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DIN EN 16842-1: in Case of Doubt, The German-Language Original Shall Be Considered Authoritative
DIN EN 16842-1: in Case of Doubt, The German-Language Original Shall Be Considered Authoritative
DIN EN 16842-1
D
ICS 53.060
Kraftbetriebene Flurförderzeuge –
Sichtverhältnisse –
Prüfverfahren und Verifikation – Teil 1: Allgemeine Anforderungen;
Englische Fassung EN 168421:2018,
Englische Übersetzung von DIN EN 16842-1:2018-10
Chariots de manutention automoteurs –
Visibilité –
Méthodes d’essai et vérification – Partie 1: Prescriptions générales;
Version anglaise EN 168421:2018,
Traduction anglaise de DIN EN 16842-1:2018-10
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Translation by DIN-Sprachendienst.
In case of doubt, the German-language original shall be considered authoritative.
© No part of this translation may be reproduced without prior permission of English price group 13
DIN Deutsches Institut für Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,
has the exclusive right of sale for German Standards (DIN-Normen).
www.din.de
www.beuth.de
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DIN EN 16842-1:2018-10
National foreword
This standard includes safety requirements.
This document (EN 16842-1:2018) has been prepared by Technical Committee CEN/TC 150 “Industrial
trucks — Safety” (Secretariat: BSI, United Kingdom).
The responsible German body involved in its preparation was DIN-Normenausschuss Maschinenbau (DIN
Standards Committee Mechanical Engineering), Working Committee NA 060-22-42 AA “Safety of industrial
trucks” of Section “Materials handling technology”. Representatives of manufacturers and users of industrial
trucks, and of the employers’ liability insurance associations contributed to this standard.
This standard contains specifications giving detail to the essential requirements set out in Annex I of the
“Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the
market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the
essential requirements of that directive.
The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the
corresponding DIN EN or DIN EN ISO Standards with the same number.
Where the International Standards referred to are not also DIN ISO Standards with the same number, there
are no national standards available.
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EUROPEAN STANDARD EN 16842-1
NORME EUROPÉENNE
EUROPÄISCHE NORM May 2018
ICS 53.060
English Version
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
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© 2018 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 16842-1:2018 E
worldwide for CEN national Members.
DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
Contents
Page
European foreword....................................................................................................................................................... 3
Introduction .................................................................................................................................................................... 5
1 Scope .................................................................................................................................................................... 6
2 Normative references .................................................................................................................................... 6
3 Terms and definitions ................................................................................................................................... 7
4 Truck configuration ....................................................................................................................................... 9
4.1 General ................................................................................................................................................................ 9
4.2 Fork height and mast tilt configuration .................................................................................................. 9
4.3 Retractable mast trucks............................................................................................................................. 10
5 Test equipment ............................................................................................................................................. 10
5.1 Test body ......................................................................................................................................................... 10
5.2 Lighting equipment ..................................................................................................................................... 12
6 Test procedures for direct visibility...................................................................................................... 15
6.1 General ............................................................................................................................................................. 15
6.2 Lighting equipment position.................................................................................................................... 15
6.3 Test paths ........................................................................................................................................................ 15
6.4 Measurement procedure ........................................................................................................................... 15
7 Test procedures for indirect visibility using auxiliary equipment ............................................ 16
7.1 General ............................................................................................................................................................. 16
7.2 Requirements for using mirrors............................................................................................................. 16
7.3 Requirements for using Cameras and / or CCTV systems ............................................................. 16
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
European foreword
This document (EN 16842-1:2018) has been prepared by Technical Committee CEN/TC 150 “Industrial
trucks - Safety”, the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by November 2018 and conflicting national standards shall
be withdrawn at the latest by November 2018.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
EN 16842 consists of the following parts under the general title "Powered industrial trucks – Visibility –
Test methods and verification":
— Part 2: Sit-on counterbalance trucks and rough terrain masted trucks up to and including 10 000 kg
capacity;
— Part 4: Variable reach industrial trucks up to and including 10 000 kg capacity (in preparation);
— Part 5: Variable reach industrial trucks greater than 10 000 kg capacity (in preparation);
— Part 6: Sit-on counterbalanced trucks and rough terrain masted trucks greater than 10 000 kg capacity
(in preparation);
— Part 8: Stand on counterbalanced trucks up to and including 10 000 kg capacity (in preparation).
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— Part 9: Order-picking, lateral- and front-stacking trucks with elevating operator position
— Burden carrier;
For specific machines covered by other parts in this standard, this European Standard is intended for use
in combination with relevant other parts in the series.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands,
Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
the United Kingdom.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
Introduction
— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.)
