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Silicon Carbide Power Modules
Silicon Carbide Power Modules
Innovative Power Devices
for a Sustainable Future
Traction, industrial equipment, building facilities, electric vehicles, renewable energies, home appliances...
Power devices are a key component in power electronics products for contributing to the realization of a low-carbon
society. Attracting attention as the most energy-efficient power device is one made using new material,
silicon-carbide (SiC). The material characteristics of SiC have led to a dramatic reduction in power loss and
significant energy savings for power electronics devices. Mitsubishi Electric began the development of elemental
SiC technologies in the early 1990s and has since introduced them to achieve practical energy-saving effects for
products manufactured using SiC. Innovative SiC power modules are contributing to the realization of a low-carbon
society and more affluent lifestyles.
SiC: Silicon Carbide-Compound that fuses silicon and carbon at a ratio of one-to-one.
Traction
• Size and weight of traction inverters reduced
• Regenerative performance enhanced
• Noise reduced
Home appliances
• Energy savings increased
• Cooling system more compact
• Equipment more compact/thinner
Industrial equipment
• High torque, high speed, size reduced
• Cooling system more compact
• Manufacturing productivity enhanced
Merits of Incorporating
SiC Power Modules
Electric/hybrid vehicles
• Power loss reduced
• Cooling system more compact
• Regenerative power used efficiently
Renewable energies
• Energy conversion efficiency improved
• Passive components downsized
• Quieter high-speed operation Building facilities
• Power loss reduced
• Greater layout freedom as the result of smaller equipment
1
SiC with superior characteristics
Si SiC
Power loss reduced
Gate Gate
SiC has approximately 10 times the critical breakdown
Source Source Source Source
n+ n+ n+ n- n+ strength of silicon. Furthermore, the drift layer that is a
p p p p
n- main cause of electrical resistance is one-tenth of the
SiC substrate
Drain electrode
thickness. This allows a large reduction in electrical
SiC MOSFET structure resistance and, in turn, reduces power loss. This SiC
characteristic enables dramatic reductions in conductivity
Current flow
1 loss and switching loss in power devices.
Si substrate
10
Drain electrode Large reduction in
Si MOSFET structure electrical resistance
High-temperature operation
SiC Conduction band High temperature When the temperature increases, electrons are exited to
the conduction band and the leakage current increases.
At times, this results in abnormal operation.
However, SiC has three times the band gap width of
Band gap Band gap is approx. silicon, preventing the flow of leakage current and enabling
3 times that of Si operation at high temperatures.
Valence band
Vce:250V/div
t:1µs/div
Heat dissipation
Si SiC SiC has three times the heat conductivity of silicon,
which improves heat dissipation.
Thermal
conductivity
rate is approx.
3 times
that of Si
2
600V/200A Hybrid SiC-IPM for Industrial Equipment
PMH200CS1D060 New
SiC-SBD incorporated in an IPM with a built-in drive circuit and protection functions
Power loss reduction of approx. 20% contributes to
enhancing the performance of industrial machinery
Features
• Hybrid combination of SiC-SBD and IGBT with current and temperature sensors
implemented for IPM supplies high functionality and low loss enabling high torque
and motor speed
• Recovery loss (Err) reduced by 95% compared to the conventional product*
• Package compatible with the conventional product* making replacement possible
* Conventional product: Mitsubishi Electric S1 Series PM200SC1D060
FWD_SW IGBT_SW
Internal circuit diagram : SiC-SBD Power loss comparison FWD_DC IGBT_DC
Approx.
U V W
FWD_SW Tr_SW
Internal circuit diagram :SiC-MOSFET :SiC-SBD Power loss comparison FWD_DC Tr_DC
Full SiC-IPM
P SiC-MOSFET
with current sense terminal
Approx. Approx.
Power loss [W]
25% 70%
Drain reduction reduction
Gate
U V W
Sense Source
Si-IPM Hybrid SiC-IPM Full SiC-IPM
N Condition:Vcc=600V, Io=31Arms (assuming a 15kW inverter), fc=15kHz, P.F=0.9,
Modulation=1 ,three-phase modulation, Tj=125˚C
3
1200V/400A・1200V/800A Full SiC Power Modules
for Industrial Equipment
FMF400BX-24A/FMF800DX-24A Sample available
Contributes to reducing size/weight of industrial-use inverters
with the mounting area reduced by approx. 60%
Features
• Power loss reduced approx. 70% compared to the conventional product*
• Low-inductance package adopted to deliver full SiC performance
• Contributes to realizing smaller/lighter inverter equipment by significantly reducing
the package size and realizing a mounting area approx. 60% smaller compared to
the conventional product*
*Conventional product:Mitsubishi Electric CM400DY-24NF(1200V/400A 2in1) 2pcs
Approx. Approx.
