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State of Practice of Building Information Modeling in The Mechanical Construction Industry
State of Practice of Building Information Modeling in The Mechanical Construction Industry
Abstract: The North American construction industry has seen a decline in productivity for decades due to underlying problems such as lack
of team collaboration, less initial design input, and higher building systems complexity. These problems are most visible in labor-intensive
trades, such as mechanical contractors. Within the last decade, building information modeling (BIM) has emerged as a potential solution to
these problems. This paper highlights the state of BIM practice in the mechanical construction industry. Through an extensive survey and
interview process, this research resulted in three key outcomes. The first is that 58% of mechanical contractors have less than three years of
BIM experience and consider themselves as beginners in the use of BIM. Second, BIM implementation cost for these contractors is 1% to 2%
of their total project cost estimate. Third, more than 70% of mechanical contractors agree that BIM reduces field conflicts and improves
coordination. These factors can assist mechanical contractors allocate proper resources for BIM implementation in their projects to reduce
problems. DOI: 10.1061/(ASCE)ME.1943-5479.0000176. © 2014 American Society of Civil Engineers.
Author keywords: Building information modeling; Construction management; Mechanical engineering; Construction methods.
Introduction 2005]. Additionally, other studies have shown that the cost of
rework on building projects ranges from 2% to 6% of the con-
The construction industry represents 9% of gross domestic prod- tract value (Josephson and Hammarlund 1999). Some of these
uct in the United States and 11% globally (Prieto 2011). Higher problems are most visible in labor-intensive trades, such as mechanical
construction output creates economic growth. A large industry construction contractor firms. For example, rework is typically caused
as such does not come without its problems. According to by poor coordination and conflicts of systems, particularly mechani-
the McGraw Hill SmartMarket report, the decrease in construction cal, electrical, and plumbing/fire-protection (MEP) (Hanna 2010).
productivity within the last 40 years has mainly been caused by The mechanical construction industry in particular plays a
the lack of communication and collaboration through informa- vital role in overall project success. Mechanical contractors are ex-
tion sharing (Young et al. 2007). Even with an increase in tech- pected to continue to have a strong influence on project outcome,
nology use, this problem still exists. A recent publication by the especially with the increase in complexity of building systems and
National Institute of Standards and Technology stated that at least the growth in green building construction. The mechanical con-
$15.8 billion per year is lost due inadequate interoperability in the struction industry is considered to be one of the most high-risk
US capital facilities industry (Gallaher et al. 2004). Moreover, the industries for several reasons. First, a typical mechanical contract
Construction Management Association of America (CMAA) re- cost represents 40% to 60% of a total project cost (Hanna 2010).
leased a large survey study that found between 40% and 50% of Second, mechanical construction is considered a follow-up trade,
all construction projects were running behind schedule (Thomsen which means that its involvement in a project’s construction se-
et al. 2010). It has also been reported by the Construction Industry quence depends on other critical trades, such as structural or
Institute that the direct costs caused by rework are approximately masonry trades. It is also a connected trade and needs to be coor-
5% of total construction costs [Construction Industry Institute (CII) dinated with subsequent subcontractors, such as electrical, sheet
metal, and fire-protection contractors. Third, mechanical contrac-
1
Graduate Student of Construction Engineering and Management, Dept. tors are in charge of putting in place complex systems that are criti-
of Civil and Environmental Engineering, Univ. of Wisconsin-Madison, cal to the proper functioning of constructed facilities like hospitals,
2256 Engineering Hall, 1415 Engineering Dr., Madison, WI 53706. E-mail: laboratories, or industrial buildings. Recognizing these challenges,
boktor@wisc.edu
2 the question arises whether current construction processes are
Professor and Chair Construction Engineering and Management, Dept.
of Civil and Environmental Engineering, Univ. of Wisconsin-Madison, adequate to meet the tasks ahead. In the last decade, building in-
2320 Engineering Hall, 1415 Engineering Dr., Madison, WI 53706. E-mail: formation modeling (BIM) has been introduced as an information
ashanna@wisc.edu technology-based construction process to address some of these
3 challenges and improve efficiency and coordination.