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are
covered are indicated in the scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or type-B
standards, the requirements of this type-C standard take precedence over the requirements of the other
standards for machines that have been designed and built according to the requirements of this type-C
standard.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
1 Scope
This part of the EN 16842 series gives the common test requirements for powered industrial truck
visibility testing and is intended to be used in conjunction with EN 16842 parts 2 to 17.
The EN 16842 series specify requirements and test procedures of all around visibility of self-propelled
industrial trucks (herein after referred to as trucks) in accordance with ISO 5053-1 with a sit-on or stand-
on operator, without load, and equipped with fork arms or load platform.
The truck specific requirements in EN 16842 parts 2 to 17 supplement or modify the corresponding
clauses of this part EN 16842-1 and provide the relevant requirements for the specific truck.
The visibility test requirements of the applicable part of EN 16842 for each truck type are used to fulfil
the visibility requirements of the EN 16307 series.
This European Standard does not apply to:
— industrial, rough terrain variable reach or rough terrain masted lorry mounted trucks;
— trucks with elevating operator position, when the operating position is elevated above 500 mm;
— centre controlled order picking trucks (in accordance with 3.16 of ISO 5053-1:2015);
— pallet truck end controlled (in accordance with 3.15 of ISO 5053-1:2015).
NOTE 1 The following trucks in normal operation have excellent 360° visibility and therefore will not be part of
this series of standards:
NOTE 2 For trucks equipped with attachments (e.g. clamp), see Clause 9 "Information for use".
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2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
EN ISO 3691-1:2015, Industrial trucks - Safety requirements and verification - Part 1: Self-propelled
industrial trucks, other than driverless trucks, variable-reach trucks and burden-carrier trucks (ISO 3691-
1:2011, including Cor 1:2013)
EN ISO 3691-2, Industrial trucks - Safety requirements and verification - Part 2: Self-propelled variable-
reach trucks (ISO 3691-2)
EN ISO 3691-3, Industrial trucks - Safety requirements and verification - Part 3: Additional requirements
for trucks with elevating operator position and trucks specifically designed to travel with elevated loads (ISO
3691-3)
EN ISO 3691-6, Industrial trucks - Safety requirements and verification - Part 6: Burden and personnel
carriers (ISO 3691-6)
EN ISO 5353, Earth-moving machinery, and tractors and machinery for agriculture and forestry - Seat index
point (ISO 5353)
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
ISO 5053-1, Industrial trucks - Terminology and classification - Part 1: Types of industrial trucks
ISO 16001, Earth-moving machinery - Object detection systems and visibility aids - Performance
requirements and tests
Note 2 to entry: Excludes external projections such as, rail guidance systems, stabilizers or attachments that
extend beyond the profile of the truck.
3.2
standing index point
STIP
perpendicular projection of the mid-axis of the standing operator in the normal operating position in
which the operator is able to control all functions for driving and load handling
Note 1 to entry: Applicable to stand on trucks only, determination of STIP is defined in the applicable parts of this
series of standards.
3.3
adjusted standing index point
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ASTIP
location relative to the STIP to simulate body movement of the operator during truck operation
Note 1 to entry: Applicable to stand-on trucks only, determination of ASTIP is defined in the applicable parts of
this series of standards.
3.4
manoeuvring of an industrial truck
motion of an industrial truck at slow speed and for short distances
Note 1 to entry: Manoeuvring may include movements such as operation in narrow aisles, when turning, passing
objects close by, load pick-up and put down, approaching and retreating from loads, and other operations not
included when travelling.
3.5
travelling of an industrial truck
movement of the truck over relatively long distance and open areas at faster speeds than manoeuvring
up to maximum speed
3.6
lighting equipment
system of lights that represent the range of vision including head and body movement
Note 1 to entry: The configuration of the lighting equipment is shown in Figure 4 or Figure 5.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
3.7
test body
rectangular body with 3 sides and top surface that simulates an obstacle, e.g. a person in a stooped
position, and with which the visibility conditions are evaluated
Note 1 to entry: The dimensions of the test body are shown in Figure 2.
3.8
test screen
single surface that simulates an obstruction with which the visibility conditions while travelling forward
are evaluated
3.9
test path
path marked on the floor around the industrial truck to be tested and on which the test body is moved
for the visibility measurement tests
Note 1 to entry: Examples of test paths are shown in Figure 1 and Figure A.1.
Key
1 test path
2 test path end point
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3.10
illuminated area
surface on the test body or test screen that is illuminated by at least one switched-on light of the lighting
equipment
3.11
dark shadow
surface on the test body or test screen that is not illuminated by any switched-on light of the lighting
equipment
Note 1 to entry: When checking for dark shadows on the test body or test screen the shadow cast by an object,
e.g. clipboard, hand, may help to identify dark shadow areas.
