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Heat-Exchanger Taisei Kogyo Catalogo
Heat-Exchanger Taisei Kogyo Catalogo
1
■INDEX
Construction Design Cooling Surface(m 2) Heat Exchange(kW) Flow Rate(L/min)
Type Model 0 5 10 15 20 25 0 100 200 300 0 200 400 600 800 Feature・Accessory・Option Page
PASS Tube Pressure
0.15∼0.3 ∼6 ∼100
00 □
0.4∼1.1 3 ∼16 ∼150
1 □□
Fixed Low
1.3∼3.5 3 ∼44 15∼240
Tube 2PASS Fin 1.0 MPa FCF 2 □□ 3
Plate Tube
3 □□
2.5 8 9 81 50 400
5.5 10 9 91 50 400
4 □□
0.15∼0.3 ∼100
1 □□
Fixed Bare
0.5∼1.3 ∼180
Tube 2PASS Tube 1.0 MPa TCW 2 □□ Please inquire us. 7
Plate (SUS304) 1.5∼3.3 50 300
3 □□
6 □□
Plate Tube
6 11 20 73 50 320
150A
7 23 32 133
17
Floating Low 100 450
2PASS FTC 200A
Tube (4PASS) Fin 1.0 MPa 18 44
(FTS) 250A 36∼ 150 650
Plate Tube
31∼70 60∼ 200 800
19
300A
For conjointness Thermometer can be fitted Flange connection can be arranged at tube side (water side)
Seal weld is used. on shell side.(oil side)
h2 h3
■INDEX
Construction Design Cooling Surface(m 2) Heat Exchange(kW) Flow Rate(L/min)
Type Model 0 5 10 15 20 25 0 5 10 15 0 50 100 150 200 Feature・Accessory・Option Page
PASS Tube Pressure
1 ∼0.7 ∼10
1552F
Alminum 1 ∼1.1 ∼20
2PASS 1.0 MPa ATK 2032F 37
core
2 ∼1.7 ∼20
2432F
Air Cooled
記号
Voltage of fan motor is AC100V Other voltages available
0.18∼0.64
Plate
8 ∼16.9 ∼65
Brazing
1PASS SUS316 3.1 MPa TB 0.57∼1.21 51
Type 10 ∼32.5 ∼200
1.76∼3.02 ∼200
25 ∼52.3
Option Bracket For safety: please check caution and exclusion before installation.
h4 h5
■ Select oil cooler ■ Heat transfer Tube Material
Low Fin Tube φ9mm and φ12.7mm
● Select the type, model and size of cooler based on heat exchanged volume shown in graph.
● Contact Taisei and/or a distributor if your application is not covered by the selection graph. JIS Code Description
Enter your specifications on the form "Reguest For Quotation" and fax it to Taisei and/or your
C1220T Phosphorus Deoxidized Copper Tube
distributor. The best cooler will then be recommended.
C1020T Oxygen-free Copper Tube
The following is an example for selecting cooler where the oil viscosity and oil temperature are C7060T-0 90-10 Copper Nickel Tube
similar to the graph on the following page.
C7150T-0 70-30 Copper Nickel Tube
Step 1: Complete the equation of heat exchanged volume C6872T-0 Aluminum-Brass
Reference the form RFQ for abbreviations. STB340 Carbon Steel Boiler and Heat Exchanger Tube
ρ:Specific Gravity C:Specific Heat
SUS304TP 304 Stainless-steel Tube (12.7 mm dia.)
Step 2: Calculate mean temperature difference SUS316TP 316 Stainless-steel Tube (12.7 mm dia.)
Where θ is the logarithm mean temperature difference(℃).
1 2
Fixed tube plate
compact oil cooler
Model Number
Component Parts
No. Parts name No. Parts name
1 Shell 9 Packing
2 Chamber cover A 10 Packing ※ ※ For only FCF-4XX
Code Cooling Weight 3 Chamber cover B 11 Bolt/Not
surface O 4 Tube plate A 12 Bolt/Not
Model A B C D E F G H I J K L M N O P Q R S U G
5 Tube plate B 13 Zinc plug
FCF-003 297 140 80 0.15 5.5 6 Fin tube 14 Vent plug
80 77 52 φ63.5 φ100 15 15 110 107 50 65 60 80 φ10 Rc3/4 Rc1/2 1.6
FCF-006 477 320 260 0.3 6.3 7 Baffle plate 15 Drain plug
FCF-108 347 180 105 0.4 6.5 8 Packing 16 Leg
FCF-114 527 85 360 82 52 φ76.2 φ110 15 15 120 285 120 60 70 80 102 φ10 Rc1 Rc3/4 2.3 0.7 8.5
FCF-122 757 590 515 1.1 11 Spare Parts
FCF-226 437 240 160 1.3 14 Remarks: Please note part numbers and quantity, when placing orders.
FCF-234 547 350 270 1.7 16
FCF-242 627 101 430 96 76 φ114.3 φ147 20 20 140 350 137 85 90 120 148 φ12 Rc11/4 Rc1 3.2 2.1 17.5 Model No. Parts name Q'ty Size Material
FCF-256 777 580 500 2.8 22 FCF-0□□ 8 Packing 1 t2×φ74/φ60 None asbestos
FCF-270 947 750 670 3.5 25 9 Packing(with partition) 1 t2×φ74/φ60 None asbestos
FCF-350 587 340 250 2.5 34 13 Zinc plug 2 R1/4 Zn, FcMB
FCF-370 817 570 480 3.5 42 FCF-1□□ 8 Packing 1 t2×φ83/φ72 None asbestos
FCF-390 987 740 650 4.5 47 9 Packing(with partition) 1 t2×φ83/φ72 None asbestos
FCF-311 1107 127 860 120 100 φ139.8 φ194 16 24 175 770 162 95 145 140 180 φ13.5 Rc11/2 Rc1 10 5.5 52 13 Zinc plug 2 R3/8 Zn, FcMB
FCF-313 1287 1040 950 6.5 58 FCF-2□□ 8 Packing 1 t2×φ120/φ109 None asbestos
FCF-314 1407 1160 1070 7 63 9 Packing(with partition) 1 t2×φ120/φ109 None asbestos
FCF-316 1587 1340 1250 8 69 13 Zinc plug 2 R3/8 Zn, FcMB
FCF-411 834 540 390 5.5 60 FCF-3□□ 8 Packing 1 t2×φ160/φ134 None asbestos
FCF-416 1124 153 830 141 110 φ165.2 φ223 16 24 228 680 216 140 158 170 210 φ13.5 Rc11/2 Rc11/4 10 8 74
13 Zinc plug 2 R1/2 Zn, FcMB
FCF-4□□ 8 Packing 2 t3×φ188/φ162 None asbestos
FCF-418 1204 910 760 9 78
10 Packing 1 12×12×162 NBR
FCF-420 1304 1010 860 10 83
13 Zinc plug 2 R1/2 Zn, FcMB
3 4
Cooler selection graph
Condition Water flow
Mimimum Maximum
Fluid :ISO--VG46 or equivalent
Model
420-0
Oil inlet temp. :55℃ FCF-108∼122
314-0
316-0
414-0
416-0
418-0
313-0
411-0
311-0
Water inlet temp. :30℃ FCF-226∼270 20R/min 80R/min
390-0
400 400
370-0
Water flow rate : 1/2 of oil flow(Reference table to right) FCF-350∼316 30R/min 110R/min
350-0
oil flow rate R/X
100 100
FCF--003∼270--0 type 0
0 10,000 20,000 30,000 40,000 50,000 60,000
0
0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000
300
256-0
270-0
Heat exchange volume kcal/h Heat exchange volume kcal/ h
242-0
234-0
250
226-0
003-0
006-0
oil flow rate R/X
122-0
200
114-0
108-0
100
150
FCF--350∼316--1 type FCF--411∼420--1 type
100
50
420-1
313-1
314-1
316-1
418-1
50
416-1
411-1
414-1
400 400
