only) @ 40% @ 40% @ 40%
®
MIG/MAG Welding
EWM® Basic Range

• MIG/MAG, FCAW, MMA and arc air gouging
• Ideal for medium to heavy duty applications
• Manual twin knob operation (welding voltage and wire feeding)
1 2 3 4
Taurus 355 Basic Taurus 405 Basic Taurus 405 Basic Taurus 505 Basic
TDM VRD TDM VRD TDW VRD VRD
• Medium industrial use • Heavy industrial use • Heavy industrial use • Inverter welding machine, DC
• Gas cooled or optionally liquid • Gas cooled or optionally liquid • Liquid cooled standard • Multiprocess: MIG/MAG, TIG lift
cooled with cool 50 cooling unit cooled with cool 50 cooling unit arc, MMA, air arc gouging
• Ideal for worksites
Package consists of: Package consists of: • Power source
• Power source • Power source • Gouging with carbon electrode
• Drive 4 Basic
diameters of up to 10mm
• Drive 4 Basic • Drive 4 Basic • 70qmm 10M W 19pol
• Compatible with voltage sensing
• 70qmm 10M G 19pol Intermediate • 70qmm 10M G 19pol Intermediate hose package
wire feeders
hose package Intermediate hose package • Trolly 55-5 DM
• Tool-free polarity selection: ideal
• Trolly 55-5 DM • Trolly 55-5 DM • ON Traverse Trolly 55.2-2
for welding self-shielding flux
• ON Trolly 55 • ON Trolly 55 • MT451W 4M EZA M8 torch cored wires
• MT301G 3M M8 torch • MT401G 3M EZA M8 torch • Work return lead • Recommended generator power
• Work return lead • Work return lead • Regulator 35 kVA
• Regulator • Regulator • Operating manual • Standards IEC 60 974-1; -10 / CE
• Operating manual • Operating manual / S-Safety sign / EMC class A
Part No. 091-005438-28532 m
Part No. 091-005286-28532 m Part No. 091-005241-1B532 m Package consists of:
• Power source
• ON CS 405/505 roll cage
Part No. 091-005261-00532 m
TDM Gas cooled - optional liquid cooling available

TDW Standard built-in liquid cooling
MM Multimatrix (can network with LAN through ewm Xnet)
Basic Manual twin-knob operation (welding voltage and wire feeding), MIG/MAG, FCAW, MMA
and gouging
Synergic As with Basic but has MMA, Liftarc TIG, forceArc®, rootArc® and
Superpuls® (controlled metal transfer across the arc for spray and short circuit transfer)
VRD Voltage reduction device - AS1674.2 Cat C and AS 60974.1 compliant
EWM® Synergic Range

• MIG/MAG FCAW, MMA and arc air gouging
• EWM patented processes - rootArc®, forceArc® and superPuls®
5 6 7
Taurus 355 Synergic Taurus 405 Synergic Taurus 405 Synergic
S MM TDM VRD S MM TDM VRD S MM TDW VRD
• Gas-cooled welding machine • Gas-cooled welding machine • Heavy industrial use
• Multiprocess: GMAW, MMA, TIG • Multiprocess: GMAW, MMA, TIG • Multiprocess: GMAW, MMA, TIG
and air arc gouging and air arc gouging and air arc gouging
• Synergic or manual welding • Synergic HP control • Excellent torch cooling cost saving
operation • Program operation with 16 on consumables due to high
• GMAW welding of steel/CrNi/ programs per JOB performance centrifugal pump
aluminium • Synergic or manual welding and 6 litre water tank
• Equipped for 1.2 mm steel wire operation • Program operation with 16
• Program operation with 16 • GMAW welding of steel/CrNi/ programs per job
programs per JOB aluminium • Equipped with EN 1090 certified
• Ideally suited for use with long • Equipped for 1.2 mm steel wire Synergic characteristics for ewm
hose packages • Ideally suited for use with long forceArc, rootArc and superpuls.
• Able to connect remote control hose packages • Liquid cooled standard
and function torch • Able to connect remote control Package consists of:
• Option to network via LAN or and function torch • Power source
WiFi, Xnet-compatible • Option to network via LAN or • Drive 4X LP
• IEC 60 974-1; -5; -10 / CE / WiFi, Xnet-compatible • 70qmm 10M W Intermediate hose
S-Safety sign / EMC class A • IEC 60 974-1; -10 / CE / S-Safety package
sign / EMC class A • Trolly 55-5 DM
Features:
• High duty cycle Features: • ON Trolly 55
• Separate drive 4X HP wire feeder • High duty cycle • MT451W 4M EZA M8 torch
• Gas-cooled or optionally water- • Separate drive 4X HP wire feeder • Work return lead
cooled with cool 50 cooling unit • Excellent torch cooling – saves on • Regulator
• Excellent torch cooling – saves on consumables • Operating manual
consumables • Trolly 55-5 trolley and cool50
• Trolly 55-5 trolley and cool50 cooling unit available Part No. 091-005439-28532 d
cooling unit available
Package consists of: • Power source
• Power source • Elite wire feeder 4X HP
• Elite wire feeder 4X HP • MT401G 3M EZA M8 torch
• MT401G 3M EZA M8 torch • 70qmm 10m W interm. hose pack
• 70qmm 10m W interm. hose pack • Trolly 55-5 DM
• Trolly 55-5 DM • ON Trolly 55 rootArc®
• ON Trolly 55 • Work return lead • Short circuiting with easy weld pool control capabilities
• Work return lead for trouble-free gap-bridging and positional welding.
• Gas hose
• Gas hose
• Regulator
• Regulator
forceArc®
• Low heat input, highly stable, powerful arcs with deep
• Operating manual fusion penetration for the upper power range. For carbon,
Part No. 091-005337-1B532 p
low alloy and high tensile steels.
Part No. 091-005336-0B532 p
superPuls®
• The combination of EWM welding processes offers
a multitude of possibilities.
Smootharc Advance MIG Range

• Inverter-based machines with high duty cycle
• Provide infinite control to fine tune settings for optimum results
• Light to heavy industrial applications
18 Month
8 9 10 11
CONDITIONAL
WARRANTY
Smootharc Smootharc Smootharc Smootharc MIG 180

Advance® MIG 350R Advance® MIG 275R Advance® II 250C • Light to medium industrial,
• Three phase • Single phase MIG maintenance and DIY jobs
• Inverter-based welding machine
• 4 drive roll remote wire feeder • Fitted with original quality Binzel • Light industrial use
torch • Simplified settings, semi-synergic
• Fitted with original quality Binzel • MIG/MAG inverter welding with control
torch • Remote wire feeder for greater MMA capabilities • Generator requirement: 9 kVa
• Suits medium to heavy industrial versatility in applications • Single phase input, DC output
production • Suits steel, stainless steel and Package consists of:
• Smooth arc characteristics across
• Ideal for mining and construction aluminium welding both ferrous and non-ferrous • Power source
materials • Work return lead
Package consists of: Package consists of:
• Power source with input cable • Internal wire feeder • Binzel MB15AK MIG/MAG torch
• Power source with input cable
and plug • Gas hose
and plug Package consists of:
• Binzel ABIMIG 355 torch • Regulator
• Binzel MB Grip 36KD torch • Power source
• BOC Argon regulator • Operating manual
• BOC Argon regulator • Work return lead – 3m
• Work return lead • Work return lead • Binzel MB36KD MIG/MAG 3m Part No. BOC180MIG
• 1 × lifting lug • 1 × lifting lug torch
• Wire feeder rollers • Wire feeder rollers • MMA electrode holder and cable
• Knurled (0.8-0.9/1.0-1.2/1.2-1.6) • Knurled (0.8-0.9/1.0-1.2/1.2-1.6) • Regulator
• U Groove (0.8-0.9/1.0-1.2/1.2- • U Groove (0.8-0.9/1.0-1.2/1.2- • Gas hose with clamps and quick
1.6) 1.6) release connection
• V Groove (0.6-0.8/0.9-1.0/1.0- • V Groove (0.6-0.8/0.9-1.0/1.0- • Feed rolls:
1.2) 1.2) U groove 0.8-0.9/1.0-1.2
• 2 × equipment tray with fitting • 2 × equipment trays with fitting V groove 0.6-0.8/0.9-1.0/1.0-1.2
screws screws Knurled 0.8-0.9/1.0-1.2
• Wire feeder • Wire feeder • Operating manual
• 1m & 10m inter-connecting • 1m & 10m inter-connecting
cables cables Part No. ADVANCE II 250C
• 4 × castor wheels • 4 × castor wheels
• 4 × rubber feet • 4 × rubber feet
• Operating Manual • Operating Manual
Part No. ADVANCE350R Part No. ADVANCE275R
® ®

Single III
phase AS 1674.2
TIG DC TIG TIG TIG High
- plug 3 phase compliant
0-5mm 5-8mm >8mm 0-3mm 3-8mm >8mm 0-3mm 3-6mm >6mm MMA MIG Liftarc DC Only Pulse Freq. TIG AC VRD
1 Taurus 355 Basic TDM VRD

Argoshield Light Alushield Light
0-6mm .9mm wire 0-8mm 1.2mm wire
✓ ✓
Argoshield Universal Stainshield Alushield Heavy 350A @ 350A @
0-10mm 1.2mm wire 0-10mm 1.2mm wire 0-10mm 1.2mm wire 60% 60%
2 Taurus 405 Basic TDM VRD

Argoshield Light
0-8mm
✓ ✓
Argoshield Universal
0-12mm
Argoshield Heavy 400A @ 400A @
0-20mm 0-18 mm 0-15 mm (MIG Only) 100% 100%
3 Taurus 405 Basic TDW VRD

Argoshield Light
0-8mm
✓ ✓
0-12mm
Argoshield Heavy 400A @ 400A @
0-20mm 0-18 mm 0-15 mm (MIG Only) 100% 100%
4 Taurus 505 Basic VRD

✓ ✓
500A @ 500A @
0-25 mm 0-20 mm 0-18 mm 40% 40%
5 Taurus 355 Synergic S MM TDM VRD

✓ ✓
Argoshield Universal Stainshield Alushield Heavy 350A @ 350A @ 350A @
0-10mm 1.2mm wire 0-10mm 1.2mm wire 0-10mm 1.2mm wire 60% 60% 60%
6 Taurus 405 Synergic S MM TDM VRD

Argoshield Light
0-8mm
✓ ✓
0-12mm
Argoshield Heavy 400A @ 400A @ 400A @
0-20mm 0-18 mm 0-15 mm (MIG Only) 100% 100% 100%
7 Taurus 405 Synergic S MM TDW VRD

Argoshield Light
0-8mm
✓ ✓
0-12mm
Argoshield Heavy 400A @ 400A @ 400A @
0-20mm 0-18 mm 0-15 mm (MIG Only) 100% 100% 100%
8 Smootharc Advance® MIG 350R

✓
Argoshield Universal Stainshield Alushield Heavy 350A @
0-10mm 1.2mm wire 0-10mm 1.2mm wire 0-10mm 1.2mm wire 35%
9 Smootharc Advance® MIG 275R

Argoshield Light 275A @
0-6mm .9mm wire 35%
✓
Argoshield Universal Stainshield Alushield Light 175A @
10 Smootharc Advance® II 250C MIG

Argoshield Light 175A @ §
0-6mm o.9mm wire 35%
✓
Argoshield Universal Stainshield Alushield Light 175A @
220A @ 250A @
0-12 mm 0-10 mm 30% 35%
11 Smootharc MIG 180

Argoshield Light 175A @
0-5mm .9mm wire 35%
✓
Argoshield Universal Stainshield 175A @
0-6mm 1.0mm wire 0-8mm .9mm wire 35%
®
MIG Machines, Torches and Accessories Selection

EWM & Smootharc Elite® Range
451 Progress Pulse ELITEMIG451PULSE
Picomig 305 D3 091-005435-00532

Picomig 355 D3 091-005542-00532
Taurus 405 Synergic S MM TDW VRD

Taurus 355 Synergic S MM TDM VRD
Alpha Q 351 D 091-005333-29532

Alpha Q 330 091-005402-00532
Alpha Q 351 091-005333-28532
Alpha Q 551 091-005334-00502
MIG 451i-Syn*1 ELITE451ISYN
Fitted with machine
Phoenix 355 Progress Pulse

Taurus 405 Basic TDW VRD
Taurus 355 Basic TDM VRD

MIG 551i*1 ELITEMIG551I

MIG 351*1 ELITEMIG351

180 Multiprocess Pulse
Taurus 505 Basic VRD

MIG 351i*1 ELITE351I
*1 Discontinued
091-005336-0B532
091-005241-1B532
091-005337-1B532
091-005135-00032
091-005286-28532
091-005438-28532
091-005439-28532
091-005261-00532
091-005441-28532
091-005403-00532
091-005321-28532
Items Part no.
EWM Torches
MT221G 3M EZA M6 094-500075-00000 d
MT301G PC2 3M EZA M8 094-500076-00700 d
MT301G PC2 EZA 5M M8 094-500076-00705 d
MT401G EZA 3M M8 094-500077-00000 d
MT401G EZA 4M M8 094-500077-00004 d
MT451W EZA M8 3M 094-500079-00000 d
MT451W EZA M8 4M 094-500079-00004 d
MT451W 4M PC2 EZA M8 094-500079-00704 d
Water-cooled
MT451W 3M PC2 EZA M8 094-500079-00700 d
Water-cooled
MT551 W 5M PC2 EZA M8 094-500080-00705 d
Water-cooled
MT551 W 4M PC2 EZA M8 094-500080-00704 d
Water-cooled
MT551 W 3M PC2 EZA M8 094-500080-00700 d
Water-cooled
MT551WL PC2 5M EZA 094-500080-20705 d
M8 (LONG NECK)
MT551W 3M EZA M8 094-500080-00000 d
MT551W 5M EZA M8 094-500080-00005 d
MT301CG PP PC2 10M M8 094-500138-00710 d
(Aluminium conversion
package)
MT401 GPC2–X4M EZA M8 094-500112-00704 d
Wire Feeder
Elite WF351/501 090-004967-00032 d
Elite WFPP451 090-004844-00032 d
Elite i-Basic Drive 090-005153-00032 d
Elite i-Synergic Drive 090-005201-00032 d
Drive 4X HP 090-005392-00502 d
Drive 4 Basic 090-005401-00502 d
alpha Q DRIVE 4L 090-005125-00502 d
alpha Q DRIVE 4D 090-005121-00502 d
Feed Roll Kits
0.6-0.8mm for steel & 092-000839-00000 d
stainless steel
0.8-1.0mm for steel & 092-000840-00000 d
stainless steel
0.9-1.2mm for steel & 092-000841-00000 d
stainless steel
1.0-1.2mm for steel & 092-000842-00000 d
stainless steel
1.2-1.6mm for steel & 092-000843-00000 d
stainless Steel
®
451 Progress Pulse ELITEMIG451PULSE
Picomig 305 D3 091-005435-00532

Picomig 355 D3 091-005542-00532

Alpha Q 351 D 091-005333-29532

Alpha Q 330 091-005402-00532
Alpha Q 351 091-005333-28532
Alpha Q 551 091-005334-00502
MIG 451i-Syn*1 ELITE451ISYN

Taurus 405 Basic TDW VRD

MIG 551i*1 ELITEMIG551I

180 Multiprocess Pulse
Taurus 505 Basic VRD

Fitted with machine
091-005336-0B532
091-005241-1B532
091-005337-1B532
091-005135-00032
091-005286-28532
091-005438-28532
091-005439-28532
091-005261-00532
091-005441-28532
091-005403-00532
091-005321-28532
Items Part no.
Counter pressure roll for 092-000844-00000 d

steel wire
0.8-0.9mm for cored wire 092-000834-00000 d
1.0-1.2/1.4-1.6mm for 092-000835-00000 d
cored wire
cored wire
0.8-0.9mm for Al wires 092-000869-00000 d
1.0-1.2mm for Al wires 092-000848-00000 d
1.2-1.6mm for Al wires 092-000849-00000 d
aluminium wire
1.2mm for steel, stainless 092-002770-00012 d
steel, FCAW & MIG
brazing
1.2mm for Al wires 092-002771-00012 d
Interconnecting Kits
50Qmm G 7pol 10m 094-000579-00002 d
70Qmm W 7pol 10m 094-000406-00032 d
95Qmm W 7pol 10m 094-000407-00002 d
70Qmm W 19pol 10m 094-009082-00002 d
70Qmm W 7pol 10m 094-000406-00002 d
70Qmm G 19pol 10m 094-011063-00032 d
95Qmm G 19pol 10m 094-011091-00032 d
95Qmm G 19pol 10m 094-011091-00002 d
(EWM)
95Qmm W 7pol 1m 094-000407-00000 p
70Qmm G 7pol 10m 094-000580-00032 d
Work Return Lead
WK25Qmm-4M/K 092-000016-00000 d
WK50Qmm-4M/K 092-000003-00000 d
Trolleys
Trolly 35.2-2 090-008296-00000 m
ON Trolly 55 092-002700-00000 m
ON Trolly Picomig 092-000312-00000 m
Trolly 55-5 090-008632-00001 m
Trolly 55.2-2 090-002700-00000 m
Cooling Units
Cooling unit 50 U40 090-008598-00502 m
Cooling unit 50-2U40 090-008603-00502 m
Other
Hose Bridge 092-007843-00000 m
miniDrive
miniDrive WS 10m 70mm² 090-005262-01110 m
miniDrive WS 25m 70mm² 090-005262-01125 p
®
MIG Machines, Torches and Accessories Selection

Smootharc Advance® and MagMate® Ranges
Fitted with machine

*Replaced by AdvanceII250C Smootharc Advance® MagMate®
ADVANCEII250C
ADVANCE275R
ADVANCE350R
ADVANCE200C
ADVANCE275C
BOC175MULTI
BOC175Multi
MAGMIG150
BOC180MIG
BOC180MIG
MIG150
200C*
275C*
275R
350R
250C
Items Part No.
Binzel Torches
MB15AK Grip 3M 002.0604
MB24KD Grip 3M 012.0251
MB24KD Grip 4M 012.0252
ABIMIG 355 4M turnable Air-cooled 014.H391.1
Wire Feeder
BOC Smootharc Advance® 4 roll feeder ADVANCEFEED d
Feed roll kits
0.6-0.8mm for steel & stainless steel R-12-020701-15-00 d
0.8-0.9 mm for aluminium R-12-020702-31-00 d
0.9-1.0 mm for aluminium (U-grove) R-12-020702-46-00 d
0.8-0.9 mm for FCAW R-12-020703-05-00 d
0.6-0.8 for steel and stainless steel R-12-020702-04-00 d
0.6-0.8mm for aluminium R-12-020702-17-00 d
0.6-0.8mm for Steel & Stainless steel ADVANCEVROL0608 d
0.9-1.0mm for Steel & Stainless steel ADVANCEVROL0910 m
1.0-1.2mm for Steel & Stainless steel ADVANCEVROL1012 d
0.8-0.9mm knurled for cored wire ADVANCEKNROL0809 d
1.0-1.2mm knurled for cored wire ADVANCEKNROL1012 d
0.8-0.9mm U groove for Al ADVANCEUROL0809 d
1.0-1.2mm U groove for Al ADVANCEUROL1012 d
Interconnecting Kit
1m interconnect cable R-52-3501-00-A0 d
10m interconnect cable R-52-3510-00-A0 d
Trolley
Multipurpose cart 400840
Regulator
BOC 6000 CO2 regulator 105207
TIG Torch
TIG Torch 17 Series 4M valve BOC17RV4M d
Gas Hose
®
MIG Torches
Binzel Torches EWM Torches
1
5
7
2 6
8
3
9
10
MIG Torches
Cable Duty Cycle:
Length Part No. Torch Type Mixed Gases Cooling Thread
MIG Torch for Smootharc Range
3 m 002.0604
1 MB15AK Grip Manual 150 A @ 60 % Gas-cooled M6 6 mm
4 m 002.0605 d
3 m 012.0251
2 MB24KD Grip Manual 220 A @ 60 % Gas-cooled M6 8 mm
4 m 012.0252
3 m 014.0334 d
3 MB36KD Grip 4 m 014.0335 Manual 290 A @ 60 % Gas-cooled M8
5 m 014.0336 d
4 m 034.0493 m
4 MB501D Grip Manual 450 A @ 100 % Liquid-cooled M8
5 m 034.0494 d
ABIMIG Torch Range
5 ABIMIG 355 LW turnable 4 m 014.H391.1 Manual 320 A @ 60 % Gas-cooled M8
6 ABIMIG ATG 455 LW 4m 015.D074.1 p Manual 400 A @ 60 % Gas-cooled M8
MIG Torches for EWM & Smootharc Elite® Range

7 MT221G EZA 3 m 094-500075-00000 m Manual 220 A @ 60 % Gas-cooled M6
3 m 094-500076-00700 m
8 MT301G PC2 EZA 4 m 094-500076-00704 p Manual 300 A @ 60 % Gas-cooled M8
5 m 094-500076-00705 p
9 3 m 094-500077-00000 m
MT401G EZA Manual 400 A @ 35 % Gas-cooled M8
4 m 094-500077-00004 m
MT451W EZA 4 m 094-500079-00004 d
MT451W PC1 5 m 094-500079-00405 m
8 3 m 094-500079-00700 m Manual 450 A @ 100 % Liquid-cooled M8
MT451W PC2 EZA 4 m 094-500079-00704 m
5 m 094-500059-00705 d
MT551W EZA 5 m 094-500080-00005 m
8 3 m 094-500080-00700 m
MT551W PC2 EZA 4 m 094-500080-00704 m Manual 550 A @ 100 % Liquid-cooled M8
5 m 094-500080-00705 m
MT551WL PC2 EZA (LONG
5 m 094-500080-20705 m
NECK)
EWM AL KIT-10 M PP PC2
10 10 m 094-500138-00710 m Manual 300 A @ 60 % Gas-cooled M8
1.2 MM
EWM MIG Torch Wear Parts Selection
MT551 W 3M PC2 EZA M8 WC

MT551WL PC2 5M EZA M8 LN
MT451W 3M PC2 EZA M8 WC
MT301CG PP PC2 10M M8 CP

⦁ Compatible with torch
MT301G PC2 EZA 3M M8

WC Water-cooled
MT451W EZA M8 3M
MT451W EZA M8 4M
MT551W 3M EZA M8
MT551W 5M EZA M8
MT221G 3M EZA M6
MT401G EZA 3M M8
MT401G EZA 4M M8
094-500075-00000
094-500076-00700
094-500076-00704
094-500076-00705
094-500077-00000
094-500077-00004
094-500079-00000
094-500079-00004
094-500079-00700
094-500079-00704
094-500079-00705
094-500080-00700
094-500080-00704
094-500080-00705
094-500080-20705
094-500080-00000
094-500080-00005
094-500138-00710
094-500076-00000
LN Long neck
MT301 G 3M M8
CP Conversion package
Items Part no.

Gas Nozzle
1 13 × 66mm MT22X (2 pk) 094-013061-90002 d ⦁
13 × 71mm MT30XG/MT45XW (2 pk) 094-013105-90002 d ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
2 15 × 71mm MT30X/MT45XW (2 pk) 094-013106-90002 m ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
18 × 71mm MT30XG/MT45XW (2 pk) 094-013107-90002 d ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
17 × 66mm MT55X (2 pk) 094-014180-90002 d ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
3
17 × 66mm MT40X/MT55X (10 pk) 094-014180-00001 d ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
4 Narrow Gap MT401/551W 094-019702-00000 ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
Contact Tips
0.8 M6 8mm BP140.0051 ⦁
0.9 M6 8mm BP140.0169 ⦁
1.0 M6 8mm BP140.0242 ⦁
5 1.2 M6 8mm BP140.0379 ⦁
0.9 M6 8mm Al BP141.0004 ⦁
1.0 M6 8mm Al BP141.0006 ⦁
1.2 M6 8mm Al BP141.0072 ⦁
0.9 M8 BP140.0214 ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
1.2 M8 BP140.0442 ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
6/7 1.6 M8 BP140.0587 ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
1.2 M8 Al BP141.0015 ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
1.6 M8 Al 141.0022 ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
Contact Tip Holders
8 Tip Holder MT22X (2 pk) 094-013069-90002 ⦁
9 Tip Holder MT304/MT45XW M8 (2 pk) 094-013109-90002 m ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
10 Tip Holder MT40X/MT55XW M8X3 (2 pk) 094-015489-90002 m ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
Gas Diffuser
11 Gas Distributor GV. MT22X (2 pk) 094-013094-90002 d ⦁
12 Gas Distributor GV. MT30X/35X/45X (2 pk) 094-013096-90002 d ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
Gas Distributor GV. MT40X/MT55X (2 pk) 094-013111-90002 m ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
13
Gas Distributor GV. MT40X/MT55X (10 pk) 094-013111-00001 d ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
Insulated
with for wire
Liners
1.5/4.0 Blue nipple 0.6-0.9mm 3m BP124.0011 m ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
1.5/4.0 Blue nipple 0.6-0.9mm 4m BP124.0012 ⦁ ⦁ ⦁ ⦁ ⦁
2.0/4.0 Red nipple 1.0-1.2mm 3m BP124.0026 ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
2.0/4.0 Red nipple 1.0-1.2mm 4m BP124.0031 ⦁ ⦁ ⦁ ⦁ ⦁
2.4/5.5 Yellow nipple 1.6-2.0mm 3m 124.0041 p ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
2.0/4.5 Red nipple 1.0-1.2mm 5m BP124.0035 m ⦁ ⦁ ⦁ ⦁ ⦁
PTFE Liner with for wire
1.5/4.0 Blue collett, o-ring 0.6-1.0 3m BP126.0005 p ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
1.5/4.0 Blue collett, o-ring 0.6-1.0 4m BP126.0008 p ⦁ ⦁ ⦁ ⦁ ⦁
2.0/4.0 Red collett, o-ring 1.0/1.2 4m BP126.0026
2.0/4.0 Red collett, o-ring 1.0/1.2 3m BP126.0021 m ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
2.0/4.0 Red collett, o-ring 1.0/1.2 5m BP126.0028 m ⦁ ⦁ ⦁ ⦁ ⦁
Brass Liner
Used with PTFE liners 200mm (5 pk) 094-013078-00000 /
⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
BP129.0461 p
Liner retention nut (M10 pk) (10 pk) 094-001080-00000 p ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
Collet chuck for liner 094-001291-00000 /
⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
131.0001 p
Consumable Breakdown for MT221G
5 8 11
M6 M6
Gas Nozzle Contact Tip Contact Tip Holder Gas Diffuser Torch neck
Consumable Breakdown for MT301 and MT451W
6 9 12
M8 M8
Gas Nozzle Contact Tip Contact Tip Holder Gas Diffuser Torch neck
Consumable Breakdown for MT401G and MT551W
7 13 10
3
M8 M8
Gas Nozzles Contact Tip Gas Diffuser Contact Tip Holder Torch neck
Binzel MIG Torches and Wear Parts Selection
Binzel ABIMIG ATG 455

Binzel ABIMIG 355LW
Binzel MB Grip 501 D

Binzel MB Grip 24KD
Binzel MB Grip 36KD

Binzel MB Grip 15AK
Consumable Breakdown for
Abicor Binzel MIG Torches
Water-cooled
Air-cooled
Air-cooled
Air-cooled
Air-cooled
Items MB 15 MB 24
LW
Part no.
Swan Necks
MB15AK, 50°bent BP002.0009 ⦁
MB24KD, 50°bent BP012.0001 d ⦁
MB36KD, 50°bent BP014.0006 d ⦁
ABIMIG 355 45°bend 014.H423.1 ⦁
ABIMIG 455 45°bend 016.H403.1 m ⦁
MB501D 50°bend 034.0496 m ⦁
Nozzle Conicals
Contact Tip Holders (2 pk)
M6 BP002.0078 ⦁
M6 BP142.0003 ⦁
M6 BP142.0005 ⦁
M8 BP142.0020 ⦁
M8 BP014.D745 ⦁
M8 BP142.0022 d ⦁ Contact Tips
M8 BP016.D155 m ⦁
Nozzle Spring (2 pk)
BP002.0058 ⦁
(not supplied with BP002.0078)
Contact Tips (10 pk)
0.6 M6 6mm BP140.0008 ⦁
0.8 M6 6mm BP140.0059 ⦁
Contact Tip
0.9 M6 6mm BP140.0177 ⦁
Holders
1.0 M6 6mm BP140.0253 ⦁
0.9 M6 6mm Al BP141.0005 ⦁
0.8 M6 8mm BP140.0051 ⦁
0.9 M6 8mm BP140.0169 ⦁
1.0 M6 8mm BP140.0242 ⦁
1.2 M6 8mm BP140.0379 ⦁
0.8 M6 8mm Al BP141.0001 m ⦁ Nozzle Springs/
0.9 M6 8mm Al BP141.0004 ⦁ Diffusers
1.0 M6 8mm Al BP141.0006 ⦁
1.2 M6 8mm Al BP141.0072 ⦁
0.9 M6 8mm Ccz BP140.0172 m ⦁
0.8 M8 BP140.0114 p ⦁ ⦁ ⦁ ⦁
0.9 M8 BP140.0214 ⦁ ⦁ ⦁ ⦁
1.0 M8 P140.0313 m ⦁ ⦁ ⦁ ⦁
1.2 M8 BP140.0442 ⦁ ⦁ ⦁ ⦁
1.6 M8 BP140.0587 ⦁ ⦁ ⦁ ⦁
1.2 M8 CuCrZr BP140.0445 ⦁ ⦁ ⦁ ⦁
1.0 M8 Al BP141.0008 m ⦁ ⦁ ⦁ ⦁
1.2 M8 Al BP141.0015 ⦁ ⦁ ⦁ ⦁
1.6 M8 Al P141.0022 ⦁ ⦁ ⦁ ⦁
Gas Nozzles (2 pk)
Conical 12mm BP145.0075 ⦁
Cylindrical 16mm P145.0041 ⦁
Conical 12.5mm BP145.0080 ⦁
Cylindrical 17mm BP145.0047 ⦁
Tapered 14mm BP145.0126 m ⦁
Conical 16mm BP145.0078 ⦁
Cylindrical 19mm BP145.0045 ⦁
Conical 16mm BP145.D022 m ⦁
Conical 18mm BP145.D021 ⦁
Cylindrical 21mm BP145.D024 m ⦁
Tapered 13mm BP145.D243 p ⦁
Conical 16mm BP145.D244 m ⦁
Binzel ABIMIG ATG 455

