Austin • Brownsville • Corpus Christi • Dallas • Edinburg • Ft Worth • Laredo • Longview • Pflugerville • San Antonio • Victoria • Waco

SUBMITTAL

Project: 18-0011 ABIA Runway Project

Contractor: Parker Electric

Standby Power Generator System

(1) Caterpillar Generator Set
Model: C13 400kW, 480/277 VAC, 3, 60 Hz

SUBMITTED BY:
HOLT CAT
POWER SYSTEMS DIVISION
5665 SE Loop 410
San Antonio, TX 78222-3903

REPRESENTED BY:

Joe Rizzo Bill Kramer Bob Schernik

Sales Representative Project Manager Product Sales Support Rep.
Phone: 512-897-4216 Phone: 972-721-5836 Phone: 512-789-6419
Fax: Fax: 972-721-5844 Fax: x

2001 N. Loop 12 • Irving, TX 75061 • (972) 721-5800 • Fax (972) 721-5844

www.holtpower.com
 ADDITIONAL CONTACT INFORMATION

TOM ANGOTTI
EP BUSINESS MANAGER
HOLT POWER SYSTEMS
PHONE: (210) 648-8411
FAX: (210) 648-8452

DOUG STRUBE
ENGINEERING MANAGER
HOLT POWER SYSTEMS
PHONE: (972) 721-5863
FAX: (972) 721-5844

This submittal was prepared based on the customer quote and is to meet
the intent of the customer supplied specification.
 HOLT CAT STORE LOCATIONS

Power Systems Locations Machine Division Stores

Austin Austin
9601 S. IH 35 Austin, 9601 South IH 35
TX 78744-7931 Austin, TX 78767
(512) 292-5056 (512) 282-2011
Fax (210) 648-8452 Fax (512) 292-5015
Brownsville Bridgeport (Parts – Not a Full Service Store)
Shrimp Basin – HC 70, Box 22 1409 Chico Hwy.
Brownsville, TX 78521 Bridgeport, TX 76426
(956) 831-9336 (940) 684-6298
Fax (956) 831-5282 Fax (940) 683-6296
Corpus Christ Corpus Christi
1325 S. Padre Island Drive 1325 South Padre Island Drive
Corpus Christi, TX 78416-2118 Corpus Christi, TX 78416
(361) 852-5265 (361) 852-2200
Fax (361) 853-5954 Fax (361) 853-5954
Dallas Dallas
2001 N. Loop 12 2000 E. Airport Freeway
Irving, TX 75061 Irving, TX 75062-4831
P.O. Box 540788 P.O. Box 540788
Dallas, TX 75354-0788 Dallas, TX 75354-0788
(972) 721-5800 (972) 721-2000
Fax (972) 721-5844 Fax (972) 438-2481

Longview Ft. Worth

549 Jim Wright Freeway North
2210 Nieman Marcus Pky.
Ft. Worth, TX 76108
Longview, TX 75602
(817) 246-6651
(903) 758-6175
Fax (817) 367-0119
Fax (903) 234-4154
Laredo
San Antonio 14300 FM 1472
3302 South W.W. White Road Laredo, TX 78045
San Antonio, TX 78222 (956) 722-0075
(210) 648-1111 Fax (956) 722-8284
Fax (210) 648-0079
Longview
Waco 1407 Farm Road 1845
Longview, TX 75603-9423
1700 W. Loop 340
(903) 758-6175
Waco, TX 76712-6839
Fax (903) 234-4136
(254) 662-4911
Fax (254) 662-6642
San Antonio
3302 South W.W. White Road
San Antonio, TX 78222
(210) 648-1111
Fax (210) 648-0079
Texarkana
145 East Bailey Drive
Nash, TX 75569-2113
(903) 832-7535
Fax (903) 832-3097
Tyler
12218 State Highway 31 West
Tyler, TX 75709-9738
(903) 595-6424
Fax (903) 593-8446
Victoria
203 Holt Road
Victoria, TX 77901
(361) 573-2438
Fax (361) 578-5665
Waco
1700 W. Loop 340
Waco, TX 76712-6839
(254) 662-4911
Fax (254) 662-6642
Rental Store Locations
Austin (Pflugerville)
16017 N. IH 35
Pflugerville, TX 78660
(512) 252-9696
Fax (512) 252-9710
Dallas
10950 Plano Rd. Dallas,
TX 75238-1322
(972) 785-6565
Fax (972) 785-6576
Ft. Worth
10285 N. Freeway Ft.
Worth, TX 76177
(817) 847-8880
Fax (817) 847-8884
San Antonio
3744 S. E. Loop 410 San
Antonio, TX 78222
(210) 333-8505
Fax (210) 648-2216
Waco
1800 W. Loop 340
Waco, TX 76712-6857
(254) 662-7373
Fax (254) 662-7399
Weslaco
Mile 7 W. Expressway 83
Weslaco, TX 78596
(956) 447-9105
Fax (956) 447-8976
Austin • Brownsville • Corpus Christi • Dallas • Edinburg • Ft Worth • Laredo • Longview • Pflugerville • San Antonio • Victoria • Waco

Re: ABIA Replacement Project 400KW Diesel Generator Installation

Greetings,

We are pleased to submit the following confirmation of our quote. Holt Power Systems proposes to furnish this
equipment at the attached quoted price.

If Start-up is included, Holt Cat will arrange for initial start-up services at no additional charge. These services
include a check of wiring continuity, safety shutoffs and controls; including automatic transfer switches or
paralleling gear on and related to the unit that we supply.

Load bank testing is provided if requested or required by specifications. Holt Cat will arrange for the load banks
and the personnel to conduct the test, with fuel being the responsibility of others. All work is to be conducted during
normal Holt working hours (Monday –Friday, 7:30 AM – 4:30 PM, excluding national holidays) unless otherwise
stated with in this quotation. (Please provide at least two-week notification before startups). Additional charges may
be added for worked requested to be done outside HPS standard business hours, or holiday. Installation is to be by
others.

Thank you for the opportunity of quoting this project. Holt Power Systems remains at your disposal for any
additional information or assistance that you may require.

Sincerely yours,

Joe Rizzo
Power Systems Rep
3302 S. WW White Road
San Antonio, Texas 78222
Cell: 512-897-4216
Joseph.rizzo@HoltCat.com
Bill of Materials:
Caterpillar 400KW Diesel Generator System

Quantit Description
y
1 STANDBY POWER
1 EPA STATIONARY EMERGENCY
1 UL 2200 LISTED PACKAGE GEN SET
1 60HZ 480 VOLT (WYE)
1 60 Hz, 400 kW W/Fan
1 C13 60HZ PKG 400ekw CERTESE
1 LC6114D SE CIP ALT 1Q
1 EMCP4.2 CONTROL PANEL
1 ENGLISH INSTRUCTION LANGUAGE
1 NO EXTENDED SERVICE COVERAGE
1 GENERAL EPG
1 COMMERCIAL BUSINESSES
1 STANDBY POWER
1 GEN RUNNING & FAULT RELAY
1 CONTRO PANEL MOUNTING LEFT
1 DEVICE SERVER
1 LOCAL ANNUN NFPA99-110/CSA282
1 QTY REMOTE ANNUNC (ANNR010_S)
1 ANNUNCIATOR BOX
1 REMOTE E-STOP BUTTON
1 EXTERNAL ANALOG INPUT
1 800:5 CT RATIO
1 BREAKER SEPARATION PLATE
1 DUAL CIRCUIT BREAKER
1 800A MULT MANUAL 1ST CB LS/I
1 400A MULT MANUAL 2ND CB LS/I
1 POWER CENTER - RH MOUNTED
1 1ST BREAKER AUXILIARY CONTACTS
1 SUSE DECALS & FILMS
1 NEUTRAL BAR NDTS1
1 NEUTRAL BAR NDTS400
1 CB CABLE GP ABB/T6-800/600
1 2ND CB CABLE GP ABB/T5-400
1 NEUTRAL CABLE GP 800A
1 2ND NEUTRAL CABLE GP 400A
1 NOT REQUIRED
1 STD NARROW SKID BASE
1 NO SUB BASE FUEL TANK REQD
1 GEN MOUNTING DUCT PLATE
1 NO ENCLOSURE REQUIRED
1 NO ENCLOSURE REQUIRED
1 STANDARD RADIATOR
1 NOT REQUIRED
1 RADIATOR GUARD AND DUCT FLANGE
1 STD AIR CLEANER - LIGHT DUTY
1 PERMANENT MAGNET EXCITATION 03
1 INTEGRATED VOLTAGE REGULATOR
1 STANDARD WET BATTERY
1 BATTERY CHARGER 10 AMP DUAL
1 JACKET WATER HEATER 240 VAC
1 HEATER CONTROL GROUP
1 STD TEST - PKG GEN SET 0.8 PF
1 CAT DECALS
1 400 Gallon UL142 Fuel Tank

1 Startup and Testing w/ 2 Hour Loadbank

Grand Total $60,887.00

ADDER 200KW Radiator Mounted Loadbank ADD: $6,439.00

Notes, Clarifications and Exceptions:
 Pricing is based on Specifications Sections
 Installation by Others
 Existing Muffler to stay in place, no muffler provided
 Vibration Isolators provided between engine/generator and frame, not required under
tank
 Infared Scanning not included
 Transfer Switch not included
 Fuel Station not included
 Offloading by others
 Commissioning of the generator equipment is considered to be complete at the time of the
Holt Power Systems start-up unless explicitly stated in our proposal. If additional trips
are required, those will be charged at the published field service rate for the time and
date the service is rendered.
 All 3rd party testing is excluded and will be the responsibility of others

-HOLT POWER SYSTEMS TERMS & CONDITIONS-

Proposal This proposal is provided to meet the intention of the project equipment requirements. Some
interpretational differences between our proposal and the specifications may exist; therefore
 the above bill of material contains our offer for this project. None other is expressed or
implied unless stated in writing.