390-1
311-1
370-1
350-1
0 1,000 2,000 3,000 4,000 5,000 0 10,000 20,000 30,000 40,000 50,000
Heat exchange volume kcal/h Heat exchange volume kcal/h 300 300
200 200
270-1 0 0
256-1
250
oil flow rate R/X
242-1
234-1
0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000
oil flow rate R/X
006-1
122-1
100
114-1
108-1
150
100
50
50 FCF--350∼316--2 type FCF--411∼420--2 type
0 0
418-2
420-2
416-2
0 1,000 2,000 3,000 4,000 5,000 0 10,000 20,000 30,000 40,000 50,000
414-2
316-2
313-2
314-2
Heat exchange volume kcal/h Heat exchange volume kcal/h
411-2
200 200
311-2
370-2
390-2
oil flow rate R/X
270-2
100 100
242-2
226-2
234-2
122-2
100 50 50
oil flow rate R/X
114-2
oil flow rate R/X
0 0
0 10,000 20,000 30,000 40,000 50,000 60,000 0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000
108-2
100
Heat exchange volume kcal/h Heat exchange volume kcal/ h
50
003-2
006-2
50
0 0
0 1,000 2,000 3,000 4,000 5,000 0 5,000 10,000 15,000 20,000 25,000 30,000
5 6
Fixed Plate
Stainless steel cooler
Model Number
TCW
Material of water chamber cover
NONE: FC200
SUS: SCS14
Number of plate baffles
select 0,1 or 2 by graph
OIL OIL Model…Select one model based on specifications
Specifications
7
Type Shell and tube, Fixed tube plate
WATER Max. Operating pressure Shell side : 1.0 MPa / Tube side : 1.0MPa
Max. Temp. 100℃(Temp. difference of two fluid must be 80℃)
WATER Shell side : Water, Oil(any fluid not causing corrosion on SUS 304 material)
Fluids
Tube side : Fresh water, Warm water
Tube Material 9mm dia.(SUS 304)
Cooling Area 0.15G ∼3.3G
▲TCW- 12 □□-□-
(SCS)type
(Caulking +Seal welding)
Component Parts
OIL OIL
No. Parts name
1 Shell
2 Chamber cover A
3 Chamber cover B
4 Tube plate A
5 Tube plate B
WATER
6 Bare tube
7 Baffle plate
WATER 8 Packing
9 Packing
― ―
11 Bolt/Nut
12 Bolt/Nut
13 Plug ※ ※SCS type does not contain
14 Vent plug
15 Drain plug
▲ TCW-3□□-□- (SCS)type 16 Leg
(Caulking only)
Code Cooling
Weight
type A B C D E F G H I J K L M N O P Q R S U
surface
G
O Spare Parts
TCW-103 347 (324) 90 170 87 130 85 132 0.15 5.5 Remarks: Please note part numbers and quantity, when placing orders.
52 φ76.3 φ110 15 15 (121) 60 70 80 102 φ10 Rc1 Rc3/4 2.3
TCW-106 527 (504) (81) 350 (73) 265 (118) 0.3 7.5
Model No. Parts name Q'ty Size Material
TCW-210 437 (407) 220 140 0.5 11.5
TCW-1□□ 8 Packing 1 t 2×φ83/φ72 None asbestos
TCW-214 547 (517) 111 330 106 150 250 147 0.7 12.5
(101) 76 φ114.3 φ147 20 20 (140) 85 90 120 148 φ12 Rc11/4 Rc1 3.2 9 Packing (with partition) 1 t 2×φ83/φ72 None asbestos
TCW-220 777 (747) 560 (86) 480 (127) 1.0 16.5
TCW-2□□ 8 Packing 1 t 2×φ120/φ109 None asbestos
TCW-226 947 (917) 730 650 1.3 18
9 Packing (with partition) 1 t 2×φ120/φ109 None asbestos
TCW-330 817 (772) 500 410 1.5 33
TCW-3□□ 8 Packing 1 t 2×φ160/φ134 None asbestos
TCW-338 987 (942)162 670 155 210 580 197 1.9 37.5
100 φ139.8 φ194 16 24 95 145 140 180 φ13.5 40A Rc1 10 9 Packing (with partition) 1 t 2×φ160/φ134 None asbestos
TCW-352 1287 (1242) (142) 970 (130) (190) 880 (172) 2.6 45
TCW-366 1587 (1542) 1270 1180 3.3 58
FCD
(B) A
(B)
:For Sea Water Type of connection
None : Screw
OIL OIL Fluid…NONE:Mineral base oil
A : Water side flange (only
G:Water Glycol
B : Oil side flange FCD-300A
F:Phosphate Ester type)
C : Both side flange
W:G + F
Model…Select one model
based on Number of plate baffles
specifications select 0,1 or 2 by graph
WATER Specifications
Type Shell & tube, Floating tube plate
WATER
Max.operating Pressure Shell Side : 1.0MPa / Tube Side : 1.0 MPa
Sell side : Mineral based oil, Water Glycol and Phosphate Ester etc.
9
Fluids
Tube side : Fresh water / sea water
FCD-114A 525 104 328 93 52 φ76.3 φ110 15 15 140 255 130 60 70 80 102 φ10 Rc1 Rc3/4 2.3 0.7 10 FCD-1□□ 8 Packing 1 t2×φ83/φ72 None asbestos
FCD-122A 755 558 485 1.1 13 9 Packing(with partition) 1 t2×φ83/φ72 None asbestos
390A-0
311A-0
400
370A-0
: 1/2 of oil flow(reference table to right)
350A-0
oil flow rate R/X
Water flow rate
Oil side pressure drop :▲…0.1MPa △…0.15MPa 300
Water side pressure drop :0.01∼0.03MPa
200
300
256-0
270-0
0
242-0
234-0
250 0 10,000 20,000 30,000 40,000 50,000 60,000
9
oil flow rate R/X
226-0
Heat exchange volume kcal/ h
122-0
200
114-0
108-0
150
FCD--350A∼311A--1 type
100
50
400
311A-1
oil flow rate R/X
0
390A-1
0 10,000 20,000 30,000 40,000 50,000
370A-1
350A-1
Heat exchange volume kcal/h 300
300
100
270-1
256-1
250
234-1
oil flow rate R/X
242-1
226-1
200 0
0 10,000 20,000 30,000 40,000 50,000 60,000
122-1
114-1
108-1
150
Heat exchange volume kcal/ h
100
50 FCD--350A∼311A--2 type
0
0 10,000 20,000 30,000 40,000 50,000
Heat exchange volume kcal/h
200
370A-2
390A-2
311A-2
350A-2
150
FCD--108A∼270A--2 type
270-2
256-2
226-2
242-2
100
234-2
122-2
100
114-2
oil flow rate R/X
50
108-2
0
50
0 10,000 20,000 30,000 40,000 50,000
Heat exchange volume kcal/ h
0
0 5,000 10,000 15,000 20,000 25,000 30,000
Heat exchange volume kcal/h
11 12
Floating tube plate
Medium size cooler
Construction & Dimensions Model Number
FPD
Fluid…NONE : Mineral base oil
G : Water Glycol Type of connection
OIL OIL F : Phosphate Ester B : Oil side flange
W : G+F C : Both side flange
Set number for baffle plate
Select 0,1 or 2 by graph
Model…Select one model based on specifications
WATER
Specifications
WATER Type Shell & tube, Floating tube plate
Max.operating pressure Shell Side : 1.0MPa / Tube side : 1.0 MPa
Max.temp. 80℃
Shell Side : Mineral based oil. Water Glycal and Phosphate Ester etc.
