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Anchored Sheet Steel Pile Wall PDF
Anchored Sheet Steel Pile Wall PDF
Anchored Sheet Steel Pile Wall PDF
Appendix AA ––Eurocode
Appendix Eurocodeclause
clausereference
referencetables
tables
Steel design
Design Topic Eurocode Clause Number Companion Document
Section Number
Loading
Values BS EN 1991-1-1 Section 6 & 2.1
Annex A
Partial factors BS EN 1990 Table A1.2(B)
Combinations BS EN 1990 Table A1.2(B)
Combination coefficients ( i) BS EN 1990 Table A1.1
Analysis methods
Modelling BS EN 1993-1-1 Clause 5.1
Global analysis BS EN 1993-1-1 Clause 5.2
Imperfections BS EN 1993-1-1 Clause 5.3
Non-linear materials BS EN 1993-1-1 Clause 5.4
Sway stability
Classification BS EN 1993-1-1 Clause 5.2.1 4.1.4
Frame stability BS EN 1993-1-1 Clause 5.2.2
Notional horizontal force BS EN 1993-1-1 Clause 5.3 4.1.5
Material properties BS EN 1993-1-1 Clause 3.2.1 & 4.1.1
Table 3.1 or Product Standard
Cross-section classification BS EN 1993-1-1 Clause 5.5 &
Table 5.2
Shear resistance
Cross-section capacity BS EN 1993-1-1 Clause 6.2.6
Shear buckling resistance BS EN 1993-1-5 if requirements
of BS EN 1993-1-1 Clause
6.2.6(6) are met
Moment resistance BS EN 1993-1-1 Clause 6.2.5
Lateral Torsional Buckling 4.1.7
General method BS EN 1993-1-1 Clause 6.3.4
Member with plastic hinges BS EN 1993-1-1 Clause 6.3.5
Web bearing resistance BS EN 1993-1-5
Web buckling resistance BS EN 1993-1-5
Tension resistance BS EN 1993-1-1 Clause 6.2.3
Compression resistance
Effective length No values given
Cross-section capacity BS EN 1993-1-1 Clause 6.2.4
Buckling resistance BS EN 1993-1-1 Clause 6.3.1, 4.1.6
Table 6.1 & 6.2 (Class 4 Clause
6.3.4 or 6.3.3)
Compression and bending
Cross-section capacity BS EN 1993-1-1 Clause 6.2.9
Axial load & buckling BS EN 1993-1-1 Clause 6.3.3 4.1.8
resistance
56
Appendices
57
Companion Document to EN 1993 and EN 1994 – Steel and Steel and Concrete Composite Buildings
58
Appendices
59
Companion Document to EN 1993 and EN 1994 – Steel and Steel and Concrete Composite Buildings
60
Worked
Examples
61
Project Title: Project Number: Sheet 1 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
PS / April 2005
The following Standards have been used for this worked example:
BS EN 1990:2002, Basis of Structural Design, July 2002, with UK National Annex, March 2004
BS EN 1991-1-1:2002, Eurocode 1 – Actions on structures – Part 1.1: General actions – Densities, self-
weight, imposed loads for buildings, July 2002
prEN 1993-1-1, Eurocode 3 – Design of steel structures – Part 1.1: General rules and rules for buildings,
December 2003
prEN1993-1-8, Eurocode 3 – Design of steel structures - Part 1.8: Design of Joints, December 2003
BS EN ISO 4063:2000, Welding and allied processes – Nomenclature of processes and reference
numbers,April
numbers, April2000
200
BS EN ISO 29692:1994, Metal arc welding with covered electrode, gas shielded metal arc welding and
gas welding – joint preparations for steel, June 1994
BRE and Buro Happold have made every effort to ensure the accuracy and quality of all the information
in this document when first published. However, they can take no responsibility for the subsequent use
of this information, nor for any errors or omissions it may contain.
© Queen's Printer and Controller of Her Majesty's Stationery Office 2005
Project Title: Project Number: Sheet 2 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
PS / April 2005
1.00 m
j
4.00 m
Layer 1
5.00 m
h
Loose Fine Sand
GWL
Free WL
Layer 2 i
Compact Fine Sand
6.00 m
0.50 m
Over dig
2 d
γw = 9.81 kN/m
Layer 2
3
Density of dry compact fine sand, γd.2 = 15.4 kN/m
3
Density of wet compact fine sand, γsat.2 = 19.4 kN/m
Characteristic effective shear strength parameters equal to those given
Cohesion, ck.2' = 0 Effective friction angle, φk.2' = 37°
Project Title: Project Number: Sheet 3 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
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2. Design
For DA 1, EN1997-1 gives two ‘combinations’ that need to be considered for ultimate
limit state design which in general relate to structural and ground related behaviour
(Combination 1 and 2 respectively).
