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(PEDE) : Syrian Arab Republic Ministry of Electricity Public Establishment For Distribution The Electricity
(PEDE) : Syrian Arab Republic Ministry of Electricity Public Establishment For Distribution The Electricity
MINISTRY OF ELECTRICITY
PUBLIC ESTABLISHMENT FOR
DISTRIBUTION THE ELECTRICITY
(PEDE)
TENDER DOCUMENTS
AND
TECHNICAL SPECIFICATIONS
FOR
12/20 K.V SINGLE CORE, XLPE
INSULATED POWER CABLE WITH ALUMINIUM ROUND
STRANDED CONDUCTORS WITH CROSS SECTION
1X120 MM2
! " #. /
& × ' ( ! ) * & !% XLPE $
1 INTRODUCTION =
8 QUALITY ASSURANCE 67 3 4 5 K
12 TESTING 66 1 # =>
16 GUARANTEE 6* 4 5 =G
TABLE 1
GENERAL SPECIFICATIONS AND 6. 1 )( (6) &@ =QR0S
GUARANTEE SCHEDULE FOR C& 6C7×6 & A 4 5
ALUMINIUM CABLE (1X120MM2)
TABLE 2
ELECTRIC DATA AND TEST C2 < D 1 $ (C) &@ >QR0S
REQUIREMENT ( TABLE 2) 1 # 1 $
TABLE 3
RAW MATERIALS USED " # ( ) &@ @QR0S
LIST OF QUANTITIES . 1 ?<
LIST OF PRICES . ?<
SCOPE : : ! ,,,,)
This specification covers the requirements of
components, product design, performance and 1 1 $ :$ 1 )( EF 4
quality assurance of 12/20 KV single core XLPE $ G ?A 3 4 5 + & (
insulated cables with round stranded @ XLPE 3 !.H C7/6C
ALUMINIUM conductor for underground laying.
1? $ % &# G < & A
.9
. / /
GENERAL INFORMATION AND
REQUIREMENTS
: ,( 0
1- INTRODUCTION
-This description determines the requirements K 1 $ ? !( F J
of the PEDE for design, material, testing and -$ # & ( PEDE
supply of 12/20 kV single core, XLPE insulated 3 !.H C7/6C $ G ?A
power cable with ALUMINIUM round stranded & ' :> & # < @ XLPE
conductors for underground laying in the K 5 < D L %
distribution system of the PEDE and its :> # ! ' 1? D % PEDE
companies under the service conditions of Syria. .
-For preparing offers in good and complete form,
offerers are requested to examine carefully the 4 N$ M % 9 <D J
tender documents in order to ascertain the matters
;@ % 9 ;< = ?) 4 5
? PA GF O 5 :> O8$ -
on which they will be deemed to have satisfied
&D - - D F#Q : 1 H F &D -
themselves and the risks and obligations which
they are to undertake.
-The form of the offer and all accompanying N > 9 ;< = 1 4J
documents shall be completely filled in and signed 4 9 @4 & % L@ 8 4A
by offerer and must not be altered or mutilated. .P % A
The offerer shall fill and sign all the technical > L@ < 9 -N
specification lists (Guarantee schedule) and give > :$ 4A (4 5 ) ) 1 )(
clear technical information and dimensions in . R5 () % ) 1
details.
> - 1 S + $- 9 -N J
-The offerer shall give answers to all $ % > :> 3 1 )
questionnaires mentioned in the tender book.
4 ? A ? 4 5 + & 4 CJ"
5.2 The specified ratings and the minimum
! ( L &' ! 'L 4A N
guaranteed performance shall be for the
. ( ) &@ 3 ) :>
distribution system and service conditions
described in clause 3.
4A N N :> 4 J" #
5.3 All the materials used in the construction < D \ ? -3 @4
of the cable shall be capable of withstanding
mechanical, electrical and thermal stresses
( 1@K A &< ) : $ 8# Q% : ?
developed during the normal working (permanent 1? a $ < ? 4- ( 4-
or temporary loading), short circuit and . ( ) 3 ) :> > ( % ! '
emergency overloading under the service
conditions described in clause 3.
6 CONSTRUCTION DETAILS :! , ! 0*
The cables are intended for underground 4 4A N 9 1? 3bQ D 18 4
laying it shall be 12/20 KV single core, XLPE 3 12/20 K.V $ ?A
insulated and class 2 round stranded Aluminum 4 O ( ( CLASS 2 ) 4 @ XLPE
conductor with cross section 1x120 mm2 . . C & 6C7×6 L$ G < &
The cable construction consists from these
layers: : ( < < ! <=
1-Aluminum conductor
.& A @ .6
2-Inner semi-conductive layer
. # @ !( $ .C
3-XLPE insulation
. XLPE - .