OIL OIL ▲ FPD-□□□-□-B type Fluid
Tube Side : Fresh water (not available sea water)
Tube material 12.7mm dia. Low fin tube
Cooling area 9m2 ∼33m2
13
Leg U bolt type legs allow free installation
WATER
Features Corrosion
Inside of water chamber cover is coated with a tar-epoxy paint to prevent corrosion
Proof
WATER
Component Parts
No. Parts name No. Parts name
▲ FPD-□□□-□-C type 1 Shell 9 Packing
2 Chamber cover A 10 O ring
3 Chamber cover B 11 Bolt/Nut
Code Cooling 4 Tube plate A 12 Bolt/Nut
surface Weight 5 Tube plate B ― ―
Model A B C D E F G H I J K L M N O P Q R S U G O
6 Fin tube 14 Vent plug
FPD-518 867 (917) 477 275 9 111 7 15
Baffle plate Drain plug
FPD-522 1017 (1067) 627 425 11 121 8 Packing 16 Leg
FPD-526 1167 (1217) 777 575 13 132
13 14
Cooler selection graph
Condition
Fluid :ISO--VG46 or equivalent FPD--634∼666--0 type 900
658-0
634-0
644-0
652-0
Oil inlet temp. :55℃
666-0
800
Water inlet temp. :30℃
Water flow rate : 1/2 of oil flow(reference table to right)
500
518-0
522-0
526-0
531-0
535-0
540-0
544-0
549-0
554-0
400
600
300
80,000 100,000 120,000 140,000 160,000 180,000 200,000
oil flow rate R/X
500
Heat exchange volume kcal/ h
400
644-1
666-1
658-1
652-1
600
200
634-1
oil flow rate R/X
100 500
20,000 40,000 60,000 80,000 100,000 120,000 140,000 160,000
Heat exchange volume kcal/h
400
522-1
526-1
531-1
535-1
540-1
544-1
549-1
554-1
400 300
350
oil flow rate R/X
200
300
100
250
40,000 60,000 80,000 100,000 120,000 140,000 160,000 180,000
150
FPD--634∼666--2 type 400
634-2
644-2
652-2
658-2
666-2
100
30,000 50,000 70,000 90,000 110,000
Heat exchange volume kcal/h
200
200
150
100
40,000 60,000 80,000 100,000 120,000
15 16
Floating tube plate
Medium size cooler
Construction & Dimensions Model Number
OIL OIL
FTC
(B)
Type of connection
B…Sea water P : Both side screw
Cooling area
Fluid…NONE : Mineral base oil Number of plate baffles F : Oil side flange
WATER G : Water Glycol It is determind by specifications
F : Phosphate Ester
Shell diameter…150A:15
W : G+F
WATER 200A:20
250A:25
300A:30
Specifications
OIL OIL Type Floating tube plate Two pass Shell & Tube
▲ FTC-□-□□P type
Max.operating pressure Shell side 1.0MPa / Tube side 1.0MPa
Shell side : Mineral based oil, Water Glycol and Phosphate Ester etc.
Fluid
Tube side : Fresh water, Industrial water and Sea water
WATER Tube material 12.7mm dia. Low fin tube(C1220T)
Cooling area 6∼71G
WATER
Tube There are variety of tube materials. Other than sea water maybe acceptable.
Leg U bolt type legs allow free installation
Features
Corrosin
Inside of water chamber covers are coated with a tar-epoxy paint to prevent corrosion
▲ FTC-□-□□F type Proof
Code Cooling
17
surface Weight Component Parts
Model A B C D E F G H I J K L M N O P Q R S U G O
No. Parts name No. Parts name No. Parts name
FTC-6-15 ** 1229 915 765 6 85
1 Shell 7 Baffle plate 13 Zinc plug
FTC-7-15 ** 1313 999 849 7 90
FTC-8-15 ** 1473 1159 1009 Rc11/2 8 96 2 Chamber cover A 8 Packing 14 Vent
174 140 110 φ165.2 φ223 16 24 249 215 140 158 170 210 φ13.5 Rc11/4 10 3 Chamber cover B 9 Packing 15 Drain plug
FTC-9-15 ** 1633 1319 1169 (160) (40A) 9 105
FTC-10-15 ** 1803 1489 1339 10 110 4 Tube plate A 10 O ring 16 Leg
FTC-11-15 ** 1983 1669 1519 11 118 5 Tube plate B 11 Bolt/Nut
FTC-7-20 ** 873 517 275 7 118 6 Fin tube 12 Bolt/Nut
FTC-9-20 ** 1023 667 425 9 129
FTC-10-20 ** 817 575 10 140
FTC-12-20 **
1173
1343 987 745 12 152
Spare Parts
180 Rc2 Remarks : Please note part numbers and quantity, when placing orders. Material of part depends upon the type of fluid.