For this example the free earth support method of design is adopted here. The
general steps to be followed in determining the design loads on the shortest piles
are:
• Determine the earth pressures acting.
• Determine the length of pile by taking moments about the prop or anchor point
so that there is zero resultant moment.
• Determine the prop / anchor force as the difference between active and
passive pressures acting on the sheet pile.
• Determine maximum bending moment which occurs at the level of zero shear
to determine design requirement of sheet pile section.
• Design anchorage of system.
2.1. Actions
To calculate the active and passive earth pressures account has to be taken of the
vertical stress due to the ground and the surcharge.
At any depth the horizontal active pressure (σ’a) is composed of two components one
from the retained soil weight (σ’a.g) and one from the surcharge (σ’a.q).
Client: Checked/date:
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EN 1997-1 gives suggested values for active and passive coefficients of earth
pressure which are related to the design soil parameters and the ratio of the interface
angle of friction (δ) to the critical state soil angle of friction (φcv) i.e. δ / φcv.
The design values of the above actions are determined by using the above equations
and the relevant partial factors. Table A3
This example has differential water pressures acting across the wall as shown in
Figure 1. It is assumed that the water pressures equalise at the toe of the wall and
that pressure can be determined from the general expression:
U f = ((2 x (d + h " j) x (d " i)) /((2 x d) + h " i " j)) x ! w (assuming that the wall is thin) CIRIA 580
Client: Checked/date:
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In general terms the water pressure acting behind the wall would be an unfavourable EN1997-1
action whilst that on the passive side would be favourable. 2.4.2
Note: However giving them different partial factors is unrealistic and the ‘single source’
principle in EN1997 is applied.
As such the action can be calculated based on the net water pressure acting on the
pile. As this resultant action is unfavourable γG is applied giving a net resultant
pressure.
u d = " G x !u
Where:
ud is the design water pressure
Δu is the net water pressure
2.2. Combination 1
Use A1 “+” M1 “+” R1 for Combination 1 for this example 2.4.7.3.4.2 (1)
Where:
A represents the partial factors for actions (γF) or the effect of actions (γE)
M represents the partial factors for material (γM)
R represents the partial factor for resistance (γR)
“+” means used in combination
For Combination 1
The material factors (γm) are: Annex A
γφ = 1.0 (partial factor for angle of shear resistance) Table A4
γc = 1.0 (partial factor for cohesion) Table A4
and the weight density factor is 1.0 Table A4
#1
" d '= tan ($ " x tan " k ') = " k ' (design effective shear angle)
c d ' = ! c x c k = c k (design effective cohesion)
Therefore:
! Layer 1 φd.1’ = 32° and cd.1’ = 0.0
Layer 2 φd.2’ = 37° and cd.2’ = 0.0
Using these values and the charts given in EN 1997-1 the values of Ka and Kp are
determined for " / !cv ' = 0.67 . The values determined are given in Table 1. 9.5.1 (6)
Client: Checked/date:
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For Combination 1
The action partial factors are: Annex A
Unfavourable permanent action, γG = 1.35 Table A3
Unfavourable variable action, γQ = 1.5 Table A3
And the resistance partial factor is, γR = 1.0 Table A13
Using these factors and the equations in section 2.1 the pressure diagram in Figure 2
is obtained
3.9
4.00 m
5.00 m
5.10 m
7.00 m
24.54
0.0
19.82
9.25 m
10.00 m
9.17 23.01
0.0
7.5
35.05 135.10
0.0 37.22 181.42
Net water
Effective Earth Pressure
pressure
2
All Pressures given in kN/m
Moments are taken about the tie at a depth of 1 m to determine the pile length and
using a mixture of iteration and ‘trial and error’ this gives a pile length of 9.25 m.
The horizontal component of the anchor load (Poh per m run of wall) is equal to the
difference between the total active, passive and water pressures acting on the wall.
Poh = !p ad
+ !u + !p d pd
Figure 3 shows the shear forces acting across the sheet pile. The point of zero shear
is seen to be at a depth of 5.3m.
