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Flowserve Durco Catalog
Flowserve Durco Catalog
Durco ®
Mark 3 ™
ANSI Chemical
Process Pumps
Mark 3 Standard
Sealmatic
Lo-Flo
Recessed Impeller
Unitized Self-Primer
Engineered Services...... 35
4
Pump Division
5
Pump Division
– 3500
150 10 17 6x4-10H
100 480
450 200
TDH(50
18 3x11/2 LF-13
TDH(60
300 2120 640
400
TDH – 2900 RPM
150 26
18 80 200
40 60 250
1750 RPM (60 Hz)
50
1450 RPM (50 Hz)
22
CHANGE
SCALE
150 26
23 150
100 30 18 200
40 19 20 60
(60– Hz)
10 21 40
27 25
28
(50– Hz)
22 29
TDH
24
TDH – 1750 RPM
100
20
TDH
11 12 23
17 150
100 30 13
TDH – 1450 RPM
50 5 19 20 16
10 40
15 21 27 25
28
20
6 7 29 50
10 9 24
8 100
20 12 14
211 13 17
4
50 5 16
1 15 20
0 0 6 0 0
10 0 7 50 9 100 150 190 500 800 1100 1400 m3/h 50
8
2 14
0 4 200 400 600 800 2300 3800 5300 6800 gpm
1 FLOW – 1450 RPM (50 Hz)
0 0 0 0
0 50 100 150 190 500 800 1100 1400 m3/h
6 * Higher flows available with Mark 3, Group 4 pump. Please see Bulletin PSS-10-13.2 for more information.
Pump Division
FRONT VANE
POWER END
OPEN STYLE
IMPELLERS
IMPELLERS
CASINGS
OR
• •
MARK III Standard
MarkGroup II
3 Standard Group 2
• • •
11/2X1LF-4
• • •
11/2X1-6
REVERSE VANE
REAR COVERS
• • • • •
FRONT VANE
3X11/2-6
OPEN STYLE
POWER END
IMPELLERS
IMPELLERS
ADAPTERS
OR
CASINGS
• •
3X2-6
• • • • • •
11/2X1LF-8
• • • • • • • •
11/2X1-8 3X2-8
• •
3X11/2-8 4X3-8
• • •
2X1LF-10
• • •
Mark 3 Standard Group 3 2X1-10A
• • •
3X11/2-10A
REVERSE VANE
REAR COVERS
• • • • • •
FRONT VANE
3X2-10A
OPEN STYLE
POWER END
IMPELLERS
IMPELLERS
ADAPTERS
• • •
CASINGS
OR 4X3-10
• • •
4X3-10H
• • • • • • • •
6X4-10
• • •
8X6-14A
• •
6X4-10H
• • •
10X8-14
• • •
3X11/2LF-13
• • •
6X4-16
• • • • • •
3X11/2-13
• • •
8X6-16A
• • • • •
3X2-13
• • •
10X8-16
• •
10X8-16H 4X3-13
• • • • • • •
4X3-13HH
10X8-17 6X4-13A
Pros+
Pros+ proposal and order
system is the most comprehen-
sive and user friendly pump
selection program in the
industry. This software ensures
correct sizing and selection of
Flowserve pumps to best suit
your process application needs.
Pros+ is available from your
local sales representative or
on-line at www.flowserve.com.
7
Pump Division
Metal-to-Metal
Construction assures
a true running and con-
centric shaft, extending
bearing and mechanical
seal life
8
Pump Division
9
Pump Division
CB FM
10 Jacketed Seal Chambers
Pump Division
CBL CBS
Designed with an oversized The CBS cylindrical bore
cylindrical step bore, the CBL seal chamber is designed for
is ideal for seals with large packing arrangements and
gland bolt and gasket circles. conventional seals with small
• Dual internal component gland bolt and gasket circles.
seals isolate the seal chamber
from the process with
external source flush
• Single seal with throttle
bushing and flush to boost
pressure over flash point
11
Pump Division
Recessed Impeller
pumps offer excellent
solids-handling
capabilities.
See page 28.