FTC-14-20 ** 1503 199 1147 157 140 φ216.3 φ280 21 29 320 905 278 208 230 270 φ18 Rc2 12 14 164
(200) (50A)
FTC-16-20 ** 1663 1307 1065 16 175
Model No. Parts name Q'ty Size Material
FTC-18-20 ** 1833 1477 1235 18 188
FTC-20-20 ** 2013 1657 1415 20 200 FTC-6-15 ** 8 Packing 1 12×12×162 NBR
FTC-22-20 ** 2183 1827 1585 22 213 9 Packing 2 t3×φ188/φ162 None asbestos
∼
FTC-18-25 ** 1264 900 650 18 223 10 O ring 2 G-150 NBR,(FKM ※)
FTC-21-25 ** 1434 1070 820 21 242
FTC-11-15 ** 13 Zinc plug 2 R1/2 Zn, FcMB
FTC-24-25 ** 1594 1230 980 24 260
FTC-27-25 ** 1764 1400 1150 27 279 FTC-7-20 ** 8 Packing 1 12×12×208 NBR
200 Rc2 Rc21/2
FTC-30-25 ** 1934 204 1570 160 180 φ267.4 φ355 21 29 329 1320 285 234 280 320 φ22 12 30 297 9 Packing 2 t3×φ241/φ208 None asbestos
(230) (50A)
∼
FTC-34-25 ** 2154 1790 1540 34 322
10 O ring 2 G-200 NBR,(FKM ※)
FTC-37-25 ** 2324 1960 1710 37 340
FTC-22-20 ** 13 Zinc plug 2 R1/2 Zn, FcMB
FTC-41-25 ** 2544 2180 1930 41 366
FTC-44-25 ** 2714 2350 2100 44 384 FTC-18-25 ** 8 Packing 1 12×12×258 NBR
FTC-31-30 ** 1378 964 694 31 340
9 Packing 2 t3×φ302/φ258 None asbestos
∼
▲ FTS-□-□□F type
Component Parts
Cooling No. Parts name No. Parts name No. Parts name
Code
surface Weight 1 Shell 7 Baffle plate 13 Zin plug
Model A B C D E F G H I J K L M N O P Q R S U G O 2 8 14
Chamber cover A Packing Vent
FTS-6-15 ** 1229 915 765 6 85
3 9 15 19
Chamber cover B Packing Drain plug
FTS-7-15 ** 1313 999 849 7 90
4 Tube plate A 10 O ring 16 Leg
FTS-8-15 ** 1473 1159 1009 Rc11/2 8 96
174 140 110 φ165.2 φ223 16 24 249 215 140 158 170 210 φ13.5 Rc1 10 5 Tube plate B 11 Bolt/Nut 17 Packing
FTS-9-15 ** 1633 1319 1169 (160) (40A) 9 105
6 Fin tube 12 Bolt/Nut
FTS-10-15 ** 1803 1489 1339 10 110
FTS-11-15 ** 1983 1669 1519 11 118
FTS-7-20 ** 873 517 275 7 118 Spare Parts
FTS-9-20 ** 1023 667 425 9 129
Remarks : Please note part numbers and quantity, when placing orders. Material of part depends upon the type of fluid.
FTS-10-20 ** 1173 817 575 10 140
FTS-12-20 ** 1343 987 745 12 152 Model No. Parts name Q'ty Size Material
180 Rc2
FTS-14-20 ** 1503 199 1147 155 140 φ216.3 φ280 21 29 320 905 278 208 230 270 φ18 Rc1/2 12 14 164 8 Packing 2 12×12×152 NBR
(200) (50A) FTS-6-15 **
FTS-16-20 ** 1663 1307 1065 16 175
9 Packing 2 t3×φ188/φ162 None Asbestos
FTS-18-20 ** 1833 1477 1235 18 188
∼
10 O ring 2 G-150 NBR,(FKM ※)
FTS-20-20 ** 2013 1657 1415 20 200
FTS-22-20 ** 2183 1827 1585 22 213 13 Zinc plug 2 R1/2 Zn, FcMB
FTS-11-15 **
FTS-18-25 ** 1264 900 650 18 223 17 Packing 1 12×12×152 NBR
FTS-21-25 ** 1434 1070 820 21 242 8 Packing 2 12×12×191 NBR
FTS-7-20 **
FTS-24-25 ** 1594 1230 980 24 260 9 Packing 2 t3×φ241/φ208 None Asbestos
FTS-27-25 ** 1400 1150 27 279
∼
1764 10 O ring 2 G-200 NBR,(FKM ※)
200 Rc2
FTS-30-25 ** 1934 204 1570 160 180 φ267.4 φ355 21 29 329 1320 285 234 280 320 φ22 Rc2 12 30 297
13 Zinc plug 2 R1/2 Zn, FcMB
(230) (50A)
FTS-34-25 ** 2154 1790 1540 34 322 FTS-22-20 **
17 Packing 1 12×12×202 NBR
FTS-37-25 ** 2324 1960 1710 37 340
8 Packing 2 12×12×233 NBR
FTS-41-25 ** 2544 2180 1930 41 366 FTS-18-25 **
FTS-44-25 ** 2714 2350 2100 44 384 9 Packing 2 t3×φ302/φ258 None Asbestos
∼
70,000 FTC-6∼11-15*
FTC-6∼11-15 **
*
Heat exchange volume kcal/h
60,000 100,000
FTS-14-20 **、FTS-16-20**
50,000
FTS-6∼11-15 **FTS-7∼16-20 **
FTS-10-20 **、FTS-12-20 **
80,000
FTS-9A-20 **
40,000
FTC-10-15 **
FTC-11-15 **
30,000
FTC-6-15 **
FTC-7-15 **
FTC-8-15 **
FTC-9-15 **
60,000
FTS-8-15 **、FTS-7A-20 **
20,000
10,000
40,000 17
FTS-10-15 **
FTS-11-15 **
FTS-6-15 **
FTS-7-15 **
FTS-9-15 **
100 200 300
oil flow rate R/X 19
120,000 20,000
FTC-20 **
FTC-20-20**
**
Heat exchange volume kcal/h
FTC-7∼22-20*
FTC-7∼22-20 *
**
FTC-20-20
FTC-23-20
60,000
12-20**
**
●On the graph, oil side pressure drops at are, a:0.03 MPa
FTC-10 12-20
*
*
*
a b
*
*
FTC-7-20*
FTC-9-20*
b:0.1 MPa
FTC-10、
FTC-14、
FTC-7-20
FTC-9-20
40,000
●Water flow must be within the limit table above. In cases where 1/3 of oil flow is lower than the
20,000 minimum limit, use the water flow rate in the table.
●If your specifications differ from graph above, contact Taisei Kogyo.
100 200 300 400
oil flow rate R/X
● FTC is a two-pass cooler. If water supply is limited, consider four-pass coolers, FTS.