Binzel ABIMIG 355LW
Binzel MB Grip 501 D

Binzel MB Grip 24KD
Binzel MB Grip 36KD

Binzel MB Grip 15AK
Water-cooled
Air-cooled
Air-cooled
Air-cooled
Air-cooled
ABIMIG ABIMIG
MB 36 MB 501 Items
LW
355 LW 455 LW Part no.
Cylindrical 24mm BP145.D249 p ⦁

Conical 14mm P145.0132 m ⦁
Conical 16mm BP145.0085 m ⦁
Cylindrical 20mm BP145.0051 p ⦁
Gas Diffuser (2 pk)
White Standard BP012.0183 ⦁
White Standard BP014.0261 ⦁
Black Long Life BP014.0026 m ⦁
Ceramic BP014.0023 m ⦁
White Standard BP030.0145 m ⦁
Insulated Liners
3m BP124.0011 m ⦁ ⦁ ⦁ ⦁
Blue for wire 0.6-0.9mm
4m BP124.0012 ⦁ ⦁ ⦁ ⦁
3m BP124.0026 ⦁ ⦁ ⦁ ⦁
Red for wire 0.9-1.2mm
4m BP124.0031 ⦁ ⦁ ⦁ ⦁
3m P124.0041 p ⦁ ⦁
Yellow for wire 1.2-1.6mm
4m BP124.0042 m ⦁ ⦁
Red for wire 0.9-1.2 5m BP124.D039 m ⦁
White for wire 1.2-1.6 5m 124.D044 ⦁
Non-insulated Liners
Steel for wire 0.9-1.2mm 4m 122.0036 p ⦁
PTFE Liners For Aluminium
3m BP126.0005 ⦁ ⦁ ⦁ ⦁
Blue for wire 0.6-0.9mm
4m BP126.0008 ⦁ ⦁ ⦁ ⦁ ⦁
3m BP126.0022 ⦁ ⦁ ⦁
Red for wire 1.0/1.2
4m BP126.0031 ⦁ ⦁ ⦁ ⦁
Carbon PTFE Liners Long Life for Aluminium
3m BP127.0002 d ⦁ ⦁ ⦁ ⦁ ⦁
Black for wire 0.6-0.9
4m BP127.0003 m ⦁ ⦁ ⦁ ⦁ ⦁
3m BP127.0005 m ⦁ ⦁ ⦁ ⦁ ⦁
Black for wire 0.9-1.2
4m BP127.0007 m ⦁ ⦁ ⦁ ⦁ ⦁
Black for wire 1.2-1.6 4m BP127.0012 p ⦁ ⦁ ⦁
Swan Neck Liner
Neck Liner for ABIMIG 355 0.9-1.2 122.D038 ⦁
Neck Liner for ABIMIG 455 0.9 -1.2 122.D077 ⦁
Neck Liner for ABIMIG 455 1.6 122.D078 ⦁
Brass Spiral 0.9-1.6mm used with
BP001.0305 ⦁ ⦁ ⦁ ⦁ ⦁
PTFE liners
Front End Kit
Neck Liner Front End Kit MB15AK BP002.0000 ⦁
Front End Kit MB24KD BP012.0000 ⦁
Front End Kit MB36KD BP014.0000 ⦁
Accessories
Collet for liner 131.0001 p ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
O-ring 3.5 × 1.5mm 165.0008 p ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
Brass guide tube for Al liners
P129.0461 p ⦁ ⦁ ⦁ ⦁ ⦁ ⦁
(200mm)
Spanner BP191.0001 d ⦁ ⦁ ⦁ ⦁
Gas Flow Meter L/Min BP191.0003
Alu Wire Kit 1.0/1.2mm 3m BP141.K123 m ⦁ ⦁ ⦁ ⦁ ⦁
Alu Wire Kit 1.0/1.2mm 4m BP141.K124 m ⦁ ⦁ ⦁ ⦁ ⦁
Head Insulator MB15AK BP002.0050 d ⦁
Head Insulator ABIMIG 455 BP016.D154 p ⦁
Other Torch Wear Parts

Tweco® compatible parts* Nozzle No4 10mm Trpd Short Stop (2 pk) B24AT/37/SS m
Contact Tip 0.6mm Mini (5 pk) B11/23 Nozzle 13mm CT S (2 pk) B24CT/50S m
Contact Tip 0.8mm Mini (5 pk) B11/30 Nozzle 16mm Ct R (2 pk) B24CT/62/R m
Contact Tip 0.9mm Mini (5 pk) B11/35 Nozzle 16mm Ct S (2 pk) B24CT/62/S
Contact Tip 1.0mm Mini (5 pk) B11/40 Nozzle 19mm Ct S (2 pk) B24CT/75/S m
Contact Tip 1.2mm Mini (5 pk) B11/45 Nozzle C/Thread 15.9mm T5 (2 pk) B25CT/62 m
Contact Tip 0.6mm T2 (5 pk) B14/23 m Nozzle 25CT/75 19mm CT (2 pk) B1925CT/75 m
Contact Tip 0.8mm T2 (5 pk) B14/30 Kemppi™ compatible parts*
Contact Tip 0.9mm T2 (5 pk) B14/35 Contact Tip M6 0.9mm (5 pk) B9876633
Contact Tip 1.0mm T2 (5 pk) B14/40 m Contact Tip M6 0.6mm (5 pk) B9876634
Contact Tip 1.2mm T2 (5 pk) B14/45 Contact Tip M6 0.8mm (5 pk) B9876635 m
Contact Tip 1.2mm Al (5 pk) B14AH364 Contact Tip M6 1.0mm (5 pk) B9876636
Contact Tip H/D 0.9mm T4 (5 pk) B14H/35 Contact Tip M6 1.2mm (5 pk) B9876637 m
Contact Tip H/D 1.0mm T4 (5 pk) B14H/40 m Contact Tip M8 0.8mm (5 pk) B9580122 m
Contact Tip H/D 1.2mm T4 (5 pk) B14H/45 Contact Tip M8 0.9mm (5 pk) B9580121
Contact Tip H/D 1.6mm T4 (5 pk) B14H/116 Contact Tip M8 1.0mm (5 pk) B9580123 m
Contact Tip H/D 0.9mm T5 (5 pk) B15H/35 m Contact Tip M8 1.6mm (5 pk) B9580126
Contact Tip H/D 1.2mm T5 (5 pk) B15H/45 Contact Tip M8 1.2mm Aluminium (5 pk) B9580124A m
Contact Tip H/D 1.2mm F/C T5 (5 pk) B15HFC/45 Contact Tip Adapter Bmg17/20/25 (2 pk) B9580173
Contact Tip 0.9mm Tprd (5 pk) B14T/35 Contact Tip Adapter M8 Mg42I (2 pk) B426964001 m
Contact Tip 1.2mm Trpd (5 pk) B14T/45 Contact Tip Adaptor B4295740
Contact Tip 1.6mm Trpd (5 pk) B14T/116 Contact Tip Adapter M6 Pmt273230W (2 pk) B4294890 m
Nozzle Insulator Adj T2 (2 pk) B32 Contact Tip Adapter MG 38 / 42 (2 pk) B4255420 m
Nozzle Insulator Adj T2/T4 (2 pk) B34A Nozzle Gas Bmg20/25 (2 pk) B9580101
Nozzle Insulator C/Thread T2/T4 (2 pk) B34CT Nozzle Gas Bmg32 (2 pk) B4259120 m
Nozzle Insulator C/Thread T5 (2 pk) B35CT m Nozzle Gas Bmg38/42 (2 pk) B4255530
Nozzle & Insulator 400A (2 pk) B4491 Gas Nozzle L70 Pmt273230W (2 pk) B4294970 m
Conduit 0.8-0.9mm WIRE N0.1 B35/40/15 m Nozzle (2 pk) B4295760
Conduit 0.8-0.9mm B42/3035 m Gas Diffuser B4294880
Conduit 1.0-1.2mm B42/4045 m Conduit Steel 0.6-0.8mm Bmg17 2.5M B4188578 m
Conduit 0.9 To 1.2mm Wire 15Ft B42N/3545 Conduit Steel 0.6-0.8mm Bmg/Kmg/Pmt 3M B4188571 m
Conduit 1.6mm B44/116 Conduit Steel 0.9-1.2mm Red Bmg/Pmt 4M B4188582 m
Conduit 0.9-1.2mm B44/3545 Conduit Teflon 0.9-1.2mm Bmg/Kmg/Pmt 3M B4188521 m
Conduit 2.0mm B44/564 Liner Steel 0.6-0.8mm 3M White Mg17I B4188579 m
Conduit 0.9-1.2mm Nylon B44N/3545 m Liner Steel 0.9-1.2mm 3M Red Mg17I B4188589 m
Conduit 1.6mm Nylon B44N/116 Liner 0.9-1.2mm 4M Red Mg25I Mg42I B4188587 m
Conduit 2.0mm B45/564 m Liner 1.4-1.6mm 4M Yellow Mg25I Mg42I B4188590 m
Gas Diffuser Mini Gun (2 pk) B35/50 m Insulating Bush Bmg38/42 (2 pk) B4248710 m
Diffuser Standard T2 (2 pk) B52 Insulating Ring Pmt30 -40 (2 pk) B4270290 m
Diffuser Standard T4 (2 pk) B54A Insulating Ring Bmg17/20/25 Pmt25 (2 pk) B9591010
Diffuser Gas No 5 Torch (2 pk) B55H m Insulating Ring Bmg20/25 (2 pk) B9591079
Diffuser for 1.6-2.8 Liners T5 (2 pk) B55 m Bernard™ compatible parts*
Nozzle Mini 13mm Ins Fixed (2 pk) B21/50/F m E-Z Head Assembly (2 pk) B4335 m
Nozzle Standard 12.7mm Mini (2 pk) B21/50 m Head Assembly 350/400/550A Short Tip (2 pk) B4435 m
Nozzle Standard Adj 12.7mm T2 (2 pk) B22/50 E-Z Nozzle 300A Brass (2 pk) B4391 m
Nozzle Standard Adj 12.7mm T4 (2 pk) B24A/50 m E-Z Tip 0.9mm (5 pk) (B7489) B7459
Nozzle Standard Adj 15.9mm T4 (2 pk) B24A/62 Contact tip 1.2mm short (5 pk) B7490 m
Nozzle Adj H/D 15.9mm T4 (2 pk) B24AH/62 m E-Z Nozzle Brass (2 pk) B4392 m
*Tweco® is owned by Esab. Bernard™ is a member company of ITW welding. The advertised parts listed above are not manufactured or endorsed by Esab, Kemppi™ or ITW welding.
Welding Accessories
Twist
Tong
BOC Gouging Torch
BOC Welding Lead Sets
Torch air arc k4000 7ft 1000A
BOC Electrode Holders With quality work clamps and electrode holders,
Part No. BOC4000 Durable quality, fully insulated these welding lead sets provide a premium
option for replacing or upgrading welding leads
Description Part No. or for purchase with new machines.
• 5m and 8m leads
400A electrode holder – twist BOC10001 • Quality electrode holder and earth clamp
600A electrode holder – twist BOC10002 m • Super-flex quality welding cable
300A electrode holder – tong BOC10051
BOC Cable Connectors 250A Welding Lead Set BOC10270

Carbon steel, heat treated plus nickel and 350A Welding Lead Set BOC10271 d
chrome plating
300A cable connector BOC10151 m

500A cable connector BOC10153
10/25 male dinse connector BCP10/25 BOC Premium
35/50 male dinse connector BCP35/50 Welding Cable
• Oxygen free for consistently higher quality
• High conductivity, double insulated
• Highly flexible and durable
• Australian made
• Manufactured to AS/NZS 5000.1-0.6/1 Kv
BOC Work Clamps Cable Size Spool Length Part No.

Carbon steel, heat-treated plus nickel and
chrome plating
3 m BOC16/3
16 mm2
Field Fitted Cable Lugs Description Part No.
5 m
3 m
BOC16/5
BOC25/3
Description Part No. 200A spring loaded work clamp BOC10101 25 mm2 5 m BOC25/5
300A spring loaded work clamp BOC10103 10 m BOC25/10
19 mm 500 A BOC10268 d 500A spring loaded work clamp BOC10105 3 m BOC35/3
13 mm 300 A BOC10269 d 600A spring loaded work clamp BOC10106 m 35 mm2 5 m BOC35/5
10 m BOC35/10
3 m BOC50/3
50 mm2 5 m BOC50/5
10 m BOC50/10
Welding Cable
BOC Crimp Fitted Cable Long lengths on Spools
Lugs
Cable Size Hole Size (mm) Part No.
16 mm2 × 150m 7901220 d
25 mm M13 BOC10263
G-Clamp Earth T-Bar 25 mm2 × 150m 7901221 d
2
35 mm2 M13 BOC10264 m 35 mm2 × 100m 7901222 d

50 mm2 M13 BOC10265 Description Part No. 50 mm2 × 100m 7901223 d
70 mm2 M13 BOC10266 m 70 mm2 × 50m 7901224 d
95 mm2 M19 (Silver) BOC10267 m 500 A BOC10107 95 mm2 × 50m 7901225 d
BOC Chipping Hammer

• Shock resistant
Part No. BOC10251

Magnetic Earth / Ground
Clamp
Provides strong, positive electrical connection
to job. Replaces conventional earth clamps in
any duty and especially useful in situations
where conventional clamps are not suitable
BOC (e.g. inside tanks and vessels etc). Lever
BOC Hand Wire Brush MIG Welding Pliers 200 mm handle assists removal from job. Clean copper
stud contact site to ensure good earthing.
• High quality construction • Multi purpose
• Trims MIG wire • Current capacity up to 800 A
Description Part No. • Holds tips and nozzles • Clamping force approximately 40 kg on
• Removes weld spatter 6 mm steel
4 row straight – mild steel BOC10257
4 row straight – stainless steel BOC10258 Part No. BOCMIGPLIER Part No. STMEC800
Metal Treatment Chemicals
BOC Weld-Guard™ BOC Weld-Guard™ Silver Zinc Guard

Prevents weld spatter from adhering to metal Stainless Steel Pickling Gel A fast drying, high solids, and high
performance epoxy zinc-rich coating designed
surfaces and welding components during the
Weld-Guard™ Pickling Gel is an Australian to protect steel against corrosion and at the
welding process. Ideal for steels, aluminium
made product used to remove the heat tint same time impart a silver appearance to the
and alloys. Non-flammable, paintable formula
discoloration and black weld scale left overall finish.
produces uniform spray without bubbles.
following the welding of stainless steel. Effective
for use after MIG, TIG or Stick Electrode Ideal for touching up and hiding welded joints
Description Part No. welding. Pickling provides superior corrosion on metal structures.
protection to grinding or sandblasting. Suitable on all types of ferrous (mild and
Heavy-Duty Anti-Spatter Spray
• Strong formula heavy gauge steel) substrates.
500 ml Aerosol* 1477/500
• Advanced technology ASTM a380 compliant • - Zinc purity is 98%
Anti-Spatter (Water Based) Spray formulation • - 65% Zinc content in Dry Film
750 ml Trigger Pack 1407/28 • Superior packaging and customer information • - Complies to ASTM A780/780M
5 L Refill Bottle 1407/42 m • Extensive range • - 2-in-1 Protect and match in one easy step
20 L Square Refill Container 1407/51 • Faster, more effective pickling to improve
Empty 500 ml Trigger Pack 1407/500 fabrication efficiency Part No. 1481/400
• Superior gel adhesion allows use on vertical
200L Container 1407/64 d and overhead surfaces – will not run over
Stainless Steel Passivating Gel surface, even in hot weather
2.5 (kg) 1137/78 • Free acid resistant application brush
aids correct use during fabrication and worker
Anti-Spatter (Water Based) Gel
safety
400 g Nozzle Dip Gel 1467/400
Specifications
Weld-Guard™ Pickling Gel contains 50 g/L
hydrofluoric acid and 300 g/L nitric acid –
refer to Technical Data and Material Safety
Data Sheet (SDS).
Pickling Gel 1 kg* 1107/30 m

Pickling Gel 2.5 kg* 1107/78
IMPORTANT NOTE – These * items are classified as HAZARDOUS SUBSTANCE, DANGEROUS GOODS according to the
Criteria of NOHSC and the ADG Code. Please refer to SDS and Technical Data Sheet before use.
Plasma Cutting and Plasma Torches
WARRANTY
Smoothcut Plasma 100 Smoothcut Plasma 40

• Medium to heavy industrial use • Light and DIY industrial use
• Three phase plasma cutter • Portable and lightweight
• Delivers quality smooth cut of up to 30 mm • Quality cutting of mild steel up to 9 mm
mild steel • Compressor required
• Double insulated torch trigger prevent • Generator 11 kVa
accidental start up
Package consists of;
• Compressor required
• Power source
• Generator 18 kVa
• BOC Plasma 40 torch
Package consists of: • Work return lead
• Power source • Air pressure regulator
• Plasma torch • Air hose and connectors
• Work return lead and clamp • Operating manual
• Air pressure regulator
• Air hose and connectors Part no. CUT40C
Part no. CUT100B
Items Included
Items Sold Separately
Extended cutting
Diffuser consumables Electrode
Electrode Extended Electrode Gas Distributor
Swirl Ring Cutting Tip

Extended Swirl Ring
Cutting Tip
Extended Cutting Tip
Shield cup
Retaining cap Extended Retaining Cap
Double
Point
Spacer
Spacer Spring Extended Spacer BOC Plasma Torches

Locking Nut
Trafimet A141 6M Torch BOC Plasma 40 Torch

BOC Plasma 25 Torch
BOC40/706HTC m
BOC25/706HT d
BOC Smoothcut Pro Plasma
Part no. PA1504 p BOC80/706H m
Torch 80A 6M
Plasma Torches and Wear Parts

Comes with torch
Optional - purchased separately Smoothcut Smoothcut Smoothcut MagMate®
Plasma 100 Plasma 100B Plasma 40 Cut 25
Not to be used
CUT100 CUT100B CUT40C MAGCUT25
Items Part No.
Standard Cutting
Shield Cup BOC9/6003
Cutting Tip BOC9/6500
Electrode BOC9/6506
Distributor BOC9/6507
O-Ring BOC100/0100 m
Diffuser BOC100/0302 m
Diffuser BOC100/0303 m
Electrode BOC100/0400
Swirl Ring BOC100/0500
Cutting Tip 1.1 0-50A BOC100/0600
Cutting Tip 1.9 120-140A BOC100/0603
Gouging Tip 3.0 BOC100/0608
Retaining Cap BOC100/0703 d
Retaining Cap BOC100/0700
Spacer Spring BOC100/0901
Double Point Spacer BOC100/0807 m
Extended Cutting
Extended Electrode BOC100/0402 m
Extended Swirl Ring BOC100/0501 m
Extended Cutting Tip 1.1 0-50A BOC100/0604
Extended Retaining Cap BOC100/0704 d
Extended Retaining Cap BOC100/0701 m
Extended Spacer BOC100/0803 m
Locking Nut BOC100/0906 m
Accessories
Swirl Ring Extractor BOC100/1000 m
Electrode Wrench BOC100/1001 m
Complete Cutting Guide BOC-CP2061 m
Roller Guide BOC-TJ1511 m
Replacement Torch
BOC PLASMA 40 TORCH BOC40/706HTC m
BOC PLASMA 25 TORCH BOC25/706HT d
Trafimet A141 6M Torch PA1504 p
Trafimet A101 6M Torch Not available separately
70 Section 4 → Consumables
Consumables
Important Safety Information
 WARNING Alert Symbols - Type of Hazard Hazard Avoidance Symbols -
Protect yourself and others. Read and understand
Precautionary Measure
this information. Electric shock can kill.
Welding can give rise to electric shock, excessive
noise, eye and skin burns due to the arc rays, and a
potential health hazard if you breathe in the emitted
fumes and gases.
Over exposure to the fumes and gases can give rise Electrical Hazard Fire Hazard
to dryness of the nose, throat and eyes, respiratory Become trained Wear dry, insulated gloves
irritation and in some cases, longer term health effects
Hazard Source Symbols
such as lung deposits.
Read all the manufacturer’s instructions to achieve
the correct welding conditions and ask your
employer for the Safety Data Sheets.
(refer to www.boc.com.au or www.boc.co.nz).
For eye protection and body protection, always wear a Welding electrode Fumes and gases coming Insulate yourself from Keep head out of fumes
welding visor with the correct filter lens, and suitable causing electric shock from any source work and ground
welding gloves and clothing to prevent injury from
burns, radiation, sparks, molten metal and electric
shock. Wear ear protection when required.
Adequate ventilation to prevent an accumulation of
fumes and gases should be used. Where fume levels
cannot be controlled below the recognised exposure
Fumes and gases coming Explosion from Use forced ventilation or Wear complete body
limits, use local exhaust to reduce fumes and gases. In from welding process pressurised gas cylinders local exhaust to remove protection
confined spaces without adequate ventilation, an air fumes
fed breathing system should be used; and outdoors a
respirator may be required. Precautions for working in
confined spaces should be observed. Refer to AS/NZS
2865 ‘Safe working in a confined space’.
Keep your head out of the fume.
Arc rays and fume can affect others in your workplace. Hot work pieces from Loud noise from engine, Use welding helmet with
Comply with your employer’s safety practices and welding and cutting; hot machinery and arc correct shade of filter
mufflers; hot exhaust pipes
procedures; protect others.
Refer to WTIA Technical Note 7 ‘Health and Safety in
Welding’.
Adherence to recognised occupational exposure
standards (such as the threshold limit values (TLVs)) for
all fume constituents should be observed during use.
See the Safety Data Sheets for details. Flying particles from Welding arc rays
chipping and grinding
Colour Code Explanation

These colour bands appear on BOC consumable packages as an easy reference for indentifying material groups.
Hardfacing Mild Steel Stainless Steel

RED CYAN BLUE LIME
Low Alloy and

Gouge Nickel (Cast FE)
Silver Brazing Alloy
MINT YELLOW
PINK
Aluminium Low Hydrogen Copper

PURPLE GREEN BROWN
Fundamentals of Manual Metal Arc

(MMA) Welding
MMA is particularly suited to site and external welding applications

such as the repair of agricultural equipment.
Electrode Selection
)OX[&RYHULQJ
As a general rule, the selection of an electrode is straight forward, in
that it is only a matter of selecting an electrode of similar composition
&RUH:LUH to the parent metal. However, for some metals there is a choice of
:HOG0HWDO several electrodes, each of which has particular properties to suit
6ODJ $UF specific classes of work. Often, one electrode in the group will be
more suitable for general applications due to its all round qualities.
:HOG3RRO
The table below shows just a few of the wide range of electrodes
available from BOC, with their typical areas of application. For
:RUNSLHFH example, the average welder will carry out most fabrication using
mild steel and for this material has a choice of various standard BOC
electrodes, each of which will have qualities suited to particular tasks.
Welding Technique For general mild steel work, however, BOC Smootharc 13 electrodes
will handle virtually all applications. BOC Smootharc 13 is suitable
Successful MMA welding depends on the following factors:
for welding mild steel in all positions using AC or DC power sources.
1 Selection of the correct electrode Its easy striking characteristics and the tolerance it has for work
2 Selection of the correct size of the electrode for the job where fit-up and plate surfaces are not considered good, make it
3 Correct welding current the most attractive electrode of its class. Continuous development
4 Correct arc length and improvement of BOC Smootharc 13 have provided in-built
operating qualities, which appeal to the beginner and experienced
5 Correct angle of electrode to work
operator alike.
6 Correct travel speed
7 Correct preparation of work to be welded. Electrode Size
Applications The size of the electrode generally depends on the thickness of the
section being welded, and the thicker the section the larger the
The MMA process can be used to weld:
electrode required. In the case of light sheet, the electrode size used
• Most steels
is generally slightly larger than the work being welded. This means
• Stainless steels
that, if 2.0 mm sheet is being welded, 2.5 mm diameter electrode is
• Cast irons
the recommended size.
• Nickel alloys
• Copper alloys The following table gives the maximum size of electrodes that may be
• Aluminium alloys used for various thicknesses of section.
Electrodes and Typical Applications
Name AWS Class. Application
A premium quality electrode for general structural and sheet metal work
BOC Smootharc 13 E6013 in all positions including vertical down using low carbon steels
An iron powder electrode for high speed welding for H-V fillets and flat butt
BOC Smootharc 24 E7024 joints. Medium to heavy structural applications in low carbon steels
A premium quality all positional hydrogen controlled electrode for carbon
steels in pressure vessel applications and where high integrity welding
BOC Smootharc 18 E7018-1 is required and for free-machining steels containing sulphur
BOC Smootharc S 308L E308L Rutile basic coated low carbon electrodes for welding austenitic
BOC Smootharc S 316L E316L stainless steel and difficult to weld material
Rutile basic coated low carbon electrode for welding mild steel
BOC Smootharc S 309L E309L to stainless steel and difficult to weld material
Recommended Electrode Sizes For downhand welding, an arc length not greater than the diameter
of the core wire will be most satisfactory. Overhead welding requires
Average Thickness of Plate Max. Recommended a very short arc, so that a minimum of metal will be lost. Certain BOC
or Section Electrode Dia. electrodes have been specially designed for ‘touch’ welding. These
≤1.5 mm 2.0 mm electrodes may be dragged along the work and a perfectly sound
1.5–2.0 mm 2.5 mm weld is produced.
2.0–5.0 mm 3.15 mm
Electrode Angle
5.0–8.0 mm 4.0 mm
≤8.0 mm 5.0 mm The angle that the electrode makes with the work is important to
ensure a smooth, even transfer of metal. The recommended angles for
use in the various welding positions are covered later.
Welding Current
Correct current selection for a particular job is an important factor Correct Travel Speed
in arc welding. With the current set too low, difficulty is experienced
The electrode should be moved along in the direction of the joint
in striking and maintaining a stable arc. The electrode tends to stick
being welded at a speed that will give the size of run required. At
to the work, penetration is poor and beads with a distinct rounded
the same time, the electrode is fed downwards to keep the correct
profile will be deposited.
arc length at all times. As a guide for general applications, the table
Excessive current is accompanied by overheating of the electrode. below gives recommended run lengths for the downhand position.
It will cause undercut and burning through of the material, and will Correct travel speed for normal welding applications varies between
give excessive spatter. Normal current for a particular job may be approximately 100 and 300 mm per minute, depending on electrode
considered as the maximum, which can be used without burning size, size of run required and the amperage used. Excessive travel
through the work, over-heating the electrode or producing a rough speeds lead to poor fusion, lack of penetration etc, while too slow a
spattered surface (i.e. the current in the middle of the range specified rate of travel will frequently lead to arc instability, slag inclusions and
on the electrode package is considered to be the optimum). poor mechanical properties.
In the case, of welding machines with separate terminals for different
size electrodes, ensure that the welding lead is connected to the Run Length per Electrode – BOC Smootharc 13
correct terminal for the size electrode being used. When using
machines with adjustable current, set on the current range specified. Electrode Size Electrode Length Run Length (mm)
(mm) (mm) Min. to Max.
The limits of this range should not normally be exceeded. The
following table shows the current ranges generally recommended for 4.0 350 175 to 300
BOC Smootharc 13. 3.2 350 125 to 225
2.5 350 100 to 225
Generally Recommended Current Range for BOC Smootharc 13
Size of Electrode (mm) Current Range (Amp) Correct Work
2.5 60–95 Preparation The method of preparation of components to be welded

