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Generator Set Sizing and Selection
Generator Set Sizing and Selection
Alternator surge ratio - The alternator surge ratio of the generator is typically 2.5. This
means that during the surge, the maximum power surge of the generator will be 250%
of its continuous power rating.
Genset Oversize factor - The generator oversize factor is used to size the generator to
make sure that its power rating will be sufficiently large to support the load.
Maximum ambient temperature during operation - This is the maximum temperature the
engine generator can reach during operation.
Note 1: Maximum ambient temperature should account for temperature rise within the
genset enclosure (if any), as well as climate.
Derating factor for temperature - The output of the engine generator should be de-rated
for temperature. The de-rating factor is obtained from the manufacturer's
specifications.
Derating for temperature - The de-rating for temperature is calculated with this
formula:
If the maximum ambient temperature during operation is larger than the reference
temperature, de-rating for temperature = 1 - (max ambient temperature - reference
temperature) * de-rating factor
Maximum Humidity - This is the maximum humidity the engine generator can reach
during operation.
Derating factor for humidity - The output of the engine generator should be de-rated for
humidity. The de-rating factor for humidity is obtained from the manufacturer's
specifications.
Derating for humidity - The de-rating for humidity is calculated with this formula:
If the maximum humidity is larger than the reference humidity, de-rating for humidity
= 1 - (max humidity - reference humidity) * de-rating factor / 10
Altitude - The is the altitude of the generator. It depends on the location of the
generator.
Derating factor for altitude - The output of the engine generator should be de-rated for
altitude. The de-rating factor for altitude is obtained from the manufacturer's
specifications. Usually we de-rate 3% for every additional 300m above 300m altitude.
Reference Altitude - This is the reference altitude of de-rating for altitude. It is obtained
from the manufacturer's specifications.
Derating for altitude - The de-rating for altitude is calculated with this formula:
If the altitude is larger than the reference altitude, de-rating for altitude = 1 - (altitude -
reference altitude) * de-rating factor / 100
Total Derating factor for Temperature, Humidity and Altitude - The total de-rating factor
is calculated with this formula:
Total = de-rating for temperature * de-rating for humidity * de-rating for altitude
Series System
In the series system, the generator charges the battery through the battery charger.
Therefore, the generator should be sized so that the maximum power ratings of the
generator and the battery charger are matched to allow for maximum power flow.
Refer to the section on system configurations for more information.
Switched System
For the switched system, the generator can be sized to provide power to the load and the
battery charger simultaneously. Therefore, the required generator rating is the sum of
the battery charger maximum power and the apparent power to run loads while
charging. There is also the generator oversize factor and the de-rating factor that must
be taken into account.
Apparent power to run loads while charging - This is the amount of power needed to run
loads while the generator is charging the battery.
Load surge while charging - This is the amount of power needed to be supplied to the
surge while the generator is charging the battery.
Suggested minimum genset rating - The suggested minimum genset rating is the larger of
the required genset ratings calculated based on maximum demand or surge load.
GenSet Selection
A genset is selected based on the system configurations required.
Genset Rating - The actual rating of the selected genset. This is obtained from the
manufacturer's specifications.
GenSet Runtime
The calculations for how long to run the genset.
Worst Month
Genset Run time required for maintaining full state of charge - If the worst Nominal
Solar Fraction for design month < 100%, genset runtime is calculated as follows,
otherwise it is 0.
Genset runtime = (1 - worst nominal solar fraction) * worst design load energy for array
sizing * 30 / (battery charger capacity * nominal battery efficiency * nominal system
voltage)
Nominal Genset Run Time - The nominal genset runtime is the sum of the genset
runtime for equalising charge and genset runtime required for maintaining full state of
charge.
Best Month
Genset Run time required for maintaining full state of charge - If the best Nominal Solar
Fraction for design month < 100%, genset runtime is calculated as follows, otherwise it
is 0.
Genset runtime = (1 - best nominal solar fraction) * best design load energy for array
sizing * 30 / (battery charger capacity * nominal battery efficiency * nominal system
voltage)
Nominal Genset Run Time - The nominal genset runtime is the sum of the genset
runtime for equalising charge and genset runtime required for maintaining full state of
charge.