21 22
Floating tube plate
Medium size cooler
Construction & Dimensions Model Number
OIL OIL
TC
TC-□□-□ type Type of connection
▲
P : Both side Screw
Fluid…NONE : Mineral based oil Cooling area B : Oil side flange
G : Water Glycol
WATER F : Phosphate Ester Construction type code
W : G+F
WATER
Component Parts
No. Parts name No. Parts name No. Parts name
OIL OIL 1 Shell 7 Baffle plate 13 Zinc plug
2 Chamber cover A 8 Packing 14 Vent
3 Chamber cover B 9 Packing 15 Drain plug
4 Tube plate A 10 O ring 16 Leg
For TC-1-B,1,5-B
5 Tube plate B 11 Bolt/Nut
6 Bare tube 12 Bolt/Nut
WATER
∼
surface Weight 10 O ring 2 G-125 NBR,(FKM ※)
Model A B C D E F G H I J K L M N O P Q R S U G O
TC-1.5-B 13 Zinc plug 2 R1/2 Zn, FcMB
TC-1-C 635 340 190 130 1 37
160 135 100 φ139.8 φ194 16 24 237 210 145 140 180 13.5 Rc11/4 Rc1 10 8 Packing 1 12×12×162 NBR
TC-1.5-C 865 570 420 (150) 1.5 43 TC-2-B
9 Packing 2 t3×φ188/φ162 None asbestos
TC-2-B 834 520 370 2 62
∼
10 O ring 2 G-150 NBR,(FKM ※)
TC-2.5-B 994 174 680 140 110 φ165.2 φ223 16 24 249 530 215 140 158 170 210 13.5
Rc11/2
Rc11/4 10 2.5 68
(160) (40A) TC-3-B 13 Zinc plug 2 R1/2 Zn, FcMB
TC-3-B 1154 840 690 3 73
TC-4-B 8 Packing 1 12×12×184 NBR
TC-4-B 1050 720 520 4 85
9 Packing 2 t3×φ216/φ184 None asbestos
23
730 245 160 Rc11/2
∼
TC-5-B 1260 182 930 148 130 φ190.7 φ254 21 29 282 195 200 240 18 Rc11/2 12 5 95
(180) (40A) 10 O ring 2 G-175 NBR,(FKM ※)
TC-6-B 1470 1140 940 6 110 TC-6-B 13 Zinc plug 2 R1/2 Zn, FcMB
TC-7-B 1306 950 710 7 115
TC-7-B 8 Packing 1 12×12×208 NBR
180 Rc2
TC-8-B 1461 199 1105 157 140 φ216.3 φ280 21 29 319 865 275
(200)
208 230 270 18
(50A)
Rc2 12 8 125
9 Packing 2 t3×φ241/φ208 None asbestos
∼
TC-9-B 1616 1260 1020 9 135
10 O ring 2 G-200 NBR,(FKM ※)
TC-10-N 1574 1210 960 10 218 TC-9-B 13 Zinc plug 2 R1/2 Zn, FcMB
200 Rc2
TC-11-N 1709 204 1345 160 180 φ267.4 φ355 21 29 329 1095 285
(230)
234 280 320 22
(50A)
Rc21/2 12 11 230 8 Packing 1 12×12×258 NBR
TC-10-N
TC-12-N 1844 1480 1230 12 240 9 Packing 2 t3×φ302/φ258 None asbestos
∼
TC-13-N 1394 980 710 13 302 10 O ring 2 G-250 NBR,(FKM ※)
TC-14-N 1479 1065 795 14 313 TC-12-N 13 Zinc plug 2 R1/2 Zn, FcMB
TC-15-N 1564 1150 880 15 324 8 Packing 1 12×12×308 NBR
TC-13-N
TC-16-N 1649 1235 965 16 334 9 Packing 2 t3×φ357/φ308 None asbestos
320 230 284 330 390 Rc21/2
∼
23 24
Oil cooler with
thermo control valve
Model Number
Specifications
Type Fixed tube plate Shell & tube
Max.operating pressure Shell side 1.0MPa / Tube side 0.5MPa
Shell side : Mineral based oil, Water Glycol etc.
Fluid
Tube side : Fresh water, Industrial water.(except sea water)
Component Parts
WATER
No. Parts name No. Parts name
1 Shell 10 Bolt/Nut
2 Chamber cover A 11 Bolt/Nut
3 Chamber cover B 12 Thermo valve
4 Tube plate A 13 Thermo sensor
5 Tube plate B 14 Vent plug
6 Fin tube 15 Drain plug
7 Baffle plate 16 Leg
8 Packing 17 O ring
9 Packing 18 O ring
Spare Parts
Code Cooling Weight Remarks : Please note part numbers and quanitity, when placing orders.
surface O
Model A B C D E F G H I J K L M N O P Q R S U G 25
Model No. Parts name Q'ty Size Material
FCX-108 422 180 70 0.4 9
FCX-1□□ 8 Packing 1 t2×φ83/φ72 None asbestos
FCX-114 602 160 360 82 83 φ76.3 φ110 15 15 215 250 137 90 70 80 102 φ10 Rc1 Rc3/4 2.3 0.7 10.5 9 Packing(with partition) 1 t2×φ83/φ72 None asbestos
FCX-122 832 590 480 1.1 13 17 O ring 1 P-34 NBR
FCX-226 501 240 160 1.3 17 18 O ring 1 P-18 NBR
FCX-234 611 350 270 1.7 19 8 Packing 1 None asbestos
FCX-2□□ t2×φ120/φ109
FCX-242 691 165 430 96 116 φ114.3 φ147 20 20 204 350 137 115 90 120 148 φ12 Rc11/4 Rc1 3.2 2.1 20.5 9 Packing(with partition) 1 t2×φ120/φ109 None asbestos
FCX-256 841 580 500 2.8 25 17 O ring 1 P-34 NBR
FCX-270 1011 750 670 3.5 28 18 O ring 1 P-18 NBR
25 26
Cooler selection graph Supplementary Items
Condition Water flow
Minimum Maximum
Model 【Cooler Selection】
Fluid :ISO--VG46 or equivalent FCX-108∼122 10R/min 35R/min ⃝This model is a fixed tube plate cooler, so that tube bundle can not be removed.
Oil inlet temp. :55℃ FCX-226∼270 20R/min 80R/min
⃝Select model number with oil flow and heat exchange volume shown in the graph.
Water inlet temp. :30℃
If specification is not within the range of graph, consult Taisei for further assistance.
Water flow rate : 1/2 of oil flow(reference table to right)
Oil side pressure drop :▲…0.1MPa ⃝Consult Taisei if your specification is among these listed conditions:
Water side pressure △…0.15MPa (1)Very high viscosity - for low fin tube, use viscosity below 150 cSt.
drop :0.01∼0.03MPa (2)Cutting fluid, has a tendency to cause rusting.
(3)Low quality of water.
FCX--108∼270--0 type (4)Fluid is not oil.
300
6-0
0
【thermo-control valve】
0-
0
25
4-
2-
27
250
23
24
Oil flow rate R/X
0
6-
22
200
122-0
T her m o - co ntr o l 2
114-0
108-0
150 v al v e
1
100
50
開 弁 温 度
閉
高 5 5 c
低 3 5 c
開
開
閉
0
弁
0 10,000 20,000 30,000 40,000 50,000
Heat exchange volume kcal/h
T e m pe ra t ure
FCX--108∼270--1 type se nso r
300 Slit
256-1
270-1
250
242-1
234-1
Oil flow rate R/X
Set the desired temperature by turning the temperature adjustment ring①(the factory setting is 35℃).
122-1
114-1
150
108-1
0-2
25
234-2
2
226-2
27
2-
100
24
122-2
【Maintenance】
Oil flow rate R/X
114-2
⃝In winter conditions, drain the cooling water during shutdown periods to avoid freeze fractures.
108-2
0 Shut off main water supply line when the machine is not in use.
0 5,000 10,000 15,000 20,000 25,000 30,000
Heat exchange volume kcal/h
27 28
Oil cooler with
thermo control valve
FCW 3 A
Specifications
Type Floating tube plate Shell & tube
Max.operating pressure Shell side : 1.0 MPa / Tube side : 0.7 MPa
Shell side : Mineral based oil, Water Glycol, Phosphate Ester etc.
Fluid
Tube side : Fresh water, Industrial water(except sea water)
Spare Parts
29
Remarks : Please note part numbers and quantity, when placing orders. Material of part depends upon the type of fluid.