3.2 110–130 will depend on equipment available and relative costs. Methods may
4.0 140–165 include sawing, punching, shearing, machining, flame cutting and
others. In all cases edges should be prepared for the joints that suit
the application. The following section describes the various joint types
Arc Length
and areas of application.
To strike the arc, the electrode should be gently scraped on the work
until the arc is established. There is a simple rule for the proper arc
length; it should be the shortest arc that gives a good surface to the
weld. An arc too long reduces penetration, produces spatter and gives
a rough surface finish to the weld. An excessively short arc will cause
sticking of the electrode and rough deposits that are associated with
slag inclusions.
Fundamentals of Metal Inert Gas

(MIG) Welding
Common Materials Welded with BOC MIG Wire

Torch Material BOC MIG Wire
Torch trigger Mild Steel
AS2074 C1, C2, C3, C4-1, BOC Mild Steel MIG Wire
Shroud C4-2, C5, C6 BOC Mild Steel MIG Wire
Gas diffuser AS/NZS 3678-9 250, 300, 350, 400 BOC Mild Steel MIG Wire
Contact tip AS1548-430, 460, 490 BOC Mild Steel MIG Wire
Welding wire Shielding ASTM A36, A106 BOC Mild Steel MIG Wire
Weld Stainless Steel
Droplets
Grade 304 BOC Stainless Steel 308LSi
Stainless to Carbon-Mn steels
Grade 309L BOC Stainless Steel 309L
Aluminium
Weld pool
1080 BOC Aluminium MIG 1080
6061, 3004 BOC Aluminium MIG 4043
Welding Technique 5005 BOC Aluminium MIG 5356
Successful welding depends on the following factors:
Physical condition
1 Selection of correct consumables
Surface condition
2 Selection of the correct power source
The welding wire must be free from any surface contamination,
3 Selection of the correct shielding gas
including mechanical damage such as scratch marks. A simple test for
4 Selection of the correct application techniques:
checking the surface condition is to run the wire through a cloth that
a Correct angle of electrode to work
has been dampened with acetone for 20sec. If a black residue is found
b Correct electrical stick-out
on the cloth, the surface of the wire is not properly cleaned.
c Correct travel speed
Cast and Helix
5 Selection of the welding preparation.
The cast and helix of the wire has a major influence on the feedability
Selection of correct consumables of MIG wire.
Chemical composition
As a general rule, the selection of a wire is straightforward, in that Cast and Helix
it is only a matter of selecting an electrode of similar composition to
the parent material. However, there are certain applications for which
electrodes will be selected on the basis of mechanical properties or Cast
the level of residual hydrogen in the weldmetal. Solid MIG wires are all
considered to be of the ‘low hydrogen type’ consumables. Helix
The following table gives a general overview of some of the BOC

range of MIG wires for the most common materials. More detailed
selection charts for specific materials can be found in the appropriate Cast – Diameter of the circle
materials sections. Helix – Vertical height
If the cast is too small, the wire will dip down from the tip. The result
Welding Consumables Selection
of this is excessive tip wear and increased wear in the liners. If the
Material Page No helix is too large, the wire will leave the tip with a corkscrew effect
Stainless steel 81 and cause feeding problems.
Mild, carbon and low alloy steels 82
Aluminium 84
Quench and tempered steels 84
Selection of the Correct Power Source Correct Application Techniques

Power sources for MIG/MAG welding is selected on a number of Direction of welding
different criteria, including: 10°
1 Maximum output of the machine MIG welding with solid wires

2 Duty cycle takes place normally with a
3 Output control (voltage selection, wire feed speed control) push technique. The welding
gun is tilted at an angle of
4 Portability
10° towards the direction of
The following table gives an indication of the operating amperage for welding (push technique).
different size wires
The influence of changing the
Wire Size Amperage Range (A) torch angle and the welding
0.8 mm 60–180 direction on the weld bead
0.9 mm 70–250 profile can be seen below.
1.0 mm 90–280 Torch perpendicular to
1.2 mm 120–340 workpiece narrow bead width
with increased reinforcement.
Selection of the Correct Shielding Gas
10°
The selection of the shielding gas has a direct influence on the
appearance and quality of the weldbead. The type and thickness of
the material to be welded will determine the type of shielding gas
that is selected. As a general rule, the thicker the material (C-Mn
and Alloy Steels), the higher the percentage of CO2 in the shielding
Torch positioned at a drag
gas mixture. angle of 10° narrow bead with
Different grades of shielding are required for materials such as excessive reinforcement.
stainless steel, aluminium and copper. The following table gives
an indication of the most common shielding gases used for carbon Torch position for butt welds
manganese and alloy steels:
When welding butt welds the
torch should be positioned 0–15°
Material thickness Recommended shielding gas
within the centre of the
1–8 mm Argoshield Light groove and tilted at an
5–12 mm Argoshield Universal angle of ±15° from the 90° 90°
>12 mm Argoshield Heavy vertical plane. Welding is
still performed in the push
technique.
Torch position for fillet welds
0–15°
When welding fillet welds the
torch should be positioned 45°
at an angle of 45° from the
bottom plate with the wire
pointing into the fillet corner. 45°
Welding is still performed in
the push technique.
Fundamentals of Flux and Metal Cored

Arc Welding
Physical condition
Surface condition
Welding Technique BOC flux and metal cored wires are supplied as an in line baked
Successful flux and metal cored arc welding depends on the product and therefore have a typical dark surface appearance.
following factors: The wire must, however, be free from any surface contamination,
1 Selection of correct consumables including surface rust. Most flux and metal cored wires have a thin
film of graphite on the surface of the wire to assist with feedability.
2 Selection of the correct power source
BOC SmoothCor wires are supplied in tough vacuum packs to ensure
3 Selection of the correct shielding gas performance as manufactured.
4 Selection of the correct application techniques: Cast and Helix
a Correct angle of electrode to work
The AWS standard for flux cored wires do not specify a cast or helix,
b Correct electrical stick-out c Correct travel speed
other than to stipulate that it should be of such a nature that the wire
5 Selection of the welding preparation.
can be fed uninterrupted.
Selection of correct consumables Selection of the Correct Power Source
Chemical composition As a general rule, the selection of a wire is
Power sources for flux and metal cored welding are selected on a
straightforward, in that it is only a matter of selecting an electrode
number of different criteria, including:
of similar composition to the parent material. However, there are
1 Maximum output of the machine
certain applications for which electrodes will be selected on the basis
of mechanical properties or the level of residual hydrogen in the 2 Duty cycle
weldmetal. The classification system for flux cored wires will provide 3 Output control (voltage selection,wire feed speed control)
an indication of the residual hydrogen level that can be expected in 4 Portability
the weldmetal.
The following table gives a general overview of some of the BOC The following table gives an indication of the operating amperage for
range of flux and metal cored wires for the most common materials. different size wires.
More detailed selection charts for specific materials can be found in
Current Ranges for FCAW and MCAW
the appropriate materials sections.
Wire Size (mm) Direction Amperage Range (A)
Welding Consumables Selection FCAW
Material Page No 1.2 Horizontal 200–300
Carbon and Alloy steel castings 83 1.2 Vertical-up 150–250
Quench and tempered steels 84 1.6 Horizontal 300–400
Mild, carbon and low alloy steels 82 1.6 Vertical-up 180–250
MCAW
Common Materials Welded with BOC MIG Wire 1.2 Horizontal 150–350
1.6 Horizontal 300–500
Material BOC MIG Wire
Mild Steel
Selection of the Correct Shielding Gas
AS2074 C1, C2, C3, C4-1, C4‑2, C5, C6 BOC SmoothCor 711, SmoothCor
70C6, SmoothCor 715 The selection of the shielding gas has a direct influence on the
AS/NZS 3678-9 250, 300, 350, 400 BOC SmoothCor 711, SmoothCor appearance and quality of the weldbead.
70C6, SmoothCor 715
Flux cored wires are manufactured to be welded with either 100%
AS1548-430, 460, 490 BOC SmoothCor 711, SmoothCor
70C6, SmoothCor 715 CO2 or an Argon / CO2 gas mixture. Mostly, these mixtures will contain
ASTM A36, A106, EN8, 8A BOC SmoothCor 711, SmoothCor 25% CO2, as is the case with BOC Argoshield 52.
70C6, SmoothCor 715
Correct Application Techniques
High Strengthen Mild Steel
BS970 EN 43A, AS3597-500 BOC SmoothCor 811K2, Direction of travel
BOC SmoothCor Ni1H4 Flux cored welding is normally performed using a ‘drag’ technique.
BS970 EN24, AS3597-700 BOC SmoothCor 115 The welding gun is tilted to a 50–60° backhand angle. If, however,
Stainless Steel a flatter bead profile is required the backhand angle can be reduced.
Grade 304 Cigweld Shieldchrome 308LT Metal cored wire, because of it’s similarity to solid wires (no slag
Stainless to mild steel Cigweld Shieldchrome 309LT formers added to the core mainly metallic powders), are normally
Grade 316 Cigweld Shieldchrome 316LT welded with the ‘push’ technique
Gouging
The arc air gouging process uses the heat generated by an arc struck
between the electrode and the workpiece to melt metal, plus a
high velocity jet of air to force the melted metal away. Conventional
welding power sources are suitable for the process. Electrode holders
are designed to provide both the current and the air jet.
The electrodes used are made of carbon covered by a layer of copper.
The supply of air is generally provided from a shop compressor.
The main feature of the process is a forceful, piercing arc capable of
making deep grooves and cuts.
The process may be used for cutting and removing weld metal in a
wide range of ferrous and non-ferrous alloys, although its main use is
for cutting carbon and alloy steels.
The main safety issues with the process are electrical concerns, high
levels of noise, the ejection of hot metal, and fume generation.
Welding Position Abbreviations

Symbol Abbreviation Description AS/AWS European Type of Fundamental Welding Position*
Symbol Symbol Weld
Flat Horizontal Vertical Overhead
F Flat 1G PA
Horizontal- Butt
H/V-FILLET 2F PB
Vertical Fillet
H Horizontal 2G PC 1G, PA 2G, PC 3G, PF/PG 4G, PE

Plate
V-UP Vertical-Up 3G/F PF

Fillet
V-DOWN Vertical-Down 3G/F PG

1F, PA 2F, PB 3F, PF/PG 4F, PD
OH Overhead 4G/I PE/D
Butt
1G, PA 2G, PC 3G, PC 4G, PE

Pipe
Fillet
1F, PA 2F, PC 3F, PC 4F, PD
Indicates work piece rotating
*Notes
1 The direction of making a weld is not pertinent to a functional welding position.
2 Electrode angle shown is nominal and may be varied in practice.
Fundamentals of GTAW (TIG) Welding
DC Electrode Positive (DCEP)

In this mode the tungsten electrode is the positive pole in the welding
circuit, the workpiece being the negative pole.
Alternating Current (AC)

Collet
In this mode the polarity of the tungsten electrode and the workpiece
alternate between negative and positive at the frequency of the applied
Shielding gas welding current.
Tungsten Electrode
Process Variants
Arc There are three main variations • Orbital TIG
of the TIG process designed to • Hot-wire TIG
improve productivity: • Narrow-gap TIG
• Cold-wire TIG
TIG filler rod
Application
The TIG process is very versatile and may be used to weld any metal or
Weld pool Workpiece alloy system over a wide range of thicknesses, but is usually restricted to
10mm and under for economic reasons. It is particularly suited to welding
sheet materials and for the root run in pipe butt welds.
The Gas Tungsten Arc Welding – commonly referred to as Tungsten Inert DCEN is the most common mode of operation and is widely used for
Gas (TIG) – process uses the heat generated by an electric arc struck welding all carbon, alloy and stainless steels, as well as nickel and
between a non-consumable tungsten electrode and the workpiece to titanium alloys. Copper alloys, with the exception of those containing
fuse metal in the joint area and produce a molten weld pool. The arc aluminium in significant amounts, can also be welded with this polarity.
area is shrouded in an inert or reducing gas shield to protect the weld
pool and the non-consumable electrode. The process may be operated DCEP is used for aluminium alloys when welding, with pure helium as
autogenously (without filler), or filler may be added by feeding a the shielding gas, since this polarity has a strong cathodic cleaning effect
consumable wire or rod into the established weld pool. capable of removing the tenacious aluminium oxide film from the surface.
It may also be used for TIG welding magnesium alloys.
• The addition of filler is optional
• Only inert or reducing gases can be used as the shielding gas AC polarity is used most commonly when welding aluminium and its
• TIG welding is a high quality, versatile and commonly-used process alloys with pure argon or argon-helium mixtures to take advantage of the
• TIG is suitable for welding ferrous and non-ferrous materials combination of the cyclic heating and cleaning action. It is also suitable
• The TIG process can be run on DC-, DC+, or AC for welding magnesium alloys and aluminium bronze.
The TIG process is capable of producing very high quality welds in a Hot-wire TIG is used predominantly for steel and nickel alloys where the
wide range of materials and in thicknesses up to about 8 or 10 mm. It is electrical resistance of the wire can be used to increase productivity.
particularly suited to welding of sheet material and for putting in the root Applications
run of pipe butt welds.
• High quality fabrications in stainless steel
The process tends to be very clean, producing little particulate fume, • Aluminium, copper and nickel alloys
although it is capable of generating ozone in appreciable amounts and is • Welding reactive and refractory metals such as titanium, tantalum and
not regarded as a high-productivity process. zirconium
The process is used extensively in the nuclear and aerospace industries
Operation and in the construction and maintenance of chemical and cryogenic
Direct or alternating current power sources with constant current output process plant and pipework. It is also used for fabrication of tube heat-
characteristics are normally employed to supply the welding current. exchangers in petrochemical and power-generation plant, and for brewing
For DC operation, the tungsten may be connected to either output and food-processing vessels.
terminal, but is most often connected to the negative pole. The output
Orbital TIG welding is used in the nuclear, pharmaceutical, semi-conductor
characteristics of the power source can have an effect on the quality of
and food industries for the installation of pipework – especially where
the welds produced. Shielding gas is directed into the arc area by the
high quality standards are required.
welding torch, and a gas lens within the torch distributes the shielding
gas evenly over the weld area. In the torch, the welding current is Specialist equipment for tube and tube-plate welding for heat exchangers
transferred to the tungsten electrode from the copper conductor. The arc has been developed. These systems may operate from the outside or
is then initiated by one of several methods between the tungsten and the inside, depending on tube diameter and the size of the welding head.
workpiece.
TIG Welding Equipment
Operating Modes The equipment used for TIG welding consists of:
DC Electrode Negative (DCEN) • Power source • Tungsten electrode
In this mode the tungsten electrode is the negative pole in the welding • Welding torch • Leads and connectors
circuit, the workpiece being the positive pole. • Gas supply system • Arc and re-ignition system
Fundamentals of Gas Welding and Brazing
Nozzle Primary flame Secondary flame

(Inner core) (Outer core)
Welding Technique
Successful welding depends on the following factors:
1 Selection of the correct consumables
2 Selection of the correct flame setting
3 Selection of the correct application techniques 2 T he flux must be capable of removing the oxides found on the
a Correct angle of rod to work parent materials. Easyflo flux will remove the oxides found on
b Correct travel speed most common engineering materials such as mild steel, brass and
copper. Special fluxes may be required on certain types of highly
4 Selection of the welding preparation
alloyed steel and tungsten carbide tool tips. It is also necessary to
use a specially formulated flux on aluminium bronze or aluminium
Silver Brazing brasses containing more than 2% aluminium.

3 T he flux must remain active at the brazing temperature for long
Choice of Filler Metal
enough to allow the brazing operation to be carried out. Fluxes
An alloy is normally selected for its melting and flow characteristics. are chemical compounds which dissolve oxides formed in heating.
The easiest to use filler materials are the high silver, free flowing Like most chemical compounds, a flux eventually reaches the point
alloys, because of their low melting temperatures and narrow melting where it is saturated and becomes unable to dissolve any more
ranges. The higher the brazing temperature and the wider the melting oxide. If the flux residues appear blackened and glassy, the flux has
range of the alloy, the more difficult the brazing operation will be. most likely been exhausted during heating, and a flux with higher
time/temperature stability should be used.
Pre-Cleaning
It is important that the mating surfaces of the components to be For most engineering requirements, there are two fluxes that will take
brazed are fee from oil, grease and any surface oxide layer prior to care of most needs. These are Easyflo flux paste and Tenacity No. 4A
joining. Most engineering components require nothing more than flux paste.
degreasing before assembly.
Easyflo Flux
Oxide removal can be accomplished either chemically or mechanically.
Mechanical removal is preferable, because the surface is roughened This is the accepted general-purpose flux for use with all low
and excellent bonding is obtained. A medium emery cloth provides temperature silver brazing alloys that have brazing temperatures not
about the right amount of surface roughness. Oil and grease removal exceeding 800°C. It will successfully flux all the common engineering
is best carried out by using a solvent degreasing agent, but hot, soapy materials, and its residues are soluble in hot water. Where difficulty is
water is better than nothing at all. encountered when removing residues, immersion in 10% caustic soda
is suggested.
Fluxing
The choice of the correct flux is just as important as the choice of filler Tenacity No. 4A
material. There are three desirable properties of a flux: This is a higher temperature flux, suitable for use with alloys with
1 T he flux must melt and become active below the melting point of brazing temperatures not exceeding 900°C or where long heating
the brazing alloy. Borax or borax based fluxes are not sufficiently times are involved. In common with Easyflo flux, it will deal with all
molten at the low temperatures at which silver brazing alloys are common engineering materials and may be used on stainless steels.
used. A low temperature fluoride based flux such as Easyflo needs Tenacity No. 4A residues cannot be removed in hot water, and are best
to be employed. removed mechanically or by the use of 10% sulphuric acid.
Flux Application
Once brazing has been completed the heating should be discontinued,
The best way to apply a flux is to paint it onto the joint as a paste as excess heating may cause metallurgical problems with the
before assembly. It is common to see operators heating the rod end parent materials and porosity in the filler materials. When the alloy
and dipping it into the flux, and then applying both to the joint. This has solidified, the joint can be quenched in water to help remove
‘hot rodding’ technique has the disadvantages that the flux does not flux residues.
protect the joint during the heating cycle and that the limited amount
Quenching should only be carried out when it will not damage
of flux applied does not allow alloy penetration into the capillary gap.
the properties of the parent metals, or cause cracking because of
If a flux powder is used, it should be mixed to a double cream stresses caused by the thermal shock (e.g. in the case of tungsten
consistency with water and a few drops of detergent. It should also carbide pieces).
be applied to the joint by means of a paint brush. Too much flux will
rarely result in a bad joint, but too little flux will invariably give joints Removal of Flux Residues
of poor quality. The method of residue removal depends on the type of flux that has
been used. Easyflo flux residues can be quite simply removed by
Heating the Joint and Applying the Alloy
soaking in hot water, provided they are not in a burnt and blackened
When heating a joint for brazing, it is essential that it is slowly and condition. Complete flux residue removal is usually possible within
evenly heated to the brazing temperature. 10–15 minutes of soaking in water with a temperature of 60°C or
The type and size of flame used will depend on the parent materials above. After soaking, the joints should be scrubbed under running
and the mass of the components. Oxy/Acetylene, Air/Acetylene and water to ensure complete cleanliness. Tenacity No.4A flux residues are
Air/Propane or MAPP are commonly used, but care should be taken not water soluble and are best removed by some mechanical means
with the first due to the high flame intensity, which may melt the (e.g. shot blasting). Acid pickling is not effective in removing flux
parent materials. unless the residues are in a burnt and blackened condition. If pickling
is necessary, it should be carried out after the flux residue removal
If the mass of metal is very large, more than one torch should be
operation.
used to raise the components to temperature before the flux becomes
exhausted. Health and Safety
As a temperature guide, either the colour of the metals or the Brazing alloys and fluxes contain elements which, if overheated,
condition of the flux may be used. The flux on a joint that has reached produce fumes that may be harmful or dangerous to health. Brazing
the correct temperature for brazing should be clear, fluid and flow over should be carried out in a well ventilated area with operators
the joint area like water. positioned so that any fume generated will not be inhaled. Adequate
ventilation to prevent an accumulation of fumes and gases should be
When the brazing temperature is reached, the filler metal is applied
used. Where fume levels cannot be controlled below the recognised
by touching the joint gap with the rod and applying some indirect
exposure limits, use a local exhaust to reduce fumes and gases. In
or splash heat from the torch to the parent material. The molten
confined spaces without adequate ventilation, an air-fed breathing
filler metal will follow the heat from the flame as it is directed along
system should be used. When outdoors, a respirator may be required.
the joint. The brazing alloy should be applied according to its flow
Precautions for working in confined spaces should be observed.
characteristics; an alloy with free flowing characteristics such as
ProSilver 56T should be touched at one point on the joint, from where Apart from fume hazards, flux can be irritating to the skin and
it will flow into and around the joint by capillary action. A less-free prolonged contact should be avoided.
flowing alloy, such as ProSilver 39T, should be applied along or around Before use, read all the manufacturer’s instructions and refer to the
the entire joint, building up a fillet of alloy. warning labels on the packaging. And ask your employer for the
If phosphorus bearing filler rods are used, such as ProSilver 5, the Materials Safety Data Sheet. You can obtain the MSDS by referring
colour of the metal should be a dull cherry red before the rod is to our website at www.boc.com.au or www.boc.co.nz or by calling
applied to the joint gap. 131 262 in Australia or 0800 111 333 in New Zealand.
Joint Design Typical Design

The best brazed joints are those which have a capillary joint gap into
which the molten filler metal can flow. A comparison of the different For Welding For Brazing
joint designs used in welding and brazing is shown here.
The most common type of joint used for brazing is the lap joint, or the
sleeve joint in the case of tubular components. To design a good lap
joint, two criteria should be considered:
1 The joint gap
2 The degree of overlap
It is these two parameters that determine the ultimate joint strength,
rather than the properties of the filler metal.
A correctly designed brazed joint will often be stronger than the
parent materials from which it is constructed.
The best degree of overlap for a brazed joint is 3–4 t where t is the
thickness of the thinnest parent metal part that makes up the joint.
The general rule for tubular parts is that the overlap should be one
pipe diameter for sizes up to 25 mm diameter tube.
The most suitable joint gap depends mainly on the flow characteristics
of the filler metal. The joint gaps for the various alloys listed in the
following section have been indicated. The gaps quoted are those
that should be present at the brazing temperature, the cold clearances
being adjusted as necessary to account for any difference in the
expansion properties of the parent materials.
Welding Consumables Selection

Stainless Steels (BOC Smootharc S)
S30815, 409, Duplex
Base Metal 317L, (253MA), 430, S31500 Carbon and
ASTM, AISI, 201, 304, 309, 310, 317, 316L, 321, 904L, 446, 410, S31803 Low Alloy
UNS 202 304L 309S 310S 316 316Ti 347 (N08904) 5CR12 420 S32304 Steels
201, 347 347 347 347 318 308L 347 347 309MoL 309MoL Duplex 309MoL
202 308L 308L 309MoL 310 347 316L 309MoL 309L 309L 309MoL 307
309MoL 347
304, 347 347 347 347 347 347 347 309MoL 309MoL Duplex 309MoL
304L 308L 309MoL 310 318 318 308L 308L 309L 309MoL 309L
308L 308L 308L 308L 309L 307
309L
309, 309MoL 309MoL 309MoL 309L 347 Match above 309MoL 309MoL Duplex 309MoL
309S 309L 309L 318 316L 309MoL 309MoL 309L 309L 309MoL 309L
310 316 318 347 309L 307
309L
310, 310 316L 316L 347 Match above 309MoL 309MoL Duplex 309L
310S 318 318 310 309L 309L 309L 309MoL 309MoL
310 310 310 316L 310 309L 310
307
317, 318 316L 347 Match above 309MoL 309MoL Duplex 309MoL
316 316L 318 316L 309MoL 309L 309L 309MoL 309L
316L 309L 307
317L, 316L 347 Match above 309MoL 309MoL Duplex 309MoL
316L, 316L 309MoL 309L 309L 309MoL 309L
316Ti
309L 309L 307
321, 347 Match above 309MoL 309MoL Duplex 309MoL

347 309MoL 309L 309L 309MoL 309L
347 347 307
S30815, Matching 309MoL 309MoL Duplex 309MoL
(253MA), 309L 309L 309MoL 309L
904L,
309L 307
(N08904)
409, 309L 309MoL Duplex 309MoL

430, 309MoL 309L 309MoL 309L
446,
309L 307
5CR12
410, Matching Duplex 309MoL

420 or 309MoL 309L
309MoL 309L 307
309L
Duplex, Matching Duplex

S31500, 309MoL
S31803,
309L
S32304
307
Carbon and Matching
Low Alloy
Steels
NOTES (1) Consumables listed against a steel may not achieve matching corrosion resistance or mechanical properties., (2) Welding procedure qualification should be carried out prior to
welding in critical applications., (3) Consult your BOC techincal expert or visit BOCs website for more detailed information.
Mild, carbon and low alloy steels

Steel Type Grade Welding Process
AS, AISI or ASTM or MMAW GMAW FCAW FCAW

Carbon Steels SAE BS970 Electrode Wire Gas Shielded Gasless TIG
Mild Steel 200 A36 BOC Smootharc 13 BOC Mild Steel BOC Smooth‑Cor 711 SmoothCor 11 BOC Mild Steel
250 A106 BOC Smooth‑Cor 70C6 SmoothCor 8 TIG Wire
300 EN3A SmoothCor 4
1006 EN201
1010
1015
1016
1020
1022
7-430
7-460
350 to 500 Mpa 350 A105 BOC Smootharc 16 BOC Mild Steel BOC Smooth‑Cor 711 SmoothCor 11 BOC Mild Steel
Yield Strength 400 A106 BOC Smootharc 18 BOC Smooth‑Cor 70C6 SmoothCor 8 TIG Wire
Steels 450 EN5 BOC Smooth‑Cor 715 SmoothCor 4
XF500 EN5B
7-490 EN8A
1030 EN8
X1033 EN14A
1035
1040
1045
X1320
8620
Medium Tensile 1050 EN43A BOC Smooth‑Cor 811K2
Steels 1055 EN33 Smooth-Cor 81Ni1H4
X1340 EN9
EN15A
High Tensile Steels U1058 EN42 BOC Smooth‑Cor 115
1070 EN19
4140 EN24
4340 EN18D
K5140 EN25
P20 EN30B
6F7
High Tensile Steels U1058 EN42 BOC Smooth‑Cor 115 NA
1070 EN19 Smooth-Cor 81Ni1H4
4140 EN24
4340 EN18D
K5140 EN25
P20 EN30B
6F7
Spring Steels XK5155S EN48 BOC Smooth‑Cor 115 NR
XK5160S EN45A Smooth-Cor 81Ni1H4
XK9258S
9255
XK9261S
Free Cutting Steels 1137 EN1A BOC Smootharc 18 NR NR NR
X1112
1141
1144
1146
X1147
1214
Galvanised Steels – – BOC Smootharc 13 BOC Mild Steel NR SmoothCor 11
SmoothCor GS
NOTES
(1) Steels listed on one line are not necessarily equivalent.
(2) Consumables listed against a steel may not achieve matching mechanical properties depending on the condition (heat treatment history) of the steel.
(3) Welding procedure qualification should be carried out prior to welding for structural and matching strength applications.
(4) Consult your BOC techincal expert or visit BOCs website for more detailed information.
NR = Not Recommended, NA = Not Available
Carbon and Low Alloy Steel Castings

Material Specification Welding Process
AS2074 ASTM BS MMAW GMAW FCAW SAW TIG

C1 – BS3100 AW1 BOC Smootharc 16 BOC Mild Steel BOC Smooth‑Cor 711 BOC Mild Steel TIG
BOC Smootharc 18 BOC Smooth‑Cor 70C6 Wire
C2 – BS3100 AM1, BOC Smootharc 13 BOC Smooth‑Cor 715
AM2 BOC Smootharc 16
C3 A27 N-1 BS3100 A1 BOC Smootharc 18
C4-1 A27 65-35 – BOC Smootharc 16
C4-2 A27 70-36 BS3100 A2 BOC Smootharc 18
C5 – BS3100 A3
C6 – BS3100 AW2
C7A-1 A214 WCA BS1504 430
C7A-2 A214 WCB BS1504 480
C7A-3 A214 WCB BS1504 540
L1A – BS3100 A4 BOC Smootharc 16
L1B BS3100 A5, A6 BOC Smootharc 18
L2A – BS3100 BW2,
L2B BW3
BS3100 BW4
L3A A352 LC2 BS3100 BL2 [BOC Smooth‑Cor 811K2]
L4A – – BOC Smooth‑Cor 811K2
L5A-1 A217 WC1 BS3100 B1 [BOC Smootharc 16]
L5A-2 A356 - 2 [BOC Smootharc 18]
L5B A217 WC6, BS3100 B2
W11
L5C A217 WC9 BS3100 B3
A356 - 10
L5D – BS3100 B4
L5E – BS3100 B5
L5F – BS3100 B6
L5G – –
L5H – BS3100 B7
L6 A148 90-60 – BOC Smooth‑Cor 115
L6A-1 A148 105-85 BS3100 BT1 BOC Smooth‑Cor 115
L6A-2
L6B-1 A148 115-95 BS3100 BT2
L6B-2 A148 150-135 BS3100 BT3 {BOC Smooth‑Cor 115}
L6C
NOTES (1) Products in [ ] brackets have similar specified minimum tensile strength., (2) Products in { } brackets have under matching specified minimum tensile strength., (3) Products in [
] and { } brackets are not pre-qualified to AS 1988 – 1989. , (4) Welding procedure qualification should be carried out prior to welding for structural and matching strength applications., (5)
Consult your BOC techincal expert or visit BOCs website for more detailed information.
Cast Irons
Type MMAW FCAW Gas Welding Gas Brazing
Grey Cast Iron BOC Smootharc C Cast NiFe Profill Mang Bronze
BOC Smootharc C Cast Ni Profill Nickel Bronze
Profill Nickel Coat
SG & Nodular Cast Iron BOC Smootharc C Cast NiFe Profill Mang Bronze
Profill Nickel Coat
White Cast Iron (Chilled Iron) NR NR NR NR
Malleable Cast Iron BOC Smootharc C Cast NiFe Profill Mang Bronze
Profill Nickel Coat
NOTES (1) Use BOC Smootharc C Cast NiFe for joining, build up and crack repairs. , (2) Use BOC Smootharc C Cast Ni for cosmetic repairs., NR = Not Recommended
Aluminium and Aluminium Alloys