Assistant Professor, John L. Tishman Faculty Scholar, Dept. of Civil
and Environmental Engineering, Univ. of Michigan, Ann Arbor, MI 48109; The BIM Handbook provides a three part definition of BIM:
formerly, M. A. Mortenson Company Assistant Professor of Construction (1) “a more integrated design and construction process that results
Engineering and Management, Dept. of Civil and Environmental Engineer- in better quality buildings at lower cost and reduced project dura-
ing, Univ. of Wisconsin, Madison, WI 53706 (corresponding author). tion;” (2) a model that “contains precise geometry and data needed
E-mail: menassa@umich.edu
to support the construction, fabrication, and procurement activities
Note. This manuscript was submitted on August 9, 2012; approved on
January 14, 2013; published online on January 16, 2013. Discussion period
through which the building is realized;” and (3) a process that “ac-
open until June 1, 2014; separate discussions must be submitted for indi- commodates many of the functions needed to model the life cycle
vidual papers. This paper is part of the Journal of Management in Engi- of a building, providing the basis for new design and construction
neering, Vol. 30, No. 1, January 1, 2014. © ASCE, ISSN 0742-597X/2014/ capabilities and changes in the roles and relationships among a
1-78-85/$25.00. project team” (Eastman et al. 2007). In this paper, implementing
the respondents have started but are still not efficient in implement-
ing BIM, and 22% have ‘Just Started’. The remaining respondents
were divided between ‘Advanced’ and ‘Expert’, at 30% and 16%,
respectively. When the data is combined in two groups—beginners
Fig. 1. Percent response of contractors’ level of involvement
and advanced—54% indicated that they are beginners in their level
of expertise in using BIM compared to the 46% who consider them-
selves advanced.
not necessarily creating their own, whether it is internal libraries or
family of components; and 21% are using and creating their own Comparison between Number of Years Company Has Been
in-house BIM tools. Using BIM and Their Level of Expertise
Fig. 3 illustrates the relationship between the level of BIM expertise
Relationship between Company Size and BIM Usage and the number of years of BIM experience. This figure indicates
Company size is measured in amount of billings (the amount the that beginner users of BIM typically have one to three years of
contractor bills the client) in millions of dollars within the last experience implementing BIM, while advanced users of BIM typ-
12 months. Fig. 2 shows the relationship between company size ically have five or more years of experience implementing BIM.
and whether or not the respondents are implementing BIM. This These results indicate that mechanical contractors need to put in
figure indicates that 83% of contractors using BIM have annual place a management plan that allows for more time to advance their
billings of $10 million to over $50 million. However, non-BIM expertise when implementing BIM.
users are almost evenly divided between two ranges of annual bil-
lings: $1 million to $10 million, and $10 million to $50 million. Mechanical Construction Companies’ Characterization of
This indicates some level of correlation between the size of com- the Business Value of BIM
pany and BIM usage. Larger companies tend to have the investment The characterization of the value of BIM in this paper is defined
capital to purchase BIM tools and train staff for implementing as the overarching business perception of BIM through company
BIM, while smaller companies might have difficulty in creating the experience. The results are divided into three main categories:
proper infrastructure to use BIM as a standard company process. (1) 61% of the respondents indicated BIM has a business value
For the remaining sections of this paper, only the responses of but still believe there is more to learn; (2) 34% believe that they
current BIM users are considered. have just begun to understand the business value of BIM and the
benefits it provides; while (3) the remaining 5% indicated no mean-
Company Experience with the Use of BIM
ingful value of BIM. These results indicate that implementation of
Respondents were asked about the number of years that their com-
BIM has larger effects on the business of mechanical construction
pany has been involved in implementing BIM. These questions
were directed towards the mechanical construction firms and not firms, such as increases in profitability and resource efficiency, and
individual managers within the firm. Of companies surveyed, 38% higher returns on investments (ROIs). Moreover, this response em-
phasizes the steep learning curve, since the majority of respondents
Fig. 2. Relationship between company size and implementation Fig. 3. Relationship between years of experience in using BIM and
of BIM level of expertise in implementation of BIM
the BIM model to ensure accurate installation of systems and Future Use of BIM
components.