Code Cooling
surface Weight
Model A B C D E F G H I J K L M N O P Q R S U G O Model No. Parts name Q'ty Size Material
29 30
Cooler selection graph Supplementary Items
Condition Water flow
Minimum Maximum
Model 【Cooler selection】
Fluid :ISO-VG46 or equivalent FCW-350A∼311A 30R/min 90R/min
Oil inlet temp. :55℃ ⃝FCW Model is a floating tube plate cooler, which allows the tube bundle to be
Water inlet temp. :30℃ removed.
Water flow rate :Half of oil flow(reference table to right) ⃝Select the cooler using the oil flow rate and the heat exchange volume shown in the
Oil side pressure drop :0.03∼0.1MPa
Water side pressure drop:0.01∼0.06MPa graph.
If your specification is not within the range of graph, consult Taisei for further
assistance.
FCW--350A∼311A--1 type FCW--350A∼311A--2 type ⃝Consult Taisei if your specification is among these listed conditions:
50,000 40,000 (1)Very high viscosity - for low fin tube, use viscosity below 150 cSt.
(2)Cutting fluid, has the tendency to cause rusting.
Heat exchange volume kcal/h
40,000
370
390
311
350
370
390
311
minimum limit, use the water flow rate in the table. If foreign material is on the surface of control valve, it will be unable to shut completely.
●If your specifications differ from graph above, contact Taisei Kogyo. To avoid this situation, check the valve seat regularly. Clean the valve seat by removing the blind plug
located at the top.
⃝Cannot change inlet and outlet for both oil and cooling lines.
・Wrong flow of cooling line―Auto temperature, control function does not work.
・Wrong oil flow―Thermovalve control oil outlet temperature. Consequently oil temperature increases.
(It is no problem in the control function to reverse the oil inlet and outlet.)
Oil inlet 29
31 32
Direct tank mount
U shape tube cooler
Model Number
Specifications
Type Direct tank mount U shape tube cooler
Max. operating pressure Shell side : 1.0 MPa
Shell side : Mineral base oil, Water Glycol etc.
OIL Fluid
Tube : Fresh water(except sea water)
Tube material 9mm dia. Low fin tube(C1220T)
Cooling area 0.4∼2.8G
Size Unique low fin tube allows 20% size and weight reduction.
Tank Side wall
Space Direct tank mount means less space and piping.
Features
Corrosion
Inside of water chamber cover is coated with a tar-epoxy paint to prevent corrosion.
Proof
WATER
OIL
WATER Component Parts
No. Parts name
1 Shell
2 Chamber cover A
3 Fin tube
4 Baffle plate
5 Packing
6 Packing
7 Bolt/Nut
8 Bolt/Nut
9 Vent plug
10 Drain plug
11 Flange
Code Cooling Weight
surface O
Model A B C D E F G H I J G
FCU-108 377 265 0.4 9
Spare Parts
FCU-144 577 60 52 465 60 φ90 φ144 72 Rc3/4 Rc1/2 0.7 10
Remarks : Please note part numbers and quantity, when placing orders.
FCU-122 777 665 1.1 12
FCU-226 547 400 1.3 18
Model No. Parts name Q'ty Size Material
FCU-234 687 540 1.7 20
33
74 73 80 φ114.3 φ180 90 Rc11/4 Rc3/4 FCU-1□□ 5 Packing(with partition) 1 t2×φ104/φ85 None asbestos
FCU-242 827 680 2.1 23
6 Packing 1 t2×φ144/φ104 None asbestos
FCU-256 1057 910 2.8 27 t2×φ132/φ109
FCU-2□□ 5 Packing(with partition) 1 None asbestos
6 Packing 1 t2×φ180/φ132 None asbestos
33 34
Shell and Tube-type Coolers
To safely use cooler, read cautionary notice and disclaimers.
Cooler selection graph Before handling this item, read the instruction manual carefully and handle
cooler with care.
Condition Model
Water flow
Minimum Maximum
Fluid :ISO-VG46 or equivalent FCU108∼122 10R/min 30R/min 1. Warning
Oil inlet temp. :55℃ FCU226∼256 15R/min 55R/min
Water inlet temp. :30℃ Caution Do not use any other fluids except mineral-based fluids or specified fluids.
Water flow rate : 1/2 of oil flow(reference table to right)
Oil side pressure drop :▲…0.1MPa △…0.15MPa
Caution Do not exceed the maximum operating pressure of the cooler.
Water side pressure drop :0.01∼0.03MPa
2. Out of Warranty
FCU--108∼256--0 type 300 When coolers are used for applications other than those specified in this brochure, the
256-0
242-0
warranty is not applicable, even if the product is in the warranty period.
234-0
Oil flow rate R/X 250
226-0
200
(1)Purpose
122-0
114-0
108-0
150 Do not use coolers for unintended purposes
100
Examples of unacceptable applications
a) Heater
50
b) Beside oil(air, gases and water in shell side)
0
0 10,000 20,000 30,000 40,000 50,000
256-1
250
Maximum operating temperature―80℃
242-1
234-1
200
226-1
(4)Cooling water
122-1
114-1
150
108-1
Use fresh water, deep-well water and industrial water to obtain water quality
100
within recommended water quality shown on front page.
50
3.Maintenance
0
0 10,000 20,000 30,000 40,000 50,000
(1) In cases of long cooler shutdown periods, drain water from the cooler to avoid
Heat exchange volume kcal/h
corrosion.
(2) In winter conditions, drain the cooling water during shutdown periods to avoid freeze
FCU--108∼256-2 type fractures.
(3) Prevent foreign material from entering into the cooling water.