Pricing This Proposal is valid for 30 days from the date of proposal unless specifically noted
otherwise.

Taxes & Permits This Proposal excludes any local, state and TERP applicable sales taxes, permits and
licensing. Taxes, unless otherwise stated are not included in our Proposal. Note that a 2%
additional charge is required by the state of Texas for all stationary engine equipment due to
emission restrictions. This is in addition to any state and local taxes that may be required.
No permits are included in this proposal unless specified in the preceding proposal.

Lead Time Standard delivery of proposed Caterpillar Generator Set to jobsite will be confirmed after
receipt of order and submittals are approved and credit terms are agreed.

Automatic transfer switches are quoted to jobsite in approximately 6-8 weeks after receipt of
order and approved submittals and written release of equipment is received.

The quoted lead-times are standard from the factory at the time of this quotation. In some
cases lead-times maybe able to be improved to assist in customer needs. Please call and
inquire about possible improved lead-times.

Note: The Caterpillar factory has mandatory factory shutdowns for two weeks in
December/January and one week in July. The length of those shutdowns will extend lead-
times on orders entered at those times. Orders, which include non-standard features, may
require additional time before shipment. Consult with your Caterpillar dealer at the time of
order.

Special Notes It is the responsibility of the customer to verify the voltage, number of poles in ATS,
terminal conductor sizes and other Bill of Material items quoted above as compared to the
requirements of this project. Lugs for terminations above 1200A are not included.

Fuel Tank Changes occur at the municipal level in regard to fire code requirements. Unless otherwise
stated within the body of this quotation, the fuel tank included is as specified by the written
specifications of this project (if specifications were supplied at the time of quotation). The
specifications may be in conflict with City Fire Codes for the location of the project.
Responsibility for local code compliance is with the specifying engineer and those
responsible for the permits for the project.

Payment Terms Payment due in full Net 30 after delivery with approved Holt credit or COD at time of
shipment.

In cases where retainage is required, a maximum of 10% retainage will be allowed. The
balance of retainage is due after startup-up/ commissioning services of equipment provided
by Holt Cat is completed.

Sales tax will be added to invoice. Resale tax certificate must be on file with the Holt credit
department for tax-exempt sales.

Warranty Caterpillar’s standard two (2) year warranty applies for standby applications. Standard
manufacturer’s warranty applies to all non-Caterpillar equipment. Copies of warranty
statements are available upon request.

Cancellation There will be a minimum 25% cancellation fee for orders cancelled, once placed and
accepted by Holt Power Systems. Cost of custom components, completed fabrication, or any
 other work performed at the time of cancellation will be added to the cancellation fee. If all
material have been acquired the cancellation fees will be 100%. Caterpillar content, 14 days
after orders placed will be 100% of the order. Written notice of cancellation is required.

General Clarifications

Holt Power Systems is an equipment supplier only. No fuel, wiring, connecting, hook-up,
plumbing, or other installation type labor is included in the proposal unless noted herein.
This includes any control wiring to and from the generator sets to any automatic transfer
switches, paralleling gear or other devices which HPS may or may not supply.

The customer is responsible for any and all installation of the above equipment. Holt
personnel will perform an installation audit prior to start-up.

Unless stated otherwise in this proposal, service and/or maintenance for this equipment are
not included. HPS product support service group can provide a quote to the end user of this
equipment for those services under a separate proposal.

All equipment needed to perform any loading or unloading of the equipment supplied by
Holt Power Systems is the responsibility of the buyer.

Holt Power Systems limits the scope of supply for this quotation to the equipment and
services listed in our bill of material. Unless specifically listed in our bill of material,
equipment not indicated is to be supplied by others. We have detailed the equipment
proposed in the bill of material. Please carefully review it to be certain it meets your
requirements.

Third party electrical testing and certifications, seismic calculations, coordination studies,
stamped engineering calculations, emissions testing, NETA, infrared scanning, meg-testing
or other services and material not specifically included in the preceding quotation, is not
included in this proposal.

Holt Power Systems reserves the right to correct any errors or omissions.

Contracts which include penalty or liquidated damage clauses for failure to meet promised
shipping dates are not acceptable or binding on Holt Power Systems, unless accepted and
confirmed in writing by an officer of Holt Cat.

Holt Power Systems standard terms and conditions are included in the quotation and hereby
become part of this quotation. These same terms need to be noted on any purchase order
received by Holt Power Systems.

Holt Power Systems will not be responsible for any labor or material charged by others
associated with the start-up and installation of this equipment unless previously agreed upon
in writing by HPS.

Testing & Commissioning

If included in the proposal, all on-site startup/ commissioning, testing and training will be
performed Monday through Friday during normal business hours and excluding nights,
weekends, or holidays unless agreed otherwise in writing. Additional charges may be added
for work requested to be done outside HPS’s standard business hours, on weekends, or
holiday. For those instances, standard overtime rates will apply. All permits are to be by
others.

Paralleling Unless otherwise stated in the proposal, a single unit generator application is represented.
Startup labor, controls conversion or additions and load banking for the above equipment
for a system arrangement have not been included.
Shipping Delivery of the product unless otherwise stated is by hired independent freight carriers that
may require road permitting and other requirements which are outside the responsibility of
Holt Cat. Traffic delays and required routing may also delay deliveries. Holt Cat is not
responsible for any delays and costs associated with those delays.

Submittals An order for the equipment covered by this proposal will be accepted on a “Hold for
Submittal Release” basis. The order will not be released and scheduled for production until
written approval to proceed is received in HPS’s office.

Authorization:

I, (printed name) accept the above terms and conditions on behalf

of (printed company name) and authorize Holt Cat to order the
equipment detailed in this Proposal as per approved submittals and as described in the above Proposal.

Accepted By:

Authorized Signature Date

Printed Name & Title

Purchase Order # or Job Name Reference

Thank you for the opportunity of quoting this project. Should you require additional
assistance or additional information, don’t hesitate to contact me.

Sincerely yours,

Joe Rizzo
Power Systems Rep
3302 S. WW White Road
San Antonio, Texas 78222
Cell: 512-897-4216
Joseph.rizzo@HoltCat.com
 Effective with sales to the first user on or after September 1, 2013
CATERPILLAR LIMITED WARRANTY
Industrial, Petroleum, Locomotive, and Agriculture Engine Products and Electric Power Generation Products
Caterpillar Inc. or any of its subsidiaries (“Caterpillar”)
warrants new and remanufactured engines and electric power
generation products sold by it (including any products of other
manufacturers packaged and sold by Caterpillar), to be free
from defects in material and workmanship.
This warranty does not apply engines sold for use in
on-highway vehicle or marine applications; engines in machines
manufactured by or for Caterpillar; C175, 3500 and 3600
series engines used in locomotive applications; 3000 Family
engines, C0.5 through C4.4 and ACERT (C6.6, C7, C7.1, C9,
C9.3, C11, C13, C15, C18, C27, and C32) engines used in
industrial, mobile agriculture and locomotive applications; or
Cat batteries. These products are covered by other Caterpillar
warranties.
This warranty is subject to the following:
Warranty Period
• For new industrial engines, engines in a petroleum
applications or Petroleum Power Systems (excluding
petroleum fire pump application), or engines in a
Locomotive application, or Uninterruptible Power Supply
(UPS) systems, the warranty period is 12 months after date
of delivery to the first user.
• For new engines used in petroleum fire pump and mobile
agriculture applications the warranty period is 24 months
after date of delivery to the first user.
• For controls only (EPIC), configurable and custom
switchgear products, and automatic transfer switch products,
the warranty period is 24 months after date of delivery to the
first user.
• For CG132, CG170 and CG260 series power generation
products the warranty period is 24 months/16,000 hours,
whichever comes first, after date of delivery to first user.
• For electric power generation products other than
CG132, CG170 and CG260 series in prime or continuous
applications the warranty period is 12 months. For standby
SELF5543
Worldwide
applications the warranty period is 24 months/1000 hours.
For emergency standby applications the warranty period is
24 months/400 hours. All terms begin after date of delivery
to the first user.
• For remanufactured engines and generators ends (GenEnds)
used in prime or continuous Electric Power Generation
applications the warranty period is 12 months. For standby
applications the warranty period is 24 months after delivery
to the first user or 1000 hours of operation, whichever comes
first. For emergency standby applications the warranty
period is 24 months after delivery to the first user or 400
hours of operation, whichever comes first. All terms begin
from date of sale to the first user.
• For remanufactured engines used in Agricultural applications
the warranty period is 12 months after date of delivery to the
first user.
• For remanufactured engines used in Industrial, Petroleum,
and Locomotive applications the warranty period is 6
months after date of delivery to the first user.
• For all other applications the warranty period is 12 months
after date of delivery to the first user.
Caterpillar Responsibilities
If a defect in material or workmanship is found during the
warranty period, Caterpillar will, during normal working
hours and at a place of business of a Cat dealer or other source
approved by Caterpillar:
• Provide (at Caterpillar’s choice) new, Remanufactured,
or Caterpillar approved repaired parts or assembled
components needed to correct the defect.
Note: New, remanufactured, or Caterpillar approved repaired
parts or assembled components provided under the terms of this
warranty are warranted for the remainder of the warranty period
applicable to the product in which installed as if such parts were
original components of that product. Items replaced under this
warranty become the property of Caterpillar.
• Replace lubricating oil, filters, coolant, and other service
items made unusable by the defect.
• Provide reasonable and customary labor needed to correct
the defect, including labor to disconnect the product from
and reconnect the product to its attached equipment,
mounting, and support systems, if required.
For new 3114, 3116, and 3126 engines and electric power
generation products (including any new products of other
manufacturers packaged and sold by Caterpillar):
• Provide travel labor, up to four hours round trip, if in the
opinion of Caterpillar, the product cannot reasonably be
transported to a place of business of a Cat dealer or other
source approved by Caterpillar (travel labor in excess of
four hours round trip, and any meals, mileage, lodging, etc.
is the user’s responsibility).
For all other products:
• Provide reasonable travel expenses for authorized
mechanics, including meals, mileage, and lodging, when
Caterpillar chooses to make the repair on-site.
User Responsibilities
The user is responsible for:
• Providing proof of the delivery date to the first user.
• Labor costs, except as stated under “Caterpillar
Responsibilities,” including costs beyond those required to
disconnect the product from and reconnect the product to its
attached equipment, mounting, and support systems.
• Travel or transporting costs, except as stated under
“Caterpillar Responsibilities.”
• Premium or overtime labor costs.
• Parts shipping charges in excess of those that are usual and
customary.
• Local taxes, if applicable.
• Costs to investigate complaints, unless the problem is
caused by a defect in Caterpillar material or workmanship.
(continued on reverse side…)
• Giving timely notice of a warrantable failure and promptly
making the product available for repair.
• Performance of the required maintenance (including use of
proper fuel, oil, lubricants, and coolant) and items replaced
due to normal wear and tear.
• Allowing Caterpillar access to all electronically stored data.
Limitations
Caterpillar is not responsible for:
• Failures resulting from any use or installation that Caterpillar
judges improper.
• Failures resulting from attachments, accessory items, and
parts not sold or approved by Caterpillar.
• Failures resulting from abuse, neglect, and/or improper
repair.
• Failures resulting from user’s delay in making the product
available after being notified of a potential product problem.
• Failures resulting from unauthorized repairs or adjustments,
and unauthorized fuel setting changes.
• Damage to parts, fixtures, housings, attachments, and
accessory items that are not part of the engine, Cat Selective
Catalytic Reduction System or electric power generation
product (including any products of other manufacturers
packaged and sold by Caterpillar).
• Repair of components sold by Caterpillar that is warranted
directly to the user by their respective manufacturer.
Depending on type of application, certain exclusions may
apply. Consult your Cat dealer for more information.