Of the remaining respondents, 43% stated they are not us- Two main aspects were evaluated to determine the future use of
ing additional BIM tools to enhance the construction process, BIM by mechanical construction firms. These include the percent-
while the remaining 14% implement Trimble technology. Trimble age of projects that will be implementing BIM in the next two
technology is a commercial product that integrates positioning years, and the comparison of future BIM investments by both cur-
technologies such as GPS, laser, optical, and inertial system with rent BIM users and non-BIM users.
application software and wireless communication to assist in build- Evaluating Percentage of Projects that Will Implement BIM
ing component installation accurately (Limited 2012). Total Station in the Next Two Years
technology for BIM uses its traditional survey electronics to convey Fig. 7 shows how companies who are currently using BIM in
data points, whether it is distance or elevation, for a more coordi- their project perceive their future and continued use of the tech-
nated model. In the case of Trimble technology, it is another varia- nology in their projects in the next two years. The results indi-
tion of survey electronic equipment from traditional Total Station, cate the 59% will be implementing BIM on less than 30% of
which relies on special BIM software capabilities for a higher level projects in the next two years, and 16% indicated they will
of model coordination. be implementing BIM on 30% to 60% of projects. At first glance
this may appear to be a low percentage of project BIM use.
Average Cost of Implementing BIM Measured in Percent of However, it is important to note that owners and clients tend
Total Project Cost to drive much of BIM implementation on projects. Thus, these
Total project cost is defined as the mechanical contractors’ total responses might be a projection by the mechanical contractors
cost to execute the project. Fig. 6 shows the response rates for all based on their knowledge of their client base and how likely they
ranges of BIM cost. A full 53% of respondents indicated that im- are going to be asked to implement BIM. For example, two years
plementing BIM cost them less than 2% of their total project cost. ago the state of Wisconsin made it law for all state construction
These results will assist in bidding process when allocating costs projects to implement BIM. As for those who are not using BIM,
related to BIM implementation. all (37) of the respondents indicated that they expecting to slowly
start implementing BIM but expect to use on less than 15% of
Risk Associated with the Use of BIM their projects. As well, the respondents in this case, might not
The highest risk item identified by 61% of the contractors is the have sufficient resources to bid or implement BIM on a larger
lack of BIM protocols during the construction cycle. A BIM pro- amount of projects.
tocol can be defined as a contractual guide to the BIM process such
as file sharing, model ownership, model file formats, personnel Comparison of Expected Future BIM Investments for
leading specific trade models, scheduled model submissions for Current BIM Users and Non-BIM Users at the Company
review, and responsibility of model changes on a specific project Level
basis. Interestingly, the second highest response, at 21%, was the Respondents were asked to rate each investment type based on
lack of competency that team members have in using BIM. This five possible scores: (1) none, (2) a little, (3) some, (4) quite a
response was not provided as one of the choices but was provided bit, and (5) a great deal. Current BIM users were asked to report
by respondents under the “other” item in the survey. Finally, the their current and expected future level of investment in BIM,
while non-BIM users were asked to rate their expected future
Fig. 6. Percent cost when implementing BIM from total project cost Fig. 7. Percent of projects to implement BIM in the next two years
Note: Bold p-values are below 0.05, which implies a significant difference between the means.
investments. These ratings are further statistically analyzed in customers show significant differences between current and future
Table 3 in order to gain insights in comparing the important in- investments at the 0.001 significance level.
