16 2010 PinClamps Feb2_Layout 1 8/24/12 3:32 PM Page 10

16.10 Pin packages

Series 86P40-2, 86P60-2 Product Overview

Pneumatic pin packages, single units Features:

• Compact, low weight design
Models: 86P40-2 • High accuracy due to twin piston rod guide
86P60-2 • Lateral and front-face mounting areas
• Length of stroke: 20, 40 and 60 mm
Application: • Various mounting bases for centering pin
Accurate positioning of sheet metal parts in weld- including precision bore holes and grooves
ing equipment and handling systems. At the end or integrated thread
of the welding process, the pins are retracted from • Inductive sensing module with LED display
the pin holes. The component can thus be easily
removed from the jig.

Key areas of application:

Automotive manufacturing, sheet processing
industry, jig and general mechanical engineering.

86P60-202L4H14
with adaptor
86P60-202L6006
stroke 60 mm

Order no. for 86P40/60-2 pin packages

Example Model no.: 86P40 - 2 02 C8 00 A - K K = ceramic coated pin

86P40-2 86P60-2 00 = without accessories A = 40 mm stroke

L4 (stroke 20/40)=
02 = piston rod adapter without sensing system, C = 60 mm stroke
Ø 16 mm, cross grove cover plate E1 = Anti – twist device
8MS-104-1 86P0-200L4 (only with A or B) low accuracy
E2 = (only with C) 8CE-231-1
L6 (stroke 60) = external guide
without sensing system, B = 20 mm stroke
cover plate Anti – twist device
86P0-200L6 F1 =
05 = piston rod adapter Bellow low accuracy
Ø 10 mm, cross grove 82ZB-013-3 8MF-071-1
(for stroke 20/40)
8MS-108-1 C8 =
2 = 20 mm stroke
with sensing system G1 =
86P0-200C8 Anti – twist device
Bellow/Adaptor
(for stroke 20/40) 86P0-20000002
H1 (optional (for stroke 20/40)
to make up 86P0-200C8006
for 86P6-1…) (for stroke 60)
H1 = 4 = 40 mm stroke
Adaptor Anti - twist device
86PO-2000H1 86P0-20000004
D8 =
with sensing system J1 =
86P0-200D8 (only with A and B)
(for stroke 20 / 40) external guide 6 = 60 mm stroke
86P0-200D8006 Adaptor
Anti – twist device
(for stroke 60) 86P0-20000J1
86P0-20000006

C6 = with sensing
Base model Piston rod adaptor system Instructions
86P0-200C6 Accessories
(for stroke 20 / 40)
86P0-200C6006
(for stroke 60)

Inductive sensing system

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16 2010 PinClamps Feb2_Layout 1 8/24/12 3:32 PM Page 11

Pneumatic pin packages, single units 16.11

Series 86P40/60-2 Technical Information

Model no. Air

Max. consumption
Pushing Retraction Piston Stroke
operating Weight per double
with inductive force at 5 bar force at 5 bar Ø +2
pressure Kg [lbs] stroke at
w/o sensing sensing connector N [lbs] N [lbs] mm [in] mm [in]
bar [psi] 5 bar
M12x1 w/ lead dm3 [ft3]
86P40-2…L4… 86P40-2..._8… 620 [139] 520 [117] 6 [87] 40 [1.57] 20 [0.79] 1,6 [3.52] 0,5 [0.02]
86P40-2…L4… 86P40-2..._8… 620 [139] 520 [117] 6 [87] 40 [1.57] 40 [1.57] 1,6 [3.52] 0,7 [0.02]
86P40-2…L6… 86P40-2..._8… 620 [139] 520 [117] 6 [87] 40 [1.57] 60 [2.36] 2,0 [4.84] 0,9 [0.04]
86P60-2…L4… 86P60-2..._8… 1550 [348] 1400 [315] 6 [87] 63 [2.48] 20 [0.79] 2,0 [4.40] 0,8 [0.02]
86P60-2…L4… 86P60-2..._8… 1550 [348] 1400 [315] 6 [87] 63 [2.48] 40 [1.57] 2,0 [4.40] 1,4 [0.05]
86P60-2…L6… 86P60-2..._8… 1550 [348] 1400 [315] 6 [87] 63 [2.48] 60 [2.36] 2,6 [5.72] 2,0 [0.08]