1060,
1100,
Base (1050), 5005, 5154, 6005, 356,0
Metal 3003 3004 5050 5052 5083 5086 5354 5454 5456 6061 7005 443,0
1060, 1100 (1050) 4043 d,e 4043 d,e 4043 d,e 5356 b,d 5356 b,d 4043 d,e 4043 d,e 5356 b,d 4043 e 5356 b,d 4043 e
1100, b,e
(1050),
3003
3004 4043 d,e 4043 d,e 4043 d,e 5356 d 5356 d 5356 a 5356 a 5356 d 4043 d,e 5356 b,e 4043 e
5005, 4043 d,e
4043 d,e
5356 d
5356 d
5356 a
5356 a
5356 d
4043 d,e
5356 b,d
4043 e
5050
5052 5356 a,b 5356 d 5356 d 5356 a 5356 a 5356 d 5356 a,b 5356 a 4043 a,e
5083 5183 d
5356 d
5356 d
5356 d
5183 d
5356 d
5183 d
5356 b,d
5086 5356 d 5356 d 5356 d 5356 d 5356 d 5356 d 5356 b,d
5154, 5356 a
5356 a
5356 a
5356 a
5356 d
4043 a
5254
5454 5554 b,d 5356 d 5356 a,b 5356 a 4043 a,e
5456 5556 d 5356 d 5556 d 5356 b,d
6005, 4043 a,e
5356 a,b
4043 a,e
6061,
6063,
6351
7005 5356 d 4043 a,e
356,0 4043 c,e
443,0
NOTES (1) The filler metal that is shown for each combination of base metals is that most a) 5813, 5356, 5554, 5556 and 5654 may be used. In some cases they provide: improved
commonly used. However, the specific filler metal depends upon usage and type of joint colour match after anodising treatment, higher weld ductility, higher weld strength. 5554 is
and, in a number of cases, acceptable alternates is recommended (footnotes a to c). (2) suitable for elevated-temperature service. Castings welded with these filler metals should
Filler metals conform to requirements of AWS specification A5.10-80. (3) Exposure to not be subjected to post-weld artificial aging. b) 4043 may be used for some applications.
specific chemicals or a sustained high temperature (over 150°F) may limit the choice of the c) filler metal with the same analysis as the base metal is sometimes used. d) 5183, 5356 or
metals. Filler alloys 5183, 5356, 5556 and 5654 should not be used in sustained elevated- 5556 may be used. e) 4047 may be used for some applications.
temperature service.
Quenched and Tempered High Strength Steels and Wear Plate

MMAW GMAW (Solid) FCAW
Material
Specification MS LS MS LS MS LS
AS/NZS 3597 Grade 500 BOC Smootharc 16 BOC Mild Steel BOC Smooth-Cor 115 BOC Smooth-Cor 711
(E.g. Bisplate60, BOC Smootharc 18 BOC Smooth-Cor 715
Welten60, Weldox 420) BOC Smooth-Cor 70C6
BOC Smooth-Cor 81Ni1H4
AS/NZS 3597 Grade 600 BOC Smootharc 16 BOC Mild Steel BOC Smooth-Cor 115 BOC Smooth-Cor 81Ni1H4
(E.g. Bisplate 70, BOC Smootharc 18 BOC Smooth-Cor 711
Welten 70, Weldox 500) BOC Smooth-Cor 715
BOC Smooth-Cor 70C6
BOC Smooth-Cor 811K2
AS/NZS 3597 Grade 700 BOC Smootharc 16 BOC Mild Steel BOC Smooth-Cor 115 BOC Smooth-Cor 81Ni1H4
(E.g. Bisplate 80, 80PV, BOC Smootharc 18 BOC Smooth-Cor 711
Welten 80, Weldox 700) BOC Smooth-Cor 715
BOC Smooth-Cor 70C6
Wear Plates NA BOC Smootharc 16 NA BOC Mild Steel BOC Smooth-Cor 115 BOC Smooth-Cor 81Ni1H4
(E.g Bisplate320, 360, BOC Smootharc 18 BOC Smooth-Cor 711
400, 500, Welten RE, BOC Smooth-Cor 715
Hardox 400, 500)
BOC Smooth-Cor 70C6
NOTES MS = Matching Strength, LS = Lower Strength, NR = Not Recommended, NA = Not Available,
BOC Welding Consumables Classifications

Product Name Superceded AS/NZS Classification Current AS/NZS ISO Classification
Electrodes
Mild Steel and Iron Powder Electrodes
Smootharc 12 AS/NZS 1553.1 E4112-0 AS/NZS 4855 B-E 43 13 A
Hydrogen Controlled Electrodes
Smootharc 16 AS/NZS 1553.1 E4816-4 H5 AS/NZS 4855 B-E 49 16-1 A H5
Smootharc 18 AS/NZS 1553.1 E4818-4 H5 AS/NZS 4855 B-E 49 18-1 A H5
Stainless Steel Electrodes
Smootharc S 308L AS/NZS 1553.3 E308L-17 AS/NZS 4854 B-ES308L-17
Smootharc S 347 AS/NZS 1553.3 E347-17 AS/NZS 4854 B-ES347-17
Smootharc S 309MoL AS/NZS 1553.3 E309MoL-17 AS/NZS 4854 B-ES309LMo-17
Smootharc S 312 AS/NZS 1553.3 E312-17 AS/NZS 4854 A-E 29 9 R 32
Gas Metal Arc Welding (MIG) Wires
Mild Steel MIG Wires
BOC Mild Steel MIG Wire AS/NZS 2717.1 ES6-GC/M-W503AH AS/NZS 14341 B-G 49A 3U C S6
AS/NZS 14341 B-G 49A 3U M S6
MAGMATE Mild Steel MIG Wire AS/NZS 2717.1 ES6-GC/M-W503AH AS/NZS 14341 B-G 49A 3U C S6
AS/NZS 14341 B-G 49A 3U M S6
Stainless Steel MIG Wires
BOC Stainless Steel MIG Wire 308LSi AS/NZS 2717.3 ES308LSi AS/NZS ISO 14343 B-SS308LSi
BOC Stainless Steel MIG Wire 409Nb AS/NZS ISO 14343 B-SS409Nb
BOC Stainless Steel MIG Wire 307Si AS/NZS ISO 14343 A-G 18 8 Mn
Aluminium MIG Wires
BOC Aluminium MIG Wire 1070 AS/NZS ISO 18273 S Al 1070
BOC Aluminium MIG Wire 4043 AS 2717.2 E4043 AS/NZS ISO 18273 S Al 4043
Flux Cored Arc Welding (FCAW) Wires
Mild Steel FCAW Wires
SmoothCor 711 AS 2203.1 ETP-GMp-W503A.CM1 H10 AS/NZS ISO 17632 B-T 49 3 T1-1 M A H10
AS 2203.1 ETP-GCp-W503A.CM1 H10 AS/NZS ISO 17632 B-T 49 3 T1-1 C A H10
SmoothCor 715 AS 2203.1 ETP-GMn-W504A.CM1 H5 AS/NZS ISO 17632 B-T 49 4 T5-1 M AP-U H5
AS 2203.1 ETP-GCn-W504A.CM1 H5 AS/NZS ISO 17632 B-T 49 4 T5-1 C AP-U H5
SmoothCor 70C6 AS 2203.1 ETD-GMp-W503A.CM1 H10 AS/NZS ISO 17632 B-T 49 3 T15-0 M A H10
AS 2203.1 ETD-GCp-W503A.CM1 H10 AS/NZS ISO 17632 B-T 49 3 T15-0 C A H10
SmoothCor 4 AS/NZS ISO 17632 B-T 49 Z T4-0 N A-H15
SmoothCor 8 AS/NZS ISO 17632 B-T 49 3 T8-1 N A-H10
SmoothCor 11 AS/NZS ISO 17632 B-T 49 Z T11-1 N A-H15
SmoothCor GS AS/NZS ISO 17632 B-T 49 Z TG-1 N A-H15
Low Alloy FCAW Wires
SmoothCor 811K2 AS 2203.1 ETP-GCp-W559A.K2 H5 AS/NZS ISO 17632 B-T 55 3 T1-1 M A-N3 H5
AS 2203.1 ETP-GMp-W559A.K2 H5 AS/NZS ISO 17632 B-T 55 3 T1-1 C A-N3 H5
SmoothCor 81 Ni1 H4 AS/NZS ISO 17632 B-T 55 4 T1-1 M A-N2 U H5
AS/NZS ISO 17632 B-T 55 4 T1-1 C A-N2 U H5
SmoothCor 115 AS 2203.1 ETD-GMp-W769A.K4 H5 AS/NZS ISO 18276 B-T 76 5 T5-0 M AP-N4C1M2 H5
AS 2203.1 ETD-GCp-W769A.K4 H5 AS/NZS ISO 18276 B-T 76 5 T5-0 C AP-N4C1M2 H5
Gas and TIG Rods
Mild Steel Gas and Tig Rods
ProFill Mild Steel Gas Rod AS/NZS 1167.2 RG
ProFill 70S-2 Mild Steel TIG Rod AS/NZS 1167.2 R2
ProFill 70S-6 Mild Steel TIG Rod AS/NZS 1167.2 R6
Stainless Steel Gas and Tig Rods
ProFill 308LSi AS/NZS 1167.2 R308LSi AS/NZS ISO 14343 B-SS308LSi
ProFill 347 AS/NZS 1167.2 R347 AS/NZS ISO 14343 B-SS347
Aluminium Gas and Tig Rods
ProFill 1070 AS/NZS ISO 18273 S Al 1070
ProFill 4043 AS/NZS 1167.2 R4043 AS/NZS ISO 18273 S Al 4043
Mild Steel Electrodes
Smootharc 12 Smootharc 13 Smootharc 24
Description Description Description

Smootharc 12 is a multi-purpose, rutile- Smootharc 13 is a thicker coated all positional Smootharc 24 is a rutile-coated iron powder
cellulosic electrode suitable for a wide range rutile electrode that performs very well in the electrode with 160% recovery designed for
of applications in mild steel. The electrode is down hand position, exceptionally well in the high productivity welding in heavier section
fully positional, including very good appeal vertical-up and overhead positions, and can mild steel. Excellent profile mitre fillets are
in the vertical-down position. The electrode also be used in the vertical-down position. produced, having a smooth transition with
welds with a crisp steady arc to produce a The electrode welds with a very smooth, low the base material and ensuring excellent slag
smooth weld bead surface to enhance good spatter arc to produce a finely rippled bead detachability.
slag detachability. Performance can be surface with excellent slag detachability.
insensitive to rust, dirt and surface coatings, Application
and has good ability to bridge gaps or poor Application Smootharc 24 has been designed to produce
fit-up. For welding mild steels, sheet metal, tank the highest possible productivity when
work and general fabrication. Combined depositing fillet welds with a leg length in
Application with the excellent strike / restrike and a high the 4 to 6 mm range in the heavier section
For welding mild steels, sheet metal, tank tolerance to large gaps or poor fit-up, this construction steels. This electrode performs
work and general fabrication. Combined with electrode is easy to use and recommended exceptionally well when welding ‘inside
the excellent strike / re-strike and a high for all round fabrication work. Especially good corner’ fillets. Fillet welds can also be made
tolerance to large gaps or poor fit-up, this for the less experienced welder. in primer treated material without porosity or
electrode is easy to use and recommended fusion defects along the top edge.
for all round fabrication work. Welding Positions
Welding Positions
Welding Positions
Specifications
Coating Type Rutile Specifications
Specifications Classification Coating Type Rutile, Iron powder
Coating Type Rutile-Cellulosic AWS/ASME-SFA A5.1 E6013 Classification
Classification AS/NZS 4855 B-E 43 13 A AWS/ASME-SFA A5.1 E7024
AWS/ASME-SFA A5.1 E6013 AS/NZS 4855 B-E 49 24 A
Packaging Data
AS/NZS 4855 B-E 43 13 A Packaging Data
Welding Current* AC, OCV >50V or DC+- Dia. Packet Carton
(mm) (kg) (kg) Quantity Part No.
* DC– is recommended for root passes. Dia. Packet Carton
Packaging Data 2.5 1.0 10.0 46 187143
Dia. Packet Carton 2.5 5.0 15.0 230 187145 3.2 6.0 18.0 91 186166
(mm) (kg) (kg) Quantity Part No. 3.2 1.0 10.0 34 187144 4.0 6.0 18.0 60 186167
3.2 5.0 15.0 170 187146 5.0 5.5 16.5 36 186168 m
2.5 1.0 10.0 55 184133 4.0 5.0 15.0 106 187147
2.5 5.0 15.0 278 184135
3.2 1.0 10.0 33 184134
3.2 5.0 15.0 168 184136
4.0 5.0 15.0 109 184137
Low Hydrogen Electrodes
Smootharc 16 Smootharc 18 Austarc 16TC E7016

Smootharc 16 is a basic coated 105% Smootharc 18 is a basic-coated low hydrogen Smooth running, basic low hydrogen
recovery electrode intended for general AC / DC electrode for which the outstanding electrode, developed for all positional (except
welding applications where controlled all round operability has been optimised. vertical down) welding, using AC or DC power
hydrogen and medium tensile properties are The smooth, soft arc, easy slag control, all sources. It has exceptional arc stability and
required. It has excellent mechanical and positional welding with low spatter and weldability and delivers high quality weld
X-ray properties. excellent slag removal provide maximum deposits with reliable notch toughness
operator appeal. The electrode is suitable to -40°C.
Application for welding mild and higher strength steels.
Austarc 16TC is manufactured using a
For welding section steels, tank work and It combines strength and toughness and is
unique twin coating extrusion process,
general fabrication. Suitable for unalloyed, particularly suitable for heavily restrained
which means all the arc stabilising elements
micro alloyed and low alloyed steels. sections where there can be risk of cracking
are concentrated in the inner coating. This
due to weld stress.
Welding Positions delivers significantly improved arc stability
Application and control for all applications.
With its excellent general operability and Application
good positional welding characteristics, the
The ideal hydrogen controlled electrode for
Specifications Smootharc 18 is used for general fabrication
welding carbon, carbon-manganese and low
Coating Type Basic
work as well as pipe welding where the
alloy high strength steels used in a multitude
fine spray transfer provides precise weld
Classification of critical and non-critical applications.
pool control. The fine arc spray also makes
AWS/ASME-SFA A5.1 E7016-1 H4 it an ideal electrode for the experienced Typical applications include pipe welding,
AS/NZS 4855 B-E 49 16-1 A H5 welder, and for positional work in demanding single sided weld joints, highly restrained
Welding Current* AC, OCV 60V or applications. joints, maintenance applications, buffer layer
DC+- prior to hard surfacing build-up, structural
The electrode produces a finely rippled bead
Hydrogen content /100g <4ml steel and sub zero temperature applications.
surface and smooth transition with the base
weld metal material. This, together with the exceptionally
* DC– is recommended for root
Welding Positions
good slag detachability, even in root runs,
passes.
gives the Smootharc 18 superior radiographic
Packaging Data quality. It is also an ideal electrode for use on
AC machines with an OCV of 70V.
Dia. Packet Carton Specifications
(mm) (kg) (kg) Quantity Part No. Welding Positions
Coating Type Basic
Classification
2.5 1.0 10.0 51 184143
AS/NZS 4855-B - E49 16-A U H10
2.5 3.5 10.5 178 186145N
Specifications AWS A5.1: E7016 H8
3.2 1.0 10.0 29 184144
Welding Current*
3.2 3.5 10.5 101 186146N Coating Type Basic
*Please note, 2.5 and 3.2 Austarc 16TC are recommended
4.0 3.5 10.5 66 186147N Classification for DC+ or AC (minimum 45 OCV) operation, whereas
5.0 5.5 16.5 54 186148 m AWS/ASME-SFA AS.1 E7018-1 H4 4.0 size requires a minimum of 55 OCV for stable AC
operation.
AS/NZS 4855 B-E 49 18-1 A H5
Welding Current* AC, OCV 70V or Packaging Data
DC+-
Hydrogen content / 100g <4ml Dia. (mm) Packet (kg) Part No.
weld metal
*D
C– is recommended for root passes. 2.5 2.5 16TC25
3.2 5.0 16TC32
Packaging Data
4.0 5.0 16TC40 m
Dia. Packet Carton
2.5 3.5 10.5 148 184155N

3.2 3.5 10.5 89 184156N
4.0 3.5 10.5 64 184157N m
Mild Steel MIG Wire
MagMate®
Mild Steel MIG Wire
Description
MagMate® mild steel MIG wire is a quality copper-coated MIG wire
produced from double deoxidised rod. MagMate® mild steel MIG wire
is an excellent choice for welding on metal with medium to high
presence of mill scale or rust. The wire is designed for both single and
multiple pass welding in all positions. The copper coating on the wire
increases the shelf life and ensures good electrical conductivity.
Application
MagMate® mild steel MIG wire is recommended for welding of mild
and medium tensile steels and is an excellent choice for general steel
construction, sheet metal applications and structural welding.
Welding Positions
Specifications
Classification
AWS/ASME-SFA A5.18 ER70S-6
AS/NZS 14341 B -G 49A 3U C S6, B-G 49A 3U M S6
Packaging Data
Dia.
(mm) Pack (kg) Type Part No.
0.6 5 200mm Spool 706B0506 m

0.8 5 200mm Spool 706B0508 m
0.9 5 200 mm Handi Spool 706B0509 m
0.9 15 300 mm Spool 706B09-1
0.9 250 Smoothpak Drum 706B09250 m
1.2 15 300 mm Spool 706B12-1
1.6 15 300 mm Spool 706B16-1 m
Mild Steel MCAW Wire Mild Steel FCAW Wire
SmoothCor™ 70C6 SmoothCor™ 711 MagMate® 71C

SmoothCor™ 70C6 is a metal cored wire SmoothCor™ 711 is a general purpose, rutile • Rutile type flux cored wire designed for use
producing 40% less fume than conventional flux cored wire that performs exceptionally with Carbon Dioxide (CO2) shielding gas
metal cored products. It is suitable for use well in the downhand, vertical-up and • Can be used in all positions, including
with both Ar / CO2 or CO2 shielding gas. overhead positions at the same parameter downhand, vertical-up and overhead
Designed for single and multi pass welding, settings. It is suitable for use with both • Designed for single and multi pass applications
the wire can be used in both the flat and Ar / CO2 or CO2 shielding gases. Designed for • Good impact properties at -40°C
horizontal positions. SmoothCor™ 70C6 welds single and multi pass welding, SmoothCor™ • Precision layer wound (PLW)
with a very smooth running, low spatter arc. 711 produces weld metal that is consistently • Good operator appeal
Deposition efficiency is high and slag islands free of inclusions and porosity for X-ray
minimal. With its wide range of welding soundness. SmoothCor™ 711 welds with a
Application
parameters, excellent feedability and easy arc very smooth running, low spatter arc and MagMate® 71C is recommended for welding
starting characteristics, SmoothCor™ 70C6 has a fine spray type transfer to give excellent mild and medium strength steels and low
superb welder appeal. weld pool control. Bead surface is extremely temperature steel. It may be used for general
smooth with excellent slag detachability. steel fabrication, ship building, storage
Application Flat fillet bead profile with equal leg length tanks and structural welding of bridges and
SmoothCor™ 70C6 is ideal for a wide range and uniform wetting is easily achieved. buildings.
of high speed fillet and butt welding SmoothCor™ 711 has a very wide operating
applications where high productivity is window, excellent feedability and easy arc Welding Positions
required. SmoothCor™ 70C6 has better starting characteristics.
wetting action than solid wire, minimising
cold lap on heavier sections of steel. Application
SmoothCor™ 70C6 is recommended for SmoothCor™ 711 is recommended for welding Specifications
general fabrication of mild and medium of mild and medium tensile strength steels Flux Type Rutile
tensile steels. It is also suitable for use on and is an excellent choice for general steel Classification
pressure vessel work and structural welding. construction, ship building, pressure vessel
AWS / ASME-SFA A5.20 E 71T-1C-J H8,
fabrication and structural welding.
Welding Positions E71T-9C-J H8
Welding Positions AS/NZS ISO 17632 B-T 49 4 T1-1 C A-U H5
Welding Current DC+
Packaging Data
Specifications
Type Metal cored Specifications Dia. Weight
Classification Flux Type Rutile (mm) (kg) Type Part No.
AWS/ASME-SFA A5.18 E 70C-6C H8, Classification
E70C-6M H8 AWS/ASME-SFA A5.20 E 71T-1 H8, E71T-1M H8, 1.2 15 Spool 12MAG71C m
AS/NZS ISO 17632 B
-T 49 3 T15-0 M A H10, E71T-9 H8, E71T-9M H8 (vacuum
B-T 49 3 T15-0 C A H10 1.6 15 packed) 16MAG71C m
AS/NZS ISO 17632 B
-T 49 3 T1-1 M A H10,
Welding Current DC+ B-T 49 3 T1-1 C A H10
* With Ar / CO2 and CO2 shielding gas Welding Current DC+
* With Ar / CO2 and CO2 shielding gas
Packaging Data
Packaging Data
Dia. Weight
(mm) (kg) Type Part No. Dia. Weight
(mm) (kg) Type Part No.
1.2 15 Spool 1070C612 m

(vacuum 1.2 15 Spool 1071112
1.6 15 packed) 1070C616 m (vacuum
1.6 15 packed) 1071116 m
1.6 300 Drum 1070C616300 m
SmoothCor™ 715 SmoothCor™ 4 SmoothCor™ 8

SmoothCor™ 715 is a basic flux cored wire SmoothCor 4 is a self-shielded, flux cored SmoothCor 8 is a self-shielded, flux cored
for which the all round operability has been wire for use in the single and multiple pass wire that performs exceptionally well in
optimised. It is suitable for use with both welding of mild and medium tensile strength the downhand, vertical-up and overhead
Ar / CO2 or CO2 shielding gases. Using DC-, the steels. The wire is intended for flat position positions. The wire has been designed for
wire can be used for welding in all positions. welding of butts and fillets and horizontal those applications where the use of shielding
Designed for single and multi pass welding, fillet welding with extremely high deposition gas is inappropriate and where excellent
SmoothCor™ 715 produces low temperature, rates. The basic slag system is designed to low temperature impact toughness and
high toughness, microscopically clean weld produce a weld that is very low in sulphur for crack resistance are required. SmoothCor 8 is
metal with very low H4 hydrogen content improved resistance to hot cracking. intended for semi-automatic and automatic
and superior hot and cold crack resistance. welding of mild and medium strength
SmoothCor 4 operates on DC electrode
SmoothCor™ 715 welds with particularly plate and pipes in both single and multiple
positive and welds with a very smooth
stable running characteristics and has a pass welds.
running, low spatter arc with a globular
thin, easily remelted slag cover that, with its
type transfer. The resultant bead surface is SmoothCor 8 operates on DC electrode
excellent feedability and easy arc starting
smooth with a full covering, easily detached negative and welds with a very smooth
characteristics, enhances operator appeal
slag. SmoothCor 4 produces a weld with low running, globular type transfer. Spatter is
and minimises spatter.
penetration which facilitates welding fillets exceptionally low and together with the wide
Application with gaps or poor fit up. operating window, good feedability, easy
arc starting characteristics and slag removal,
SmoothCor™ 715 is an excellent choice Application assures excellent operator appeal.
for a wide range of critical applications,
SmoothCor 4 is ideally suited for welding
including pressure vessels, offshore oil and Application
applications where gas-shielded wires may
gas platforms and heavy earth moving SmoothCor 8 is well suited for butt, lap
have problems, such as outdoors or in windy
and mining equipment. SmoothCor™ 715 is and fillet welds on mild and medium
conditions. These would typically be light
suitable for welding mild and higher carbon strength steels. It is designed for structural
gauge steel plate fabrication or general
and difficult-weld-steels. It combines strength applications such as bridge fabrication, ship
purpose fabrication of mild and medium
and toughness and is particularly suitable for construction and other general structural
tensile strength steels. SmoothCor 4 is also a
heavily restrained sections where there can fabrication. The versatility of SmoothCor 8
good choice in poor fit up situations or when
be a risk of cracking due to weld stress. makes it an excellent selection for assembly
extended stickouts must be used in hard-to-
reach areas. and maintenance welding in all positions.
Welding Positions
Welding Positions Welding Positions
Specifications
Flux Type Basic Specifications Specifications
Classification
AWS / ASME-SFA A5.20 E 71T-5 H4, Flux Type Basic
E71T-5MJ H4 Classification
Classification
AS/NZS ISO 17632 B
-T 49 4 T5-1 M AP-U H5, AWS/ASME-SFA A5.20 E71T-8 H8
AWS / ASME-SFA A5.20 E70T-4
B-T 49 4 T5-1 C AP-U H5 AS/NZS ISO 17632 B-T 49 3 T8-1 N A-H10
Welding Current DC- AS/NZS ISO 17632 B-T 49 Z T4-0 N A-H15 Welding Current DC-
* With Ar / CO2 shielding gas. Welding Current DC+ Packaging Data
Packaging Data Packaging Data Dia. (mm) Weight (kg) Type Part No.
Dia. (mm) Weight (kg) Type Part No. Dia. (mm) Weight (kg) Type Part No.
1.6 15 Spool 100816
(vacuum
1.2 15 Spool 1071512 m 2.4 23 100424 2.0 11.34 100820
Coil packed)
(vacuum 3.0 23 100430
1.6 15 packed) 1071516 m
Self Shielded FCAW Wire
SmoothCor™ 11 SmoothCor™ GS
Description Description
SmoothCor 11 is a self-shielded, flux cored SmoothCor GS is a self-shielded, flux cored
wire that performs exceptionally well in wire that has been formulated to perform
the downhand, vertical-up and overhead exceptionally well in the downhand,
positions. The wire has been designed for vertical-up and overhead positions and also
those applications where the use of shielding to make welds at high speed. The wire has
gas is inappropriate and where impact been designed for those applications where
toughness is not of prime concern. SmoothCor the use of shielding gas is inappropriate
11 is intended for semi-automatic and and where impact toughness is not of prime
automatic welding of mild and galvanised concern. SmoothCor GS is intended for
steels in single pass and limited multiple single pass welding of thin-gauge mild and
pass applications. galvanised, aluminised or other coated steels
ranging from 0.7mm to 5mm.
SmoothCor 11 operates on DC electrode
negative and welds with a very smooth SmoothCor GS operates on DC electrode
running, spray type transfer which minimises negative and welds with a very smooth
burn-through and facilitates welding running, soft, spray type transfer which
joints with gaps or poor fit up. Spatter is minimises burn-through and facilitates
exceptionally low and together with the very welding joints with gaps or poor
wide operating window, good feedability fit up. There is virtually no spatter and
and easy arc starting characteristics assures together with the very wide operating
excellent operator appeal. window, good feedability and easy arc
starting characteristics assures excellent
Application operator appeal.
SmoothCor 11 is well suited for butt, lap and
fillet welds on mild and galvanised steels
Application
from 1.5mm through to 12mm. The versatility SmoothCor GS is the natural choice for
of SmoothCor 11 makes it an excellent applications such as lap and fillet welds on
selection for assembly and maintenance galvanised sheet metal, welding ductwork
welding in all positions. and joining galvanised roofing sheet metal.
Flux Type Rutile Flux Type Rutile
Classification Classification
AWS/ASME-SFA A5.20 E71T-11 AWS/ASME-SFA A5.20 E71T-GS
AS/NZS ISO 17632 B-T 49 Z T11-1 N A-H15 AS/NZS ISO 17632 B-T 49 Z TG-1 N A-H15
Welding Current DC- Welding Current DC-
Packaging Data Packaging Data
Dia. (mm) Weight (kg) Type Part No.