4-Outer semi-conductive layer
. # @ !( $ .
5-Semi-conductive swelling tape.
. $ @ !( $ % ."
6-Metallic screen
.: N ? !8c .*
7-Separation sheath ( swelling tape )
.( $ $ % ) () ..
8-PVC outer cover
. PVC : # !8 .]
6.1 Aluminum Conductor : :& ; !% 0>
The conductor shall be class 2 , round stranded
Aluminum wires and compacted .It must comply
& A H8 Q CLASS/2/ @ 4 4A N
with IEC 228. L ;> 4A N $ 5 <
. IEC228 & '
: /1 !% # ( 0>
6.2 Inner semi-conductive layer:
4 @ :$ : $ 4 4A N
The conductor screen shall consist of extruded -L % ( ? @ !(
semi-conducting material. The screen shall be
firmly bonded to the over laying XLPE insulation $ ( @ !( $ ) XLPE
(bonded thermosetting semi-conducting screen, ( :=8= 4 ? M thermosetting G ? (
triple extruded) , and with permissible operating : D d % 3 ? - HF
temperature equal or greater than that of the XLPE . XLPE 3 ? AG
insulation. The thickness shall be according to the
schedule of guarantee.
.4 5 N ? 4 4A N
12 TESTING: : , 19 06C
. 12-1- The contractor shall manufacture a single
prototype of ( 10-15 ) m length during one month (N ) kF 5? @ -6J6C
from the date of signing the contract. The 4 - D% 8# ( 6" J67 ) $
prototype will be inspected and a full set of 1 # > P -\ L@
routine, type , and sample tests performed acc to
table 2.
;> ( 1 # F M )
. ( C) &@
12-5 The expenses of all tests and all apparatus 1 # > ! ? D -N "J6C
and connections required for the tests shall be born .N + S $ 18 ( 3 D
by the Contractor .
( 1 $$# 5 D 9 - @ 4 *J6C
12.6 - The acceptance of the Contractor's offer
-A GA K & 4 ! 1 )(
including his design drawings and specifications
> ( 1 # E & & - A
shall not bind PEDE to accept any of the contract
. $# PEDE K @4 D -; (
works or material until they shall have passed the
tests prescribed and have been approved by PEDE
in writing.
13 PARTICIPATION IN TESTING : : 19 CN 5 0 3
The PEDEEE has the right to nominate
representatives (Engineers) to participate % (4 D )4 = K ;?
in the testing . .1 # :>
And the Contractor will bear all expenses
of testing and all related matters . L # 1 ) L D ?
. D
14 PACKING AND SHIPMENT : :< 5 # /E 0 6
11-Each drum must include the packing list fixed ! ?< -3 G ? 4A N J66
on it . . D - =
15 MARKING AND IDENTIFICATION
:# % " – 8
1 -The PEDE stresses great importance on distinct
1@$ - 3 A K : J6
and durable identification .
. = ?5 !
2- Cable outer covering identification: The :: # !8 - ! @ $ JC
marking on the cable outer covering shall be : # !8 - 4 4A N
indelible and distinct and clearly show the R5 % D' 4A :? @ c R5
following :
ELECTRIC CABLE , 12 /20KV , 1 x 120mm2 ELECTRIC CABLE , 12 /20KV , 1 x 120mm2
AL/XLPE / PVC AL/XLPE / PVC
marking of length each 1 m / year and name of marking of length each 1 m / year and name of
manufacturer/PEDE manufacturer/PEDE
#. / * ! < I ! )
& × ' ( ! ) * & !% XLPE $ ! "
2 Country of origin Q%
3 Cable type kF
°C
6 Climatic design :# & ( - 10 °C, to 55 °C
7 Rated voltages : 1
: !8 @ 4
4 $ GA 4
: '- #
No. # Description Unit PEDEEE Offered
Requirements Data
77Q /
I
:5 1 =
' # 3 ?