For products operating outside of Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua For products operating in Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New
New Guinea, the Solomon Islands and Tahiti, the following is applicable: Guinea, the Solomon Islands and Tahiti, the following is applicable:

NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY
BY CATERPILLAR, EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM
CATERPILLAR SELLS THAT IS WARRANTED DIRECTLY TO THE USER BY ITS
MANUFACTURER.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE, EXCEPT CATERPILLAR EMISSION-RELATED
COMPONENTS WARRANTIES FOR NEW ENGINES, WHERE APPLICABLE.
REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF
MATERIAL AND SERVICES, AS SPECIFIED HEREIN.
CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES.
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY
NEGLIGENCE ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES,
AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR
SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS.
THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED
BY STATUTE AND OTHER STATUTORY RIGHTS AND OBLIGATIONS THAT BY
ANY APPLICABLE LAW CANNOT BE EXCLUDED, RESTRICTED OR MODIFIED
(“MANDATORY RIGHTS”). ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS
OR IMPLIED (BY STATUTE OR OTHERWISE), ARE EXCLUDED.
NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY
CATERPILLAR, EXPRESS OR IMPLIED (SUBJECT ONLY TO THE MANDATORY
RIGHTS), IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS THAT IS
WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER.
TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS, IF CATERPILLAR
IS THE SUPPLIER TO THE USER, CATERPILLAR’S LIABILITY SHALL BE LIMITED
AT ITS OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES
AGAIN OR THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED
AGAIN, AND (b) IN THE CASE OF GOODS, THE REPAIR OR REPLACEMENT OF
THE GOODS, THE SUPPLY OF EQUIVALENT GOODS, THE PAYMENT OF THE COST
OF SUCH REPAIR OR REPLACEMENT OR THE ACQUISITION OF EQUIVALENT
GOODS.

IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR
THE INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY.
For personal or family use engines or electric power generation products, operating in the USA, its
territories and possessions, some states do not allow limitations on how long an implied warranty
may last nor allow the exclusion or limitation of incidental or consequential damages. Therefore,
the previously expressed exclusion may not apply to you. This warranty gives you specific legal
rights and you may also have other rights, which vary by jurisdiction. To find the location of the
nearest Cat dealer or other authorized repair facility, call (800) 447-4986. If you have questions
concerning this warranty or its applications, call or write:
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY
NEGLIGENCE ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES,
AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR
SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS.
CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES
UNLESS IMPOSED UNDER MANDATORY RIGHTS.
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR
THE INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY.

In USA and Canada: Caterpillar Inc., Engine Division, P. O. Box 610, Mossville, IL 61552-0610, This warranty covers every major component of the products. Claims under this warranty should
Attention: Customer Service Manager, Telephone (800) 447-4986. Outside the USA and Canada: be submitted to a place of business of a Cat dealer or other source approved by Caterpillar. For
Contact your Cat dealer. further information concerning either the location to submit claims or Caterpillar as the issuer of
this warranty, write Caterpillar Inc., 100 N. E. Adams St., Peoria, IL USA 61629.

SELF5543
ELECTRIC POWER - Technical Spec Sheet
STANDARD

C13 ACERT
400 ekW/ 500 kVA/ 60 Hz/ 1800 rpm/ 480 V/ 0.8 Power Factor

Rating Type: STANDBY Emissions: U.S. EPA Stationary Emergency Use Only

C13 ACERT
400 ekW/ 500 kVA
60 Hz/ 1800 rpm/ 480 V

Image shown may not reflect actual configuration

Metric English

Package Performance
Genset Power Rating with Fan @ 0.8 Power Factor 400 ekW
Genset Power Rating 500 kVA
Aftercooler (Separate Circuit) N/A N/A

Fuel Consumption
100% Load with Fan 105.8 L/hr 27.9 gal/hr
75% Load with Fan 90.7 L/hr 24.0 gal/hr
50% Load with Fan 66.2 L/hr 17.5 gal/hr
25% Load with Fan 37.7 L/hr 9.9 gal/hr

Cooling System¹
Engine Coolant Capacity 14.2 L 3.8 gal

Inlet Air
Combustion Air Inlet Flow Rate 27.4 m³/min 966.6 cfm
Max. Allowable Combustion Air Inlet Temp 47 ° C 116 ° F

Exhaust System
Exhaust Stack Gas Temperature 567.4 ° C 1053.4 ° F
Exhaust Gas Flow Rate 82.0 m³/min 2894.9 cfm
Exhaust System Backpressure (Maximum Allowable) 10.0 kPa 40.0 in. water

TSS-EM1694-00-GS-EPG-25000424.pdf © 2016 Caterpillar All Rights Reserved Page 1 of 3

ELECTRIC POWER - Technical Spec Sheet
STANDARD

C13 ACERT
400 ekW/ 500 kVA/ 60 Hz/ 1800 rpm/ 480 V/ 0.8 Power Factor

Rating Type: STANDBY Emissions: U.S. EPA Stationary Emergency Use Only

Heat Rejection
Heat Rejection to Jacket Water 156 kW 8857 Btu/min
Heat Rejection to Exhaust (Total) 398 kW 22607 Btu/min
Heat Rejection to Aftercooler 71 kW 4023 Btu/min
Heat Rejection to Atmosphere from Engine 52 kW 2945 Btu/min
Heat Rejection to Atmosphere from Generator 29 kW 1661 Btu/min

Alternator²
Motor Starting Capability @ 30% Voltage Dip 880 skVA
Current 601 amps
Frame Size LC6114B
Excitation SE
Temperature Rise 150 ° C

Emissions (Nominal)³
NOx 2313.9 mg/Nm³ 4.6 g/hp-hr
CO 616.5 mg/Nm³ 1.2 g/hp-hr
HC 4.0 mg/Nm³ 0.0 g/hp-hr
PM 21.3 mg/Nm³ 0.1 g/hp-hr

DEFINITIONS AND CONDITIONS

1. For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing
restriction from factory.

2. UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting
characteristics. Generator temperature rise is based on a 40° C ambient per NEMA MG1-32.

3. Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D &
E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of
77° F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 btu/lb. The nominal emissions data
shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based
on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.

TSS-EM1694-00-GS-EPG-25000424.pdf © 2016 Caterpillar All Rights Reserved Page 2 of 3

ELECTRIC POWER - Technical Spec Sheet
STANDARD

C13 ACERT
400 ekW/ 500 kVA/ 60 Hz/ 1800 rpm/ 480 V/ 0.8 Power Factor

Rating Type: STANDBY Emissions: U.S. EPA Stationary Emergency Use Only

Applicable Codes and Standards:

AS1359, CSA C22.2 No100-04, UL142,UL489, UL869, UL2200,
NFPA37, NFPA70, NFPA99, NFPA110, IBC, IEC60034-1, ISO3046, ISO8528,
NEMA MG1-22,NEMA MG1-33, 2006/95/EC, 2006/42/EC, 2004/108/EC.