Lowest Overall
required NPSH of
any standard pump
In-shop Impeller Radial Vane Impeller
Adjustment is practical is available for low-flow,
as well as productive. high-head applications.
Rear Cover wear surface See pages 22 and 23.
versus casing means lower
replacement parts costs
12
Pump Division
Thrust
Effects of Wear & Impeller Readjustment Effects of Wear & Impeller Readjustment
13
Pump Division
Friction-Welded: a steel
power end friction-welded
to a solid alloy wet end
➀ Radiused “sled-runner” keyways ➂ Alloy identification on every ➄ Accurate machining under bear-
improve strength at this shaft and sleeve ensures that the ings ensures perfect bearing fits
stress point. right parts go in every time. without vibration or hot running.
➁ Offset keyways aid shaft balance. ➃ Large radii fillets add strength. ➅ Run-out of 0.03 mm (<0.001 in)
at mechanical seal allows seal
faces to run true.
➆ Critical surfaces ground to a sur ➇ Steel power ends handle higher ➈ Minimally radiused edges ensure
face finish of 0.4 micron (16 µ in) horsepower loads than stainless. full contact with impeller for
ensure the secondary sealing reduced run-out.
ability of mechanical seals.
14
Pump Division
15
Pump Division
Mark 3 Extend Pump and Seal Life Plus, customers who know Flowserve offers a broad
at Reduced Cost the value of pre-engineered range of metal and non-
Pre-Engineered
Flowserve offers five pre- and reinforced baseplates metallic, grout and stilt
Baseplate engineered baseplate designs help avoid potential confusion mounted designs and
Designs to improve pump performance in specification interpretation, standard options. This
and reduce costs (see page 17). delays in shipments and provides broad flexibility
Flowserve pre-engineered added costs. in choosing the baseplate
baseplates extend pump and that best meets application
seal life by reducing internal needs and operating
pump stress and vibrations. budget.
That is why Flowserve
recommends reinforced
rigid baseplates.
16
Pump Division
17
Pump Division
Polybase
• Low installed cost
• Superior vibration dampening
Type B –
Polybase baseplate • Corrosion resistant
• Superior resistance to twisting
or diaphragming
• Optional catch basin and
grout holes
• Inserts available for alternate
equipment configuration Polybloc – Motor
requirements Mounting Block
• Flatter and more
repeatable height toler-
Baseplate Rigidity Test – ances than steel
Twist Mode • Corrosion resistant
0.070 (1.78) A • Superior vibration
0.060 (1.52) dampening
• Full foot support
Deflection – inch (mm)
0.050 (1.27) D
Flowserve The Polyshield Baseplate Benefits of Selecting the The Polyshield baseplate
and Foundation System is Polyshield Baseplate and and foundation system
Polyshield
the superior solution for cost- Foundation System can be combined with
Polymer effective, high-performance • Time savings numerous pump
Baseplate and pump installation. In one – Quick installation time designs, including:
Foundation complete unit, it combines a – Reduces time span • ISO and ANSI metallic
traditional baseplate with a from receipt at jobsite and non-metallic
System
formed concrete foundation to commissioning • Foot- and frame-
for pump-drive sets. • Cost savings mounted general
– Reduces total installed cost industrial
– Dramatically minimizes • Foot-mounted
field rework necessary between bearings
to meet specifications • API 610
• Better performance
and reliability Please see Bulletin
– Extended pump life PS-90-2 for more
– Reduced vibration complete product
– Improved corrosion information.
resistance
• Single structure convenience Product literature
– One-piece construction available at www.
– Flat mounting surfaces flowserve.com.
– One-piece motor
mounting block
19
Pump Division
ClearGuard Non-metallic
Coupling Guard meets
machinery guard safety
guideline. Nothing larger than
6 mm (0.24 in) in diameter
can enter the shell. Furthermore,
the ability to inspect the
coupling through ClearGuard
can provide early warning of
deteriorating or malfunctioning
components.