Series 86P40-2, 86P60-2 Standard Pin Package Dimensions

B8
View "X" 60 ±0,2
86P40 / 60-2...
30 ±0,02

30 ±0,2
B6
"X"

M8 1 de
H7
8 B10

1
(4 ep
x)
"X"
8 deep
40 f7
30 ±0,1
86P40-2... 86P60-2... 30 ±0,1
±0,02 for Ø8H7
±0,02 for Ø8H7

55

10 ±0,1
21 ±0,1
10 ±0,1

B4
10
8 ep
H7 (
d e
2x
)

M8 (4x)
10
32 ±0,1 21 ±0,1

37 ±0,05
37 ±0,1

11 deep

32 ±0,1
+0,1
0

H7 ( 2 x)
55

8
L2

e ep
10 d
B7
(Sensor)

M8 (4x)
L1 max.

11 deep Adaptor H1
L1 max.

8MA-191-1

B2 B2
B1 B1
9 (4x)

G 1/8 G 1/4
8 (2x)

mm [INCH]

THIRD ANGLE
B3 B3 B5 PROJECTION

Medium: Operation with oil free air permissible

Model no.
B4 L1
with inductive B1 B2 B3 B5 B6 B7 B8 B10 L2
+ 0,02 max.
w/o sensing sensing connector
M12x1 w/ lead
86P40-2…L4… 86P40-2..._8… 114 97 45 32,5 45 45 47 74 37,5 207 95
86P40-2…L4… 86P40-2..._8… 114 97 45 32,5 45 45 47 74 37,5 207 95
86P40-2…L6… 86P40-2..._8… 114 97 45 32,5 45 45 47 74 37,5 247 115
86P60-2…L4… 86P60-2..._8… 124 107 94 32,5 52 45 47 74 37,5 213 95
86P60-2…L4… 86P60-2..._8… 124 107 94 32,5 52 45 47 74 37,5 213 95
86P60-2…L6… 86P60-2..._8… 124 107 94 32,5 52 45 47 74 37,5 253 115

CLAMPING TECHNOLOGY Dimensions and technical information are subject to change without notice www.destaco.com
16 2010 PinClamps Feb2_Layout 1 8/24/12 3:32 PM Page 12

16.12 Pin packages

Series 86P40-2, 86P60-2 Accessories

Piston Rod Model -202 Detail mounting Piston Rod Model -205 Detail mounting
base Ø16 mm for 86P40-2, 86P60-2 base Ø10 mm for 86P40-2, 86P60-2

11 H7
11 H7

11 H7
11 H7

Ø25 f8
f8
Ø25 Ø10 H7

7,5
7,5

Ø16 H7
2

15,5
22
15,5
22

45
M6
45

M5
Ø5
Ø5

M6
Application examples View shows piston rod
View shows piston rod in retracted positon Application example
in retracted positon

Max deflection for centering pin for 86P40-2, 86P60-2

max. deviation
piston rod centric

shear force F Sheer force L Stroke Deviation

Model no. N [lbs] mm [in] mm [in] mm [in]
86P40 / 60-2...B / 2 200 [45] 52 [2.0] 20 [0.08] 0,06 [0.002]
L ( extended )

86P40 / 60-2...A / 4 200 [45] 70 [2.8] 40 [1.60] 0,09 [0.004]

86P40 / 60-2...C / 6 200 [45] 90 [3.5] 60 [2.40] 0,12 [0.007]

Caution: Generally we recommend using an external guide when the

transverse force is more than 200 N [45 lbs] Also independently of the
stroke, less transverse forces, when the overall height L2 > 120 mm [4.7
in] ( L2 = extended piston rod plus centering pin ).

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16 2010 PinClamps Feb2_Layout 1 8/24/12 3:32 PM Page 13

Pneumatic pin packages, single units 16.13

Series 86P40-2, 86P60-2 Accessories

Example application of an off-center centering pin for 86P40-2, 86P60-2

Model no. L1 L2

86P40/60-2…E1
58 62
designed for
86P40/60-2…E2
fastening screw
M6 - DIN 912 86P40/60-2…J1* 80,5 84,5
* J1 is not available with stroke 60 mm.
The component shown
in this example is to be
made by the customer

Internal anti-rotation device AngleWinkelabweichung

deviation 86P40/60-2......2/ ...4
86P40/60-20000002/ ...4
0,60
g

Caution: Generally we recommend

hunn
wleecictio

0,50 using an external guide when the

. .Adbef

Deflection (degree)

transverse force is more than 200 N

mmaaxx

0,40
[45 lbs] Also independently of the
Toleranz (Grad)