Note: Codes may not be available in all model configurations. Please consult your local Cat Dealer representative for
availability.

STANDBY:Output available with varying load for the duration of the interruption of the normal source power. Average
power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage
of 500 hours per year.

Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions

Fuel Rates are based on fuel oil of 35º API [16º C (60º F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when
used at 29º C (85º F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.). Additional ratings may be available for specific
customer requirements, contact your Cat representative for details. For information regarding Low Sulfur fuel and
Biodiesel capability, please consult your Cat dealer.

www.Cat-ElectricPower.com

Performance No.: EM1694-00

Feature Code: C13DE51
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective
Generator Arrangement: 4183863 logos, ADEM, EUI, S•O•S, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Date: 03/24/2016
Source Country: U.S.

TSS-EM1694-00-GS-EPG-25000424.pdf © 2016 Caterpillar All Rights Reserved Page 3 of 3

INTEGRATED VOLTAGE
REGULATOR
INTEGRATED VOLTAGE
Genset Control
with IVR Logic Generator REGULATOR
Voltage & Current
Sensing The Integrated Voltage Regulator (IVR) is
designed to provide robust, precise closed-loop
control of the generator voltage, optimized
transient performance and industry leading
feature specification.
Excitation Excitation
Excitation
Command
Module
Current Caterpillar is leading the power generation
marketplace with power solutions engineered to
Integrated Voltage Regulator
deliver unmatc y, expandability,
reliability and cost-e iveness.

FEATURES WORLDWIDE PRODUCT SUPPORT

When used with an Excitation Module, EMCP 4.3/4.4
and IVR-compatible EMCP 4.1/4.2 controllers o
t

Automatic Voltage Regulation (AVR)
t

Programmable stability settings
t

Soft start control with an adjustable time setting in
AVR control mode
t


Hz) regulation
t

Three-phase or single-phase generator voltage
(RMS) sensing/regulation in AVR mode
t

Setpoint adjustment from the EMCP display or Cat®
ET Service Tool
t

IVR Operating Status and Voltage Bias Overview
screens to provide an enhanced level of user
interface
t

Integrated Voltage Regulator event monitoring
t

Worldwide parts availability through the Cat dealer
network
t

Over 1,800 dealer branch stores operating in
200 countries
t

The best product support record in the industry
t

Cat dealers provide extensive post sale support including
maintenance and repair agreements
COMPLETE SYSTEM INTEGRATION
Fully designed and factory tested to work seamlessly
with Cat generators using Self Excitation (SE),
Internal Excitation (IE) or Permanent Magnet (PMG)
excitation systems and EMCP controls.

EMCP 4.3/4.4 and IVR-compatible EMCP 4.2

controllers also o
t

Power Factor Regulation (PF)
t

Reactive Droop compensation
t

Line drop compensation

LEHE0448-00
INTEGRATED VOLTAGE
REGULATOR
INTEGRATED VOLTAGE REGULATOR FEATURE SPECIFICATION
EMCP 4.1 EMCP 4.2 EMCP 4.3 EMCP 4.4

SPECIFICATIONS
No Load to Full Load Regulation ±0.5% ±0.25% ±0.25% ±0.25%
t t t t
t t t t
Regulator Response Time 10 ms 10 ms 5 ms 5 ms
Single and Three Phase Sensing t t t t
Voltage Adjustment Range
± 30% ± 30% ± 30% ± 30%

CONTROL

t t t t
Characteristic
Excitation Enable / Disable Selection t t t t
2
Line Loss (I R) Compensation – t t t
Reactive Droop Compensation – t t t
Power Factor Control Mode – t t t

PROTECTION / ALARMS
Generator Overvoltage t t t t
Generator Undervoltage t t t t
Over Excitation t t t t
Loss of Sensing t t t t
Generator Reverse VARs – t t t
Event Log t t t t

METERING
EMCP AC Metering t t t t
EMCP Power Metering – t t t
Excitation Command Percentage t t t t
Operating Mode Status Indication t t t t

LEHE0448-00

2
INTEGRATED VOLTAGE
REGULATOR
INTEGRATED VOLTAGE REGULATOR FEATURE SPECIFICATION (continued)

EMCP 4.1 EMCP 4.2 EMCP 4.3 EMCP 4.4

VOLTAGE ADJUSTMENT
EMCP 4 Display Voltage Bias t t t t
1
Digital Input (Raise / Lower) Voltage Bias t t t t
Potentiometer Voltage Bias1 t t t t
Analog Voltage Bias – Voltage Range1 0V to 5V 0V to 5V -10V to +10V -10V to +10V
1
Analog Voltage Bias – Current Range – – 0mA to 20mA 0mA to 20mA
1
Analog Voltage Bias – PWM Range – – 0% to 100% 0% to 100%
SCADA (Modbus) Voltage Bias – t t t
1
Requires an available input on the EMCP 4.

LEHE0448-00

3
INTEGRATED VOLTAGE
REGULATOR
EXCITATION MODULE SPECIFICATION
The Integrated Voltage Regulator consists of an EMCP 4 interfacing with an Excitation Module. There are a range
of Excitation Modules available to match Cat generator sets.

Figure 1: Figure 2:
EM10 Excitation Module EM15 Excitation Module

EXCITATION MODULE TECHNICAL SPECIFICATION

EM10 EM15
Compatible Generator Excitation Types Self Excitation (SE)
Internal Excitation (IE)
Permanent Magnet (PMG)
Nominal Field Current Output 6 Amps 7 Amps
Maximum (forcing) Field Current Output 10 Amps 15 Amps
Maximum AC Voltage Input 180 Vrms 240 Vrms
For more information on the Excitation Module refer to the component spec sheet.

LEHE0448-00

4
INTEGRATED VOLTAGE
REGULATOR
EMCP 4 DISPLAY
EXAMPLE SCREENS – EMCP 4.1/4.2

Figure 3: IVR Overview Screen

Figure 4: Voltage Bias Overview Screens

EXAMPLE SCREENS – EMCP 4.3/4.4

Figure 5: IVR Overview Screen Figure 6: Voltage Bias Overview Screen

www.Cat-Electric Power.com
©2013 Caterpillar
All rights reserved

Materials and specifications are subject to change without notice.

The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, the
“Power Edge” trade dress, as well as corporate and product
LEHE0448-00 (08/13) identity used herein, are trademarks of Caterpillar and may not be
used without permission.
GENERATORS

AVR12 – PERMANENT
MAGNET GENERATOR

The permanent magnet generator (PMG) option

upgrades the excitation system of the generator
from the standard self-excited system to a
separately-excited system. The PMG couples to
the non-drive end of the generator and provides
an independent source of excitation power that
ensures initial voltage build-up. The PMG improves
the voltage response of the generator during
transient load application, such as motor starting,
and provides a sustained short-circuit current for
the operation of protective devices. Isolation of
the excitation power ensures that regulation is
not affected by non-linear distorting loads.

www.cat-ElectricPower.com
Market: N. America
Information contained in this publication may be considered confidential. © 2005 Caterpillar
LEHE4015 (01-05) Discretion is recommended when distributing. All Rights Reserved.
Materials and specifications are subject to change without notice. Printed in U.S.A.
Circuit Breakers

C9 ACERT™, C13 ACERT, C15 ACERT,

C18 ACERT Circuit Breakers
Manually Operated Circuit Breakers
Interrupting Ratings (kA rms)
Current Number Trip (Lugs) Cable Size
(A) Frame of Poles 240V 480V 600V Units Range / Phase Auxiliary Options
(1) 6 AWG – 350
250 T4N 3 65 25 18
kcmil 1 Form C + 1 Bell Alarm
(2) 3/0 – 250 250VAC/VDC
400 T5N 3 65 25 18 Electronic kcmil
LS/I Shunt Trip 24VDC
(3) 2/0 – 400
600 T6N 3 65 35 20 (S or I)
kcmil
or
Construction robuste et durable LSI (3) 2/0 – 400
800 T6N 3 65 35 20 1 Form C + 1 Bell Alarm
kcmil 400VAC / 250VDC
(4) 4/0 – 500
1200 T7S 3 65 50 25 Shunt Trip 24VDC
kcmil

1600 R 3 65 35 18 BUS BAR

Form C (1NO + 1NC)
Electronic
2000 R 3 65 35 18 BUS BAR
LSI
Shunt Trip 24VDC
2500 R 3 65 35 18 BUS BAR

Electrically Operated Circuit Breakers

Current Number Interrupting Ratings (kA rms) Trip (Lugs) Cable Size
(A) Frame of Poles 240V 480V 600V Units Range / Phase Auxiliary Options
(4) 4/0 – 500 2 Form C + 1 Bell
800 T7M-S 3 65 50 25
Electronic kcmil Alarm 24VDC
LSI (4) 4/0 – 500 2 Form C + 1 Bell
1200 T7M-S 3 65 50 25
kcmil Alarm 24VDC

LEHE0942-01 Page 1 of 2
CIRCUIT BREAKERS

AUX – AUXILIARY
L1

L2
L4

L5
CONTACTS
POWER WIRING L3 L6 SHT2 – 12/24 V
FROM GENERATOR
N1 N1 SHUNT TRIP
E

SHUNT TRIP Option SHT2 adds a DC operated shunt trip which

can be used to automatically open the circuit
breaker upon activation of a generator set shut
down signal from the generator set control panel,
or from a remote signal (supplied by others).
Option AUX adds an auxiliary changeover switch
which can be used for remote indication of the
circuit breaker status.
L1 L1