14
$ @ !( $ %
PEDEEE Offered
No. Description Unit Requirements Data
14.1. Material 3 nn
15.1 - Wires H8
- Material 3 copper
-Diameter $ mm
- Weight 4 kg/m
- Material 3 copper
No. Unit PEDEEE Offered
Description Requirements Data
-Width 9 mm i25
- Weight 4 kg/m
Material 3
Weight 4 kg/m
acc. To
Average Thickness $ mm
IEC60502
Minimum thickness at any point
acc. To
mm
IEC60502
$ GA - \ (
- Max service temperature
'- # 3 ? °C 90
- Weight 4 kg/m
18 Completed cable ! !5 !
- outer diameter : # $ mm
() D -4 1 $$# &
' $ % 45 D ? : 1
No. Description PEDEEE Offered
Unit
Requirements Data
- Maximum conductor temperature
°C 90
'- @ 3 ?
ground temperature 20 °C
& °C7 3 ?
- Ambient temperature 25 °C
& ° C" $ ? 3 ?
20.1 Cable laid in air
: O CN !
@ 3 ? / :? & 5) 4
; !
& 6C7J677 ;-
o
Thermal soil resistivity 100 C
cm/w
$ /& &°677 ?
& °C7 $ ? 3 ?
No. Description PEDEEE Offered
Unit Requirements Data
- at trefoil laying arrangement
A
:= = % E -
25 ! d A4 3 G ( :> ( 4 kg
%#
Drum material 3 3
29 New wood
33.1 - at conductor @ - N
-Al
36 -XLPE XLPE
See table 3
-Cu
-Semi-conductor @ !(
- swelling tape
$ $ %J
-Sheathing compound
: # !8 1
-
37 Method of extrusion 4 ? $
Triple extrusion
Method of curing $
38 Dry curing
39 Method of cooling $
No. Description Unit PEDEEE Offered
Requirements Data
Guarantee 4 5 1 year
40
Type test report by qualified
laboratory
41 required
( type test) kF #
K # @4
1 Routine test : #
Ohmic DC resistance of
1.1 conductor at 20 ºC
Ohm/km < 0.253
@
& °C7 3 ? -
Ohmic resistance of metallic
screen at 20 ºC
1.2 Ohm/km
-: !8
& °C7 3 ?
1.3 Partial discharge level at 1.73
Uo for 1 min
1.4
AC withstand voltage
KV 42 KV/5 min
N 1 =
2
Type test on sample
-: F #
PC < 5 PC
< 1c ) @
1c ) # P + ? # PC < 5 PC
<
Description PEDEEE Offered
No. Unit
Requirements Data
Dielectric power factor at 90
ºC + 5 ºC
2.3 3 ? - @) - X10-4 < 80
[ " + [ 27
2.4 # P 4# 1 # PC
< 1c )
2.6 3 N 1 = # KV 48 KV/4 h
1-
- ? $ 4?% A/km
UO
No. Description Unit PEDEEE Offered
Data
Requirements
3 Operating inductance at trefoil
laying arrangement MH/km
- 5 ? %
:= = %
- 5 ? %
N %
-XLPE 3 @) -
- '- @ 3 ?
< [ 67 ? "+ : $
tag o= f (u)
XLPE #
% > 200**
L$ - $
**more is preferable
Description PEDEEE Offered
No. Unit Data
Requirements
After ageing in air oven ( 7 d-
135 ºC )
5.2 & A 3 :< 4 ) &
[6 " 3 ?
Tensile strength
5.2.1 N/mm2
nnn% 3 @
Variation n
5.2.2 % + < 25*
Elongation at break
5.3.1 %
L$ - $
P.V.C ST2 !8 - #
6.1 Mechanical properties
Elongation at break
% i150
L$ - $
Variation % + 25
Variation + 25
No. Description PEDEEE Offered
Unit Requirements Data
6.2 Loss of mass in air oven
( 7 d- 100 ºC + 2ºC ) mg/cm2
3 ? -$5 #
[ C + [ 27
6"J $ #
C+
$ 5 @ #
C+ 6"J
6.6 Heat shock test
( 150 ºC + 3ºC; 1 h )
? ( #
- 3 + 6"7
Table 3
Submit detailed information about the raw materials used and its sources
( name –country ) or supplier or producers of raw materials.
3 : - PE
2 Aluminum rod:& N 5@
-Grade:
- Conductivity @
-Tensile % 3 @
N/mm2
3 CU rod: ? N 5@
-Grade
- Conductivity min
\ ( @ % 100
-Tensile % 3 @ N/mm2
-Elongation $
%
@ !(
PVC
5 L PVC : # !8 $
9 5 < 1>5
6 Semi conductive .Swelling tape
( $ ) @ !( $ %
7 Swelling tape
$ $ %
L 3 # 3 D% &
LIST OF QUANTITIES
,,, ,,,, 9