Dia. (mm) Weight (kg) Type Part No.
0.8 4.5 10GS08

0.9 4.5 101109 m
0.9 4.5 Spool 10GS09
1.2 15 101112 m
Spool 1.2 15 10GS12 m
1.6 15 101116 m
2.0 15 101120 m
Low Alloy FCAW Wire
SmoothCor™ 81 Ni1 H4 SmoothCor™ 115 SmoothCor™ 811K2

SmoothCor 81 Ni1 H4 is a rutile type flux SmoothCor™ 115 is a basic type flux cored SmoothCor™ 811K2 is a rutile type flux cored
cored wire designed for the welding of wire designed for the welding of high tensile wire designed to provide excellent low
carbon and low alloy steels which require low alloy steels. It is suitable for use with temperature impact toughness. It is suitable
moderate tensile strength and good impact both Ar / CO2 or CO2 shielding gas and can be for use with both Ar / CO2 or CO2 shielding gas
toughness at subzero temperatures. It is used in both the flat and horizontal position. and can be used in all positions, including
suitable for use with both Ar/CO2 or CO2 Designed for single and multi pass welding, downhand, vertical-up and overhead.
shielding gases and can be used in all SmoothCor™ 115 deposits a weld metal Designed for single and multi pass welding,
positions, including downhand, vertical-up containing approximately 2.25% nickel, 0.5% SmoothCor™ 811K2 deposits a weld metal
and overhead. molybdenum and 0.3% chromium which, containing approximately 1.5% nickel. The
apart from having good tensile properties, nickel content of the weld metal ensures
Designed for single and multi pass welding,
is extremely tough and ductile. The very low excellent impact properties at temperatures
SmoothCor 81 Ni1 H4 deposits a weld metal
H4 hydrogen class ensures superior crack below -60°C, with radiographic quality
containing approximately 1% Ni. The nickel
resistance. The wire produces weld metal of that is consistently high. The very low H4
content of the weld metal ensures good
the highest radiographic and metallurgical hydrogen class ensures superior crack
impact toughness properties at subzero
quality. SmoothCor™ 115 welds with resistance. A rutile based wire, SmoothCor™
temperatures and the weld metal is
particularly stable running characteristics, 811K2 welds with a very smooth-running,
consistently free of inclusions and porosity for
a minimum amount of spatter and easy slag low spatter arc and a fine spray type transfer
X-ray soundness. The very low H4 hydrogen
class ensures superior crack resistance. removal for this class of wire. Feedability to give excellent weld pool control. With its
is excellent. excellent feedability and easy arc starting
A rutile based wire, SmoothCor 81 Ni1 H4 characteristics, SmoothCor™ 811K2 has
welds with a very smooth-running, low Application excellent operator appeal.
spatter arc and a fine spray type transfer to SmoothCor™ 115 is recommended for welding
give excellent weld pool control. Bead profile a range of high strength, fine-grained Application
is smooth with minimum convexity. structural steels, low temperature steels SmoothCor™ 811K2 is recommended for
and quench and tempered steels. Produces welding fine-grained, low alloy steels
Application matching strength and hardness on 690 MPa intended for service at low temperatures
SmoothCor 81 Ni1 H4 is recommended yield strength and 230 HB steels (e.g. AS and for matching strength on 490 MPa yield
for welding finegrained, low alloy steels 3597 grade 700, ASTM A514). Weld deposits strength steels. It is also eminently suitable
intended for service at low temperatures are resistant to cracking in heavy sections or for welding fine-grained and quench and
and for matching strength on 490MPa yield under high restraint. tempered steels where undermatching
strength steels. It is also suitable for welding strength weld metal is desirable.
fine-grained and quench and tempered steels Welding Positions
where undermatching strength weld metal Welding Positions
is desirable.
Welding Positions
Specifications
Specifications
Flux Type Basic
Classification Flux Type Rutile
Specifications Classification
AWS / ASME-SFA A5.29 E 110T5-K4 H4,
E110T5-K4M H4 AWS / ASME-SFA A5.29 E 81T1-K2 H4,
Flux Type Rutile E81T1-K2M H
Classification AS/NZS ISO 18276 B-T 76 5 T5-0 M AP- AS/NZS ISO 17632 B
-T 55 3 T1-1 M A-N3 H5,
N4C1M2 H5, AS/NZS ISO 18276 B-T 76 5 T5-0 B-T 55 3 T1-1 C A-N3 H5
AWS/ASME-SFA A5.29 E 81T1-Ni1 H4,
C AP-N4C1M2 H5
E81T1-1Ni1M H4 Welding Current DC+
Welding Current DC+ * With Ar / CO2 and CO2 shielding gas
AS/NZS ISO 17632 B
-T 55 4 T1-1 M A-N2 U H5,
* With Ar / CO2 shielding gas
B-T 55 4 T1-1 C A-N2 U H5
Welding Current DC+
Dia. Weight Dia. Weight
Packaging Data
(mm) (kg) Type Part No. (mm) (kg) Type Part No.
Dia. Weight
(mm) (kg) Type Part No. 1.2 15 Spool 10811K212 m
1.2 15 Spool 1011512 m (vacuum
(vacuum 1.6 15 10811K216 m
packed)
1.2 15 1081Ni112 m 1.6 15 packed) 1011516 m
Spool
1.6 15 (vacuum 1081Ni116 m
packed)
2.0 15 1081Ni120 m
Mild Steel TIG and Gas Welding Rods
ProFill 70S-6 ProFill 70S-2 ProFill

Mild Steel TIG Rods Mild Steel TIG Rods Mild Steel Gas Rods
BOC mild steel TIG rod is premium quality, BOC mild steel TIG rod (S2) is a premium ProFill mild steel gas rods are used for general
copper-coated TIG rod produced from quality copper-coated TIG rod produced from purpose oxy-fuel welding of mild steel. All
high quality DD oxidised rod. The higher high quality triple deoxidised rod. rods are copper coated and embossed for
manganese and silicon levels ensure ease of identification.
The triple deoxidised wire ensures improved
improved weld de-oxidation making BOC weld deoxidation making the BOC 70S-2 TIG
70S-6 TIG rods an excellent choice for welding rod an excellent choice for welding on metal
Specifications
on metal with a medium to high presence of Classification
with a medium level of mill scale or rust.
mill scale or rust.
AWS/ASME-SFA A5.2 R45
Application
Application AS/NZS 1167.2 RG
BOC 70S-2 TIG rods is recommended for Packaging Data
BOC 70S-6 TIG rods is recommended for
welding of mild to medium tensile strength
welding of mild to medium tensile strength
steel where good root toughness and Dia. (mm) Weight (kg) Length Part No.
steels and is an excellent choice for general
radiographic soundness are required.
steel construction, sheet metal applications,
pressure vessel applications, structural Specifications 1.6 1.0 0.5 m 11601R45
welding and pipe welding. Classification 1.6 5.0 1.0 m 11605R45
Specifications AWS/ASME-SFA A5.18 ER 70S-2

AS/NZS 1167.2 R2
Classification
AWS/ASME-SFA A5.1 ER 70S-6 Packaging Data
AS/NZS 1167.2 R6
Dia. (mm) Weight (kg) Length Part No.
Packaging Data
Dia. (mm) Weight (kg) Length (m) Part No. 1.6 5.0 1.0 m 11605S2 m
2.4 5.0 1.0 m 12405S2 m
1.6 5.0 1.0 11605S6
2.4 5.0 1.0 12405S6
Stainless Steel Electrodes
Smootharc S 308L Smootharc S 316L Smootharc S 309L

Smootharc S 308L is a rutile coated, low Smootharc S 316L is a rutile coated, low carbon, Smootharc S 309L is a rutile coated, AC / DC
carbon grade, AC / DC electrode for the 19 Cr, 12 Ni, 3 Mo, AC / DC electrode for the electrode that deposits a low carbon, 23 Cr,
high quality welding of austenitic stainless high quality welding of molybdenum alloyed, 13 Ni austenitic stainless steel weld metal.
steel of the 19 Cr / 9 Ni type. The electrode acid resisting austenitic stainless steels of the The electrode is very easy to strike and
is very easy to strike and restrike. Welding 316 / 316L type. The electrode is very easy restrike. Welding performance is excellent
performance is excellent with a very to strike and restrike. Welding performance with a very smooth, low spatter arc producing
smooth, low spatter arc producing a finely is excellent with a very smooth, low spatter a finely rippled bead surface with excellent
rippled bead surface with excellent slag arc producing a finely rippled bead surface slag detachability.
detachability. with excellent slag detachability. Fillet welds
have a slightly concave profile with excellent Application
Application toe line blend-in. Smootharc S 309L is recommended for
Smootharc S 308L is recommended for single welding corrosion resistant and heat
and multi-pass welding of austenitic stainless Application resistant steels of the 309 type, which are
steel 302, 304 and 304L grades. Austenitic Smootharc S 316L is recommended for single often used for furnace parts, aircraft and jet
stainless steel of the 19 Cr / 9 Ni type may and multi-pass welding of molybdenum engine parts, heat exchangers and chemical
be used in the following applications: alloyed austenitic stainless steels 316 and processing equipment.
brewing equipment, steam piping, vacuum 316L. It is also suitable for welding the Smootharc S 309L can also be used for
pump parts, dairy equipment, textile drying Nb or Ti stabilised steels, provided service welding dissimilar carbon manganese steels
equipment, chemical handling equipment, temperatures are below 400°C. Austenitic and low alloy steels, welding stainless steels
pharmaceutical and food handling equipment. stainless steels of the 316 / 316L type to mild steels and as a buffer for hardfacing
may be used for applications such as food
Welding Positions applications.
handling equipment, structures in marine
environments, heat exchangers, chemical Welding Positions
storage and transportation tanks, oil refining
equipment and pharmaceutical equipment.
Specifications Welding Positions
Coating Type Rutile Specifications
Classification
Coating Type Rutile
AWS/ASME-SFA A5.4 E308L-17
Classification
AS/NZS 4854 B-ES308L-17 Specifications
AWS/ASME-SFA A5.4 E309L-17
Welding current AC, OCV 50V or DC+
Coating Type Rutile AS/NZS 4854 B-ES309L-17
Scaling temperature Approx. 850°C in air
Classification Welding current AC, OCV 50V or DC+
Packaging Data AWS/ASME-SFA A5.4 E316L-17 Scaling temperature Approx. 1000°C in air
Dia. Length Can Carton AS/NZS 4854 B-ES316L-17
(mm) (mm) (kg) (kg) Qty Part No. Welding current AC, OCV 50V or DC+ Packaging Data
Scaling temperature Approx. 850°C in air
Dia. Length Can Carton
2.5 300 2.5 7.5 141 188082 m (mm) (mm) (kg) (kg) Qty Part No.
Packaging Data
3.2 350 3.0 9.0 86 188083 m
4.0 350 3.0 9.0 59 188084 m Dia. Length Can Carton 2.5 300 2.5 7.5 207 188092
(mm) (mm) (kg) (kg) Qty Part No. 3.2 350 3.0 9.0 126 188093
4.0 350 3.0 9.0 84 188094 m
2.5 300 2.5 7.5 136 188162
3.2 350 3.0 9.0 84 188163
4.0 350 3.0 9.0 58 188164 m
Smootharc S 309 MoL Smootharc S 312 Smootharc S 347

Smootharc S 309MoL is a rutile coated, Smootharc S 312 is a rutile coated, AC / DC Smootharc S 347 is a rutile coated, niobium
AC / DC electrode that deposits a low carbon, electrode that deposits a 29 Cr / 9 Ni stabilised AC / DC electrode of the 19 Cr, 10 Ni
23 Cr, 12 Ni, 2.5 Mo austenitic stainless steel austenitic / ferritic stainless steel weld metal type. The electrode is very easy to strike and
weld metal with a ferrite content of FN 20. with a ferrite content of FN 50. The resultant restrike. Welding performance is excellent,
The high alloy content and ferrite level weld metal is high strength with high ductility with a very smooth, low spatter arc producing
enable the weld metal to tolerate dilution and the structure is highly resistant to hot a finely rippled bead surface with excellent
from dissimilar and difficult-to-weld materials cracking and extremely tolerant of dilution slag detachability. The electrode has good
without hot cracking. from medium and high carbon steels. positional welding characteristics.
The electrode is very easy to strike and The electrode is very easy to strike and
restrike. Welding performance is excellent, restrike. Welding performance is excellent, Application
with a very smooth, low spatter arc producing with a very smooth, low spatter arc producing Smootharc S 347 has been especially
a finely rippled bead surface with excellent a finely rippled bead surface with excellent designed for the welding of 321 and 347
slag detachability. slag detachability. stabilised steels. The electrode is also suitable
for the unstabilised grades 304 and 304L.
Application Application Smootharc S 347 is primarily intended for use
Smootharc S 309MoL is recommended for Smootharc S 312 is a universal electrode where resistance to weld metal sensitisation
welding corrosion-resistant Cr Ni Mo steels specifically designed for welding steels of and intergranular corrosion is required.
to themselves and to mild and low alloy poor weldability. The electrode is suitable for Stabilised 321 and 347 austenitic stainless
steels without hot cracking. The electrode is welding armour plate, austenitic manganese steel grades may be used for applications
suitable for welding armour plate, austenitic steel, medium and high carbon hardenable such as aircraft exhaust manifolds, fire walls,
manganese steel, medium and high carbon steels, tools, dies, springs etc that may be pressure vessels and elevated temperature
hardenable steels, tools, dies, springs etc. of unknown composition. It is also suitable chemical handling equipment.
which may be of unknown composition. for welding dissimilar steels (e.g. stainless to
mild steel). Welding Positions
Smootharc S 309MoL is also recommended
for welding dissimilar steels, such as stainless Welding Positions
steels to carbon manganese or low alloy
steels and for welding austenitic manganese
steel to carbon manganese and low Specifications
alloy steel.
Specifications Coating Type Rutile
Welding Positions Classification
Coating Type Rutile
AWS / ASME-SFA A5.4 E347-17
Classification AS/NZS 4854 B-ES347-17
AWS/ASME-SFA A5.4 E312-17 Welding current AC, OCV 50V or DC+
Specifications AS/NZS 4854 A-E 29 9 R 32 Scaling temperature Approx. 850°C in air
Welding current AC, OCV 50V or DC+
Coating Type Rutile Packaging Data
Scaling Approx. 1100°C in air
Classification
temperature Dia. Length Can Carton
AWS/ASME-SFA A5.4 E309MoL-17 (mm) (mm) (kg) (kg) Qty Part No.
AS/NZS 4854 B-ES309MoL-17 Packaging Data
Welding current AC, OCV 50V or DC+ 2.5 300 2.5 7.5 139 188472 m
Dia. Length Can Carton
Scaling temperature Approx. 1000°C in air (mm) (mm) (kg) (kg) Qty Part No. 3.2 350 3.0 9.0 88 188473 m
4.0 350 3.0 9.0 58 184164 m
Packaging Data
2.5 300 2.5 7.5 225 188122
Dia. Length Can Carton 3.2 350 3.0 9.0 141 188123
(mm) (mm) (kg) (kg) Qty Part No. 4.0 350 3.0 9.0 93 188124 m
2.5 300 2.5 7.5 210 188096 m

3.2 350 3.0 9.0 129 188097 m
4.0 350 3.0 9.0 87 188098 m
Stainless Steel MIG Wire
BOC Stainless Steel BOC Stainless Steel BOC Stainless Steel

MIG Wire 308LSi MIG Wire 309LSi MIG Wire 316LSi
High silicon levels improve arc characteristics High silicon levels improve arc characteristics High silicon levels improve arc characteristics
and weld pool fluidity, and flatten weld bead and weld pool fluidity, and flatten weld bead and weld pool fluidity, and flatten weld bead
profile. Low carbon increases resistance profile. Low carbon increases resistance profile. Low carbon increases resistance
to corrosion and maintains mechanical to corrosion and maintains mechanical to corrosion and maintains mechanical
properties. properties. properties.
• Welding of 18 Cr 8 Ni type stainless steels (i.e. • Welding of 23 Cr / 12 Ni type stainless steels • Welding of 18 Cr / 8 Ni and 18 Cr / 8 Ni / 3 Mo
301, 302, 321, 347, 409 and 444‑type alloys) • For welding mild or low alloy steels to 300 and type stainless steels
• Welding of 304 and 304L in cryogenic selected 400 series stainless steels • Most suitable for the welding of 316, 318 and
applications • Ideal for buttering layer on carbon for 316L alloys
hardfacing consumables • Suitable for 301, 302, 304, 321, 347, 410 and
Welding Positions
• A stainless overlay on mild steels 430 alloys
Specifications
Classification Specifications Specifications
AWS/ASME-SFA A5-9 ER308LSi
AS/NZS ISO 14343 B-SS308LSi
AWS/ASME-SFA A5-9 ER309LSi AWS/ASME-SFA A5-9 ER316LSi
Packaging Data AS/NZS ISO 14343 B-SS309LSi AS/NZS ISO 14343 B-SS316LSi
Dia. (mm) Weight (kg) Part No. Packaging Data Packaging Data
Dia. (mm) Weight (kg) Part No. Dia. (mm) Weight (kg) Part No.
0.9 15 109308 m
1.2 15 112308 m
0.9 5.0 1093095 m 0.8 1.0 1083161
0.9 15 109309 0.9 5.0 1093165 m
1.2 15 112309 m 0.9 15 109316
1.2 15 112316
BOC Stainless Steel BOC Stainless Steel

MIG Wire 409Nb MIG Wire 307Si
BOC Smootharc 409Nb is a niobium stabilised The BOC Smootharc 307Si MIG wire is a fully
ferritic stainless steel wire used in welding austenitic wire electrode for GMAW/MIG
of thin gauge motor vehicle exhaust welding of high alloy steels to unalloyed
system components. The niobium stabiliser or low alloy steels. It is also suitable for
helps improve corrosion resistance, high depositing stress relieving buffer layers
temperature strength and the stabilisation of on crack sensitive base metals, as well as
the ferritic structure. cladding jobs. The weld metal is highly work
hardenable and is also corrosion resistant.
Welding Positions The deposit is non-scaling up to 850 °C.
Application
Joining high alloy steels to unalloyed or low
Specifications alloy steels, heat treatable steels, difficult-
to-weld steels. It is also advisable to avoid
Classification a high mixture from the base material.
AWS/ASME-SFA A5.9 ER409Nb Directions with respect to preheating difficult-
AS/NZS ISO 14343 B-SS409Nb to-weld steels should be observed.
Packaging Data Welding Positions

Dia. (mm) Weight (kg) Part No.
0.9 15 109409NB m Specifications
Classification
AS/NZS ISO 14343 A-G 18 8 Mn
Packaging Data
1.2 15 112307 m
Stainless Steel TIG and Gas Welding Rods
ProFill 308LSi ProFill 309LSi ProFill 316LSi

ProFill 308L stainless steel is a high quality, ProFill 309L stainless steel is a high quality ProFill 316L stainless steel is a high quality
low carbon rod for the gas or gas tungsten arc low carbon rod for the gas or gas tungsten arc low carbon rod for the gas or gas tungsten
(TIG) welding of a wide range of low carbon (TIG) welding of highly alloyed 309 or 309L arc (TIG) welding of molybdenum bearing
and stabilised 300 series stainless steels. type stainless steels. stainless steels; in particular matching 316
and 316L alloys.
Applications Applications
It is recommended for the critical welding ProFill 309L is also suitable for the dissimilar Applications
of 304 and 304L stainless steels in corrosion joining of other 300 series austenitic stainless ProFill 316L is also suitable for the general
resistant and cryogenic applications. steels ferritic steels. welding of 304 and 304 stainless steels and
• Resealable 5 kg tube • Resealable 5 kg tube ferritic stainless steels, including 409, 444
• Suitable for gas and GTA (TIG) welding • Suitable for gas and GTA (TIG) welding and 3Cr12.
Specifications Specifications • Resealable 5 .0 tube
• Suitable for gas and GTA (TIG) welding
Classification Classification Specifications
AWS/ASME-SFA A5-9 ER308LSi AWS/ASME-SFA A5-9 ER309LSi
AS/NZS ISO 14343 B-SS308LSi AS/NZS ISO 14343 B-SS309LSi Classification
AWS/ASME-SFA A5-9 ER316LSi
Packaging Data Packaging Data AS/NZS ISO 14343 B-SS316LSi
Dia. (mm) Weight (kg) Part No. Dia. (mm) Weight (kg) Part No. Packaging Data
1.6 5 .0 BTGS308L16 m 1.6 5 .0 BTGS309L16 m Dia. (mm) Weight (.0) Part No.
2.4 5 .0 BTGS308L24 m 2.4 5 .0 BTGS309L24 m
0.9 5 .0 BTGS316L09 m
1.2 5 .0 BTGS316L12 m
1.6 1 .0 BTGS316L161
1.6 5 .0 BTGS316L16
2.0 5 .0 BTGS316L20 m
2.4 5 .0 BTGS316L24
3.2 5 .0 BTGS316L32 m
Aluminium MIG Wire
BOC Aluminium BOC Aluminium

ProFill 347
MIG Wire 1070 MIG Wire 4043
Description Applications Applications
ProFill 347 stainless steel is a high quality For welding of 99.9% pure aluminium. Used to weld alloys with a maximum of 2%
gas or gas tungsten arc (TIG) welding rod. alloying elements and for castings containing
Niobium stabilised for improved resistance to Welding Positions up to 7% Si. Also used for many general
intergranular corrosion. construction and automotive applications.
Applications Welding Positions

ProFill 347 is recommended for the TIG Specifications
welding of 347, 348 and 321 type stainless
steels stabilised with either niobium or Classification
titanium. AS 2717.2 No equivalent Specifications
ProFill 347 is also suitable for the general AWS / ASME A5.10 No equivalent Classification
purpose welding of other 300 series stainless AS/NZS ISO 18273 S Al 1070 AWS / ASME A5-10 ER4043
steels, including 301, 302, 304 and 304L etc.
AS/NZS ISO 18273 S Al 4043
• Resealable 5 kg tube Packaging Data
• Suitable for gas and GTA (TIG) welding Packaging Data
Dia. Current Voltage Spool
Specifications (mm) (A) (V) (kg) Part No. Dia. Current Voltage Spool
(mm) (A) (V) (kg) Part No.
Classification
1.2 120–150 24–29 6.0 S971260 m
AWS / ASME-SFA A5-9 ER347
1.6 200–320 25–33 6.0 S971660 m 0.9 90–130 17–19 6.0 S430960 m
AS/NZS ISO 14343 B-SS347
2.0 280-320 30-34 6.0 S972060 m 1.0 100–140 17–19 6.0 S431060 m
Packaging Data 1.2 150–250 20–25 6.0 S431260 m
1.6 5 .0 BTGS34716 m

2.4 5 .0 BTGS34724 m
In reference to current and voltage range these settings are suggested welding parameters only. These may vary according to operator requirements.
BOC Aluminium BOC Aluminium BOC Aluminium

MIG Wire 4047 MIG Wire 5183 MIG Wire 5356
Applications Description Description
General purpose welding of aluminium This product is used where high strength and This product is used to weld aluminium
sheets, extrusions and castings. Also used for resistance to sea water are required. magnesium base metal alloys with a
many general construction and automotive maximum of 5% Mg. Suitable for a wide range
applications. Applications of 3XXX, 5XXX, 6XXX and 5XX series.
Ideal for ship building, offshore, cryogenic
Welding Positions equipment, railway constructions and Applications
automotive. Ideal for ship building, storage tanks, railways
and the car industry.
Welding Positions
Classification
AWS / ASME A5-10 ER4047 Specifications
AS/NZS ISO 18273 S Al 4047 Specifications
Classification
Packaging Data AWS / ASME A5-10 ER5183 Classification
AS/NZS ISO 18273 S Al 5183 AWS/ASME A5-10 ER5356
Dia. Current Voltage Spool AS/NZS ISO 18273 S Al 5356
(mm) (A) (V) (kg) Part No. Packaging Data
Packaging Data
Dia. Current Voltage Spool
1.0 100–140 17–19 6.0 S471060 m (mm) (A) (V) (kg) Part No. Dia. Current Voltage Spool
1.2 120–150 24–29 6.0 S471260 m (mm) (A) (V) (kg) Part No.
0.9 90–130 17–19 6.0 S510960 m
1.0 100–140 17–19 6.0 S511060 m 0.8 50–150 14–21 0.5 S530805 m
1.2 120–150 24–29 6.0 S511260 m 0.8 50–150 14–21 5.0 S530850 m
1.6 200-320 25-33 6.0 S511660 m 0.9 80–180 16–22 0.5 S530905 m
0.9 80–180 16–22 2.0 S530920
0.9 80–180 16–22 6.0 S530960 m
1.0 110–220 17–23 2.0 S531020 m
1.0 110–220 17–23 6.0 S531060 m
1.2 150–250 20–25 0.5 S531205 m
1.2 150–250 20–25 2.0 S531220 m
1.2 150–250 20–25 6.0 S531260
1.6 200-320 25-33 6.0 S531660 m
Aluminium TIG Rods
Aluminium 4043 Aluminium 4047 Aluminium 5356

TIG Rods TIG Rods TIG Rods
BOC 4043 TIG rod is a nominal 5% silicon General purpose welding of aluminium BOC 5356 TIG rod is a nominal 5% magnesium
alloy suitable for TIG welding of a wide range sheets, extrusions and castings. alloy suitable for TIG welding of a wide
of cast and wrought aluminium alloys. It is range of cast and wrought aluminium alloys.
extensively used for welding aluminium alloy Application It produces intermediate deposit strength,
castings. It has a lower weld deposit strength good ductility and corrosion resistance for the
Used for many general construction and
but excellent crack resistance. welding of a wide range of 3XXX, 5XXX, 6XXX
automotive applications.
aluminium alloys.
Specifications Welding Positions Specifications
Classification
Classification
AWS / ASME A5-10 ER4043
AWS/ASME A5.10 ER5356
Specifications AS/NZS ISO 18273 S Al 5356
Packaging Data
Classification Packaging Data
Dia. (mm) Weight (kg) Part No. AWS / ASME A5-10 ER4047
1.6 2.0 S431602 m
Packaging Data 1.6 2.0 S531602
1.6 6.0 S431660 m
2.4 2.0 S532402
2.4 2.0 S432402 m Dia. (mm) Weight (kg) Part No.
3.2 2.0 S533202
3.2 2.0 S433202 m
1.6 2.0 S471602 m
2.4 2.0 S472402 m
3.2 2.0 S473202 m
Copper GMAW Wire
Silicon Bronze S211 S215 Al/Bronze A2
This product is a copper-based alloy The S215 Al/Bronze A2 is an iron-bearing
containing approximately three percent aluminium bronze and is generally used
silicon. They may also contain small for joining aluminium bronzes of similiar
percentages of manganese, tin or zinc. They composition, manganese bronze, silicon
are used for gas tungsten and gas metal arc bronze, and some copper-nickel alloys,
welding of copper-silicon and copper-zing ferrous metals and dissimilar metals. The
base metals, to themselves and also to steel. most common dissimilar metal combinations
are aluminium bronze to steel and copper to
Application steel. This alloy is also used to provide wear
When gas tungsten arc welding with this and corrosion-resistant surfaces.
product, best results are obtained by keeping
the weld pool small. Preheating is not Application
required. Welding can be done in all positions This product is recommended for low strength
but the flat position is preferred. welding of steels. Primary applications
include hot water systems, heat exchangers,
Welding Positions and marine components for their corrosion
resistance.
Welding Positions
Specifications
Classification
AWS/ASME-SFA A5.7 ERCuSi-A Specifications
AS/NZS ISO 18273 S
Classification
AWS/ASME-SFA A5.7 ERCuAl-A2
Packaging Data
Packaging Data
Dia. (mm) Pack Size (kg) Part No.
Dia. (mm) Packet (kg) Part No.
0.8 5.0 211508 m
0.9 5.0 211509 m 1.2 13 214412 m
0.9 13.6 211009 m
1.2 13.6 211012 m
1.6 13.6 211016 m
Cast Iron Electrodes Gouging Carbons
Smootharc C Smootharc C BOC Gouging

Cast Ni Cast NiFe Carbons
BOC Smootharc C Cast Ni is a pure nickel BOC Smootharc C Cast NiFe is designed to BOC carbons have been produced for
electrode for general purpose welding of all produce a higher matching strength weld effective, efficient metal removal by the arc-
types of cast iron. It is suitable for the joining metal for joining malleable, nodular and air gouging process.
and repair of grey and malleable cast irons SG irons. It is also suitable for joining these They are manufactured for high quality
and dissimilar joints between these and to mild, low alloy and stainless steels. gouging with:
steel, monel and stainless steels. Grey and Smootharc C Cast NiFe is less sensitive to hot
• A first grade quality carbon / graphite mixture
malleable cast irons, machine bases, engine cracking sometimes caused by impurities
• A premium copper coating to ensure consistent
blocks and gear housings. in castings, compared to pure nickel type
levels of conductivity and resistance
electrodes. Spheroidal graphite, nodular
Welding Positions • Densely compacted carbon
and ductile cast irons (eg machine bases,
• A copper coating that ensures consistent
transmission housings, gearboxes, engine conductivity, resistance and arc stability
blocks and pump bodies).
• Compacted quality carbon / graphite that
ensures fast, efficient metal removal
Applications
Classification • Removes metal from a wide range of
AWS A5.15-90, E Ni-C1 commonly found metals, both ferrous and
Specifications non-ferrous
Packaging Data • Pointed carbons are the most popular for
Classification general purpose applications of metal removal
Dia. (mm) Current (A) Pack (kg) Part No. • Jointed carbons have a male and female socket
AWS A5.15-90, E NiFe-C1
design, allowing either semi or completely
2.5 60–80 4.0 189002 m Packaging Data automated metal removal
• Flat carbons are used when finer detail is
3.2 70–110 4.0 189003 m Dia. (mm) Current (A) Pack (kg) Part No. required, including scarfing and special joint
preparation
• Coating type: premium copper coating
3.2 70–110 4.0 189103N m
Packaging Data
Dia. Length Pack