L2 L2

POWER WIRING L3 L3
FROM GENERATOR
N1 N1

BREAKER BOX TERMINAL

POWER CONNECTION

www.cat-ElectricPower.com
Market: N. America
Information contained in this publication may be considered confidential. © 2005 Caterpillar
LEHE4009 (01-05) Discretion is recommended when distributing. All Rights Reserved.
Materials and specifications are subject to change without notice. Printed in U.S.A.
EMCP 4
Image shown may not reflect actual package
FEATURES
GENERAL DESCRIPTION
The Cat® EMCP 4.2 offers fully featured power
metering, protective relaying and engine and generator
control and monitoring. Engine and generator controls,
diagnostics, and operating information are accessible
via the control panel keypads; diagnostics from the
EMCP 4 optional modules can be viewed and reset
through the EMCP 4.2.
FULL RANGE OF ATTACHMENTS
• Wide range of system expansion attachments,
designed specifically to work with the EMCP 4.
• Flexible packaging options for easy and cost effective
installation.
WORLD WIDE PRODUCT SUPPORT
• Cat dealers provide extensive pre and post sale
support.
• Cat dealers have over 1,600 dealer branch stores
operating in 200 countries.
FEATURES
• A 33 x 132 pixel, 3.8 inch, graphical display denotes
text alarm/event descriptions, set points, engine and
generator monitoring, and is visible in all lighting
conditions.
• Textual display with support for 28 languages,
including character languages such as Arabic,
Chinese, and Japanese.
• Advanced engine monitoring is available on systems
with an electronic engine control module.
• Integration with the Cat Digital Voltage Regulator
(CDVR) provides enhanced system performance.
• Fully featured power metering, protective relaying,
engine and generator parameter viewing, and
expanded AC metering are all integrated into this
controller.
LEHE0138-00
EMCP 4.2
GENERATOR SET
CONTROLLER
Caterpillar is leading the power generation market
place with power solutions engineered to deliver
unmatched performance, reliability, durability and
cost-effectiveness.
• Real-time clock allows for date and time stamping
of diagnostics and events in the control’s logs as
well as service maintenance reminders based on
engine operating hours or calendar days.
• Up to 40 diagnostic events are stored in the non-
volatile memory.
• Ability to view and reset diagnostics on EMCP 4
optional modules via the control panel removes
the need for a separate service tool for
troubleshooting.
• Set points and software stored in non-volatile
memory, preventing loss during a power outage.
• Reduced power mode offers a low power state to
minimize battery power requirements.
• Three levels of security allow for configurable
operator privileges.
• Selectable units
− Temperature: °C or °F
− Pressure: psi, kPa, bar
− Fuel Consumption: Gal/hr or Liter/hr
STANDARDS
• UL Recognized
• CSA C22.2 No.100,14, 94
• Complies with all necessary standards for
CE Certification
98/37/EC Machinery Directive
– BS EN 60204-1 Safety of Machinery
89/336/EEC EMC Directive
– BS EN 50081-1 Emissions Standard
– BS EN 50082-2 Immunity Standard
73/23/EEC Low Voltage Directive
– EN 50178 LVD Standard
• IEC529, IEC60034-5, IEC61131-3
• MIL STND 461
EMCP 4.2 GENERATOR SET CONTROLLER

STANDARD FEATURES

• Voltage (L-L, L-N)

• Current (Phase)
• Average Volt, Amp, Frequency
• kW, kVAr, kVA (Average, Phase, %)
Generator Monitoring • Power Factor (Average, Phase)
• kW-hr, kVAr-hr (total)
• Excitation voltage and current (with CDVR)
• Generator stator and bearing temp (with optional module)

• Generator phase sequence

• Over/Under voltage (27/59)
• Over/Under frequency (81 O/U)
Generator Protection • Reverse Power (kW) (32)
• Reverse Reactive Power (kVAr) (32RV)
• Overcurrent (50/51)

• Coolant temperature
• Oil pressure
• Engine speed (RPM)
• Battery voltage
Engine Monitoring
• Run hours
• Crank attempt and successful start counter
• Enhanced engine monitoring (with electronic engines)

• Control switch not in auto (alarm)

• High coolant temp (alarm and shutdown)
• Low coolant temp (alarm)
• Low coolant level (alarm)
Engine Protection • High engine oil temp (alarm and shutdown)
• Low, high, and weak battery voltage
• Overspeed
• Overcrank
• Low Oil Pressure
• Run / Auto / Stop control
• Speed and voltage adjust
Control • Local and remote emergency stop
• Remote start/stop
• Cycle crank

• Two dedicated digital inputs

• Six programmable digital inputs
Inputs & Outputs • Six programmable form A dry contacts
• Two programmable form C dry contacts
• Two digital outputs

• Primary and accessory CAN data links

Communications • RS-485 annunciator data link
• Modbus RTU (RS-485 Half duplex)
Arabic, Bulgarian, Chinese, Czech, Danish, Dutch, English, Estonian,
Finnish, French, German, Greek, Hungarian, Icelandic, Italian, Latvian,
Language Support Lithuanian, Japanese, Norwegian, Polish, Portuguese, Romanian,
Russian, Slovak, Slovene, Spanish, Swedish, Turkish
• Control module operating temperature: -40°C to 70°C
• Display operating temperature: -20°C to 70°C
Environmental • Humidity: 100% condensing 30°C to 60°C
• Storage temperature: -40°C to 85°C
• Vibration: Random profile, 24-1000 Hz, 4.3G rms

LEHE0138-00 2
 EMCP 4.2 GENERATOR SET CONTROLLER

OPTIONAL MODULES

REMOTE MONITORING SOFTWARE

CAN ANNUNCIATOR
The EMCP 4 CAN Annunciator serves to display genset
system alarm conditions and status indications.
The annunciator has been designed for use on
the accessory communication network and may be used
in either local (package mounted) or remote (up to 800
feet) application. A maximum of three annunciators may
be used with a single EMCP 4.2.
The EMCP 4 remote monitoring software package
is a PC based program which allows the user to
monitor and control a generator set, and is capable
of running on a Windows based operating system.
The remote monitoring software allows the user
to configure data monitoring and data acquisition
processes for monitoring, graphing, and logging
of genset data.

RS-485 ANNUNCIATOR
The EMCP 4 RS-485 Annunciator serves to display
genset system alarm conditions and status indications.
The annunciator has been designed for use on
the long distance annunciator datalink and is used for
remote (up to 4000 feet) application.

LEHE0138-00 3
 Attachments

EMCP 4
RS-485 Annunciator
The EMCP 4 RS-485 annunciator serves to display
generator set system alarm conditions and status
indications. The annunciator has been designed for
use on the EMCP 4 RS-485 annunciator data link
for remote applications, providing customers with
enhanced site flexibility.

The EMCP 4 annunciator is configurable to the

standards of NFPA 99/110 for emergency standby
generator systems.

Picture shown may not reflect actual configuration.

Shown with Optional Equipment. Superior step load response
Features Specifications
Technical Data
• The EMCP 4 annunciator provides sixteen
Electrical
(16) individual points of annunciation, with
Battery Voltage Functional Range: 9 to 32 VDC
two (2) LED’s included for each point.
Power Consumption
• An additional pair of LED’s provides status
Maximum: _ 12 watt at 24 VDC
indication of the RS-485 communication
Standby: _ 5 watt at 24 VDC
network.
Control Power: 12-24 VDC
• Includes alarm horn with lamp test and Communication: RS-485
alarm acknowledge pushbuttons. Single, 8-pin Connector
• Configurable to NFPA 99/110 requirements Alarm
for local and remote annunciation on Sound Level 80 db
emergency standby generator systems.
• Provides custom label kit including software Physical
for customer’s specific alarms and Weight 2.5 lb or _ 1.13 kg
arrangement
• Designed and tested to meet stringent Environmental
impulse shock and operating vibration Operating Temperature –40° C to 70° C
requirements –40° F to 158° F
• Uses high quality shielded twisted-triad Storage Temperature –50° C to 70° C
cable for robust remote communications –58° F to 158° F
• Graphic symbols are provided next to each Relative Humidity 90%
pair to indicate various alarms and events
• The annunciator can be mounted remotely Certifications
up to 1200 m (4,000 ft). UL Recognized trained to support every aspect of your
• Provides superior visibility of the LED’s in Cat UPS system.
direct sunlight. footprint
Minimal maintenance costs

LEHE0142-02

1
 Attachments

LED Color Scheme LED Color Scheme

Each pair of LED’s on the annunciator consists of
two of three colors: green, yellow and red, which
allows for custom configuration of status, warning
and shutdown conditions.
The available colors and combinations are:
• Emergency stop shutdown
• Overcrank shutdown
• Low coolant temperature warning
• High coolant temperature warning/shutdown
• Low oil pressure warning/shutdown
• Overspeed warning/shutdown
• Low coolant level warning/shutdown
• Low fuel level warning/shutdown
• EPS supplying load status
• Control switch not in auto warning
• High battery voltage warning/shutdown
• Low battery voltage warning/shutdown
• BATT charger AC failure warning/shutdown
• Low cranking voltage
• Engine running
• Tier 4 SCR

Materials and specifications are subject to change without notice.

CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not be used without permission.

www.CatElectricPower.com

2 ©2016 Caterpillar
LEHE0142-02 (03/16) All rights reserved.
Annunciator Box

Annunciator Box

Image shown may not reflect actual configuration.

Features and Benefits

• Easy-to-remove concentric knockouts on all Specifications/Finish
four sides of box with knockouts • Galvanized steel box with black powder
• Provision for grounding painted flush-mount cover
• Mounting holes on back of box
Industry Standards
• Flush-mount cover with 12 mm overlap
• UL 50, 50E Listed; Type 1; cUL Listed per
all around
CSA C22.2 No 40; Type 1
Application • NEMA/EEMAC Type 1
• For use with optional shipped loose flush- • IEC 60529, IP30
mounted annunciator

Box Dimensions
A x B x C in. A x B x C mm Style
12.00 x 8.00 x 4.00 305 x 203 x 102 Galvanized

www.Cat-ElectricPower.com
©2016 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”,
the “Power Edge” trade dress as well as corporate and product identity used
LEHE1125-00 (6-16) herein, are trademarks of Caterpillar and may not be used without permission.
ENGINE CONTROLLER

ADEM™ A4 Engine
Controller
The ADEM™ A4 is the main Electronic Control
Module (ECM) used on select diesel engines.
The ADEM A4 provides a higher degree of
control over a large number of combustion
variables. The ADEM A4 is designed to control/
interface Electronic Unit Injector (EUI) equipped
engines. The ADEM A4 engine system is
composed of the ADEM A4 ECM, control
software, sensors, actuators, fuel injectors,
and interface to the generator system. The
prime benefit of an ADEM A4 engine system is
to better control and maintain the particulate
emissions, both steady state and transient, while
improving engine performance

FEATURES SELF DIAGNOSTICS

RELIABLE, DURABLE
All ADEM A4 controllers are designed to survive the
harshest environments.
l Environmentally sealed, die-cast aluminum housing
isolates and protects electronic components from
moisture and dirt contamination.
l Rigorous vibration testing ensures product reliability
and durability.
l Accuracy maintained from –40° C to 85° C
l Electrical noise immunity to 100 volts/meter
l Internal circuits are designed to withstand shorts to
+battery and –battery.
Each ADEM A4 ECM has a full compliment of
diagnostics. The ECM can detect faults in the
electrical system and report those faults to the service
technician for quick repair.
l Self-diagnostic capability pinpoints operational prob-
lems in need of attention.
ADVANCED FEATURES
l Enhanced performance from fuel injection timing
and limiting
l Adjustable monitoring of vital engine parameters
l Programmable speed acceleration ramp rate
l Data link interfaces

SIMPLE SERVICING
Each ADEM A4 system works in combination with
the Cat® ET service tool software to keep the engine
operating at peak performance.
l Displays measured parameters
l Retrieves active and logged event code document-
ing abnormal system operation
l Performs calibrations and diagnostic tests
l Supports flash programming of new software into
the ADEM A4 ECM

LEHE5347-01
ENGINE CONTROLLER
DESCRIPTION
The ECM is housed in an environmentally sealed cast-
ing. All wiring connections to the ECM are made using
two sealed connectors: a single seventy-pin connector
and a single one hundred twenty-pin connector.
ENGINE SPEED GOVERNING
Desired engine speed is calculated by the ECM and
held within ±0.2 Hz for isochronous and droop mode.
The ECM accounts for droop that is requested. The
proper amount of fuel is sent to the injectors due to
these calculations. The ECM also employs cooldown/
shutdown strategies, acceleration delays on startup,
acceleration ramp times and speed reference.
FUEL LIMITING
Warm and cold fuel-air ratio control limits are con-
trolled by the ECM. Electronic monitoring system
derates, torque limit, and cranking limit, programma-
ble torque scaling, and cold cylinder cutout mode are
standard features.
FUEL INJECTION TIMING
Master timing for injection is controlled by the ECM
control. Temperature dependencies are accounted for
in the fuel injection calculations.
ELECTRONIC MONITORING
Electronic monitoring of vital engine parameters can
be programmed. Warning, derate, and shutdown event
conditions may be customized by the user.
2
LEHE5347-01
INFORMATION MANAGEMENT
The ECM stores information to assist with electronic
troubleshooting. Active and logged diagnostic codes,
active events, logged events, fuel consumption,
engine hours, and instantaneous totals aid service
technicians when diagnosing electronic faults and
scheduling preventive maintenance.
CALIBRATIONS
Engine performance is optimized through injection
timing. Auto/manual sensor calibrations are standard
features.
ON-BOARD SYSTEM TESTS
System tests are available to assist in electronic trou-
bleshooting. These tests include: injector activation,
injector cutout, and override of control outputs.
DATA LINK INTERFACES
The ADEM A4 communicates with the EMCP via a
dedicated communication network.
ELECTRONIC SENSING
The following sensing is available on the ADEM A4: oil
pressure, fuel pressure, fuel temperature, atmospheric
pressure, air inlet temperature, turbo outlet pressure,
engine coolant temperature, engine speed, throttle,
position, exhaust temperature, oil filter pressure
differential, fuel filter pressure differential, air filter
pressure differential and crankcase pressure.
ENGINE CONTROLLER

SPECIFICATIONS
Impervious to:
salt spray, fuel, oil and oil additives, coolant,
spray cleaners, chlorinated solvents, hydrogen
sulfide and methane gas, and dust
Input and output protection
all inputs and outputs are protected against
short circuits to +battery and –battery
Input voltage range (24 VDC nominal)
18 to 32 VDC
Mounting
engine mounted
Reverse polarity protected
Shock, withstands 20 g
Temperature range
Operating: –40° C to 85° C (–40° F to 185° F)
Storage: –50° C to 120° C (–58° F to 248° F)
Vibration
withstands 8.0 g @ 24 to 2 kHz

3
LEHE5347-01
Device Server
Image shown may not reflect actual configuration
The Xpress-DR+ provides connectivity to
remotely monitor the EMCP4 genset controller
by converting the serial RS485 Modbus RTU
to Ethernet Modbus TCP; enabling the EMCP4
genset controller networkable.
Extending Network Connectivity with
SwitchPort+™
Supporting two serial ports and two 10/100
Ethernet ports, the XPress-DR+ features patent-
pending SwitchPort+ technology which enables
multiple industrial serial devices to be daisy
chained (cascaded) from a single network
backbone connection. SwitchPort+ combines
Lantronix advanced device server technology with
Ethernet switching technology to provide a robust
and reliable method for networking equipment.
Saves time and money by avoiding unnecessary
cable runs and eliminates serial cable distance
limitations.
Standards Based Communications
Using an open Ethernet architecture as a
standard for device communication provides the
flexibility to communicate to virtually any type of
industrial equipment. Additionally it enables new
equipment to be quickly and easily incorporated
into existing network system designs.
When used in conjunction with an OPC server,
most Windows® based HMI, SCADA and
PC-based control applications have full access
to information in the connected device. Existing
COM-port based Windows applications can
LEHE0975-00 Page 1 of 2
XPress-DR+ Industrial Device
Server
• Cascade multiple devices from a single network
connection
• Connects enterprise systems to non-networked
factory floor devices
• Enables remote firmware upgrades, saving time
and money
• Supports industrial protocols
• Maximizes flexibility with an internal 2-port
10Base-T/100Base-TX Ethernet switch
• 5KV serial ESD protection and 2.5KV Ethernet
isolation
• RoHS compliant
access network-enabled devices using Lantronix
Com Port Redirector™. This specialized software
creates virtual serial ports, which are mapped to
the XPress-DR+ over Ethernet.
Thrives in the Industrial Environment
The XPress-DR+ meets the demanding, complex
industrial environment head on. Packaged in a
rugged DIN-rail mount case, it’s equipped with
isolated serial and Ethernet ports and screw
terminal connectors for serial and power. It
supports industrial protocols such as Modbus
TCP, Modbus ASCII, Modbus RTU and DF1.
• 15KV serial ESD protection and 2.5KV Ethernet
isolation protects circuitry from overcurrent
conditions
• Wide -40° to 70°C operational temperature
range
• 9-30 VDC and 9-24 VAC power input options
Configuration Flexibility
Flexible configuration options allow the unit to be
set up locally using the serial port, or remotely
over Ethernet using Telnet or browser. The
included DeviceInstaller™ software simplifies
the process of installing industrial protocols
and configuring them for use with attached
devices. The CPU’s flash memory provides
maintenance-free, non-volatile storage and
easily accommodates future system upgrades.
Complete with an auto MDI/MDIX Ethernet
interface, the XPress-DR+ is a powerful device
communication solution that’s perfect for your
most demanding industrial applications.
Device Server