*Protected by US patent
number 5,807,086
21
Pump Division
Mark 3 The Flowserve Mark 3 Lo-Flo The Flowserve Mark 3 Lo-Flo Operating Parameters
pump is designed to improve pump conforms to ANSI B73.1 • Flows to 50 m3/h
Lo-Flo ™ Pump
pump reliability and performance and is completely interchangeable (220 gpm)
in low-flow, high-head applications. with the industry-leading • Heads to 300 m
The first pump manufacturer to Mark 3A power end. (985 ft)
introduce an ANSI standard low- • Pressures to 31 bar
flow, high-head pump, Flowserve (450 psi)
developed its innovative radial • Temperatures from
vane impeller and circular, -75°C (-100°F) to
concentric casing to reduce 370°C (700°F)
radial loads and shaft vibration
while extending bearing and
mechanical seal life.
Reduced Vibration
100% SHAFT VIBRATION Shaft vibration is a critical
Percent of maximum vibration
75%
Reducing shaft vibration
results in significantly
50% improved pump perfor-
mance and reliability.
25%
0%
0 100 200 gpm
0 25 50 m3/h
Lo-Flo Flow
Standard
23
Pump Division
24
Pump Division
Additional Configurations
The Sealmatic design
also is available in
Stopped Running recessed impeller and
in-line configurations.
Benefits of Sealmatic Dynamic
Sealing Technology
• Eliminates the need for
conventional mechanical seals
• Eliminates need for external
flush and the associated
product dilution
• Eliminates need for
contamination control 25
Pump Division
Mark 3 High and Dry The Mark 3 Self-Priming pump’s Operating Parameters
The Flowserve Mark 3 Unitized compact design enables it to fit • Flows to 320 m3/h
Unitized
Self-Priming pump is engineered in tight clearance locations. (1400 gpm)
Self-Priming to draw from liquid sources It also can be mounted on a • Heads to 120 m
Pump below ground level or from trailer for movement to various (400 ft)
sources which have no positive pumping locations, such as • Pressures to 20 bar
pressure to naturally prime the wastewater lagoon service. (285 psi)
pump. Conveniently located high • Temperatures to 370°C
and dry at ground level where Applications (700°F)
installation is simple and • Sump service • Static suction lift to
maintenance is easily and more • Tank car unloading 6 m (20 ft)
economically performed, the • Duplex pumping lift station
Mark 3 Self-Priming pump costs • Fly ash pond transfer
less to buy, install and maintain • Waste acid transfer
than submersible pumps. • Waste treatment
lagoon service
External Micrometer Impeller Standard Reverse Vane Unitized Casing has large
Adjustment accurately sets Impeller offers repeatable pump priming chamber, air
impeller clearance in 20 seconds, performance throughout the separator and volute in
in the shop or the field life of the pump one integral component.
Eliminates the need for a
SealSentry™ Seal Chambers separate priming tank
extend seal life and provide
advanced self-flushing ability
26
Pump Division
27
Pump Division
Vortex Action minimizes abrasive Precision Cast Impeller provided Cylindrical Volute Casing
wear while maintaining solids in CD4MCuN duplex stainless With Tangential Discharge
integrity because only a fraction steel standard. All standard alloy minimizes turbulence,
of the media contacts the impeller materials available improving pump perfor-
mance and decreasing
Duplex Stainless Steel Construction SealSentry™ Seal Chambers abrasion
standard. Available in all standard extend seal life and provide
Mark 3 alloys advanced self-flushing ability
28
Pump Division
29
Pump Division
30
Pump Division
Operating Parameters
• Flows to 420 m3/h
(1860 gpm)
• Heads to 145 m (480 ft)
• Pressures to 17 bar (250 psi)
• Temperatures from -30°C
(-20°F) to 150°C (300°F)
PolyChem GRP
Engineered Polymer
Composite Chemical
Process Pump
The PolyChem GRP glass
reinforced vinyl ester
chemical process pump
conforms to ANSI B73.5.