vestment types. When evaluating the responses, it is clear that Second, another Mann-Whitney test, expressed as MW
there are two main investment types related to the implementation (2) Table 3, was performed to compare future types of investment
of BIM among mechanical construction companies. Purchasing between current BIM users and non-BIM users. The results indi-
software is the largest investment at a 50% response rate, while cate very significant differences in future BIM investments (at the
the marketing of BIM to customers is the second largest with 38% 0.001 significance level) between current BIM users and non-BIM
of responses. The remaining 13% of responses are divided evenly users. These findings reinforce the conclusion made earlier that
among the other investment areas shown in Table 3. Contradictory there is little future investment being made by non-BIM users com-
to other research results (Jones et al. 2008; Young et al. 2009), the pared to current BIM users. This warrants further investigation to
survey data shows that little investment is being made in creating understand the perspective of non-BIM users on the value and ben-
BIM procedures in-house and creating BIM procedures with other efits, if any, they might perceive from implementing BIM in their
companies. projects.
The results indicate that current BIM users project an increase in This second part of the focus area highlighted key BIM invest-
their future investments to facilitate the implementation of BIM. ment areas that mechanical construction companies can consider
This increase in investment is expected for all categories shown for future implementation of BIM. Since current BIM users ex-
in Table 3 except for the purchase of software category. The latter pect to increase their future investment in BIM, one can assume
has an expected decrease in investment with a 34% response rate. that BIM is providing value for these companies. As mechanical
This result indicates that these companies have already heavily in- construction firms begin to gain confidence in their implementa-
vested in software purchases or they expect the cost to decrease tion of BIM, they are more encouraged to increase the resources
with more widespread use. On the other hand, the increase of in- they allocate for this process. This assumption will be further
vestment in the marketing of BIM to customers is greater, with a tested in the final focus area of this paper: the value added
50% response rate, compared to 37%, and the investments in the by BIM.
creation of BIM procedures in-house are also increasing, with a
43% response rate compared to the current response rate of 21%.
An evaluation of mechanical construction firms that are non-BIM Added Value of BIM
users currently shows an interesting contrast to these results. An Current BIM users were asked about the value generated by BIM
overwhelming 87% of respondents indicated very little future regarding three different factors of the construction project cycle:
investment with BIM. These results again emphasize the variation project phases, project activities, and project performance indica-
between BIM users and non-BIM users. tors. Findings from this focus area will highlight the influence of
To further analyze the survey data, Table 3 shows the results BIM on construction operations and are presented in the following
of the statistical analyses conducted on the differences in invest- three parts.
ment types. Mean values corresponding to each type of investment
and BIM users are provided. The mean values are calculated on a Evaluating the Added Value of BIM to Major Project
5-point Likert scale. The Likert scale is a psychometric scale Phases
commonly involved in research that employs questionnaires (Hadi Table 4 shows the percent response rates and the mean values for
and Chatterjee 2006). Table 3 also shows statistical significance each phase of the construction project, which are calculated using
through p-values, expressing non-parametric values without any a 5-point Likert scale. There are five phases that show high values:
assumptions on the distribution of the data. A p-value below (1) final design, (2) construction documentation, (3) fabrication,
0.05 implies a significant difference between the means. A Mann- (4) construction, and (5) shop drawings. All of these five phases
Whitney (MW) test was performed for this part of the study in are part of the construction process. Since mechanical construction
evaluating the ranking of the data rather than the raw values. companies are typically only involved during the construction
First, a Mann-Whitney test, expressed as MW (1) in Table 3, phase, it is understandable that they only see the benefits BIM
was performed to compare current and future investment types brings to these phases. The other phases that had lower values are
for current BIM users, since both responses were provided from typically phases where the mechanical construction firms are not
each surveyed company. The results indicate an increase in all areas involved in the project, and therefore they do not see the added
of future investment with the exception of purchasing software. value of BIM to these phases. However, this highlights the need to
These results are statistically significant at the 0.05 level. Further- get mechanical contractors involved early in some types of delivery
more, creating BIM procedures in-house and marketing BIM to systems, and for high-complexity facilities.