Features
Serial Interface Isolation
• 2 RJ45 RS-232 Serial Ports • 8 KV direct contact, 15 KV air discharge, ESD
• Baud rate selectable from 300 to 200 Kbps protection on all Serial ports (IEC 1000-4-2,
• 1 screw terminal RS-422/485 interface on IEC 61000-4-2)
Serial Port (2 and 4-wire support) • 2 K VAC/2.8K VDC galvanic isolation between
• LED indicators for TXD and RXD activities Power Input port to Ethernet ports (except
Chassis ground) 2 K VAC /2.8K VDC galvanic
Serial Line Formats
isolation between Power Input port to Serial
• Character: 7 or 8 data bits
ports
• Stop bits: 1 or 2
• Transient Voltage protection and ESD with max
• Parity: odd, even, none
non-repetitive surge current 800 Amp (8/20 us)
Flow Control (IEC 61000-4-2)
• Hardware: RTS/CTS • 2 KVA/2.8K VDC galvanic isolation between
• Software: XON/XOFF Ethernet ports (except chassis ground)
• 2 KVA/2.8K VDC galvanic isolation between
Modem Control
Ethernet ports to Serial ports
• DTR, DSR
• 40 A (5/50 ns) EFT protection (IEC 61000-4-4),
Network Interface 12 A (8/20 us) lightning protection (IEC 61000-
• 2 RJ45 10Base-TX Ethernet ports 4-5) on all Ethernet ports)
• Embedded, unmanaged, fully compliant 802.3u
Agency Approvals
non-blocking Ethernet switch
• Store and forward architecture with 1K MAC • UL, CSA, FCC, CE, TUV, CTick, VCCI
address lookup table
Protocols Supported
• Automatic MDI/MDI-X crossover
• ARP, UDP/IP, TCP/IP, Telnet, ICMP, SNMP,
• Full duplex IEEE 802.3x flow control
DHCP, BOOTP, TFTP and HTTP
• Half duplex back pressure flow control
• IEEE 802.1d spanning tree Installable Industrial Application Protocols
• ModBus, TCP, Modbus ASCU/RTU, DF1
LED Indicators
Multi-Master
• TX/RX activity per serial
• Link/Activity per Ethernet port Flash Memory
• Power/System OK • 2 MB Flash
Management Reset
• SNMP (read only) • Front panel recessed push button
• Serial login
Packaging
• Telnet login
• Case: High-impact plastic case with integrated
• DeviceInstaller software
DIN Rail (35 mm) mount
Power • IP30 enclosure rating
• Removable screw terminal block connector • Dimensions (L x W x H):
– 9-30 VDC or 9-24 VAC with chassis ground • 88 x 57 x 123 mm (3.45 x 2.25 x 4.85 in),
– 2.3 Watts maximum terminal blocks included
• Weight: 0.21 kg (0.46 lbs.)
Environmental (Operating Range)
• Temperature: -40°C to +70°C (-40 to 158°F)
• Humidity: 20% to 90% relative humidity, non-
condensing

www.Cat-ElectricPower.com
©2015 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, SwitchPort+, Windows, Lantronix Com Port Redirector,
DeviceInstaller,“Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product
LEHE0975-00 (11-15) identity used herein, are trademarks of Caterpillar and may not be used without permission.
Remote Emergency Stop Button

Remote Emergency
Stop Button

Image shown may not reflect actual configuration.

Features and Benefits

• Enclosure degree of protection – IP 66 Type 1, Dimensions
3R, 4, 4X, 12, 13 • Net Width: 0.065 m
• UL Listed (NKCR) • Net Height: 0.078 m
• Assembled enclosure with shroud • Net Depth: 0.065 m
• 40 mm mushroom emergency stop • Net Weight: 0.124 kg
• Twist release
• 2NC – horizontally mounted

www.Cat-ElectricPower.com
©2016 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”,
the “Power Edge” trade dress as well as corporate and product identity used
LEHE1124-00 (6-16) herein, are trademarks of Caterpillar and may not be used without permission.
ATTAC
CHMENT
TS

C13, C15 and C18 Jacket

Water Heater

Factory installed jacket water heater for increased

cold-starting capability. The system includes a tank-
style metal heater with an integral high limit
Facto ory installed
thermostat and jaacket
remotewater h
heater
engine for incrreased
mounted control cold-
startiing capability
thermostat, . Thesilicone
durable systemhoses
includes
andaheater
ta
ank-style
control
meta al heater
relay wired towith an integral
a common hiigh limit point
connection therm
mostat
in the and a
remo ote engine
control panel.mo ounted
The heatercontro
ol thermostat
and thermostat,location
durableis
silico
one hoses and d heater conttrol relay wired to a
optimized for maximum coolant flow and heating
comm mon connectiion point in th he control pan nel. The
power
heate efficiency.
er and thermo ostat location is optimized for
Ima
age Shown may not
n Reflect Actua
al Package
maxi mum coolantt flow and hea ating power e efficiency.

FEATURE
ES
FACTORY INSTALLED S
SPECIFICATIONS

x Comple ete with silicon

ne hoses
x Isolated
d tank heater vibration and shock tested d to Unit Spe
ecifications
extreme e limits to gua
arantee durab bility Design Voltage
x Optimizzed location of the heater ono the genset base
208 220 240
for maximum coolantt flow
x Remote e pilot thermos o the engine for
stat located on Rating 2250 2520 3000
0
optimizeed power cycle efficiency is factory set tot Frequency 50/60 Hzz 50/60 H
Hz 50/60 Hz
H
100° F (37.8°C)
(
Phase 1 1 1
x Automa atically disconnected when engine is run nning
via a de
edicated heate er relay locate
ed in the conttrol Amps 10.82 11.45 12.5
panel.
Feature
x Supplied with UL rec cognized components Code JWH005
59
x Compattible with Cat® ELC and alll chemicals
x All parts
s are serviceaable and field replaceable
x Incoloy heater eleme ent for longer service life

LEHE0
097-02
2
 ATTACHMENTS

WIRING DIAGRAMS

Wiring diagram reference for 240V

Line to Neutral power connection

Wiring diagram reference for 240V or 208V Line to

Line and 120V Line to Neutral power connection
(Note: Including Optional Space Heater and Battery
Charger)

LEHE0297-02 2
 ATTACHMENTS

HEATER DETAIL

HEATER OPERATION

The heater uses compliant components to UL and CSA, and is both CSA and UL approved.

When the generator set is not running, the heater is automatically connected to the AC supply through a power
relay mounted in the control panel. Upon receiving a start signal, the AC supply is automatically disconnected by
the power relay and automatically reconnected when the start signal is removed and the engine has stopped.

Pilot thermostat located on the engine precisely monitors and controls the engine coolant temperature and is wired
to energize and de-energize heater power cycles.

A high-limit thermostat is built into the heater to regulate the output temperature to within safe limits.

Materials and specifications are subject to change without notice.

CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

www.Cat-ElectricPower.com

LEHE0297-02 (05/16) ©2016 Caterpillar

All Rights Reserved.
LEHE0297-01 3 Printed in U.S.A.
BATTERY CHARGER

UL 10 AMP
BATTERY CHARGER

This battery charger offers accurate, automatic charging

of lead-acid and nickel cadmium batteries. The output
voltage automatically adjusts to changing input, load,
battery and ambient conditions. This prevents battery
over-charging and consequent loss of battery electrolyte.

Standard features include AC line compensation,

precision voltage regulation, current limiting, automatic
2-rate charging, voltmeter and ammeter, temperature
compensation and UL Listing.

The user interface is easy to understand with digital

metering, NFPA 110 alarms and a battery fault alarm.

Image Shown may not Reflect Actual Package

SPECIFICATION FEATURES
Input Supply 110-120 V · Electronically current limited at 105% of rated output
208-240 V · Alarm system
AC and DC Fuses 2 input and 2 output) · Digital Display
Output voltage 24V · Lightning and voltage transient protection
Frequency 50/60 Hz · Protection of connected equipment against load
Operating temperature -20°C ( -4°F) dump protection
to +60°C (140°F) · Constant voltage, current limited, 4-rate automatic
Housing constructed of rustproof anodized equalization
aluminum. · IP 20 housing
· AC isolated from DC
STANDARDS · Temperature Compensation
· C-UL listed to UL 1236 - On board temperature sensor with remote port
· NFPA 70, NFPA 110 · Auto AC line compensation
· CSA 22.2 No 107 certified · Output regulated by sensed battery voltage
· UL 1564
· CE DOC to EN 60335
· IBC Seismic Certification

LEHE0141-02
 BATTERY CHARGER

Output Input
Amps Volts Hz Volts
110-120
10 24 50/60
208-240

Width Depth Height Weight

195 mm 165 mm 318 mm 10.4 kg
(7.66") (6.50") (12.50") (23 lb)
Feature codes
BTC1024 BTC1028 BTC1035
BTC1025 BTC1032

OPTIONS

NFPA 110 alarm package as follows:

· AC on Green led (indication)
· AC fail Red led and form C contact (2A)
· Float mode LED
· Fast charge LED
· Temp comp active LED
· Low battery volts Red led and Form C contact
· High Battery Volts Red led and Form C contact
· Charger fail Red led and Form C contact
· Battery fault Red led and Form C contact
- Battery disconnected
- Battery polarity reversed
- Mismatched charger battery voltage
- Open or high resistance charger to battery connection
- Open battery cell or excessive internal resistance

Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

www.Cat-ElectricPower.com

LEHE0141-02 (03-12) ©2012 Caterpillar

All Rights Reserved.
2 Printed in U.S.A.
 Batteries

Premium High Output Batteries

• Vibration Resistance . . . 5-times the industry Standard.
• 4D & 8D Maintenance Free Batteries — World’s Highest Cold Cranking Amps.
• Exclusive “Flat Top” 4D & 8D Maintenance Free Batteries — No leaking or
lost caps.
• Provide three or more times the life of the best known battery brands.

BCI Cold Reserve Amp Hr.