The maximum bending moment is at the point of zero shear and so taking moments
about and above this point it is found to be 222.2 kNm
Therefore Mmax = 222.2 kNm
Project Title: Project Number: Sheet 7 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
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1.00 m
-88.97
4.00 m
5.00 m
6.70 m
7.00 m
7.70 m
-38.57
9.25 m
-11.12
51.48
63.06
77.05
0.0
2.3. Combination 2
Using these values and " / !cv ' = 0.67 the values given in Table 2 were determined. 9.5.1 (6)
Client: Checked/date:
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Moments are taken about the tie at a depth of 1 m to determine the pile length and
using a mixture of iteration and ‘trial and error’ this gives a pile length of 9.92 m.
The horizontal component of the anchor load (Poh) is equal to the difference between
the total active, passive and water pressures acting on the wall.
Poh = ! p ad + ! u d + ! p pd
Poh = 217.0 + 32.58 - 158.34 = 91.24 kN
Figure 5 shows the shear forces acting across the sheet pile. The point of zero shear
is seen to at a depth of 5.45m.
The maximum bending moment is at the point of zero shear and so taking moments
about and above this point it is found to be 225.18 kNm
Therefore Mmax = 225.18 kNm
For Combination 2,
The design horizontal component of the tie force is, Poh = 91.24 kN/m
The design bending moment is, MEd = Mmax = 225.18 kNm
Project Title: Project Number: Sheet 9 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
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4.29
4.00 m
5.00 m
5.40 m
7.00 m
0.0 23.7
19.38
9.92 m
10.00 m
9.17
23.25
7.5 0.0
35.74 135.10
0.0
35.96 113.42
Net water Effective Earth Pressure
pressure
2
All Pressures given in kN/m
1.00 m
2.00 m
-86.85
4.00 m
-75.29
5.00 m
6.40 m
7.00 m
8.00 m
-37.6
-12.25
9.92 m
33.67
54.51
72.49
0.0
Client: Checked/date:
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2.4. Discussion
From the above it can be seen that Combination 2 gives the longer pile length.
Combination 1 should be repeated using the Combination 2 pile length and using a
soil structure interaction program to check the anchor load and maximum bending
moment. In this example this has been done using the FREW package. (There is
currently an ongoing debate with regards to this procedure which will hopefully be
resolved very soon). These calculations are undertaken using unfactored parameters
but applying γG = 1.35 to the output results. The FREW calculations are affected by
the stiffness assigned to the sheet pile section so an iterative procedure is required
where the section needs to be selected before the calculations can be undertaken.
As will be discussed below EC3-5 requires loss of section to be allowed for also and
so calculations were performed with both the as new and corroded section
stiffnesses (maximum loss assumed over full length), this resulted in maximum tie
loads of 110 kN/m run (corroded section) and maximum bending moment of
167.4kNm (as new section). When factored by γG = 1.35 these become 148.5kN/m
and 226kNm respectively. As these values exceed those of the hand calculations
above they are carried forward for design.
For typical steels used for sheet piling f y = 270 or 355 N / mm 2 giving
Client: Checked/date:
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Class 3 – uses elastic global analysis and elastic distribution of stress over the cross-
section.
It can be seen that to use Class 1 then more sophisticated computation analyses are
needed than those given here (and as will be discussed below, more refined
information on plastic section modulus with loss of section).
Having established the maximum value of design bending moment (MEd). The
selected section has to fulfil: EN 1993-5
MEd ≤ Mc.Rd Eq. 5.1
Where:
Mc.Rd is the design moment of resistance of the cross-section
EN1993-5 says that Mc.Rd should be determined using equations that relate to the
Class of cross-section
The design moment of resistance of the cross-section (Mc.Rd) is determined as: EN1993-5
For Class 1 and 2 Mc.Rd = (" B x Wpl x f y ) / ! M0 5.2.2(2) Eq. (5.2)
For Class 3 Mc.Rd = (" B x W el x f y ) / ! M0 5.2.2(2) Eq. (5.3)
Where:
βB is a factor that takes account of a possible lack of shear force transmission in the
interlocks, βB = 1.0 for Z-piles. But may be ≤ 1.0 for U piles (this will be set in the
National Annex but will be taken as 1.0 here)
Wpl is the plastic section modulus determined for a continuous wall
Wel is the elastic section modulus determined for a continuous wall
γM0 is the partial safety factor determined from clause 5.1.1(4)
For the partial factors γM0, γM1 and γM2 applied to resistance refer to EN1993-1-1 EN1993-5, 5.1.1(4)
EN1993-1-1
γM0 = 1.00 6.1(1)
Note: Recommended value used for γM0. This value may be altered by the UK National
Annex to EN1993-1-1.