3.12
direct visibility
visibility of the test body and test screen without the use of auxiliary equipment such as mirrors or
cameras
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
3.13
indirect visibility
visibility of the test body and test screen with the use of auxiliary equipment such as mirrors or cameras
3.14
auxiliary equipment
equipment used to compensate for the limitation of direct visibility by, e.g. mirrors or camera/monitor
systems
4 Truck configuration
4.1 General
The test shall be conducted with an unladen truck on a level, horizontal floor. The truck shall be equipped
with a load platform or two fork arms of a length up to dimension “A” as indicated in the appropriate part
of the EN 16842 series, centrally spaced at an outside distance within the normal fork adjustment range
of the specific configuration tested.
The test method of this standard applies to all configurations, including additional tests for various types
of masts, external fuel tanks, counterweights, cabs, etc. that adversely affect visibility.
Where a configuration has no adverse effect on visibility the test may not need to be repeated.
The test shall be valid for the determined configurations as specified in the test report in Clause 8.
Information about mast tilt and/or retractable mast position can be found in the applicable truck specific
part in this series.
4.2 Fork height and mast tilt configuration
4.2.1 Fork height during test
If applicable, the load carrying surface of the fork arms, measured at the heel end, up to 300 mm above
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the floor.
NOTE The dimensions above are to enable the operator to adjust height of the fork arms for maximum visibility
of fork tips.
During the various stages of the test the mast may be tilted as follows:
a) Travelling tests
The mast or load carrying surface shall be tilted rearward to the maximum, but not more than 10°,
for all travelling tests. If the means of tilting the mast or load carrying surface is accomplished by
tilting the truck chassis, these tests shall be performed with the chassis horizontal.
b) Manoeuvring tests
The mast shall be vertical or the load carrying surface shall be horizontal for all manoeuvring tests.
The load carrying surface of the fork arms or of the load platform shall be horizontal.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
Trucks with a retractable mast shall have the mast fully retracted.
5 Test equipment
5.1 Test body
5.1.1 General
The test body has four test surfaces, three vertical (3, 4 and 5), one horizontal (2) and shall be movable.
With a vertical test surface height of 1 200 mm and a width 500 mm, and a horizontal top surface of 500
mm x 500 mm as shown in Figure 2. The surfaces shall be marked with a 100 mm by 100 mm grid to
facilitate measurement of illuminated areas.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
Dimensions in millimetres
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Key
1 centreline 6 floor level
2 horizontal test surface (top) 7 front view
3 vertical test surface (side) 8 left side view
4 vertical test surface (side) 9 test path
5 front side 10 top view
NOTE Construction details and gridlines on test surfaces are not specified by this standard.
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EN 16842-1:2018 (E)
The test screen shall have a vertical surface with a width of at least 500 mm and a height starting at
1 200 mm above the floor up to 900 mm above the SIP as specified in EN ISO 5353 or 1 900 mm above
the STIP. The surfaces may be provided with a grid of 100 mm x 100 mm to facilitate evaluation of the
illuminated surface.
5.2 Lighting equipment
5.2.1 General
Lighting equipment shall have a rotatable row of 13 lights and the axis of rotation shall be perpendicular
to the floor. Each light shall have an individual switch to turn it on or off. The lights shall be at least 55
watt halogen or equivalent with a spot light source to provide a sharp demarcation of the shadow.
For sit on trucks establish the SIP according to EN ISO 5353, adjust the lighting equipment so the axis of
rotation is vertical and offset as shown in Figure 4.
For stand on trucks establish the STIP as shown in the applicable part of EN 16842, adjust the lighting
equipment so the axis of rotation is vertical and offset as shown in Figure 5.
The lights shall be adjustable up to 150 mm (see Figure 4 and/or Figure 5) for the fork arm or load
platform visibility test only.
5.2.2 Lighting equipment within the industrial truck
The lighting equipment shall fit inside the truck and be at least 50 mm either side within the plan view of
the overhead guard, or the inside surface of the cab, or within the plan view outline of the lift truck if not
equipped with an overhead guard or cab.
If the lighting equipment does not fit within the structure of the truck, it may be moved and lamps may
be switched off accordingly. Any deviation shall be noted in the test report as specified in 8.2 g).