70% 70%
reduction reduction
IGBT module(Si) Full SiC module IGBT module(Si) Full SiC module
Condition:Vcc=600V, Io=110Arms (assuming a 55kW inverter), fc=15kHz, P.F=0.8, Condition:Vcc=600V, Io=222Arms (assuming a 110kW inverter), fc=15kHz, P.F=0.8,
Modulation=1 ,three-phase modulation, Tj=125˚C Modulation=1 ,three-phase modulation, Tj=125˚C
4
Hybrid SiC Power Modules for High-frequency
Switching Applications Sample available
For optimal operation of power electronics devices that conduct high-frequency switching
Contributes to realizing highly efficient machinery that is smaller and lighter by reducing
power loss and enabling higher frequencies
Features
• Power loss reduction of approx. 40% contributes to higher efficiency, smaller size
and weight reduction of total system
• Suppresses surge voltage by reducing internal inductance
• Package compatible with the conventional product*
* Conventional product: Mitsubishi Electric NFH Series IGBT Modules
FWD_SW Tr_SW
Internal circuit diagram :SiC-SBD Power loss comparison FWD_DC Tr_DC
G2
Approx.
40%
Power loss [W]
E2
reduction
C2E1 E2 C1
E1
CM600DU-24NFH CMH600DU-24NFH
(Si-IGBT) (Hybrid SiC)
G1
IE:100A/div
CMH200DU-24NFH 200A 62 × 108mm
Industrial
1200V 2-in-1
CMH600DU-24NFH
equipment
CMH300DU-24NFH 300A 62 × 108mm
(Hybrid SiC)
5
600V/50A Large Hybrid SiC DIPIPMTM for PV Application
PSH50YA2A6 New
FWD_SW IGBT_SW
Internal circuit diagram :SiC-SBD Power loss comparison FWD_DC IGBT_DC
P
VWP1
VVP1
WP
LVIC
LVIC
VP Approx.
VVPC
VWPC Power Loss [W] 25%
reduction
V
VN1 W
VN
WN LVIC
FO N
VNC W Si DIPIPMTM Hybrid SiC DIPIPMTM
N Condition:Vcc=300V, Io=25Arms, PF=0.8, fc=10kHz, Tj=125℃
CFO CIN VSC V
FWD_SW IGBT_SW
Internal circuit diagram :SiC-SBD Power loss comparison FWD_DC IGBT_DC
4 2
(E1) (C2)
Approx.
Power loss [W]
E1 C2
30%
reduction
G1
G2
Si-IGBT Si-IGBT
C1 E2
6
Hybrid SiC DIPPFCTM/Full SiC DIPPFCTM for Home Appliances
PSH20L91A6-A New / PSF20L91A6-A New
Features
• Incorporating SiC chip in the Super mini package widely used in home appliances
• The SiC chip allows high-frequency switching (up to 40kHz) and contributes to
downsizing the reactor, heat sink and other peripheral components
• Adopts the same package as the Super mini DIPIPMTM to eliminate the need for a
spacer between the inverter and heat sink and to facilitate its implementation
P1
P2
VD Approx.
Power loss [W]
Vin1
45%
L1 reduction
Vin2 L2
LVIC
Fo
CFo
GND N2
Vin2 L2
MCU Fo LV Si-IGBT
CFo IC N2
AC input
GND N1
+
To inverter part
Interleave PFC circuit in the case of discrete element configuration In the case of using
SiC DIPIPMTM and DIPPFCTM configuration
High adjustment
spacer
No need to use spacer for adjusting Integration of PFC circuit and drive IC made it possible to
Merit 1 height when attaching heat sink Merit 2 reduce the mounting area and make component more
compact such as simplifying the wiring pattern
7
SiC Power Module Lineup
Unit : mm
(3)
3.25
2-2.54
2-2.54
7
(20.5)
13
17
23.79 10.16 10.16 10.16 5-2.54 19.75 3-2 3-2 3-2 6-2 MOUNTING
HOLES
4.06 18.8 57.15 19.05
3.5
8.5
2-φ 5.5
12
3.81
3.81
3.81
3.81
3.81
1 4 7 10 15
MOUNTING
1.65
17.5
67.4 HOLES 121.7
50
39
5.57 9
55
110±0.5
2-R7 1 5 9 13 19
16.5
14.5 17.5
4-φ5.5 7.75 94.5
25
MOUNTING 41.35 39
32
10 HOLES 44 22
7 5-M4 NUT
2.5
11.75
13.5
15 19 19 19 19 6-M5
SCREWING 10.75
13.64
NUTS 12
DEPTH 7.5
32.75 23 23 23
15- 0.64
11.6 1.1
12 (SCREWING DEPTH)
50±0.5
92.3
57.5
62
2
3
19- 0.5
13.64
42.7
31.2
30
LABEL
28
6.5
13
(21.14)
31
3.75
12 6
6.5
21.14 22 23.72 22
6-M6 NUTS
18.49 39 39
*Tentative No. 6.72
Hybrid SiC Power Modules for Hybrid SiC Power Modules for Hybrid SiC Power Modules for
High-frequency Switching Applications High-frequency Switching Applications High-frequency Switching Applications
CMH100DY-24NFH CMH 200DU-24NFH CMH 400DU-24NFH
CMH150DY-24NFH CMH 300DU-24NFH CMH 600DU-24NFH
108 Tc measured point 110
94 7.5 93±0.25 7.5 (8.5) 93±0.25 (8.5)
17 23 23 17 14 14 14
(9)
4
17.5 6 15 6
17.5 6 15 6
62±0.25
48±0.25
80
62
48
13
18
8.85 8.25
25.7
9.25 (10)
18
(22.2)
4
18.25
7
12 12 12 3-M5 NUTS
(9)
25 25 21.5 2.5
80±0.25 4-φ6.5 MOUTING 14 14 14
3-M6 NUTS
HOLES
4-φ6.5 MOUNTING HOLES 25 25 21.5
2-φ6.5MOUNTING HOLES 3-M6 NUTS
4 TAB#110,
TAB#110, t=0.5
16 7 16 7 16 t=0.5 18 7 18 7 18 2.8
18 7 18 7 18 TAB#110. t=0.5
7.5
8.5
21.2 7.5
29 –0.5
21.2 8.5
+1
LABEL
+1.0
29 –0.5
+1.0
29 –0.5
22
LABEL LABEL
4
18 1
1 12 13 18 19 29
23 4 56 7 8 9 1011 14 15 1617 20
41 42
(2.2)
30
31
20±0.1
24±0.5
4 2 Type name
6
1.