Note: The Class of a given physical section can of course change with steel grade e.g. an
as manufactured AZ13 is Class 2 in S270, but Class 3 in S355 and this can result in the
value of Mc.Rd increasing very little despite the higher value of fy as the elastic modulus is
used for Class 3.
Similarly, the section class may change with time as a result of corrosion
So:
The design bending moment from Combination 1 , MEd = 226 kNm Sheet 10
Project Title: Project Number: Sheet 12 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
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2
For S270 grade steel the yield stress is fy = 270 N/mm
Therefore for S270 grade steel the minimum section modulus required is
3 3
226×10 / 270 = 837.04 cm /m
On this basis a PU12 is chosen based on manufacture's data and being the smallest
standard section fulfilling the elastic section requirements
3 3
Modulus Wel = 1200 cm and a plastic modulus Wpl = 1457 cm
Note: A PU12 section in 270 grade is a Class 2 section and so either elastic or plastic
values could be used - other smaller standard sections have too low a section modulus.
For PU12 (b / tf) / ε becomes, (258 /9.8 ) / 0.93 = 28.3 ≤ 37 (see above).
Therefore
Mc.Rd = (βB × Wel × fy) / γM0 = 324.00 kNm
MEd = 226 kNm
Mc.Rd > MEd, therefore OK
On this basis a section PU12 would be satisfactory (This design can be compared
directly with that using current design procedures in the Arcelor Piling handbook)
However there is a requirement in EN1993-5 that the loss of section due to corrosion
be accounted for. In this case then for a 100 year design life assuming the ground is EN1993-5
non aggressive and the maximum bending moment is within the free water depth Tables 4.1 & 4.2
(and considered very polluted) then the loss of section is
1.2 mm + 4.3 mm = 5.5 mm
The section modulus remaining when the loss of thickness due to corrosion has been
taken into account should be found from manufacturers' literature (Note: at present
manufactures’ make available information on the change of elastic section modulus with loss
of section, however at present the same information is not generally available for the
corresponding change of plastic section modulus but it is anticipated that this will be made
available in the future. The required information was calculated for this example).
In this case, for a total loss of thickness of 5.5mm and a bending moment capacity in
excess of 226 kNm/m, it will be necessary to adopt a PU22 section being the
smallest standard section fulfilling the requirements when loss of section allowed for.
Manufacturers information shows that PU22 is a Class 2 section (as (b / tf) / ε equals
(297 / 12.1) / 0.93 = 26.39 ≤ 37) but becomes a Class 3 after corrosion has been
taken into account (as (b / tf) / ε equals (292 / 6.6) / 0.93 = 47.57 ≤ 49) and therefore
3
has to use the elastic section modulus for design purposes, Wel = 1210cm .
Project Title: Project Number: Sheet 13 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
PS / April 2005
Figures 4 and 5 show that for the design length then the shear is of the order of 90kN
per m run at the level of the tie, but the FREW calculations with loss of section give a
value of 99kN per m run (but not dissimilar values occur at greater depths) which is
59.4 kN per sheet pile of 600mm width. Therefore the design shear force per sheet
is:
VEd = 59.4 kN
For EN1993-5 design we check for PU22 - allowing for loss of section due to
corrosion.
Determine the plastic shear resistance for the web (Vpl.Rd) (see note below)
h = 450 mm – 5.5 mm = 444.5 mm
tw = 9.5 mm – 5.5 mm = 4.0 mm
tf = 12.1 mm – 5.5 mm = 6.6 mm
2
Av = tw × (h – tf) = 1752 mm EN1993-5, Eq(5.6)
Project Title: Project Number: Sheet 14 of 21 Rev:
EC3 & EC4 Worked Examples 02
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Therefore
Vpl.Rd = (Av × fy) / (√(3) × γM0) = 273.05 kN EN1993-5, Eq(5.5)
VEd / Vpl.Rd = 0.22
Vpl.Rd > VEd therefore OK
As VEd / Vpl.Rd < 0.5 no reduction in the plastic bending moment resistance is required EN1993-5, 5.2.2(9)
Note: Strictly one should check the shear at all levels with the relevant loss of section and
shear force as the losses will be less away from the water, however here the most critical
values have been taken and as all is satisfactory then no further calculations are
necessary.
If loss of section is included in the above calculation then for PU22, c / tw becomes
37.4, so a shear buckling check is still not required.