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Overhead
guard
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
Dimensions in millimetres
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Key
1 operator's eye level
2 shroud
3 row of lights
4 axis of rotation
5 SIP as specified in EN ISO 5353
6 device for determination of SIP
a Adjustment up to 150 mm for fork arm or load platform visibility test only
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
Dimensions in millimetres
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Key
1 operator's eye level
2 shroud
3 row of lights
4 axis of rotation
5 STIP
6 standing level of operator
a Adjustment up to 150 mm for fork arm or load platform visibility test only
Alternative equipment such as light recording, cameras, computer imaging and lasers may be used to
conduct the test provided the alternate equipment duplicates the test with lights.
Where other equipment is used, the requirements of 8.3 shall be met and the equipment documented as
per 8.2.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
N1) National footnote: “Profile” refers to the outer contour of the industrial truck.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
8 Test Report
8.1 Acceptance criteria
The visibility from the self-propelled industrial truck shall be deemed to meet the requirements of this
European Standard if the requirements of 8.3 and, where required, 8.4 are met when tested in accordance
with Clauses 6 and 7 where applicable.
The example in Figure 6 shows how to count the dark shadow on a surface of the test body or on the test
screen. On the left side is the test surface as seen in the test. On the right side are only the illuminated
surfaces visible that meet the applicable requirements, of at least 10 000 mm2 and no dimension less than
50 mm, except where adjacent squares are continuous (for example, c). The total illuminated area in the
example is approximately 15.5 squares.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
b) model;
c) rated capacity with load centre distance of the truck, the maximum towing force of the tractor or the
maximum load of the burden carrier;
f) equipment installed on the truck, e.g. various types of masts, external fuel tanks, counterweights,
cabs, etc.;
g) any other information that affects the visibility measurements, including test equipment and
alternative test equipment;
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
h) pictures (or illustration) of the truck configuration for the visibility test;
i) record the position dimension(s) of the equipment in its tested positions including the height of the
load carrying surface used for the test;
j) for each test configuration, a drawing(s) or photograph(s) recording the test results including
masking (shadows).
8.3 Direct visibility
The truck shall meet the requirements of the respective parts of EN 16842.
The pass criteria for visibility of the truck type is specified in the relevant product specific part.
8.4 Indirect visibility
8.4.1 General
If the requirements of 8.3 for direct visibility are not met, appropriate auxiliary equipment may be fitted
to the truck to supplement the direct visibility.
8.4.2 Indirect visibility travelling
The following is applicable to all trucks except narrow aisle trucks with guided system:
To fulfil requirements for travelling tests the exclusive use of auxiliary equipment is not permitted.
The auxiliary equipment shall not restrict the operator’s direct visibility and shall be deemed to be
satisfactory if the requirements of the respective parts of EN 16842 are met.
Auxiliary equipment that supplements direct visibility for travelling shall be within the operator's view
and in the direction of travel for direct visibility.
8.4.3 Travelling, narrow aisle guided system
Travelling visibility test requirements in a narrow aisle with guided system as defined in EN ISO 3691-3
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may be met with auxiliary equipment if the auxiliary equipment provides visibility of the width of the
aisle.
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
Annex A
(informative)
Key
A= xxxx mm W maximum truck width
B= xxxx mm 1 test body
C= xxx mm to xxx mm 2 test paths
D= xxx mm 3 axis of rotation
E= xxxx mm XX longitudinal axis
F= xxxx mm
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
Annex B
(informative)
Example of summary visibility test – see part for specific truck requirement
considered. [1 x Square =
Note: If the 104 mm2]
minimum Number of
requirement is met complete or
on one surface the combined
other surfaces squares on the
need not be test body as per
considered. 5.1.1
1 Travelling Forward 125 9 P1.1 - P1.2 Test body
2 Travelling +135° or -135° 125 9 P2.1 - P2.2 Test body
3 Manoeuvring Forward 125 13 P3.1 - P3.2 Test body
4 Manoeuvring + 45° 125 13 P4.1 - P4.2 Test body
5 Manoeuvring + 135° 125 13 P5.1 - P5.2 Test body
6 Manoeuvring + 135° 125 13 P6.1 - P6.2 Test body
7 Manoeuvring - 135° 125 13 P7.1 - P7.2 Test body
8 Manoeuvring - 135° 125 13 P8.1 - P8.2 Test body
9 Manoeuvring - 45° 125 13 P9.1 - P9.2 Test body
10 Travelling Forward 125 2 P1.1 – P1.2 Test screen
11 Fork arms Direction of load 125 up to 275 13 Fork arms or
centre (see Figures 4 load platform
and 5)
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DIN EN 16842-1:2018-10
EN 16842-1:2018 (E)
Bibliography
[2] EN 15830, Rough-terrain variable reach trucks - Visibility - Test methods and verification
[3] ISO/CD 3691-4N3), Industrial trucks - Safety requirements and verification - Part 4: Driverless
industrial trucks and their systems
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