Description (mm) (mm) size Part No.
Carbon DC 6.5 305 50 65G

Carbon DC 8 305 50 80G
Carbon DC 9.5 305 50 95G m
Carbon DC 11 305 50 110G m
Carbon DC
15 × 5 — 50 0515S m
Flat
Gas Welding, Brazing and Soldering
PhosCopper ProSilver 2 ProSilver 5

Self-fluxing for pure copper brazing due to Self-fluxing for pure copper brazing due to Self-fluxing for pure copper brazing due to
the action of phosphorous; copper alloys, like the action of phosphorous; copper alloys, like the action of phosphorous; copper alloys, like
brasses and bronzes, will require additional brasses and bronzes, will require additional brasses and bronzes, will require additional
fluxes. It is not suitable for steel or alloys fluxes. It is not suitable for steel or alloys fluxes. It is not suitable for steel or alloys
containing more than 10% nickel. containing more than 10% nickel. containing more than 10% nickel.
It produces rough-textured fillets of a It produces rough-textured fillets of a It produces rough-textured fillets of a
greyish colour and, when permitted to run greyish colour and, when permitted to run greyish colour and, when permitted to run
uncontrolled over the work, will roughen uncontrolled over the work, will roughen uncontrolled over the work, will roughen
the surface. Not recommended where good the surface. Not recommended where good the surface. Not recommended where good
appearance is desired or where subsequent appearance is desired or where subsequent appearance is desired or where subsequent
electroplating is necessary. electroplating is necessary. electroplating is necessary.
The alloy has a relatively wide melting range The alloy has a relatively wide melting range The alloy has a relatively wide melting range
and the parent metals brazed almost always and the parent metals brazed almost always and the parent metals brazed almost always
have high thermal conductivity. For these have high thermal conductivity. For these have high thermal conductivity. For these
reasons, the work should be heated quickly reasons, the work should be heated quickly reasons, the work should be heated quickly
to brazing temperature and oxy-acetylene is to brazing temperature and oxy-acetylene is to brazing temperature and oxy-acetylene is
preferable to either natural gas or propane. preferable to either natural gas or propane. preferable to either natural gas or propane.
Brazing of tough pitch copper should be Brazing of tough pitch copper should be Brazing of tough pitch copper should be
carried out with a slightly oxidizing flame to carried out with a slightly oxidizing flame to carried out with a slightly oxidizing flame to
avoid hydrogen embrittlement. avoid hydrogen embrittlement. avoid hydrogen embrittlement.
Due to its wide melting range, there is a Due to its wide melting range, there is a Due to its wide melting range, there is a
tendency for low melting phases to run out of tendency for low melting phases to run out of tendency for low melting phases to run out of
the joint if the heating rate is too low, so care the joint if the heating rate is too low, so care the joint if the heating rate is too low, so care
has to be taken to heat quickly to the brazing has to be taken to heat quickly to the brazing has to be taken to heat quickly to the brazing
temperature. temperature. temperature.
Application Application ProSilver 5 has improved strength/ductility

and gap filling properties compared to
The biggest use of this alloy is in return ProSilver 2 is the main alloy used in plumbing
ProSilver 2.
bends in evaporative air-conditioner heat and in the manufacture of copper hot water
exchangers. It is also used in auto air- tanks, where water hammer necessitates a Application
conditioners. silver content.
ProSilver 5 is the main alloy used in plumbing
The alloy is used in non-vibration situations It is not recommended for use in shock- and in the manufacture of copper hot water
and is not recommended for plumbing due to loading situations, sulphurised gas or marine tanks, where water hammer necessitates a
hammering / vibration. environments. silver content.
It is not recommended for use in shock- Specifications It is not recommended for use in shock-
loading situations, sulphurised gas or marine loading situations, sulphurised gas or marine
environments. Classification
environments.
AS/NZS 1167.1–B2
Packaging Data
AS/NZS 1167.1–B1 Size (mm) Pack Size Part No. AS/NZS 1167.1–B3

2.5 × 750 0.5 (kg) LTAP0205
2.5 × 750 5 Rods LTAP02B1 Size (mm) Pack Size Part No.
Size (mm) Pack Size Part No.
2.5 × 750 5.0 (kg) LTAP0242 m
3.0 × 750 5.0 (kg) LTAP0243 m 2.0 × 750 0.5 (kg) LTAP0505 m
3.0 × 750 0.5 (kg) LTAP0005 m
3.0 × 750 5 Rods LTAP02B2 m 2.0 × 750 5 Rods LTAP05B1 m
3.0 × 750 5.0 (kg) LTAP0043 m
5.0 × 750 5.0 (kg) LTAP0044 m 2.5 × 750 0.5 (kg) LTAP0506 m
2.5 × 750 5 Rods LTAP05B2 m
2.5 × 750 2.5 (kg) LTAP0522 m
3.0 × 750 2.5 (kg) LTAP0500 m
ProSilver 15 ProSilver 30T ProSilver 34T

Self-fluxing for pure copper brazing due to Suitable for brazing of all low alloy and This alloy was developed as the
the action of phosphorous; copper alloys, like carbon steels, copper and copper alloys, and cadmium‑free replacement for ProSilver 34.
brasses and bronzes, will require additional nickel alloys. Suitable for carbon and low alloy steels,
fluxes. It is not suitable for steel or alloys It can be used for brazing where close copper and copper alloys (aluminium bronzes
containing more than 10% nickel. tolerances on joint gaps cannot be held, and with more than 2% aluminium require special
It produces rough-textured fillets of a it can form large fillets. flux), nickel and nickel alloys, and stainless
greyish colour and, when permitted to run The joint area should be brought to the steels (not exposed to continuous contact
uncontrolled over the work, will roughen with water).
brazing temperature before application of the
the surface. Not recommended where good alloy to prevent liquation (separation of low Due to its wide melting range, this alloy
appearance is desired or where subsequent melting components from the alloy under can be used to fill joint gaps that can not be
electroplating is necessary. slow heating conditions). closely controlled.
The alloy has a relatively wide melting range To avoid risk of cracking, it should not be It should not be quenched from high
and the parent metals brazed almost always quenched after brazing. temperatures (>300°C). It should also not be
have high thermal conductivity. For these
Maximum continuous operating service quenched when used to braze components
reasons, the work should be heated quickly with widely differing coefficients of thermal
to brazing temperature and oxy-acetylene is temperature should not exceed 200°C.
expansion, due to risks with cracking.
preferable to either natural gas or propane.
Specifications It is suitable for continuous service operating
Brazing of tough pitch copper should be
carried out with a slightly oxidizing flame to Classification temperatures up to 200°C.
avoid hydrogen embrittlement. AS/NZS 1167.1–A16 Specifications
Due to its wide melting range, there is a Packaging Data Classification
tendency for low melting phases to run out of
the joint if the heating rate is too low, so care AS/NZS 1167.1–A18
has to be taken to heat quickly to the brazing Packaging Data
temperature.
1.5 × 750 0.5 (kg) LTAT3001 m
Application 2.5 × 750 0.5 (kg) LTAT3003 m
ProSilver 15 is used for high vibration joints
1.5 × 750 5 Rods LTAT3592
on refrigerator copper pipes. It is also used
1.5 × 750 0.5 (kg) LTAT3401 m
for brazing contacts onto copper-based parts
because of its good flow characteristics and 2.5 × 750 0.5 (kg) LTAT3403 m
good electrical conductivity.
It is not recommended for use in shock-
loading situations, sulphurised gas or marine
environments.
Specifications
Classification
AS/NZS 1167.1–B4
Packaging Data
1.5 × 750 2.5 (kg) LTAP1524 m

2.0 × 750 5 Rods LTAP15B2 m
2.0 × 750 0.5 (kg) LTAP1506 m
2.0 × 750 2.5 (kg) LTAP1521 m
2.5 × 750 5 Rods LTAP15B3
2.5 × 750 0.5 (kg) LTAP1507
2.5 × 750 2.5 (kg) LTAP1522 m
3.0 × 750 0.5 (kg) LTAP1508 m
3.0 × 750 2.5 (kg) LTAP1523 m
ProSilver 39T ProSilver 45T ProSilver 56T

Suitable for brazing of all low alloy and This alloy was developed as the Cadmium-free brazing alloy with a short
carbon steels, copper and copper alloys, and cadmium‑free replacement for ProSilver 45. melting range, suitable for brazing of most
nickel alloys. metals such as copper alloys and stainless
It is suitable for carbon and low alloy steels,
It can be used for brazing where close copper and copper alloys (aluminium bronzes steels for food and medical applications.
tolerances on joint gaps cannot be held and with more than 2% aluminium require special Very free flowing and produces neat joints
can form large fillets. flux), nickel and nickel alloys, and stainless with small fillets.
The joint area should be brought to the steels for food and medical applications (not
Has some resistance to dezincification and
exposed to continuous contact with water).
brazing temperature before application of the is used for brazing of stainless steel food
alloy to prevent liquation (separation of low Low brazing temperature, coupled with a handling equipment.
melting components from the alloy under narrow melting range, makes it free flowing
To avoid risk of cracking, it should not be
slow heating conditions). and produces joints with small, smooth fillets.
quenched after brazing.
To avoid risk of cracking, it should not be Good corrosion resistance.
Maximum continuous operating service
quenched after brazing. Used widely in marine applications due to its temperature should not exceed 200°C.
Maximum continuous operating service resistance to dezincification.
temperature should not exceed 200°C. Specifications
Suitable for continuous service operating
Specifications temperatures up to 200°C. Classification
AS/NZS 1167.1–A2
Classification Specifications
AS / NZS 1167.1–A15 Packaging Data
Classification
AS/NZS 1167.1–A19 Size (mm) Pack Size Part No.
Packaging Data
Packaging Data
Size (mm) Pack Size Part No. 1.5 × 750 0.5 (kg) LTAT5601 m
Size (mm) Pack Size Part No. 2.5 × 750 0.5 (kg) LTAT5603
1.5 × 750 0.5 (kg) LTAT3901 m
1.5 × 500 2 Rods LTAT4564 m
1.5 × 500 5 Rods LTAT4563 m
1.5 × 750 2.5 (kg) LTAT4520 m
1.5 × 750 0.5 (kg) LTAT4501
2.5 × 750 0.5 (kg) LTAT4503 m
3.0 × 750 0.5 (kg) LTAT4504 m
ProSilver 402 ProSilver 494 SilverCoat 56T

Cadmium-free brazing alloy with a wide This alloy was developed as the cadmium‑free SilverCoat 56T is the extruded flux coated
melting range,suitable for forming fillets. replacement for ProSilver 503. It is version of the standard ProSilver 56T.
recommended for brazing of tungsten carbide
WARNING Brazing can give rise to excessive This cadmium-free brazing alloy with a short
up to 19 mm long. The presence of nickel and
noise, eye and skin burns due to the flame melting range is suitable for brazing most
manganese helps in wetting carbides – even
and its radiation, and can be a potential metals such as copper alloys and stainless
those containing titanium.
health hazard if you breathe in the emitted steels for food and medical applications.
fumes and gases. Brazing should be carried Specifications Very free flowing and produces neat joints
out in a well ventilated area with operators Classification with small fillets.
positioned so that any fume generated will
AS/NZS 1167.1–A20 To avoid risk of cracking, it should not be
not be inhaled. Adequate ventilation to
quenched after brazing.
prevent an accumulation of fumes and gases Packaging Data
should be used. Where fume levels cannot Maximum continuous operating service
be controlled below the recognised exposure Size (mm) Pack Size Part No. temperature should not exceed 200°C.
limits, use local exhaust to reduce fumes and
gases; in confined spaces without adequate Application
1.5 × 750 0.5 (kg) LTAT5301 m
ventilation, an air-fed breathing system This product has some resistance to
1.5 × 750 5 Rods LTAT5392 m
should be used; outdoors a respirator may be dezincification and is used for brazing of
required. Precautions for working in confined stainless steel food handling equipment.
spaces should be observed. Apart from fume
hazards, flux can be irritating to the skin and
Specifications
prolonged contact should be avoided.
SilverCoat 45T
Classification
Application AS/NZS 1167.1–A2
Suitable for brazing of stainless steel for dry Packaging Data
applications and for brazing tungsten carbide
up to 9 mm long- for longer lengths use Description Size (mm) Pack Size (kg) Part No.
ProSilver 494. This alloy was developed as the
cadmium‑free replacement for SilverCoat 45. 1.5 × 500 0.5 LTAF563T m
Specifications
SilverCoat 45T is the extruded flux coated
Classification
version of the standard ProSilver 45T.
AS/NZS 1167.1 -A8
Suitable for carbon and low alloy steels,
Packaging Data copper and copper alloys (aluminium bronzes
with more than 2% aluminium require special
Size (mm) Pack Size Part No. flux), nickel and nickel alloys, stainless
steels for food and medical applications (not
1.5 × 750 0.5 (kg) LTAN4001 m exposed to continuous contact with water).
1.5 × 750 5 Rods LTAN4093 m Low brazing temperature, coupled with a
narrow melting range, makes it free flowing
and produces joints with small, smooth fillets.
Good corrosion resistance.
Used widely in marine applications due to its
resistance to dezincification.
Suitable for continuous service operating
temperatures up to 200°C.
Specifications
Classification
AS/NZS 1167.1–A19
Packaging Data
1.5 × 500 2 Rods LTAF4550T

1.5 × 500 5 Rods LTAF4589T
1.5 × 500 500 (g) LTAF4531T
Profill Gas Welding Rods
ProFill Nickel Bronze ProFill Nickelcoat ProFill Mang Bronze

Fusion welding of similar copper alloys. Fusion welding of similar copper alloys, brazing Due to dezincification, not suitable for copper
Suitable for steel, cast iron and malleable of nickel based alloys. Suitable for steel, cast pipes carrying hot water or sea water. Suitable
iron. iron and malleable iron. for steel, cast iron and malleable iron .
Specifications Specifications Specifications
Coating Bare Coating Bare Coating Bare rod
Classification AWS RBCuZn-D Classification AWS RBCuZn-D Classification AWS RBCuZn-C
Joining process Braze welding and Joining process Braze welding and Joining process Braze welding
fusion welding fusion welding
Welding characteristics Low fume and high
Welding characteristics High strength and Welding characteristics High strength and strength, Self-fluxing
wear resistant, Self- wear resistant, Self-
Melting range 865–890
fluxing Brazing of fluxing Brazing of
nickel based alloys nickel based alloys Tensile strength (MPa) 460
Build up of worn Build up of worn
ferrous components ferrous components Packaging Data
Melting range 920–935 Melting range 920–935
Tensile strength (MPa) 560 Tensile strength (MPa) 560
1.6 × 750 5 Rods GRMB16H5 m
Packaging Data Packaging Data 1.6 × 750 0.5 (kg) GRMB1605 m
1.6 × 750 2.5 (kg) GRMB1625 m
Size (mm) Pack Size Part No. Size (mm) Pack Size Part No.
2.4 × 750 5 Rods GRMB24H5 m
2.4 × 750 0.5 (kg) GRMB2405
5.0 × 750 2.5 kg GRNB5025 m 2.4 × 500 5 rods GRNC24H5 m
2.4 × 750 2.5 (kg) GRMB2425 m
3.2 × 750 2.5 kg GRNC3225 m
3.2 × 750 5 Rods GRMB32H5 m
3.2 × 750 5 rods GRNC32H5 m
3.2 × 750 0.5 (kg) GRMB3205 m
3.2 × 750 2.5 (kg) GRMB3225 m
Joint Material Quick Selector

Copper Mild Steel Stainless Steel Brass Bronze Cast Iron Tungsten Carbide
Phos Copper, ProSilver 45T, 39T, ProSilver 2, 5, 15, ProSilver 2, 5, 15,
ProSilver 56T, 402 ProSilver 402, 494
Copper ProSilver 2, 5, 15 34T 45T 45T NL
No flux needed Easyflo, Tenacity 4A Tenacity 4A Easyflo Easyflo Easyflo, Tenacity 4A
ProSilver 45T, 39T, ProSilver 45T, 39T,
ProSilver 56T, 402 ProSilver 39T, 45T ProSilver 39T, 45T ProSilver 402, 494 ProSilver 494, 402
Mild Steel 34T 34T
Easyflo Easyflo Tenacity 4A Easyflo Easyflo Easyflo, Tenacity 4A Tenacity 6
ProSilver 494, 402
Stainless ProSilver 56T, 402 ProSilver 56T, 402 ProSilver 56T, 402 ProSilver 56T ProSilver 56T ProSilver 56T, 402 for non-wet service
conditions
Steel
Tenacity 4A Tenacity 4A Tenacity 4A Tenacity 4A Tenacity 4A Tenacity 4A Tenacity 6
ProSilver 2, 5, 15, ProSilver 2, 5, 15, ProSilver 2, 5, 15,
ProSilver 39T, 45T ProSilver 56T ProSilver 402, 494
Brass 45T 39T, 45T 39T, 45T NL
Easyflo Easyflo Tenacity 4A Easyflo Easyflo Easyflo, Tenacity 4A
ProSilver 2, 5, 15, ProSilver 5, 15, 39T,
ProSilver 39T, 45T ProSilver 56T ProSilver 5, 15, 45T ProSilver 402, 494
Bronze 45T 45T NL
Easyflo Easyflo Tenacity 4A Easyflo Easyflo Easyflo, Tenacity 4A
ProSilver 402, 494 ProSilver 402, 494 ProSilver 56T, 402 ProSilver 402, 494 ProSilver 402, 494 ProSilver 402, 494 ProSilver 494, 402
Cast Iron
Easyflo, Tenacity 4A Easyflo, Tenacity 4A Tenacity 4A Easyflo, Tenacity 4A Easyflo, Tenacity 4A Easyflo, Tenacity 4A Tenacity 6
Tungsten ProSilver 494, 402 ProSilver 494, 402 ProSilver 494, 402 ProSilver 494, 402
NL NL NL
Carbide Tenacity 6 Tenacity 6 Tenacity 6 Tenacity 6
NOTES Brazed stainless Brasses containing Aluminium bronzes Grey cast iron may Trifoils are
NB: Materials indicated above are a guide only. Final selection steel assemblies in aluminium should not be require special Flux. require special recommended for long
should be based on customer’s full assessment of all relevant contact with water in brazed to steel. Brazing Silicon bronze requires preparation to remove pieces
factors. service require special of free-cutting brasses special preparation and graphite particles from
attention, contact containing lead not procedures, contact the surface prior to
NL = Not a likely engineering combination - consult if encountered Johnson Matthey recommended Johnson Matthey brazing
ProFill Mangcoat ProFill Tobin Bronze
Due to dezincification, not suitable for copper For mild steel, low strength applications (e.g.
pipes carrying hot water or sea water. Suitable car panel filling). Suitable for brass and bronzes,
for steel, cast iron and malleable iron. mild steel and ferrous materials.
Classification AWS RBCuZN-C Coating Bare rod
Joining process Braze welding Classification DIN L-Cu40Zn
Welding characteristics Low fume and high Joining process Braze welding and
strength, Self-fluxing fusion welding
Melting range 865–890 Welding characteristics Low fume
Tensile strength (MPa) 460 Melting range 890–900
Packaging Data Tensile strength (MPa) 400
Size (mm) Pack Size Part No. Packaging Data
2.4 × 500 5 Rod GRMC24H5 Size (mm) Pack Size Part No.

2.4 × 500 0.5 (kg) GRMC2405 m
2.4 × 500 2.5 (kg) GRMC2425 m 1.6 × 750 2.5 kg GRTB1625 m
3.2 × 750 5 Rod GRMC32H5 m 1.6 × 750 5 rods GRTB16H5 m
3.2 × 750 2.5 (kg) GRMC3225 m 2.4 × 750 2.5 kg GRTB2425 m
2.4 × 750 5 rods GRTB24H5 m
3.2 × 750 2.5 kg GRTB3225 m
3.2 × 750 5 rods GRTB32H5 m
Gas Welding, Brazing and Soldering
Flux Tenacity 20
SB Flux Easyflo GP SB Flux Tenacity 4A For copper, brass gas welding and steel
Preferred general purpose flux, suitable for For higher melting point applications and brazing. Suitable for higher temperatures
most engineering materials. Also suitable for longer heating cycles. Suitable for use with and extended cycle times. Suitable for ProFill
use with all ProSilver alloys. Residue soluble all ProSilver alloys. Preferred for ProSilver 2.5 bronze alloy range. Use as a powder or mix
in hot water or 10% caustic soda. and 15 if heating cycle is long. with water for a paste.
• Temperature range 550–880°C • Temperature range 600–850°C • Temperature range 750–1000°C
Size Part No. Size Part No. Size Part No.
250g Efloflux 250g Ten4AFlux 250g Ten20Flux
Flux Tenacity 6
Flux that is suitable for use with silver brazing
filler metals. It is especially designed for use
on heat resistant stainless steels, tungsten
carbide and the refractory metals.
Suitable for use with silver brazing filler
metals melting below 750˚C. It is often
recommended for use on tungsten carbide
components where it helps to provide
improved wetting of the brazing alloy.
Tenacity™ No.6 Flux Paste should not be
used on low nickel or nickel-free stainless
steels if interfacial corrosion is likely to be a
hazard in service.
• Temperature range 550- 800˚C
Size Part No.
250g Ten6
Safety Data sheets for BOC welding consumables and metal treatment chemicals can be found on www.boc.com.au under SDS.
Trade Tools
Power Tools
125 mm 125 mm 125 mm

HITACHI
Metabo 1300W Angle Grinder
1200W Angle Grinder Metabo
• Powerful and robust angle grinder with 850W Angle Grinder • Anti-vibration handle, reducing vibration
by 35%
highest power density in its class for quick • Side switch for easy operation • Increased overload durability
work progress • Auto stop carbon brushes • Deadman switch
• 1200 watt motor • 850 watt motor • 1300 watt motor
Part No. W12-125Q Part No. W85125 Part No. G13SE2
355 mm
Metabo 2300W
Metal Cut-Off Saw
• Max. cutting Ø 65mm bar steel, 125mm pipes,
115-130mm shape steel
• Max. opening of vice jaws: 238mm
• 2300 watt motor
• Includes: 1 cutting disc
Part No. CS23-355

Abrasives - Flat Metal Cut-Off Wheels
Ultra thin NorZon® Plus grain, premium

grade - for cutting stainless steel, alloy
steels and hard ferrous metals. General purpose cutting of ferrous metals.
Lasts 50% longer than Mega Line. Iron-free suitable for cutting stainless steel.
Dimensions Product Specifications Part No. Dimensions Product Specifications Part No.
125× 1.0 × 22 ZA60Y-BF41 Max 15127010MX General Purpose Flat Metal – All Ferrous Metals - FH38
100 × 2.5 × 16 A36S-BF41 1010216
115 × 2.5 × 22 A36S-BF41 1011522
125 × 2.5 × 22 A36S-BF41 1012722
Ultra thin Zirconia, premium grade - for 180 × 2.5 × 22 A36S-BF41 1017822
cutting stainless steel, alloy steels and 230 × 2.5 × 22 A36S-BF41 1023022
hard ferrous metals. Free of iron, sulphur 230 × 2.5 × 25.4 A36S-BF41 1023025 m
and chlorine. Mega Inox Premium Cut-Off Wheels – Stainless Steel
Dimensions Product Specifications Part No. 125 × 2.5 × 22 A24V-BF41 1312722 m
Ultra Thin Mega Inox Premium Cut-Off Wheels – Stainless Steel

100 × 1.0 × 16 A46T-BF41 Mega Inox 15102010
100 × 1.6 × 16 A46T-BF41 Mega Inox 15102016
115 × 1.0 × 22 A46T-BF41 Mega Inox 15115010
115 × 1.6 × 22 A46T-BF41 Mega Inox 15115016 m
125 × 1.0 × 22 A46T-BF41 Mega Inox 15127010 General purpose cutting of stainless steel
125 × 1.6 × 22 A46T-BF41 Mega Inox 15127016 and ferrous metals (bar, tubing, etc).
125 × 2.0 × 22 A46T-BF41 Mega Inox 1512722 m
125 × 1.0 × 22 - 25 pk Tin A46T-BF41 Mega Inox 66253371005 Dimensions Product Specifications Part No.
230 x 1.9 x 22 A46T-BF41 INOX 15230019 m
High Speed Petrol Saws / Demolition Saws Cut-Off Wheels
230 × 2.0 × 22 A46T-BF41 Mega Inox 15230020
350 × 3.8 × 25.4 A24S-BF41/100 2035625
Metal Cut Off Wheel - Iron Free
356 × 3 × 25.4 A36S-B41 1935625
406 × 3 × 25.4 A36SB 1940625 m
Demolition Saws / Metal Cut-Off Wheels
Great for cutting different materials. Masonry, 356 × 3.6 × 25.4 2UE790QR 2835625 m
stainless, metal, aluminium, PVC & ceramics.
Dimensions Product Specifications Part No.
Multi Material Cut Off Wheel

125 × 1.0 × 22 C60T-BF41 66253370636
Metal Depressed Centre Discs
General purpose grinding of ferrous metal

welds and structural steels.
General purpose cutting of ferrous metals Dimensions Product Specifications Part No.
including structural steel and sheet metals.
General Purpose Metal Grinding Wheels
Dimensions Product Specifications Part No. 100 × 6.0 × 16 A30S-BF27 6310260

115 × 4.0 × 22 A30S-BF27 6311560
General Purpose Depressed Centre Metal Cut-Off Wheels 125 × 6.8 × 22 A24/30T-BF27 6012768
100 × 3.4 × 16 A30S-BF27 6310234 m 180 × 6.8 × 22 A24/30T-BF27 6017868
125 × 3.4 × 22 A24/30T-BF27 6012734 230 × 6.8 × 22 A24/30T-BF27 6023068
180 x 3.4 x 22 A24/30T-BF27 6017834 m 230 × 6.8 × 22 A24/30T-BF27 6123068
230 × 3.4 × 22 A24/30T-BF27 6023034 Iron Free Inox Standard Grinding Wheels – Stainless Steel
Iron Free Inox Standard Cut-Off Wheels – Stainless Steel 125 × 6.8 × 22 A30S-BF27 Iron Free 6812768
127 x 3.4 x 22 A30S-BF42-IRON FREE 6812734 m 102X6X16 A30S I/FREE 6710260 m
114 Section 5 → Trade Tools
Product Specification Code
A 36 S - BF 41
ABRASIVE TYPE GRIT SIZE HARDNESS GRADE BOND TYPE PROFILE TYPE
FINE MEDIUM COARSE SOFT MED HARD EX HD
A = ALUMINIUM OXIDE 80 30 16 N Q T W Type 41
B = BAKELITE/RESINOID Type 42
BOND
C = SILICONE CARBIDE TO TO TO O R U X Type 27
BF = BAKELITE & GLASS FIBRE
REINFORCEMENT Type 28
Z = ZIRCONIA ALUMINIA 100 60 24 P S V Y Type 29
Flap Discs Dimensions Part No.
115 × 22 40 grit 9801040 m

115 × 22 60 grit 9801060 m
115 × 22 80 grit 9801080
125 × 22 40 grit 9803040
General purpose for all metals. Excellent
grinding and finishing. Manufactured 125 × 22 60 grit 9803060
using Zirconia premium grain or aluminium 125 × 22 80 grit 9803080
oxide grain. 125 × 22 120 grit 9803120
180 × 22 40 grit 9802040
Dimensions Part No.
180 × 22 60 grit 9802060
Flap Discs – Zirconia Flap Discs – Aluminium Oxide
100 × 16 40 grit 9800040 100 × 16 120 grit 9890120 m
100 × 16 60 grit 9800060 125 × 22 40 grit 9893040
100 × 16 80 grit 9800080 125 × 22 60 grit 9893060
100 × 16 120 grit 9800120 125 × 22 80 grit 9893080 m
Surface Preparation/Finishing
3M Cubitron Fibre Discs METALITE Premium Resin Fibre
Discs – Aluminium Oxide
100 × 16 mild steel - 60 grit 60440230039 m
125 × 22 mild steel - 36 grit 60440229270 102 × 16mm - 60 grit CD106275 m
125 × 22 stainless steel 36 grit 60440229304 m 125 × 22mm - 36 grit CD106321 m
180 × 22 mild steel - 36 grit 60440229262 m 178 × 22mm - 36 grit CD106313 m
Back-Up Pad Back-Up Pad
125 mm back up pad XC003410047 178 M14 x 2 back up pad AM991079 m
Beartex Rapid Strip Depressed