Group Part Cranking Capacity Capacity @
Size Number Amps* Minutes** Volts 20 Hrs. Construction
8D 153-5720 1,500 465 12 210 Maintenance Free — Calcium Design
8D 101-4000 1,400 400 12 190 Hybrid Design (Dry Only)
4D 153-5710 1,400 425 12 200 Maintenance Free — Calcium Design
4D 153-5700 1,125 305 12 145 Maintenance Free — Calcium Design
4D 9X-9730 1,300 400 12 190 Hybrid Design (Dry Only)
4D 9X-9720 1,000 275 12 140 Hybrid Design (Dry Only)
31 175-4390 1,000 180 12 90 Maintenance Free — Calcium Design, Stud Terminals — Starting
31 175-4370 825 190 12 100 Maintenance Free — Calcium Design, Stud Terminals, Start/Deep Cycle
31 175-4360 710 185 12 100 Maintenance Free — Calcium Design, Stud Terminals, Deep Cycle/Start
31 115-2422 1,000 170 12 90 Maintenance Free — Calcium Design — Accessible Cover
Batteries and Electrical Parts

31 115-2421 950 170 12 90 Maintenance Free — Calcium Design — Accessible Cover

31 9X-3404 950 165 12 100 Maintenance Free — Calcium Design
31 3T-5760 750 165 12 100 Maintenance Free — Silver/Calcium Design
24 153-5656 650 110 12 52 Maintenance Free — Silver/Calcium Design
74 153-5660 650 110 12 52 Maintenance Free — Silver/Calcium Design, Side Terminals
58 175-4280 500 70 12 35 Maintenance Free — Silver/Calcium Design
2 153-5690 765 210 6 90 Hybrid Design (Dry Only)
31 250-0480 710 185 12 100 Maintenance Free — Calcium Design, Dual Terminal Stud and
SAE-Marine Deep Cycle/Starting
65 230-6368 880 140 12 80 Maintenance Free — Silver/Calcium Design

All batteries have taper post design and are shipped dry except as noted. * For 30 seconds at 0° F ** 25 Amp output at 80° F

(Continued)

2-2
 Batteries

Premium High Output Batteries (Continued)

BCI Add Water BCI Overall Dimensions Nominal Weight

Group Part Maintenance
Size Number Check/Hrs. Length Width Height Wet Dry Acid To Fill
8D 153-5720 MF 520 mm (20.47 in) 275 mm (10.8 in) 248 mm (9.76 in) 60 kg (132 lb) -- --
8D 101-4000 1,000 526.5 mm (20.7 in) 278 mm (10.96 in) 248 mm (9.76 in) 60 kg (132 lb) 39 kg (86 lb) 17.0 L (18.0 qt)
4D 153-5710 MF 520 mm (20.47 in) 218 mm (8.58 in) 248 mm (9.76 in) 54 kg (119 lb) -- --
4D 153-5700 MF 520 mm (20.47 in) 218 mm (8.58 in) 248 mm (9.76 in) 46 kg (101 lb) -- --
4D 9X-9730 1,000 527 mm (20.75 in) 218 mm (8.58 in) 248 mm (9.76 in) 54 kg (119 lb) 37 kg (81 lb) 14.0 L (14.8 qt)
4D 9X-9720 1,000 527 mm (20.75 in) 218 mm (8.58 in) 248 mm (9.76 in) 46 kg (101 lb) 27 kg (59 lb) 15.0 L (15.9 qt)
31 175-4390 MF 328.4 mm (12.9 in) 171.2 mm (6.74 in) 236 mm (9.29 in) 27 kg (60 lb) -- --
31 175-4370 MF 328.4 mm (12.9 in) 171.2 mm (6.74 in) 236 mm (9.29 in) 27 kg (60 lb) -- --
31 175-4360 MF 328.4 mm (12.9 in) 171.2 mm (6.74 in) 236 mm (9.29 in) 27 kg (60 lb) -- --
31 115-2422 MF 328.4 mm (12.9 in) 171.2 mm (6.74 in) 240.3 mm (9.46 in) 27 kg (60 lb) -- --

Batteries and Electrical Parts

31 115-2421 MF 328.4 mm (12.9 in) 171.2 mm (6.74 in) 240.3 mm (9.46 in) 27 kg (60 lb) 20 kg (44 lb) 6.2 L (6.6 qt)
31 9X-3404 MF 330.2 mm (13 in) 172 mm (6.77 in) 240.3 mm (9.46 in) 26 kg (58 lb) -- --
31 3T-5760 MF 330.2 mm (13 in) 172 mm (6.77 in) 240.3 mm (9.46 in) 25 kg (55 lb) -- --
24 153-5656 MF 278.9 mm (10.98 in) 174 mm (6.85 in) 229.1 mm (9.0 in) 18 kg (39 lb) -- --
74 153-5660 MF 278.9 mm (10.98 in) 178.2 mm (7.0 in) 206.9 mm (8.15 in) 18 kg (39 lb) -- --
58 175-4280 MF 253.1 mm (9.96 in) 182.5 mm (7.2 in) 176 mm (6.9 in) 14 kg (31 lb) -- --
2 153-5690 1,000 260 mm (10.24 in) 173 mm (6.8 in) 221.6 mm (8.72 in) 17 kg (37 lb) 10 kg (22 lb) 4.5 L (4.8 qt)
31 250-0480 MF 328.4 mm (12.9 in) 171.2 mm (6.74 in) 236 mm (9.29 in) 27 kg (60 lb) -- --
65 230-6368 MF 303.4 mm (11.9 in) 190.8 mm (7.5 in) 191.4 mm (7.5 in) 21 kg (45.5 lb) -- --

MF – Maintenance Free

2-3
RMT E-Stop
*
501

502

120V Dampers GRR A1 / GRR2:A1

GRR A2 / GRR2:A2
 125 West 34th Street
Covington, KY 41015
USA
Toll Free 855.LBD.CALL (523.2255)
Fax 859.554.2530
www.LoadBanksDirect.com

Submittal: 14128 Date: 2/16/18

Technical Proposal
The following Technical Proposal is prepared for VanJen Group and is for a LD200 Stationary, Radiator-Duct Mount, Resistive Load
Bank for the Mr. ABIA Replacement Project. Reference Quote #: 14128

Model LD200-480-25, 200 Kilowatt In-Line Radiator-Duct Mount, UL (cUL) Resistive Load Bank with the following ratings:

 200 KW at 480 Volts AC, 3-phase, 60 Hertz, 240 Amps per Phase
 25 KW minimum load step resolution provided

Duty Cycle: Forced Air-Cooled by Engine Radiator Cooling Fan, rated for continuous operation.

Cooling System: The load bank is directly mounted “In-Line” with the Engine Radiator Cooling Fan which delivers the required
airflow volume (CFM) for cooling the resistor load elements.

Control Power: External 120 Volt AC, 1-phase, 10 Amp source.

Local Operator Control Panel Including: Emergency Stop (E-STOP) push button, Main Power On/Off switch, Master Load On/Off
switch, and Individual Load Step switches (KW On/Off) provided for each load step. Illuminated indicators provided for Power On,
Over-Temperature, and Load Dump.

Automatic Load Dump circuit provides user interface provisions to the generator controls, automatic transfer switch, or building
management system, to disconnect and disable all load steps from a normally closed (NC) set of auxiliary contacts. In the event of an
actual power failure, all load bank load is removed from the source under test.

Remote Indication and Alarm contact closure [form-c-type normally open and normally closed] provides user interface to building
management system for indication, detection, and alarm of “Over-Temperature” and “Load Dump”.

Operator Protection and Safety Features:

• A Control Power Emergency-Stop (E-STOP) push button is provided to disable control power voltage to all operator control
power circuits, and load application circuits.
• Operator control panel provides detection and display of Main Power On, Over-Temperature, and Load Dump.
• Branch circuit fuse protection provides short-circuit fault protection of all load steps. Fuses are fast-acting, current-limiting
type with an interrupting rating of 200K A.I.C.
• An over-temperature switch is provided to monitor load bank exhaust temperature. The switch automatically removes all
load if an over-temperature condition is detected. Load cannot be reapplied until the over-temperature condition is
corrected.
• Operator warning and caution statements are located on appropriate access panels.

LBD-PowerDyne™ Resistor load elements provide the necessary KW load rating for each load step. PowerDyne™ Resistors are fully
supported across their entire length within the air stream by stainless steel support rods which are insulated with heavy-duty,
hightemperature ceramic insulators. Change in resistance is minimized by maintaining conservative resistor designs.
Load Bank Construction and Power Connections:

Proprietary and Confidential for Client Use Only - Do Not Distribute Page 1 of 2

• The load bank enclosure is an open resistor frame of galvanized steel construction, for direct mounting/coupling to the engine
radiator. The load bank is designed for installation and operation indoors or within the generator set housing with sufficient
fresh intake air available.
• The galvanized steel open frame provides a 2” mounting flange for direct mounting to engine radiator or exhaust duct. Load
bank resistor opening is designed to match the opening of airflow available from the engine radiator cooling system.
• All power connections including main-input load, external control power, operator controls, instrumentation, and customer
interface connections are made within the enclosed relay/connection compartment. Bottom access with a removable gland
plate provides “safe and sealed” ease of installation of all conduit entry cable. Load connections are made directly to a power
distribution block.

Approximate Dimensions & Weight: Based on actual size and opening of the engine radiator core dimensions. Typically [Radiator Core
Width + 17”] x [Radiator Core Height + 4”] x [16” Deep]

NOTE: Designed and intended for use as a supplemental load to the generator set, and sized at 50% of generator KW rating.
Customer must provide exact radiator core dimensions (radiator opening), and cooling airflow volume (CFM) at time of purchase
order.
Proprietary and Confidential for Client Use Only - Do Not Distribute Page 2 of 2