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Siemens Solutions For Test Equipment: Ulrich Weinhart
Siemens Solutions For Test Equipment: Ulrich Weinhart
Siemens Solutions For Test Equipment: Ulrich Weinhart
Ulrich Weinhart
Where do Testing
•
Energy exchange in the Computer inter- Energy recovery for braking
Machines Make the common DC bus at multi- connection for long time applications without harmful
Highest Demands? axis test stands data acquisition current harmonics
• Drives
• Inverters High dynamics e.g. for Control systems for rotating
• Communication simulation of combustion field frequencies about
engines 1,000 Hz
• Control systems
• Planning
• Commissioning Integrated safety Integration of modern
functions e.g. SLS for simulation tools like Matlab
Key requirements? entering the test cell or LabVIEW
• Accuracy
• Repeatability
Adaptable control system Integrated battery Speed and torque
• Safety for the highest torque simulation constancy (no ripple)
• Flexibility quality
• Drive Line Dynamic Analysis • Openness for External Set Point Sources
• Knowledge of bending critical speed in real • Efficient integration of customer models of
construction SINAMICS S120 MATLAB SIMULINK & C++ or LabVIEW
Locking Adapter
• Increased machine reliability
Assembly & Rotor
1.6 kg 3.6 kg 770 – 890 mm
Shaft
72.5 mm Xxx kg
SIMOTICS T
Shaft Synchronous Torque Motors
Coil 1FW3, 1FW6
Communication between
• • User Benefits
Standard PC and SINAMICS PC User • Predefined interface
LabView
Program
• Predefined VIs • Fast communication (up to 1ms)
• Standard telegram 1 • Cyclic and acyclic
• Standard telegram 111 Communication communication
• Free telegram Driver • Control of the entire test stand
DLL
via LabVIEW
• acyclic communication
• Standard PC sufficient
PROFINET • Free application download
PROFINET
Device • No control or HMI required
Drive
Peripheral I/O
SINAMICS G / S
Realization of PROFINET
• • User Benefits
for Data Logging and • Reduction of interface converters
External Control Systems
• No EMC influences
• PROFINET isochronous (IRT) for cycle
• Use of industry standards
times up to 250 µs
• Broad base of manufacturers
• Ring topology for higher
equipment availability • Simple integration
Realization of PROFINET
• • User Benefits
IRT Controller on own systems • Line-, tree- and ring topology (planned)
• PROFINET (IRT) for cycle times up to 250 µs • Consistent process data
• PROFINET IRT Controller for Hilscher Master
Technology available
• For PC card, embedded module and ASIC for
integration
• Independent configuration with
SYCON.net
Hilscher IRT
• Encoderless Safety
Several safety functions are provided, for which no failsafe or several
•
Fast Dimensioning
• • User Benefits
— From the Requirement to the Solution • Configuration guaranteed by technical
• Guided configuration by deposited mechanical systems evaluation of the application
• Integrated database with all motors and drives • Fast selection of drive components
• Integrated dimensional drawing generator • Free download
• Mechanical rack system, wiring diagram, • Web version online
and parts list
• System reaction consideration
• Thermal analysis of the application
• Consideration of pulse frequency, dynamic,
system effectiveness, supply fluctuations,
traversing profiles and mechanical counter torque
• Performance evaluation of the control unit
• Support of different grids
SIMOTICS M 13 12,435 Nm
Asynchronous Main
1PH8 2,800 20,000 rpm
SIMOTICS T 22 5,760 Nm
Synchronous Torque
1FW6 38 940 rpm
Nominal torque
Nominal speed
1PH8 1PH8
Features Optimized for converter-fed operations, high maximum speeds, low Optimized for drive-fed operations, high
dimensions maximum speeds, low dimensions,
reduced sound pressure level
Nominal Speed Nn 2,800 – 20,000 rpm 2,800 – 7,500 rpm 3,300 – 20,000 rpm
1FW3 1FW6
Features The torque motor for applications with the highest The built-in torque motor for applications with the
torques highest torques and high precision
Cooling method Water cooled and self cooled Water cooled and self cooled
Features Optimized for drive-fed operations, high maximum speeds, Linear motors for applications with highest dynamic
small motor dimensions, reduced sound pressure level, and precision
highest dynamic, customized, SMI24
Nominal Speed nN 2,000 – 42,000 rpm (Velocity v max) 105 – 836 m/min
` Battery Simulation
Filter
Isolation
Transformer
e. g. 400 VAC : 400 VACs DC 0 – 690 V max. 1,200 A
(<1% ripple*)
Absorber Power controller of the vehicle
` `
Isolation
Transformer
e. g. 400 VAC : 400 VACs DC 0 – 920 V
max. 1,000 A
Absorber Power controller of the vehicle
Choke
Load
User Benefits Under
Test 0-690 VDC
Absorber
§ Reduction of the transformer
performance
§ Reduction of the line module EDLC – Electrical Double
Layer Capacitors
§ Environmental protection by an
intelligent energy management
…..n
User Benefits
§ Safe operation of the test bed also at short grid interruptions and external disturbances
§ Reduction of the transformer performance and energy costs
§ Effective dimensioning of strongly cyclical drive systems
§ Reduction of the line module
§ Environmental protection by an intelligent energy management
§ Easy installation by insertion technique
§ 6SY7000-0AE64 Sinamics Capacity module 132mF
• Ulrich Weinhart
• Siemens Digital Factory
www.siemens.com/teststands