256-2
242-2
100
122-2
114-2
108-2
50
0
0 5,000 10,000 15,000 20,000 25,000 30,000
35 36
Small air cooled oil cooler
ATK-1552F
ELECTRIC 37
ATK-2032F PORT SIZE WIRING VOLTAGE
ATK-2432F
MODEL CODE PORT
(d) CODE CONNECTOR CODE VOLTAGE
02 Rc1/4 NONE without 1 100V 1ph ※1
1552F
04 Rc1/2 A with 2 200V 1ph ※1
03 Rc3/8 15 115V 1ph
2032F
Heat exchange volume 04 Rc1/2 22 220V 1ph
ATK-1552F 2432F 03 Rc3/8 23 230V 1ph
3
111 117 1000
Specifications
Rc1/4,1/2
4 900
AIR
500
Fluid
190
300
Rc1/4,1/2
(1m)
110 95
92 1 3 1600 Ambient Ambient temp. : -20℃∼60℃/RH : 20%∼85%/In house use
1400
Condition To avoid oil mist atmosphere for electronic short circuit
4
1200
Rc3/8 ,1/2
230
244
AIR
600
400
Rc3/8 ,1/2
ATK-2432F 2000
Pressure drop information
Heat exchange volume kY/h
1800
420 4-φ9 128
180 95 1600 ISO-VG46 40℃
150
1
0.15
3
1400
4 1200 MPa
1000
Rc3/8 Rc3/8
2
205
120
235
250
32
800 0.10
Pressure drop
32
-155
AIR
24
20
K-
K-
600
ATK
AT
AT
400
1 2 200
225 17
0.05
0 2 4 6 8 10 12 14 16 18 20
Oil flow rate R/X
ISO-VG46 or equivalent(40∼70℃) 0
10 20
1Room temp. +20℃ Oil flow rate R/X
2Room temp. +30℃
3Room temp. +35℃
37 38
Small air cooled oil cooler
Model Number
ATL -1231
Construction & Dimensions VOLTAGE
1531
AIR 4
Voltage
Code
2 1531 1231
39
5
3 1 100V 100V ※1
36
2 200V 200V ※1
15 115V 115V
12 10
95
22 220V
38
28
23 230V 230V
30
16
5
Specifications
OIL OIL
221 2-Rc1/2
Fluid Mineral based oil
186
Operating pressure 1.0MPa
Voltage Single phase 100V or 200V 50/60Hz ※1
25
45dB(A) (ATL-1231)
149
Sound level
Less than 65dB(A) (ATL-1531)
cord (1m)
1.6O (ATL-1231)
Weight
1.8O (ATL-1531)
Ambient temp. : -20℃∼60℃
3
12.5 15.5
2- 9.5 STAND PITCH 187 RH : 20%∼85%
218 Ambient condition
In house use
To avoid oil mist atmosphere for electronic short circuit
ATL-1531 ※1 100V,200V are standard
600 800
Room temp.+25℃ Room temp.+25℃
Heat exchange volum kY/h
700
500 Room temp.+20℃
Room temp.+20℃ 600
Pressure drop MPa
400
500
0.05 0.05
300 400
Pressure drop Pressure drop
300
200
200
100
100
0 0 0 0
0 5 10 15 0 5 10 15
39 40
Air cooled oil cooler
Construction & dimensions for ATS-H Construction & dimensions for ATS-V
41
Oil outlet
AIR
Oil outlet
contact
AIR code
0.75mm2 × km
code
0.75mm2 × km
A―A view
41 42
●Connection
Model Number
U(Red)
ATS M *1 *2 *3 *4 W(Black)
1…1 pass (suited for high oil flow) V (White) The cooler must be correctly
Model 2…2 pass (suited for low oil flow) Select accessory from below table grounded to earth.
●Accessory 41
A protective fan guard is provided as an accessory. If you order the fan guard, add "G" at end of the
model number.
Accessory table
It is easy to attach the fan guard on the users end even if it is ordered separately.
*1 *2 *3 *4
TAISEI recommends the use of a fan guard for your safety.
H Attachment for horizontal installation R With radiator guard G With fan guard 2 200V
V Attachment for vertical installation N Without radiator guard N Without fan gard 4 400V Component Parts
N Without attachment
No. Parts name No. Parts name
1 Case 5 Radiator guard
2 Radiator 6 Fan guard
Specifications 3 Fan motor 7 Bracket
4 Vent
Model ATS-3061-M ATS-3062-M ATS-3561-M ATS-3562-M ATS-4061-M ATS-4062-M
Fluid Mineral based oil
Cooler selection graph
Operating pressure 1.0 MPa
●Taisei will select the best cooler based on the information you provide regarding oil type, oil
3ph 4pin 200V 50/60Hz
3ph 4pin 380-415V 50Hz
brand, oil flow, rate of heat exchange, temperature differences, oil pressure drop, power supply
Rated voltage
3ph 4pin 380-440V 60Hz (voltage, frequency, type of current) etc.
Type of fan EF-25UTB EF-30UTB EF-35UTB Condition
Power consumption 25W 50W 100W Fluid :ISO--VG32 or equivalent
Rated current 0.21 / 0.20A 0.33 / 0.29A 0.63 / 0.52A Ambient temperature :35℃
Starting current 0.64 / 0.59A 1.1A / 1.0A 2.5 / 2.4A Power supply frequency :50Hz
Insulation E grade
16,000 16,000
Recommended 0.28∼0.35 50Hz 0.64∼0.80 50Hz 0.90∼1.10 50Hz
beaker current (A)
12,000 12,000
Sound noise
(1.5m beside) 50.0 / 52.0 dB 54.5 / 58.5 dB 60.0 / 63.0 dB
10,000 10,000
ATS-4061
62
4) Check if the electric current is normal.
30
S-
0.15 0.15
AT
5) Check if ambient temperature is correct or not. 0.10 S-3
061 1 0.10
AT -35
61 -406
ATS
When the temperature cools down,the motor can be used. ATS
0.05 0.05
Even if the motor stops but electricity is still supplied, do not touch air cooler.
20 40 60 80 100 120 140 160 180 200 220 240 20 40 60 80 100 120 140 160 180 200 220 240
(There is a possiblity of sudden restart.)
Oil flow rate R/X Oil flow rate R/X
Oil inlet temperature : 55℃ Oil inlet temperature : 55℃
43 44
Air cooled oil cooler
Construction & dimensions for ATF-H/V (with case) Construction & dimensions for ATF-HS/VS (without case)
ATF―□―HS(Horizontal)
2xMB Eyebolt
Oil outlet
ATF―□―H(Horizontal) turn
AIR
2xMB Eyebolt
AIR
Oil inlet
code
Code L I I1 I2 I3 G H F F1 O R R1 R2 R3 C E P M K Weight
Model (O)
1
ATF-5061-HS1 635 350 270 10 330 630 595 191.25 345 10 344 Rc1-1/ 4 400 0.75 37
21.6 20 15 33 66 1
ATF-6061-HS1 730 390 300 13.5 365.5 730 690 213.75 395 11 392.5 Rc1-1/ 4 500 1.25 53
Code L l1 l2 H F F1 O R R1 R2 C E P M K Weight
Model (O)
1
ATF-5061-H1 642 270 631 595 191.25 345 44.6 344 Rc1/ 4 400 0.75 44
21.6 20 15 66
ATF-6061-H1 737 300 731 690 213.75 395 45.6 392.5 1
Rc1/ 2 500 1.25 62 ATF―□―VS(Vertical)
ATF―□―V(Vertical) AIR
turn
AIR
2xMB Eyebolt
code
code
Code L I I1 I2 H F F1 F2 O R C E P M K Weight
Model (O)
A―A view ATF-5061-VS1 608 525 460 480 319 36 191.25 276.5
1
Rc1-1/ 4 400 0.75 26
142 12.3 15 66 1
ATF-6061-VS1 685 625 560 580 356 26 213.75 395 Rc1-1/ 4 500 1.25 40
Code L L1 L2 I I1 I2 H F F1 O R C E P M K Weight
Model (O) ●Max. operating pressure (static)…1.0MPa
1 ●Max. operating temp.…Oil side:150℃/Air side 50℃
ATF-5061-V1 372 93 640 610 640 580 30 191.25 276.5 Rc1/ 4 400 0.75 49
2.3 15 15 66 1
ATF-6061-V1 412 65 730 700 720 650 35 213.75 315 Rc1/ 2 500 1.25 70
45 46
●Connection
Model Number
5 0 6 1
ATF U(Red)
6 0 6 1 W(Black)
Component Parts
Specifications No. Parts name
1 Case
Model ATF-50□□ ATF-60□□
2 Radiator
Fluid Mineral based oil
3 Fan
Operating pressure 1.0 MPa
4 Motor
3ph 4pin 200V 50/60Hz
Rated voltage 3ph 4pin 380-415V 50Hz
3ph 4pin 380-440V 60Hz
Type of fan EF-40UTB EF-50UTB
Cooler selection graph
Power consumption 200W 400W ●Taisei will select the best cooler based on the information you provide regarding oil type, oil brand,
Insulation E grade oil flow, rate of heat exchange, temperature differences, oil pressure drop, power supply(voltage,
Recommended 1.5∼1.9 50Hz 3.2∼4.1 50Hz frequency, type of current) etc.
beaker current (A) 1.7∼2.1 60Hz 3.0∼3.8 60Hz
Condition
Sound noise
67.0 / 71.5dB 74.0 / 77.0dB Fluid :ISO--VG32 or equivalent
(1.5m beside)
Ambient temperature. :35℃
Ambient temp. : -10℃∼50℃ / RH:less than 90%
Ambient condition Power supply frequency:50Hz
In house use
47 48
Air cooled-type oil coolers 1.Installation
To use cooler safely, read cautionary notice and disclaimers.