Scotch Brite Clean & Strip Disc Centre Disc
urable rigid and long lasting open-web disc, ideal
D • Tough multi-purpose
for cleaning welds, removing rust and paint. • Fast cleaning & conditioning without loading
125 × 22 mm XC000777331EA 125 × 22 mm 30655
Twist Knot Cup Brush

• Heavy cleaning applications and brushing large
surfaces Twist Knot Wheel
• Ideal for removal of paint, rust and scale and • Aggressive de burring, rust removal, weld cleaning
cleaning prior to welding and rubber removal
75mm × 1 row M14 × 2.0 W3340BP m 125 × 1 row × 22 W3750 m

125 × 1 row M14 × 2.0 W3500 m 125 × 1 row × 22 – stainless steel W3770 m
Workshop Tools
BOC TradeMaster®
Stubby Rachet S-Driver Set
BOC LED Work Light BOC TradeMaster® Stubby driver with bit storage handle
• 21+5 LED dual function work light Folding Utility Knife • 3 settings: forward, reverse, fixed
• Power switch for work light & torch control • Steel head with aluminium alloy handle • Ergonomic handle for comfort and positive grip
• Rechargeable 3.7V 1200 MAH lithium battery and belt clip • 6–CRV bits (6.35 × 30 mm)
• Mains (240V) & Car (12V) chargers included • Foldable for easystorage and safety Slotted: 5 mm, 6 mm
• Strong magnet base with foldable design and • Includes 3 spare blades stored inside the Phillips: PH2, PH3
easy hook mounts handle Torx: T10, T20
Part No. BOC021D Part No. BOCTM343T Part No. BOCTM710T
Wrenches
Crescent
Adjustable Wrench
• Wider knurl for easier adjustment BOC TradeMaster®
• Wide capacity jaw allows each tool to work 13 Piece Reversible BOC TradeMaster®
with more fastener sizes
• Alloy steel and heat treated
Combination Gear 7 Piece Reversible Ratchet
• Chrome plated finish resists rust and corrosion Wrench Set Stubby Wrench Set
• 72 Teeth Gear Reversible Ratchet • 72 Teeth Gear Reversible Ratchet
Description Part No. • 15° Offset • 15° Offset
• Sizes: 6, 8, 10, 12, 13, 14, 15, 17, 19, 21, 22, • Metric
150 mm/6″ Chrome AC26VS m 24, 25 mm • Sizes: 8, 10, 12, 13, 14, 17 & 19 mm
• Material: Forged CR-V Steel, Hardened, Mirror • Material: Forged CR-V Steel, Hardened, Mirror
250 mm/10″ Chrome AC210VS
Polished & Chrome Plated Polished & Chrome Plated
300 mm/12″ Chrome AC212VS m
300 mm/12″ Black Phosphate AT212VS m Part No. BOCTM037 Part No. BOCTM521R
Pliers
Crescent Universal
linesman Pliers Crescent Multi Grip Pliers
BOC • Insulated grips Straight 250 mm
MIG Welding Pliers 200 mm • Precise jaw for wire work • Designed to Grip All Shapes Like Rods, Pipes
• Multi purpose • Cross hatch jaws for positive grip and Cable Connections
• Trims MIG wire • Serrated pipe grip • Precision-Milled Ribs for Smooth, Positive
• Holds tips and nozzles • Extended and hardened cutting jaw for use Interlock Between Two Halves
• Removes weld spatter with flat multi core cabling • Straight Jaws and Self-Locking Jaw Adjustment
Part No. BOCMIGPLIER Part No. 3800CTV Part No. R210CV m

Clamps
BOC TradeMaster® 200mm

BOC TradeMaster 250mm ®
Locking Sheet Metal Clamp
Curved Jaw Locking Pliers • For bending, forming and crimping sheet metal
Ehoma General Duty
• CR-MO steel jaws and handles, hardened and • CR-MO steel jaws and handles, hardened and
black enamelled black enamelled F-Type Clamp
General purpose clamp for general duty
Part No. BOCTM101T Part No. BOCTM081D clamping applications. Swivel pad ensures
even pressure is applied on angular
work pieces.
Span × Clamping
Description depth (mm) force (kg) Part No.
T-Spindle 160 x 80 250 ECG16CS

BOC TradeMaster® Locking T-Spindle 400 x 175 700 ECG40CS
C-Clamp with Swivel Pads BOC TradeMaster® 225mm Heavy-Duty 300 x 140 1200 ECGS30C
• Forged CR-V steel jaws with swivel pads Locking Welding Clamp Heavy-Duty 500 x 140 1200 ECGS50C m
• CR-MO handles, hardened and black enamelled • Jaws lock to hold objects in perfect alignment
• U-shaped jaws provide excellent visibility
Description Part No. • CR-MO steel jaws and handles, hardened and
black enamelled
150mm BOCTM061T
275mm BOCTM111D Part No. BOCTM091D
Magnetic Tools
Magnetic Earth / Ground
Clamp
Provides strong, positive electrical connection
to job. Replaces conventional earth clamps in
any duty and especially useful in situations
Compact Double where conventional clamps are not suitable
Small double unit adjustable to any angle. Standard (e.g. inside tanks and vessels etc). Lever
handle assists removal from job. Clean copper
Can be separated and used as single. Holds • Popular trade size, single Welders’
flat bar or pipe and rod as small as 13 mm. stud contact site to ensure good earthing.
Magnetic Square
• For hobbyist, handiperson and also trade • Can be supplied as a matched pair in • Current capacity up to 800 A
applications ‘Multi‑Angle’ configuration • Clamping force approximately 40 kg on
• Clamping force >12 kg on 3 mm steel • Clamping force >12 kg on 3 mm steel 6 mm steel
Part No. STCDWMS Part No. STWMS Part No. STMEC800

Measuring, Marking and Tape
Lufkin Stainless Steel Rule Lufkin Combination Square

• Deeply etched for easy reading 300 mm
Lufkin 8m Measuring Tape • Upper edge subdivided mm and 1/2 mm; • Brass knurl nut and scriber head
• Hi-viz case - easy to find on the job lower edge subdivided 1/8”, 1/32” and 1/64” • Sturdy zinc sock
• Rubber cushion case exterior protects tape • Made in U.S.A.
from impact and improves grip Description Part No. • Metric inch graduations
Part No. TM48M10 300 mm/12” LSR300 Part No. LCS12
Black Cable Tie

• Carbon additives for UV protection, suitable
for continuous or extended exposure to
outdoor sunlight
Engineers Chalk • Handy zip lock resealable closure bag
• Resistant to most chemical acids
• RoHS compliant
• Tensile strength 22.2kg/50lbs
Engineers Soapstone Chalk Box EC125125 Description Part No.

King Size Engineers
EC51075 m
Soapstone Splits 300 × 4.8 mm (25 pk) WB1225 m
General Purpose Gaffer

Multi-purpose Duct Tape Tape Electrical PVC Tape
• Made from PVC • Heavy grade cloth (80 mesh) • Excellent stretch, conformability and durability
• Ideal for joining plactic sheets and ducting • Ideal for securing, sealing, holding, repairing, • Insultes and joins electrical wiring
• Excellent stretch, conformability and durability binding and other tasks • 18 mm ×20 m
Description Part No. Description Part No. Description PartNo.
Silver – 48 mm x 30m AT099589 Silver– 50 mm x 10m 66623336623 Black 66623336457 m
Compressors
Selection Chart
Model / Part No. BOC5000 m BOC17-3 m
Spray Gun Low Pressure ⦁ ⦁
Spray Gun High Pressure ⦁ ⦁
Car Type Inflator ⦁ ⦁

The BOC range of air compressors offers intelligent solutions for your
Truck Type Inflator ⦁ ⦁
air requirements. Featuring cast iron, slow revving pumps and lower
operating temperatures, these air compressors offer durability and Grease Gun ⦁ ⦁
improved performance. Air Duster ⦁ ⦁
4 Angle Air Grinder ✕ ⦁

All petrol models feature a world-leading power engine, while all
single phase models are manufactured with a lower voltage electric Air Drill ⦁ ⦁
motor for improved starting torque. Air Hammer ⦁ ⦁
1/2 Ratchet Wrench ⦁ ⦁

All BOC air compressors are fully backed by a nationwide service
network and minimum 12-month warranty so you can be confident 1/2 Impact Gun ⦁ ⦁
that your compressor is a worthy investment. High Torque 1/2 Impact Gun ✕ ⦁
High Torque 3/4 Impact Gun ✕ ⦁

Compressor Model Specifications 1/4 Die Grinder ⦁ ⦁
Plasma Cutter ⦁ ⦁
Model / Part No. BOC5000 m BOC17-3 m
⦁ Suitable, ⦁ Intermittant Use, ✕ Not Suitable
Free Air Delivery

235 300
@ 100 psi (Single Stage)
FAQ
Free Air Delivery
— — Convert LPM (Litres per minute) to CFM (Cubic feet per minute)
@ 150 psi (Two Stage)
• LPM / 28.3 = CFM
Voltage 240 240
Motor Power (hp) 2.5 3.2 Can I use my compressor on an extension lead.
Amps Draw — 13.5 • The use of any type of extension lead will cause a voltage drop,
Tank Size (L) 40 55 voltage drop can cause damage or failure in compressor motors. It
is recommended that when required, use a longer air hose not an
Max psi 145 120
extension lead.
Weight (kg) 52 88
Mounting (Portable, Stationary) P P What size Generator will run my compressor.
• Recommendation is 3KvA for every 1 HP e.g. 2HP air compressor requires
P = Petrol, D = Diesel, ES = Electric start, HP = High Pressure, FB =
a 6Kva Generator.
Fatboy
Welding Protection
Welding Helmets and Accessories
BOC offers a wide range of quality welding helmets ideal for MIG,
TIG and arc welding.
Weld Guard® High Impact Welding Helmet

The Weld Guard high impact auto-darkening welding and grinding
helmet is ideal for MMA, MIG/MAG, and TIG welding. It’s variable
shade filter lens of shade 9-13 has a fast switching time – light to dark
in 0.3 ms. This comfortable helmet is fully standards compliant and
fits optional magnifying lenses. It comes with a two year conditional
warranty.
• Outer lens (mm): 110 x 97 and Inner lens (mm): 103.5 x 47
• Field of view (mm): 41 x 92
• Complies to AS/NZS 1337
High Impact Welding Helmet WGWH04

Spare Parts
Sweat band (2pk) WG2W3010
Front cover lens (10pk) WG2W4700HR
Inside cover lens (10pk) WG2W4701
120 Section 6 → Welding Protection
3M™ Speedglas™ Welding Helmet Series 9100XXi

“Step up to Speedglas”
• Made in Sweden with Auto-On
• New True-View for colour and contrast
• Largest viewing area on the market with peripheral SideWindows
• Peripheral SideWindows for enhanced vision
• Highest possible optical classification (1/1/1)
• Advanced TST (TIG Sensor Technology) down to industry leading 1 amp
• Weld, Cut, Grind, Hidden Arc, Outdoor, Passive and Tack
• Shades 5, 8, 9-13 with an extra light shade of 3
• Compliant with all relevant Australian & New Zealand standards
New Speedglas™ 9100XXi TrueView

We have forever changed the way welders see! The lens allows the welder
to recognise more colour and contrast in every weld. Plus a new silver front
with external controls allows easy access to grinding and memory modes.
*Available in Speedglas 9100XXi Helmets only.
Speedglas™
Flip-Up
Speedglas™ Welding
Welding Helmet Helmet
9100XXi 9100XXi FX
• New external button for grinding and • Flip-up mechanism reveals
memory modes a clear high impact grinding visor (AS/
NZS1337.1)
• Aerodynamic exhaust vents to assist in
removing exhaled air • Aerodynamic exhaust vents to assist in
removing exhaled air
9100XXi welding helmet AWS501826 Part No. AWS541826
Speedglas™ Flip-Up
Welding & Safety Helmet
Speedglas™ Welding Speedglas™ Flip-Up 9100XXi MP Air with
Helmet 9100XXi Air Welding Helmet 9100XXi Adflo™ PAPR
• Comfortable safety helmet provides overhead
with Adflo™ PAPR FX Air with Adflo™ PAPR protection (AS/NZS1801)
• New external button for grinding and • Flip-up mechanism reveals a clear high impact • Flip-up mechanism reveals a clear high impact
memory modes grinding visor (AS/NZS1337.1) grinding visor (AS/NZS1337.1)
• New upgraded Adflo is super light with • New upgraded Adflo is super light with • New upgraded Adflo is super light with
rapid charge rapid charge rapid charge
• Required minimum protection factor of 50 • Required minimum protection factor of 50 • Required minimum protection factor of 50
• Two adjustable air flow settings 170/200 litres • Two adjustable air flow settings 170/200 litres • Two adjustable air flow settings 170/200 litres
per minute per minute per minute
9100XXi with 3M™ Adflo™ 9100XXi FX with 3M™ Adflo™ 9100XXi MP with 3M™ Adflo™
AWS507726 m AWS547726 m AWS577726 m
PAPR – 8 hr* PAPR – 8 hr* PAPR – 8 hr*
*Approx hours run time.
3M™ Speedglas™ Welding

Helmet Series 9100XXi Parts 1 2 3 4
1 Speedglas 9100 standard outside cover lenses pk=10 AWS526000
2 Speedglas 9100 hard coated outside cover lenses pk=10 AWS527000 5
3 Speedglas 9100XX/9100XXi inside cover lenses pk=5 AWS528025
4 Speedglas 9100 FX/FX Air/MP Air clear grinding visor lens pk=5 AWS523000
5 Speedglas battery lithium pk=2 AWS422000
6 Speedglas head cape protection AWS169100 m
7 Speedglas 9100 & 9100 Air head protection AWS169005 m
8 Speedglas 9100/Air/FX/FX Air ear & throat protection AWS169010 m 6 7 8
A B C D
E F G H
3M™ Speedglas™ Welding Helmet Series 100

“Image is Everything” Description Part No.
• Made in Sweden A Ninja AWS751120
• New shade 3 grind feature B Trojan Warrior AWS751620
• New smooth ratchet head harness
C Aces High AWS751720 m
• High impact to Australian & New Zealand
Standards (AS/NZS 1337) D Xterminator AWS752220
• Speedglas optical quality and comfort E Razor Dragon AWS752420 m
• TST (TIG Sensor Technology) reacts down to F Ice Hot AWS752520
10 amps
G Raging Skull AWS752620 m
• Magnifying lens holder
• Shades 3/8-12 H Combat AWS752720 m
• Industry leading 3 year warranty on lens
3M Speedglas Welding Helmet 100 Parts

Description Part No. 3
Viewing Area: 44 x 93mm
1 Speedglas 100 outside cover lenses pk=10 AWS776000

1
Speedglas 100, 10V & 9000 series inside cover lenses
2 AWS428000
pk=5
5 Speedglas 100/9000 series head protection AWS164009 m
2 4 5
1
3
2 4 5
3M™ Welding Helmet 10V
As easy as 3, 2, 1, weld... 3M™ Welding Helmet 10V Parts
3 The THREE most commonly used dark shades for
welding with a super light shade of 3. Why pay Description Part No.
for shades you’ll never use?
1 3M 10V outside cover lenses pk=2 AWS126000
2 Only TWO sensitivity settings. Spend more time welding and less time
Speedglas 100, 10V & 9000 series inside cover
setting up your welding helmet. 2 AWS428000
lenses pk=5
1 A quality, comfortable and robust welding helmet from the number ONE
Speedglas towelling sweatband pk=2 AWS167502 m
brand in welding PPE. 3
Speedglas towelling sweatband pk=5 AWS167505
• Made in Sweden, super light with a two year warranty.
Part No. AWS101110 5 Speedglas head cape protection AWS169100 m
3M™ Versaflo™ High Impact Headtop,

M-Series
“The Power to Protect Your World”
• Excellent peripheral and downward vision with exceptional optical clarity 3M™ Versaflo™ Shield & Safety Helmet
• Coated lens provides chemical and scratch resistance
• Flame resistant face seal
M-307 with Adflo™ PAPR
• Head top attached earmuffs are available separately • Respiratory, face & head protection
• New upgraded Adflo is super light with rapid charge (AS/NZS1716, AS/NZS1337.1, AS/NZS1801)
• Required minimum protection factor of 50 Description Part No.
• Two adjustable air flow settings 170/200 litres per minute
• Optional head, shoulder and neck cover with 3M Adflo PAPR – 8 hr*
™ ™
AWS890307 m
*Approx hours run time.
1 2 3 4 5
3M Adflo Powered Air Purifying Respirator Parts

™
1 Speedglas pre-filter for Adflo PAPR pk=5 AWS836010

2 Speedglas particle filter for Adflo PAPR AWS837010
3 Speedglas organic vapour & acid gas filter for Adflo PAPR AWS837242
4 Speedglas upgraded Li-on standard battery for Adflo PAPR AWS837630 m
5 Speedglas upgraded Li-on heavy duty battery for Adflo PAPR AWS837631 m
6 Speedglas battery charger for the upgraded Adflo PAPR Li-ion AWS833111 m
6 7
7 Speedglas self-adjusting breathing tube QRS for Adflo PAPR AWS834016 m
3M™ Speedglas™ Welding Helmet 9000 Parts

1 Speedglas 9002 outside cover lenses pk=10 AWS426000 m

1 2
2 Speedglas 100, 10V & 9000 series inside cover lenses pk=5 AWS428000
Speedglas towelling sweatband pk=2 AWS167502 m
3
Speedglas towelling sweatband pk=5 AWS167505
Cover Lens 9000 Outside S/R 145C (Pk=10) AWS427000
Cover Lens Ext 9100 Heat Resistant Pk=10 AWS527070
Head Harness 100 & 9000 AWS705015
3 4 5
Omni-View Filters
Standard Filters (108 × 51mm)
BOC Lift Front Helmet* BOC Chipping Plates
●●
●● Packaging with 1 Filter Lens plus cover lens

Manufactured from polycarbonate for impact
Description Part No. Description Size Part No. resistance. Comforms to AS/NZS 1338.1
BOC lift front 453833BOC Shade 10 108 x 51 mm 453924BOC
Description Size Part No.
Light duty sweatband 453835BOC Shade 11 108 x 51 mm 453925BOC
Ratchet harness 453838BOC Shade 12 108 x 51 mm 453926BOC m Clear 108 x 51 mm 453999BOC
BOC Welding Filter Lenses BOC Cover Plates*

All BOC glass welding lenses are BOC CR39 and glass cover plates are designed
BOC Magnification Lens manufactured from the highest quality glass. to protect the filter lens from heat and spatter
They are Australian Standards approved to and comply to AS/NZS 1338.1
The BOC magnification lens fits into all
AS/NZS 1338.1
standard 108 x 51 mm welding helmets and Coverplates protect your welding filter against
handshields to greatly assist the welder Standard Filters metal particles, incandescent projectiles and
while working. the like, emitted during the welding process.
Description Size Part No.
Description Size Part No. Description Size Part No.
Shade 9 filter lens 108 x 51 mm 453853BOC
1.5 diopter 108 x 51 mm 454012BOC Shade 10 filter lens 108 x 51 mm 453854BOC Clear CR39 108 x 51 mm 453861BOC
2.0 diopter 108 x 51 mm 454010BOC Shade 11 filter lens 108 x 51 mm 453855BOC *
WARNING:
Anti-spatter plate is not impact resistant and should not be
2.50 diopter 108 x 51 mm 454011BOC Shade 12 filter lens 108 x 51 mm 453856BOC
used when grinding.
Welding Eyewear
Polycarbonate Lens
50mm Cover lens (pair) 453812BOC
BOC Gas Welding Goggles

• Soft pliable frame – comfortable to wear
• Goggles fit over prescription or safety
Welding Filters for
spectacles Lift Front Goggles
• The lift front goggle has shade 5 glass filter All BOC glass welding lenses are manufactured
lenses (AS/NZS 1338.1) with polycarbonate from the highest quality glass. They are
chipping lenses Australian Standards approved and comply to UMATTA® Safety Goggles
• Non-reflective matt interior finish AS/NZS 1338.1 Lic. No. 493. • Convertible safety spectacle and goggle,
• Replaceable lenses are available for the lift comes complete with temples (arms) and a
front goggle strap in a soft Umatta pouch
• Vented to prevent fogging Description Part No. • Shade 5 for gas welding
• Manufactured from PVC plastic and glass filled
nylon for lift front Shade 4 (Pair) 453809BOC m
Shade 5 (pair) 453810BOC
Part No. 454031BOC Shade 6 (Pair) 453811BOC m Shade 5 lens (set) USPOGGLE/SH5
Welding Gloves
Weld Guard® Premium

Gauntlet
Weld Guard® Red Leather • Reinforced palm for added strength
Weld Guard Blue ®
Gauntlet
• Foam lining on palm and back insulates
against heat
Welding Gloves • Red leather gauntlet • Cuff has denim lining for great strength and
• High quality butthide, reinforced palm • Nominal 40 cm in length, fully lined durability
• Nominal 40 cm length, fully lined • Welding and foundry work glove • Nominal 40 cm in length
Part No. W743380 Part No. W743395 Part No. W2987 m
Weld Guard® Premium TIG

Glove Black and Gold Leather
• Premium TIG welding glove made Gauntlet
Weld Guard® Lefties from selected gain and split leather • Popular glove, black and
gold leather gauntlet, gold
Welding Gloves • Longer 15 cm cuff for greater protection
• Full glove sewn with flame resistant stitching welted seams
• Left hand only (sold in pairs of 2 Lefties) • Nominal 40 cm in length, fully lined
• Nominal 40 cm length, fully lined Description Part No. • Economical
Part No. W740019 Large W8202G/K Part No. 743373

Welder’s Protective Leather Clothing
Weld Guard® Hi-Vis

Weld Guard® Welder's Jacket
Leather Welder's with Leather
Jacket Sleeves
• Selected chrome split • Day use only Weld Guard®
leather with metal • Fire Retardant cotton
drill body, leather
Leather
press stud front
opening sleeves Welder’s
• Double-breasted • Complies to EN531
(protection against
Aprons
(14 press studs) • Made from selected
• Protection against heat and flame)
chrome split leather
welding spatter and • Orange only
with webbing straps
radiant heat • Sizes: S–4XL
• Reinforced webbing
• 75 cm length straps and strap
Size Part No. attachments
Size Part No.
M W740261/OR m
M W740225 L W740262/OR
L W740226 XL W740263/OR Bib apron, 106 x 61 cm W743325
XL W740227 2XL W740264/OR m Bib apron, 91 x 56 cm W743326 m
Weld Guard®
Leather Welding Weld Guard® Leather
Sleeves (Pair) Welder’s Trousers
• Premium grade chrome leather trousers
• Premium grade
with webbing belt and snap-on buckle
leather
• Available seatless for extra comfort
• Full arm
• Generous one size fits all (100 cm length)
coverage, 71 cm
length
• Easy-fit snap-on
buckle attachment With belt W743511 m
W743511 W743512 With seat W743512 m
Part No. W743332
Weld Guard®
Leather Welder’s Leggings Weld Guard® Weld Guard®
• 40 cm leather leggings
with velcro Leather Welder's Spats Leather Knee Pads
• Supported to eliminate sagging and for • Premium grade, ankle length spats, • Chrome leather knee pads with thick dense
extra protection • Supported to eliminate sagging, foam insert and quick release velcro and
• Minimal exposed seams to work area full boot coverage elastic fastening
• Quick release if required • Quick release if required • Premium grade leather
• Full boot and shin coverage • Minimal exposed seams to work areas • 40 mm foam insert
• Easy to fit or release
Description Part No. Description Part No. • Elbow or knee protection
Velcro release W743518 m Velcro release W743328 Part No. W743335 m

Welder’s Protective Fire Retardant Clothing
Weld Guard®
Fire Retardant
Weld Guard® Welder’s Jacket
Fire Retardant with Leather
Welder’s Jacket Sleeves
• Manufactured from • Manufactured from
flame retardant cotton flame retardant cotton
• Sewn with aramid with premium grade
thread chrome leather
sleeves
• Cool and comfortable
• Flame retardant touch
• For light to moderate
tape fastening
welding only
• Sewn with aramid
• 75 cm length
thread
• Cool and comfortable
Size Part No.
• For use with light to moderate welding only
M W740275 • 75 cm length
L W740276
Size Part No.
XL W740277
2XL W740278 XL W740263 m
W743340
W743297
Weld Guard®
Weld Guard® Retardant Welder’s Hood
Retardant Welder’s • Welder’s hood manufactured from lightweight
Retardant cotton
Snood
• Welder’s snood manufactured from Description Part No.
lightweight Retardant cotton
Without cord W740297 m
Part No. W743523 m With cord W743340
Standards for Fire Retardant Clothing
EN ISO 11612:2015(en) Protective Clothing against heat and flame

Clause no. Test Methods Testing Requirements
6.2.1 ISO 17493 Heat resistance at a temperature of 180°C.

