C9 On Highway Engine 9DG00001-UP(SEBP3028 - 61) - Document Structure Page 1 of 2

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Product: TRUCK ENGINE

Model: C9 TRUCK ENGINE 9DG
Configuration: C9 On Highway Engine 9DG00001-UP

Specifications
C9 On-highway Engine
Media Number -SENR9512-08 Publication Date -01/12/2007 Date Updated -17/12/2007

i02077627

Cylinder Head
SMCS - 1100

Part Number - 241-8394

S/N - 9DG1-UP

Part Number - 242-0672

S/N - SRB1-UP

Part Number - 241-8394

S/N - ETK1-UP

Illustration 1 g00613300

Bolt tightening sequence

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C9 On Highway Engine 9DG00001-UP(SEBP3028 - 61) - Document Structure Page 2 of 2

Note: Lubricate the bolts with clean engine oil prior to assembly.

Use the following procedure in order to tighten the cylinder head bolts:

1. Tighten bolt (1) through bolt (26) in a numerical sequence.

Tighten the bolts to the following torque. ... 130 ± 15 N·m (95 ± 11 lb ft)

2. Tighten bolt (1) through bolt (26) again in a numerical sequence.

Tighten the bolts again to the following torque. ... 130 ± 15 N·m (95 ± 11 lb ft)

3. Place a mark on bolt (1) through bolt (26). Rotate bolt (1) through bolt (26) in a numerical sequence.

Rotate the bolts in the clockwise direction. ... 90 degrees (1/4 turn)

4. Loosen bolt (1) through bolt (26) until the washers are loose under the bolt heads.

5. Tighten bolt (1) through bolt (26) in a numerical sequence.

Tighten the bolts to the following torque. ... 130 ± 15 N·m (95 ± 11 lb ft)

6. Tighten bolt (1) through bolt (26) again in a numerical sequence.

Tighten the bolts again to the following torque. ... 130 ± 15 N·m (95 ± 11 lb ft)

7. Place a mark on bolt (1) through bolt (26). Rotate bolt (1) through bolt (26) in a numerical sequence.

Rotate the bolts in the clockwise direction. ... 90 degrees (1/4 turn)

8. Tighten bolt (27) through bolt (31) in a numerical sequence.

Tighten the bolts to the following torque. ... 28 ± 7 N·m ( 21 ± 5 lb ft)

(32) Plug (not shown)

Thickness of new cylinder head ... 130.00 ± 0.15 mm ( 5.118 ± 0.006 inch)

Note: The flatness of the cylinder head should be within 0.15 mm ( 0.006 inch). The flatness should also be
a maximum of 0.05 mm ( 0.002 inch) for any 150.00 mm ( 5.906 inch) span.

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