Install a cooler on a solid stand. Provide space for cleaning, inspection and
Before handling this item, read the instruction manual carefully and handle maintenance.
cooler with care. Do not restrict the airflow for best performance.
Monitor the vibration as much as possible. If vibration occurs, use rubber
bushings to absorb it.
2.Piping
Warning ATF-H.HS.VS(except V-type) provides Rc thread on aluminum base. Use
seal tape but do not overtighten as this causes pipe damage.
・To avoid either fire and explosion, do not install coolers near flammable powders
and explosive gases. If there is severe piping vibration, use rubber hose or flexible hose to avoid
transmitting vibration to the cooler.
・To avoid injuries, do not put fingers or foreign materials into the fan motor.
・If cooler is stopped with the electric power still "on", do not touch cooler because 3.Operation
without warning the motor could restart or electric shock may occur.
After checking for smooth operation, direction of fan rotation and airflow, pour
・Do not make any modifications. Disassembly and repair is allowed only by authorized
personnel. fluid into the cooler slowly.
・Do not place the cooler in water or spray water onto the cooler. This may cause If the fan rotation is wrong, change the electric wiring.
a short circuit or electrical shock.
49 50
Plate-type heat
exchanger
TB
F1 F2
Size of plate Number of plate
C
A
Specifications
F3 F4 Max. operating
Pressure 3.1MPa
Max. operating
temp. 185℃
3 1 2
Min. Operating
temp. -195℃
Model A B C D E F G Number of Cooling surface Capacity Max.rateflow Weight F1/F3:Hot fluid outlet/Hot fluid inlet
plates (G/sheet) (R/channel)(R/mim) (O) Plumbing
F2/F4:Cold fluid inlet/Cold fluid outlet
TB 5 189 72 154 40 20 9+2.3×NP R3/4 10 0.012 0.024 65 0.6+0.044×NP
TB 10 287 117 243 72 20 9+2.4×NP R1 20,30,40 0.032 0.060 200 1.5+0.126×NP Component Parts
TB 25 524 117 479 72 20 9+2.4×NP R1 30,40,50 0.063 0.111 200 2.5+0.234×NP No. Parts name
1 Nozzle
2 51
Cooler selection graph 3
Brazing material
Plate
Condition Oil:ISO VG32 Water inlet temp.:30℃
Oil inlet temp.:55℃ Water flow rate: 1/2 of oil flow Optional bracket
80 180 180
TB 10-40
Oil flow rate(R/X)
Pressure drop(MPa)
TB 10-20
TB 10-30
0.20 TB 5-10
TB 8-20
0.20 0.20 Model Applicable cooler model A P C H
TB 25-30 TB 25-40
0.15 TB 8-20 0.15 TB 10-40 0.15 BR5 TB5 252 232 192 70
TB 8-30 TB 25-50
0.10 0.10 0.10 BR8 TB8 373 353 313 70
0.05 0.05 0.05 BR10 TB10 350 B330 290 115
0 0 0
BR25 TB25 587 567 527 115
0 10 20 30 40 50 60 70 80 0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120 140 160
51 52
1.PRINCIPAL SPECIFICATIONS
Allowable torque(N-m)
Fatigue pressure rating: 1. 5 MPa× 107 times
Model name Assembly conditions Operating conditions
Design temperature : −195∼180℃ Bending Twisting Bending Twisting
TB5 30 50 20 30
L o c a t i o n : Floor mounting;Indoor
TB8 30 50 20 30
TB10 50 150 40 90
2.PRODUCT DESCRIPTION TB25 50 150 40 90
TB compact brazed plate heat exchanger consist of pattern-embossed plate of stainless steel. Every other plate
(5)Ensure that there is sufficient space around the Heat exchanger for maintenance.
is reversed so the ridges of the herringbone pattern intersect one another on adjacent plates forming a lattice of
(6)This heat exchanger has no air vent ports and drain port.
contact points. When these points are vacuum brazed together a compact and pressure-resistant heat
If necessary, Please set up it on the connections.
exchanger is formed in which virtually all material is utilized for heat transfer. After brazing, the impressions in
※ We have the brackets for mounting. (Refer to attached drawing.)
the plates form two separate systems of channels where the two media flow counter-current. This complex
channel system causes vigorous turbulence, ensuring maximum heat transfer. The result is a highly efficient
heat exchanger with heat transfer coefficients having no counterpart. 4.NOZZLE LOCATION
(3)Evaporater
In case of Evaporater, TB Should be mounted the vertical position
with the arrow on the front plate pointing upward.
In case of
Right Right Right Wrong The refrigerant(liquid) is connected to the lower left connection and
Liquid to liquid applications the gas to the upper left connection. The water / brine circuit inlet is
In case of connected to the upper right connection and the outlet to the lower
Right Wrong Wrong Wrong right connections.
Condenser / Evaporater
※ TB used as evaporater, we recommend the one with solding connections on the
rerigerant side.
Fig. 4 Connection location:Evaporater
Fig. 1 Installation
※ Soldering connections
All TB's are vacuum brazed with cupper. This means that in no way the temperature may reach over 800℃
(4)Avoid applying excessive force to the tubes when making connections.
under normal soldering conditions(no vacuum), because then the copper solder would change it's structure
If subjected to excessive force, the tubes may break.
and result would be internal or external leakage at the connections.
53 54
R.F.Q for Heat Exchanger
Date:
COMPANY
Taisei Kogyo Co., Ltd.
Sales Dept. DIVSION NAME
Fluid
Specific
Gravity
Specific
Heat
Viscosity
Inlet
Temp.
Outlet
Temp.
Flow No indication, Use
Rate Taisei Standard
Pressure No indication
Drop 0.1
Heat
Exchange kca
Volume
Fauling No indication No indication
kca
Factor 0 0
Operating
Pressure
Model
Inlet/
Outlet port
Remarks
2-32-2,wakagi,Itabashi-ku,Tokyo 174-0065,Japan
TEL: 81-3-3934-3281 FAX: 81-3-3936-0030
Development and production of Oil Filter, Oil cooler , Air breather and Various filter.
Dimensions and appearance of the products may change without prior notice to
upgrade the performance.
CAT.NO C-HEC-B-01
09.02.1000T