With corrosion resistance
superior to more
expensive, high alloy
metals and costs closer
to that of ductile iron,
the PolyChem GRP pump
has proven to be the low-
cost, long-term solution Operating Parameters
in corrosive applications. • Flows to 2500 m3/h
(11 000 gpm)
Please see Bulletin • Heads to 150 m (500 ft)
PS-10-17 for more • Pressures to 17 bar (250 psi)
complete product • Temperatures to 120°C
information. (250°F)
31
Pump Division
Operating Parameters
• Flows to 420 m3/h
(1850 gpm)
• Heads to 160 m (525 ft)
• Pressures to 25 bar (365 psi)
• Temperatures from -40°C
(-40°F) to 370°C (700°F)
PolyChem M-Series
PFA-Lined Magnetic
Drive Pump
The PolyChem M-Series
fluoropolymer lined,
magnetic drive pump
meets ANSI B73.1, ISO
2858 and JIS drilling
standards.
Operating Parameters
• Flows to 135 m3/h
(600 gpm)
• Heads to 145 m
(480 ft)
Please see Bulletin PS-10-17 • Pressures to 17 bar
for more complete product (250 psi)
information. • Temperatures to 150°C
(300°F)
Durco KW941 The KW941 Pump Power The KW941 helps to eliminate Broad Application Range
Pump Power Monitor monitors and displays costly downtime and expensive • Works on all pumps
actual power to the pump, pump repairs caused by: having steady
Monitor offering simultaneous protection • Dry running (non-pulsating) loads:
from underload and overload • Pump overloads centrifugal; gear;
operating conditions. • Cavitation turbine; ANSI; API; ISO;
• Blocked lines paper stock; sealed;
• Closed suction or mag drive; canned
discharge valves motor; self-priming
• Excessive wear or rubbing • One model for up
to 600 hp (450 kW).
Premium features for
reliable protection
• Push buttons display
horsepower or
kilowatts; automatic
conversion when
switching displays
• Adjustable low power
and high power set
points protect pump
from underload and
overload operation.
Alarms can be tripped
or pumps shut down
before damage occurs
• Adjustable trip delay
timers filter out
nuisance trips caused
by temporary power
fluctuations
• Adjustable start-up
delay timer is particularly
useful in self-priming
applications
• 4 to 20 milliamp
Easy Setup and Calibration analog output facilitates
• Settings controlled from front remote displays,
panel push buttons; no internal operator interface and
ER
W adjustments, dip switches or output to PLC or DCS
POWER/CURRENT
PO
potentiometers • Two form C relay
S
RE • Large digital display for easy outputs for low and
PE
AM viewing and accurate settings high power trips.
• One step calibration can be Outputs can be used
performed without operating to shut down pump
0% MOTOR LOAD 100% pump. No need to run pump or trip alarms
Typical Low Flow/
at off-operating conditions • Automatic, manual and
The KW941 Power Monitor No Flow Pump to calibrate power monitor remote reset options for
is easy to install on new or Protection Zone • Settings can be viewed versatile operation
existing pump installations.
All connections and
or adjusted during normal
By Sensing Power and not just
controls are located at amperes, linear measurements pump operation
motor starter electrical are provided with the sensitivity
enclosure as shown. Costly to detect improper operation
instrumentation wiring to while eliminating unwanted
the pump is eliminated nuisance trips
33
Pump Division
Operating Parameters
• Flows to 370 m3/h
(1630 gpm)
• Heads to 230 m (760 ft)
• Pressures to 24 bar (350 psi)
• Temperatures to 370°C
(700°F)
• Motor sizes to 110 kW
(150 hp) Please see Bulletin PS-10-30
for more complete product
information.
FRBH Heavy-Duty
Paper Stock and
Process Pump
The FRBH is one of the
world’s most efficient
and reliable pumps –
one that will perform
effectively not only at
the best efficiency point
but across a broad
operating range. The
high efficiency and
rugged construction of
the FRBH translate into
reduced operating costs.
Operating Parameters
• Flows to 6800 m3/h
(30 000 gpm)
• Heads to 100 m
(325 ft)
• Pressures to 14 bar
(200 psi)
• Temperatures to 150°C
Please see Bulletin PS-10-16 (300°F)
for more complete product
information.
34
Pump Division
Project Supervision
Commissioning
Equipment Upgrades
Condition Monitoring
Systems Analysis
Field Machining
35
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