124±0.25
R
140±0.5
2-
30±0.2
Lot No.
12
12.7
33
40 34 3MIN
3 1
18 25 4-C1.2
0.28
10±0.3 10±0.3 10±0.3 10±0.3 10±0.3 10±0.3 8-0.6
2.54±0.2
70 ±0.3 14x2.54(-35.56)
79 ±0.5 6-M4 NUTS 16±0.2 18±0.2 6-φ7 MOUNTING 0.45 0.45 0.45
40±0.2 44±0.2 HOLES
0.45 0.2
2.7 53±0.2 57±0.2 SCREWING
SCREWING
1.8 0.8 DEPTH 55.2±0.3 DEPTH 0.25
2 11.85±0.2 MIN. 16.5
MIN. 7.7
14±0.5
38 -0
+1
5±0.2
16
5.5±0.5
8.6
Terminology
SiC Silicon Carbide FWD-SW Diode switching loss
IPM Intelligent Power Module FWD-DC Diode DC loss
DIPIPM Dual-In-Line Package Intelligent Power Module Tr-SW Transistor switching loss
DIPPFC Dual-In-Line Package Power Factor Correction Tr-DC Transistor DC loss
SBD Schottky Barrier Diode IGBT-SW IGBT switching loss
MOSFET Metal Oxide Semiconductor Field Effect Transistor IGBT-DC IGBT DC loss
IGBT Insulated Gate Bipolar Transistor PV Photovoltaics
Tr Transistor CSTBT Mitsubishi Electric’s unique IGBT that makes
use of the carrier cumulative effect
8
Development of Mitsubishi Electric SiC Power Devices
and Power Electronics Equipment Incorporating Them
Mitsubishi Electric began developing SiC as a new material in the early 1990s. Pursuing special characteristics,
we succeeded in developing various elemental technologies.
In 2010, we commercialized the first air conditioner in the world equipped with a SiC power device.
Furthermore, substantial energy-saving effects have been achieved for traction and FA machinery.
We will continue to provide competitive SiC power modules with advanced development and achievements from now on.
2011
January 2011
2010
Verified highest power
conversion efficiency*1 for solar
power generation system
January 2010 power conditioner
Developed large-capacity (domestic industry)
power module equipped
with SiC diode
Early 1990s
Developed new material,
October 2011
Commercialized SiC inverter
silicon-carbide (SiC) power for use in railcars
semiconductor, maintaining
a lead over other companies
October 2010
Launched "Kirigamine"
inverter air conditioner
2000s
Various elemental technologies
developed
2006
January 2006 2009 2012
Successfully developed March 2012
February 2009
SiC inverter for driving motor Verified 11kW SiC inverter, Developed motor system
rated at 3.7kW world's highest value*1 with with built-in SiC inverter*2
approx. 70% reduction
in power loss
September 2012
November 2009 Verified built-in main circuit
Verified 20kW SiC inverter, system for railcars
world's highest value*1 with
approx. 90% reduction
in power loss
Development of these modules and applications has been partially supported by Japan's Ministry of Economy, Trade and Industry (METI)
9 and New Energy and Industrial Technology Development Organization (NEDO).
Contributing to the realization
2014
February 2014
May 2014
of a low-carbon society and
more affluent lifestyles
Began shipping samples
Developed EV motor
drive system with
of hybrid SiC power modules
built-in SiC inverter*2 for high-frequency
switching applications
November 2014
Launch Large Hybrid SiC DIPIPMTM
for PV Application
2015
January 2015
Launched power conditioner
for PV equipped
with full SiC-IPM
December 2012
Launched CNC drive unit
equipped with SiC power module
*1 Researched on press releases by Mitsubishi Electric. *2 Currently under development, as of May 2015.
* The year and month listed are based on press releases or information released during the product launch month in Japan. 10
SiC POWER MODULES
www.MitsubishiElectric.com
HG-802B 2015