0,30 stroke, less transverse forces, when

the overall height L2 > 120 mm [4.7
0,20 in] ( L2 = extended piston rod plus
0,10
centering pin ).
Mt
0,00
13,0 28,3 46,9 67,2 75,7 89,4
Mt [N·m]

Angle deviation 86P40/60-2.....6

Winkelabweichung 86P40/60-2......6
0,50
0,45
position

0,40
Kolbenstange

Deflection (degree)
Abweichung (Grad)

0,35
0,30
extended

0,25
ausgefahrene

0,20
0,15
0,10
0,05
0,00
16,9 29,1 40,6 44,0 49,7 63,8
ng

Mt [N·m]
chu

External guide 82ZB-009-2, 82ZB-010-2, 82ZB-090-1

Angle deviation 86P40/60-2....E1A/
Winkelabweichung ...E1B
86P40/60-2....E1A/ ...E1B
External
Externeguide without
Führung adaptor
ohne Adapter
g
huionn

0,20
L1 = 60 mm without adaptor Caution: Generally we recommend
weleicct

L1 = 60mm ohne Adapter (Pos.33)

L1 = 82,5 mm with adaptor using an external guide when the
. Abdef

L1 = 82,5mm mit Adapter (Pos.33)

transverse force is more than 200 N
mmaaxx.

0,15
Toleranz(degree)
(Grad)

[45 lbs] Also independently of the

stroke, less transverse forces, when
0,10
the overall height L2 > 120 mm [4.7
Deflection

in] ( L2 = extended piston rod plus

Mt 0,05 centering pin ).

0,00
18,9 29,2 41,3 44,3 49,1 62,1
L1
M t [N ·m ]

Angle deviation 86P40/60-2....J1A/

Winkelabweichung ...J1B
86P40/60-2....J1A/ ...J1B Angle deviation 86P40/60-2....E2C
Winkeabweichung 86P40/60-2....E2C
External
Externeguide with
Führung mitadaptor
Adapter mitExternal
externer Führung
guide
0,20 0,40

0,35

0,30
(Grad)

0,15
Toleranz(degree)

(degree)
(Grad)

0,25
Kolbenstange
position

Abweichung

0,10 0,20
Deflection

Deflection

0,15
max extended

0,05 0,10
ausgefahrene

0,05

0,00 0,00
12,3 22,1 44,5 72,6 98,1 117,6 16,7 29,4 41,3 44.7 48,8 61,9
M t [N m ] M t [N ·m ]

CLAMPING TECHNOLOGY Dimensions and technical information are subject to change without notice www.destaco.com
16 2010 PinClamps Feb2_Layout 1 8/24/12 3:32 PM Page 14

16.14 Pin packages

Series 86P40-2, 86P60-2 Accessories

Piston rod cover (Bellow) 82ZB-013-3

Stroke
retracted extracted

Wiring diagram of
Specifications Order no.
electrical sensing system
Sensing system immune to
82ZB-009-2 interference from d.c. arc
External guide
82ZB-010-2 welding and a.c. arc welding
(only with A+B)
(use w/o bellows)
82ZB-090-1
(with C) Inductive design:
• C8 Connector plug M12x1,
parallel with piston rod
• D8 Connector plug M12x1,
Bellows 82ZB-013-3
(use w/o external (only strokes 90° swivel
guide only) 20 und 40)

+brown black -blue white

1 4 3 2
Connecting cable
(1 connector socket & 5 m cable)
2 1 4 3 2
8EL-002-1
Plug M12x1 3 1
4 yellow
Connector socket green red
M12x1 straight,
5-pin
open closed
S 0.1 S 0.2

8EL-003-1
Connector socket
M12x1 90 angular,
4-pin

Major spare parts for 86P40/60-2...

Order no. for

Specifications
86P40/60-2...

End position sensing system

86P0-200C8 (stroke 20/40)
C8 connector plug M12x1, parallel with piston rod
86P0-200C8006 (stroke 60)
86P0-200D8 (stroke 20/40)
D8 connector plug M12x1, 90° swivel
86P0-200D8006 (stroke 60)
8PW-079-1-00 (for 82P40-2)
Seal kit
8PW-080-1-00 (for 82P60-2)

www.destaco.com Dimensions and technical information are subject to change without notice CLAMPING TECHNOLOGY