6.4 ISO 5077 Change of dimensions (shrinkage)
6.3 ISO 15025: 2000 Methods of test for limited flamespread
Physical requirements.
6.5.1 ISO 13934 – 1 Tensile strength
6.5.2 ISO 13937 – 2 Tear strength
6.5.3 ISO 13938 – 1 Bursting strength (for knitted garments)
6.5.4 ISO 13935 – 2 Seam strength
Heat Transmission Performance Requirements.
7.2 ISO 9151 Convective Heat (code letter B)
7.3 ISO 6942 Radiant Heat (code letter C)
7.4 + 7.5 ISO 9185 Molten aluminium splash (code letter D) + Molten iron splash (code letter E)
7.6 ISO 12127 Contact heat (code letter F)
EN ISO 11611:2015(en) Protective clothing for use in welding and allied processes
Class 1 – Protection against less hazardous welding techniques and situations
Class 2 – Protection against more hazardous welding techniques and situations
Clause no. Test Methods Testing Requirements Class 1 Class 2
6.1 ISO 13934 – 1 Tensile strength 400 N 400 N

6.2 ISO 13937 – 2 Tear strength 20 N 20 N
6.3 ISO 13938 – 1 Bursting strength. 200 kPa 200 kPa
(for knitted garments)
6.4 ISO 13935 – 2 Seam strength 225 N 225 N
6.5 Dimensional change <± 3% <± 3%
• for woven materials <± 5% <± 5%
• for knitted materials
6.7 ISO 15025:2000 Methods of test for Limited • Procedure A • Procedure A
Flamespread (surface ignition) (surface ignition)
• Procedure B • Procedure B
(edge ignition) (edge ignition)
• No flaming to the top or either • No flaming to the top or either
side edge side edge
• No hole formation • No hole formation
• No flaming or molten debris • No flaming or molten debris
• Mean afterflame < 2s • Mean afterflame < 2s
• Mean afterglow < 2s • Mean afterglow < 2s
6.8 ISO 9150 Impact of spatter > 15 drops > 25 drops
6.9 ISO 6942 Heat transfer (radiation) RHTI 24 > 7 RHTI 24 > 16
6.10 EN 11492 Electric resistance > 10 to the power 5 O > 10 to the power 5 O
Workplace Safety
Weld Guard®
Silica/Vermiculite
Insulation/Welding
Blanket
HT 1600 Weld Guard®
●● 1250 gsm Welding Blanket HT 1760
●● 1.5 mm thick
• A continuous filament glass fabric that has
●● Temp range to 1100ºC (Continuous maximum)
●● 1600ºC (Intermittent Molten Sparks)

undergone a special heat cleaning process Weld Guard® Leather
●● High temperature range for greater flexibility
• Heavyweight fabric commonly used for
welding and thermal protection, against Blanket
●● High resistance to corrosive acids for long life molten metal slag, fire and sparks ●● Manufactured from premium grade chrome
span • The heat treatment reduces smoke emissions split leather with or without eyelets
●● Vermiculite treated for improved heat from the fabric and helps to set the ●● Drop sheets/curtains for equipment and
dissipation weave pattern personal protection
●● Golden Brown/Tan Colour ●● Other sizes are available upon application
1.8 × 1.0 m W740150 m
1.8 × 0.9 m W740165 m 1.8 × 2.0 m W740151 2.0 × 2.0 m W744474
1.8 × 1.8 m W740156 m 1.0 × 50 m W740153 m 2.0 × 3.0 m 744475 m
Warning/Caution Signs/
Dangerous Goods
●● Black & orange striped "Dangerous Goods"
Hazchem sign,
●● 270 x 270 Metal
Welding Curtains
• For protection from dangerous ultraviolet rays
• Transparent for increased safety, and more
natural light at job HLTM102.1M HLTM102.2M m
• Fire Retardant , UV stabilised
• Australian Standards Compliance: AS 3957
Flameguard
ABE Dry Chemical Powder
Description Part No. Fire Extinguisher
1.8 × 1.8 m - Green W1818G
1.8 × 2.0 m - Green W1820G
1.8 × 2.6 m - Green W1826G 9.0 kg 2060/17 m HLTM102.4M m HLTM110M m
Section 8 → Personal Protective Equipment Essentials Guide → New Zealand Edition 129
Personal Protective
Equipment
UniSafe® Safety Caps

White Non Vented TA560WHITE

White Vented TA570WHITE
Spare Parts and Accessories
Visor Holder VH500
Clear Thermotuff+ Chinguard Visor
VV501
250 mm × 400 mm
Sweatband Terry Towelling TA094
Faceshields
UVCH UVCHCG
UVISORCH UVISORCHCG
UMATTA® High-impact UMATTA® Polycarbonate

Complete Faceshields Visors
• Fully assembled
• High-impact
• UV 385 protection
• Polycarbonate visors
UMATTA® Browguard and
• Ideal for industrial applications • Rated high-impact Head Harness
• Indoor/Outdoor • Durable and lightweight • Lightweight nylon browguard
• Fitted ratchet harness with adjustable knob
Description Part No. Description Level Part No. • Replaceable sweatband
Browguard, head harness and Clear moulded polycarbonate High Description Part No.
clear visor (assembled) UVISORCH visor Indoor/Outdoor use impact UVCH
Browguard, head harness, clear Clear polycarbonate visor with High Browguard with head harness
visor and chinguard (assembled) UVISORCHCG chin-guard Indoor/Outdoor use impact UVCHCG (assembled) UBG
Note All BOC Welding shields and welding lenses meet AS/NZS 1337 and 1338.1.
130 Section 7 → Personal Protective Equipment
Eyewear
UMATTA® 401
• Hard coat lens
• UV 400 UMATTA® 612 UMATTA® Barkly
• Lightweight frame • One piece wrap around safety spec • Hard coat lens
• Medium impact resistance • Anti-fog with anti-scratch • UV 400
• Lightweight • Lightweight frame
Description Part No. • UV400 • Medium impact resistance
Clear lens U401C
Clear, anti-fog lens U401CAF m
Smoke lens U401S Clear, anti-fog lens U612CAF Clear lens U0203C
Smoke, anti-fog lens U401SAF m Smoke, anti-fog lens U612SAF Smoke lens U0202S
UMATTA® Redline
• Protection and comfort with style UMATTA® OCTANE
• Close fitting, anti-fog ●● Smoke polarised lens reduces unwanted
• Hard coat, lightweight frames sunglare while providing better visibility
• UV400 protection with minimal colour distortion.
• Black gloss frame ●● UV 400
●● Durable and lightweight frame

Smoke lens UREDLINE/S
Brown polarised lens UREDLINE/BRPOL Smoke polarised UOCTANE/SMPOL
Bollé Prowler Bollé Bandido

Bollé Prism An all polycarbonate frame, Bandido provides
A black, high gloss, hydrated nylon frame with Prism is an ultra lightweight (only 22 grams), all brilliant coverage for a wide variety of face
co-moulded temple arms that use TP rubber for polycarbonate frame with no metal parts making shapes. The single piece 10 base curved lens
improved grip and comfort. it a fully recyclable spectacle. The single piece is optically correct and distortion free. The vivid
●● Black frame lens is optically correct and distortion free. amber lens offers advanced contrast and
perception in low light conditions.
1626402 m 1614401 m Description Part No.
Smoke lens Clear lens
Blue Flash lens 1626404 m Smoke lens 1614402 m Clear lens 1667201 m
Bollé Sidewinder
The high gloss, dark gunmetal dual material half
Bollé Raptor frame design of Sidewinder provides brilliant eye
Bollé Hurricane ●● High gloss, dark gunmetal, dual material frame
coverage and the rubber nose pads and temple
tips offer superior comfort. The Ultra Light Brown
The Hurricane features a velvet frame finish ●● Great visual clarity via distortion free lens Smoke lens is an innovative coating that eliminates
over hydrated nylon for exceptional comfort, the harmful effects of blue light while offering high
●● Rubber nose pads and temple tip inserts
outstanding fit and great style. definition in low light conditions.
for superior comfort and fit
●● Black frame ●● Anti-fog/anti-scratch lens on both sides ●● Dark Gunmetal Frame
on clear and smoke lens
Description Part No. 1615501 m
Smoke lens 1662202 m Clear lens
Blue Flash lens 1662204 m Silver Flash lens 1613103 m Smoke lens 1615502 m
Bollé Rush Plus

●● Featuring New Platinum Coating - A high
performance anti-fog + anti-scratch coating Bollé Blade
●● Adjustable PVC nose bridge plus co-moulded
The lightweight, all polycarbonate frame
temple arms for superior comfort and grip on Blade provides exceptional eye coverage.
●● Ultra light weight, 9 Base lens Features high contour (10 base) lens with
●● Built in brow protection crystal clear optics in the clear lens. Hard
●● Medium impact coatings on all Flash lenses offers added
●● AS/NZS 1337.1.2010
strength and protection.
Clear lens 1662301 m Clear lens 1668201 m

Smoke lens 1662302 m Smoke lens 1668202 m
Clear Lens
1
UMATTA Seal Spec
●● 10 base lens, CSA coverage
●● Lightweight design (under 20g)
●● Special hinge design makes the changing of lens Smoke Lens
or strap quick and easy
●● Strap is interchangeable 2
●● Thin temple design for more earmuff
compatibility
●● Innovative lens design
●● Each set comes with lens, EVA foam cushion,

Foam Cushion
elastic strap and temples
3
Description Part No. 1 Smoke lens with foam cushion and elastic strap
Clear Lens Set U103CAFHC 2 Smoke lens with temples

Smoke Lens Set U103SAFHC 3 Smoke lens with foam cushion and temples Elastic Strap
UMATTA® Safety Goggles UMATTA® Wide View Safety

Goggle Bollé Tracker 2
●● Convertible safety spectacle and goggle, comes A new design spectacle with high level dust
complete with temples (arms) and ●● Lightweight, flexible and durable protection. The Tracker 2 offers a detachable
a strap in a soft Umatta pouch ●● Indirect ventilation system minimises fogging rubberised eye shield with venting, whilst the
●● Available in Shade 5 for gas welding and provides splash resistance adjustable 19mm head strap and closed cell foam
●● Anti-fog UV 400 Protection hard coat lens ●● Medium impact allows for a tight fit and exceptional comfort.
●● Approved to AS/NZS 1337 ●● Can be worn over most prescription glasses ●● Black frame
●● Approved to Australian and New Zealand
Description Part No. Standards 1337:1992 Description Part No.
Clear lens (Set) USPOGGLE/C Part No. USG5025 m Clear Lens 1652001 m
U911G U910G
UMATTA® Dust and Chemical Safety Goggles

●● Clear, anti-fog polycarbonate lens
●● Medium impact, wide vision, soft moulded and lightweight
●● Approved to AS/NZS 1337 UMATTA®
Cleaning wipes
●● Box 100 satchets
Safety dust goggles Chemical goggles
(direct vents) U911G (4 indirect vents) U910G m Part No. U350
Respirators and Filters
UMATTA® Respiratory Mask

UMATTA® Respiratory Mask Protection
Dusts and mists produced where sanding, cutting, handling fibreglass,
Protection removing paint, handling timber or plasterboard is required.
Dusts and mists produced where sanding, grinding, crushing and
Applications
processing of minerals is required.
Marble, silica, ferrous metals, pharmaceuticals, pollen, ceramics, glass,
Applications cotton, coal, aluminium, timbers, asbestos and many others commonly
Cement, glass, textiles, lead, coal, grain, wood, dust, asbestos and found in foundry, chemical and agricultural industries.
many others commonly found in mining, building and farm work.
Flat fold mask with valve (pk 12) DRM2FP2V m
Cupped mask (pk 20) DRM1CP1 Cupped mask (pk 20) DRM1CP2
Cupped mask with valve (pk 12) DRM1CP1V Cupped mask with valve (pk 12) DRM1CP2V
UMATTA® Cupped Welding

Respiratory Mask with
UMATTA® Flat fold Welding Activated Charcoal and
Respiratory Mask with Valve
Activated Charcoal and Protection :Dusts and mists produced where
sanding, cutting, handling fibreglass, removing
3M™ Welding Respirator
Valve paint, handling timber or plasterboard is with valve
Protection: Mechanical and thermally generated required. ●● Protection against dusts, mists, welding fumes
particles, plus nuisance organic vapours such as Applications: Marble, silica, ferrous metals, (3M8514) and smoke
welding fumes. pharmaceuticals, pollen, ceramics, glass, cotton, ●● Cake resistant filter media reduces caking
coal, aluminium,timbers, asbestos and many of particles on the filter surface

Applications: Marble, silica, ferrous metals,
pharmaceuticals, pollen, ceramics, glass, cotton, others commonly found in foundry, chemical and ●● Heavy duty adjustable straps help provide
coal, aluminium, timbers, asbestos and many agricultural industries. a secure comfortable fit
others commonly found in foundry, chemical and ●● 3M proprietary valve offers easy exhalation
Valved Option: Extra comfort and ease of
agricultural industries. breathing in hot or heavy labour environments. and cool, dry comfort
Pack of 12 DRMWFP2V m Pack of 12 DRMWCP2V Pack of 10 3M8512 m

3M™ Flat Fold Respirator

9300 Series
High Comfort: These respirators are designed
Respirator Kits
for a high level of comfort, convenience and fit. These kits are designed to provide respiratory
The unique 3-panel design fits a wide range of protection in a convenient and easy way and are
face shape and size. Use for protection against an ideal solution to get you started.
3M™ Particulate Respirators hazards, such as, dusts, mists, fumes and smoke.
Available in P1 and P2 and also valved and non-
All kits include a 3M™ facepiece, filters, a pair of
3M™ Earplugs, 3M™ Respirator Cleaning Wipes
●● Lightweight construction for added comfort valved types. and a 3M™ Respiratory Protection Guide
and increased wearer time. ●● Fits a wide range of face sizes To avoid moisture and contaminant exposure, the
●● Cupped shaped with adjustable nose clip for respirators and accessories are stored in the handy,
●● Low profile design provides a good field of
better seal and fit. vision and easy use with safety glasses resealable container.
●● 3M Proprietary exhalation valve help to reduce
●● 3M Cool flow valve help reduce heat and
™
heat and moisture build up, offering a cooler, moisture build up Description Part No.
drier comfort.
6000 Series Welding Respirator
Description Part No. 3M6228 m
Description Part No. Kit GP2
Dust/Mist/Fume/Smoke 7000 Series Welding Respirator
Dust/Mist Mask (pk 20) 3M8710 m 3M9320 m 3M7528 m
(pk 20) Kit GP2
Dust/Mist/Fume/Smoke Dust/Mist/Fume/Smoke 6000 Series Spraying Respirator
3M8822 m 3M9322 m 3M6251 m
with valve (pk 10) with valve (pk 10) Kit A1P2
3M™ Full Face Respirator

6000 Series
The 3M Full Face Reusable Respirator 6000 series
is a low maintenance respirator that offers the
user comfort, convenience and easier breathing.
Comfort
• Lightweight, well balanced respirator
• Silicone face seal enhances comfort and
durability
3M Cool Flow Exhalation valve
3M™ Premium Half Face • Designed to make breathing easier
3M™ Half Face Respirator Respirator 7500 Series • Helps reduce heat and moisture build up
• Helps provide cool, dry comfort
6000 Series • Soft Silicone material for extra comfort
• Cradle head harness and adjustable, easy to Unique Centre Adapter
●● Simple and lightweight reusable respirator fasten neck strap • Directs exhaled breath and moisture
●● Thermoplastic Elastomer (TPE) facepiece • Patented 3M Cool Flow exhalation valve downwards
●● Cradle head harness and easy to fasten neck provides easier breathing while reducing heat • Smooth surface allows for quick and easy
strap and moisture build up cleaning
●● Low profile and well balanced twin cartridge • Shielded exhalation valve system to protect • Helps reduce debris from depositing in valve
and filter design valve from heat and dust area
●● For use with 3M 2000, 5000 and 6000 series
™ • Bayonet Filter fixing system, suitable for all 3M
Lens
cartridges and filters (sold separately) disc and cartridge filters
• Wide field of vision helps provide excellent
●● Complies with AS/NZS 1716:2012
• Meets the requirements of AS/NZS 1716:2003 visibility
• High impact polycarbonate visor
Medium 3M7502B m Description Part No.

Medium 3M6200B
Large 3M6300B Large 3M7503B m Medium 3M6800
Note: Filters are not included.
3M™ Gas and Vapour Cartridge Filters 6000 series and Particulate Filters 5000 series
The 3M™ Cartridge Filters 6000 Series attach to 3M™ Half and Full Face Respirators to provide gas and vapour protection.
●● Low profile and well balanced twin filter design
●● 3M™ Bayonet Connection System ensures precise and secure locking
●● Meets the performance requirements of AS/NZS 1716:2012
●● The Particulate filter (3M5925) attached to the retainer (3M501) provides particulate protection
Image Applications Description Type Part No.
For protection against organic vapours and/or acid Organic Vapours, 3M6057B m
gases such as sulphur dioxide, hydrogen chloride, (boiling point > 65ºC)
chlorine, chlorine dioxide and many other acid gases in Inorganic and Acid Gases
a wide range of chemical industries.
For protection against Multi-gas†: organic vapours, Multi-Gas: Organic Vapours, 3M6059B
chlorine, hydrogen chloride, sulphur dioxide, hydrogen (boiling point > 65ºC)
fluoride, ammonia, methylamine and formaldehyde. Inorganic and Acid Gases,
Ammonia and Methylamine
P2 protection against dusts and mists, including those Particulate Filter used in 3M5925
containing oil. For use with the 6000 series cartridges conjunction with 6000 Series
and the 3M501 retainer. Cartridge Filters
(5 Pairs)
Holds the 3M5925 P2 particulate filter onto the 6000 Particulate Filter Retainer to 3M501
series gas/vapour cartridges to provide combination hold the 3M5925 Particulate
particle/ gas/ vapour protection to the wearer. Filter
*Nuisance levels are those levels below the Workplace Exposure Standards (WES).
3M™ Particulate Filters 2000 series and 6000 series

These filters attach to the 3M™ Half and Full Face Respirators to provide particulate protection.
●● Lightweight and low breathing resistance
●● Low profile and well balanced twin filter design
●● 3M Bayonet Connection System ensures precise and secure locking
™
●● Meets the performance requirements of AS/NZS 1716:2012
●● 3M Bayonet Fixing System ensures precise and secure locking

™
Image Applications Description Type Part No.
For protection against welding fume, ozone, polishing and Particulate, Ozone and 3M2128
grinding particles. Also for spraying pesticides or herbicides Agricultural type Organic
with vapour pressure <1.3 Pa @ 25°C. Vapours with low vapour
pressure, Nuisance level
Acid Gas
For protection against toxic particles such as mould Particulate, Ozone and 3M2138
remediation. Also for nuisance level** acid gases and Agricultural type Organic †
organic vapours with low vapour pressure <1.3 Pa @ 25°C. Vapours with low vapour
pressure, Nuisance level
Acid Gas
*Nuisance levels are those levels below the Workplace Exposure Standard (WES).
†
P3 protection achieved only when worn with a 3M Full Face Respirator, provides P2 protection with a half face respirator.
‡
Refer to local Government Guidelines (Worksafe NZ or Safe Work Australia).
Hearing Protection
3M™EAR Express™Pod
Reusable Plugs
UMATTA® Class 4 Earmuffs UMATTA® Class 5 Earmuffs • Soft, smooth, self-adjusting polyurethane foam
provides low pressure comfort with excellent
attenuation
• Lightweight • Lightweight • Washable and reusable
• Padded headband • Padded headband • All day comfort; non-irritating
• Vinyl cushion for comfort • Vinyl cushion for comfort • SLC80 19 dB, Class 3
• Headband and swivel pivot on cup • Headband and swivel pivot on cup
• SLC80 27 dB • SLC80 29 dB Description Part No.
• AS/NZS 1270:200Z • AS/NZS 1270:200Z
Express Pod earplugs Corded
Part No. UEM100 Part No. UEM102 (Box 100) 321-2115 m
Howard Leight
Max™ Howard Leight LaserLite™
UMATTA® Earplugs ●● Tapered and pre-shaped, follows the contour
Smooth and soft polyurethane disposable of the ear canal providing for easy insertion
earplugs. Cone shaped for easy insertion and and a comfortable, natural seal ●● Tapered and pre-shaped to ear canal
excellent seal. With or without Cord. ●● SLC80 26 dB, Class 5 ●● Provides easy insertion, comfortable seal
●● SLC80 27 dB, Class 5 ●● SLC80 25 dB, Class 4
Max foam (box 200 pairs) MAX-1
Un-corded (box 200 pairs) UEPUC Max foam Corded (box 100) MAX-30 m LaserLite foam (box 200 pairs) LL-1
Corded (box 100 pairs) UEPC Max refill pack (box 500 pairs) MAX-1-D m LaserLite foam Refill (box 500) LL-1-D m
Howard Leight QB2™ Quiet

Bands
●● Lightweight, comfortable and compact design
●● QB2’s Supra-Aural design features pads that
are partially inserted into the ear
●● SLC80 21 dB, Class 3
Banded Supra-Aural earcaps

QB2 m
(box 10)
QB2 Replacement foam earcaps
QB200EA m
(ea)
Gloves
UMATTA® Foam Nitrile UMATTA® Silverback Lite

Glove UMATTA® Silverback
●●
●●
Lightweight, comfortable and dexterous glove
Repels liquids for excellent wet or dry grip
●● Lightweight, comfortable and dexterous glove ●● Lightweight, comfortable and dexterous glove ●● Extra ventilation with good tactile sensitivity
●● Good grip in dry or oily conditions ●● Good grip in dry or oily conditions ●● Provides excellent abrasion resistance
●● Mechanical hazard rating 3132 ●● Provides excellent abrasion resistance ●● Knitted cuffs fit snugly around the wrist and
●● Ideal for a wide range of applications ●● Ideal for a wide range of applications help prevent particles from entering
●● Mechanical hazard rating 4211
Small (7) U5136R/S m Small U5300/S m
Medium (8) U5136R/M m Medium U5267/M m Medium U5300/M
Large (9) U5136R/L m Large U5267/L m Large U5300/L
XL (10) U5136R/XL m XL U5267/XL m XL U5300/XL
Premium Cow
Grain Riggers -
Beige UMATTA® Mechanic Glove
●● 25 cm length
●● Lightweight and comfortable
●● General purpose work glove,
●● Snug fitting glove with adjustable wrist straps
material handling and driving
●● Extra padding for protection where you need it
Candy Stripe Economical Description Part No.

the most
●● Nylon lycra back gives your hand extra
●● C andy stripe style, economical quality 3 piece maneouvrability
Small 743405
leather palm, knuckle bar ●● Velcro fasteners around the wrist help prevent
Medium 743342
●● General purpose work glove particles from entering the glove
Large 743341
●● Ideal for a wide range of applications
Part No. 743313 XL 470154 m
Size Part No.
Small U9001/S m
Medium U9001/M
Large U9001/L
XL U9001/XL
2Xl U9001/2XL
Heat Guard™ Hi-Vis Glove Clip

Aluminised Glovesavers ●● Hi-Vis Glove Clip
●● Aluminised back ●● High visibility clip attaches
●● Welding glove protection from radiant heat work gloves to worker
●● Leather palm ●● Safety breakaway
●● Robust
Size Part No. ●● Dielectric
●● Double jaw configuration

Left Hand 743301 m
Right Hand 743302 m Part No. GK24FLOR
Clothing
Bisley 3M Taped Two Tone Hi‑Vis Bisley Two Tone Hi‑Vis

Cool Lightweight Shirt (BS6896) Drill Shirt (BS6267)
●● 100% Cotton Preshrunk Drill 155gsm, 100% ●● Underarm cotton mesh ventilation ●● 100% Cotton Preshrunk Drill 190gsm
Cotton Open Mesh 200gsm ●● Two chest pockets with button down flaps ●● Two chest pockets with button down flaps
●● 3M 8910 Reflective taped hoop pattern ●● Left pocket with pen division ●● Left pocket with pen divsion
around body ●● Full gusset sleeve cuff ●● Two piece contrast coloured structured collar
●● Vertical cotton mesh back ventilation
●● Two piece structured contrast coloured collar ●● Two button adjustable sleeve cuff
●● Colours: Yellow/Navy (TT01), Orange/Navy (TT02) ●● Colours: Orange/Navy (TT02)
Size Yellow/Navy Orange/Navy Size Part No.
Medium 9317326925704 9317326925582 m Medium 9328894580059

Large 9317326925711 9317326925599 m Large 9328894580066
XL 9317326925728 9317326925605 m XL 9328894580073
2XL 9317326925735 9317326925612 m 2XL 9328894580080
Bisley Original Cotton Drill

Work Pant (BP6007) Bisley Original 8 Pocket
●● 100% Cotton Preshrunk Drill 310gsm Cargo Pant (BPC6007)
●● Mobile phone pocket on right side ●● 100% Cotton Preshrunk Drill 310gsm
●● Seven reinforced belt loops ●● Adjustable side tab on waistband
●● Single front pleats ●● YKK zipper
●● Back patch pockets ●● Two side angled pockets
●● Two side angled pockets ●● Two side welt pockets
●● Coin pocket in waistband ●● Two side cargo pockets with touch tape flaps
●● YKK zipper ●● Two back flat pockets with touch tape flaps
●● Colours: Navy (BPCT) ●● Colours: Navy (BPCT)
Size Part No. Size Part No.
82R 9313155739178 82R 9328894273906

87R 9313155739185 87R 9328894273913
92R 9313155739192 92R 9328894273920
97R 9313155739208 97R 9328894273937
102R 9313155841932 102R 9328894273944
ESCAPE™ Socks
Made from premium quality yarns, ESCAPE socks
are soft to touch and very comfortable.
●● 92% Bamboo fibre, 8% Elastine
●● Anti-bacterial
●● Colour: Navy
●● Sizes: 6 –10, 11–12, 12–15
6–10 E600005/NY/6-10
11–12 E600005/NY/11-12
12–15 E600005/NY/12-15 m
ESCAPE™ Isa Jacket and Pants 3

High visibility breathable jacket that’s fully ●● 300D Oxford/Polyurethane outer shell
waterproof for day and night use. Upper back ●● Fully waterproof with sealed seams
cooling vents and mesh lining help keep air ●● Day / Night Use
5
flowing for extra wearer comfort. Heavy-duty
●● AS/NZS 4602.1999 1
zipper, two extended hip pockets and concealed 4
●● Colour: YE (Yellow), OR (Orange)
hood. Neoprene storm cuffs help keep water out
and the wearer dry. ●● Sizes: L-2XL
2
Size Yellow Orange
Jacket 1 Lightweight mesh lining

Large E400030/YE/L m E400030/OR/L m 2
Garment conforms to AUST/NZ Standards
AS/NZ 4602:1999 and AS/NZ 1906:1997
XL E400030/YE/XL m E400030/OR/XL m
3 Concealed hood
2XL E400030/YE/2XL m E400030/OR/2XL m
Pants 4 Neoprene storm cuffs
Upper back cooling vents and mesh lining help
Large E400040/YE/L m E400040/OR/L m 5 keep air flowing for extra wearer comfort.
XL E400040/YE/XL m E400040/OR/XL m
2XL E400040/YE/2XL m E400040/OR/2XL m
STEEL BLUE Hobart

Elastic-Sided Safety Boot
●● Ankle length pull-on
●● Steel-toe capped boot with bump cap
●● Polyurethane midsole/Thermo Plastic
Urethane outsole
●● Water-resistant waxy leather
●● Colour: B
LK (Black)
●● Sizes 5-14 & 6.5-13.5
Part No. 322101/BLK/size

Howler Canyon
Howler Kokoda Lace-Up Boot
Elastic Sided Steel Cap Boot 150mm lace up ankle boot with padded collar
●●
●● 140mm ankle height, elastic sided, pull on and tongue, and 200J safety steel toe-cap
boots with 200J safety steel toe cap making it ●● Buffalo water-resistant waxy leather with full
ideal for light industry and rural work linings stitched with nylon thread
●● Buffalo water-resistant waxy leather and ●● Non-corrosive lacing
stitched with nylon thread ●● The boot is lined with Polymesh which is a soft
●● Generous and comfortable wide-fit non-abrasive, hydrophobic material that wicks
●● Lined with Polymesh which is a soft, non- perspiration away from the foot, enabling the
abrasive, hydrophobic material that wicks skin to remain cool and dry.
perspiration away from the foot, enabling the ●● Directly moulded polyurethane midsole for
skin to remain cool and dry greater shock absorption. The outsole features
STEEL BLUE Argyle ●● Directly moulded PU midsole for greater shock anti-static thermoplastic urethane (TPU) for
Lace-Up Safety Boot absorption, anti-static TPU outsole for superior
wear properties, heavy-duty, flexible anti-
superior wear properties
●● The full length innersole offers additional
●● Steel Toecap, TPU Outsole and Bump Cap bacterial non-woven insole support and comfort. It is made from soft
●● 145 mm ankle length lace-up safety boot ●● Full length EVA footbed for additional support EVA that will retain its shape and thickness
●● Fully lined and comfort throughout the life of the boot.
●● Padded ankle and tongue ●● Meets AS/NZS 2210.3 standards ●● Meets AS/NZS 2210.3 standards
●● Colour: B K (Black) ●● Colour: Black ●● Colour: Black
●● Sizes 5-14 ●● Sizes 5-13 ●● Sizes 5-13
Part No. 322102/BK/size Part No. 432452/BLK/size Part No. 432454/BLK/size

For more information contact the BOC Customer Engagement Centre on
0800 111 333
www.boc.co.nz
MP15-0405-9 NZ FDAUS 0517
BOC Limited WN007748

970–988 Great South Road, Penrose, Auckland, New Zealand
Phone 0800 111 333, www.boc.co.nz
© BOC Limited 2017. BOC is a trading name of BOC Limited, a member of the Linde Group. Details given in this document are believed to be correct at the time of printing.
Whilst proper care has been taken in the preparation, no liability for injury or damage resulting from its improper use can be accepted.

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New Zealand Edition 2017

Order Placement and Enquiries

Tauranga Cnr Hewlett Rd & Waimarie St

0800 111 333

12 Section 2 Gas Cutting, Welding and Brazing

34 Section 3 Welding Equipment

111 Section 5 Trade Tools

119 Section 6 Welding Protection

129 Section 7 Personal Protective Equipment

Products are stocked in Gas & Gear Stores unless marked:

Material Thickness (mm) Weld Characteristics

ARGOSHIELD® Universal Most versatile wide working range. C

Ideal for flux cored welding.

FCAW Carbon, Alloy and Stainless Steels

Some wires designed for use under

MCAW Carbon and Low Alloy Steels

SPECSHIELD® FCW Good penetration. C

GMAW Stainless Steels

SPECSHIELD® Multi Downhand fillet welding. Thin plate. C

General purpose mixture.

Versatile for thick material. Excellent

Excellent arc stability. Fast speed,

Good for sheetmetal.

GMAW Aluminium and Alloys

Good for thick or thin plate.

Fast, good penetration on thicker

Welding Argon Versatile, general purpose mixture. C

Shielding gas selection is a critical part of cost-effective welding

Re-order Gas & MyAccount Mobile App.

→→ View your BOC account information

→→ BOC Gas & Gear® Store Finder boc.co.nz/iphone

→→ Pay your invoices

→→ Search and view over 2,000 products boc.co.nz/android

Gas Cylinder Sizes

Gas Cylinder Contents Cylinders Packs

Gas Code A D F G GM TS/ET T/FT FS S/SE G6 G8 G15 MCP15

Argoshield Light 500 2.14 9.79

Australian and New Zealand Compressed Cylinder Valve Connections

Carbon and low alloy steels

ARGOSHIELD® Light ARGOSHIELD® Universal ARGOSHIELD® Heavy

Oxygen 2% Oxygen 2% Oxygen 2%

Applications Applications Applications

ARGOSHIELD® Metal Cored SPECSHIELD® FCW Carbon Dioxide Industrial

GMAW stainless steels

Carbon Dioxide 2.5% Oxygen 2% Carbon Dioxide 1.5%

Carbon Dioxide 2% Carbon Dioxide 2% Argon >99.99%

ALUSHIELD® Light ALUSHIELD® Universal ALUSHIELD® Heavy

Helium 30% Helium 50% Helium 70%

Applications Applications Applications

TIG stainless steels

Gas Purity Hydrogen 5% Argon >99.99%

Oxygen ≤10 ppm Applications

Oxygen >99.5% Product complies with

Working Safely with

BOC Guidelines for Welding and Cutting

Guidelines for Gas Cylinder Safety

BOC Setting up for Gas Welding and Brazing

Single-Stage Regulator Operation

Pressure adjustment screw

Pressure adjusting knob

Name disc Encapsulated valve

BOC 6000 Regulators BOC 5000 Regulators

LPG Heating Assembly Sievert Pro 86/88 Air/Fuel System

Sievert Promatic Air/Fuel System