Project Title: Project Number: Sheet 15 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
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If U piles are connected by welding or crimping to improve shear transmission in the EN1993-5
interlock then connection shall be verified assuming that the shear force can be 5.2.2(10)
transferred only in the connected interlocks.
4. Anchor design
For Ultimate Limit State Design the force to resisted by the anchors is 148.5 kN/m. Sheet 10
Assuming ties are at 2.40m spacing and sloping down at 5° towards the anchorage,
the anchor tie load can be determined as:
Anchor tie load is 1.1 x ULS design load/m x spacing between anchors x (1/slope)
Anchor tie load is 1.1 × 148.5 × 2.4 × (1/cos (5°)) = 393.5 kN/m
Note: The 1.1 factor is included to allow for possible unequal distribution on a continuous
beam.
Consider M42 tie bar with upset ends on 40mm dia. bar in steel grade ASDO355
2
Thread area As = 1120 mm
The plain bar will be subject to corrosion of 1.2mm all round for a 100 yrs design life
in non aggressive natural soils. However the tie rods will be laid in a trench, which EN1993-5 Table 4.1
will subsequently be backfilled. If it is believed that the backfill will not be properly
compacted the corrosion allowance may need increasing. Conversely it is common
practise to wrap tie rods in Denso tape, which may well reduce the potential corrosion
allowance. So assuming 1.2mm all round on a 40mm bar, diameter becomes 40 -2.4
= 37.6mm
2 2
Then the bar area Ag = π × 37.6 / 4 = 1110 mm
2
For steel grade ASDO355 Yield strength fy = 355 N/mm
2
Tensile strength fu = 510 N/mm
Client: Checked/date:
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EN1993-1-8.
From previous calculation, Ftg.Rd = 394 kN
EN 1993-1-8
B p.Rd = (0.6 x " x dm x t p x fu ) / ! M2 Table 3.4
Where:
dm is the mean of the across points and across flats dimensions of the bolt head or
the nut, which ever is smaller, dm = 70 mm
tp is the thickness of the plate, tp = 30 mm
2
fu = 510 N/mm Sheet 10
γM2 = 1.25 EN1993-1-8
Note: Recommended value used for γM2. This value may be altered by the UK National Table 2.1
Annex to EN1993-1-8.
Bp.Rd = 0.6 × π × dm × tp × fu / γM2 = 1615.03 kN
-3
Design bending moment is (393.5 / 2) × (53 – (35 / 2))×10 = 6.98 kNm
2 -6
Elastic resistance moment is ((135 × 30 ) / 6) × (355×10 / 1) = 7.19 kNm
Since the resistance moment is greater than the design moment the bending
resistance of the washer plate can be considered satisfactory.
4.3. Walings
EN1993-5 (under Walings and bracing) contains a note suggesting that it might be EN1993-5 7.3(2)
appropriate to allow for the failure of an anchor. If such an allowance is made in the
structural analysis of the waling then it would seem reasonable to apply some
increase to the anchor tie rod loading to prevent progressive collapse by tie rod
failure. No such allowance is included in the calculations above.
Clause 7.3 paragraph (3) states that “the resistance of waling members should be in EN1993-5 7.3 (3)
accordance with EN 1993-1-1”.
As before assuming 2.4m span with a continuous beam and no allowance for tie rod
failure.
2
Max bending moment is 0.1 × 148.5 × 2.4 = 85.54 kNm
Project Title: Project Number: Sheet 18 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
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Assume twin UPE 200 channels in steel grade S355J0. No allowance is made for
corrosion since it is normal to either paint walings or surround them in concrete.
(
Vc,Rd = V pl,Rd = Av x f y / ( 3) / " M 0) 6.2.6(2), Eq. (6.18)
Where:
Av is the shear area
! For a rolled channel section with load parallel to the web the shear area is
determined from EN1993-1-1
A v = A ! (2 x b x t f ) + (( t w + r ) x t f ) 6.2.6(3)
Where:
tf is the flange thickness,
tw is the web thickness,
r is the root radius,
b is the overall breadth
For UPE 200
2
tf =11mm tw = 6 mm r = 13 mm b = 80 mm A = 2900 mm
2
Av = 1349 mm (for a single channel section)
Vc.Rd = (2 × Av × (fy / √(3))) / γM0 = 428.37 kN
Note: The shear area is multiplied by 2 as twin channel sections are used.
Project Title: Project Number: Sheet 19 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
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For this example it is assumed that the waling is behind the pile wall and that
alternate pile pans are fastened to the waling with tie bolts (Figure 7-4 of EN1993-5).
(The tie bolts are checked in a similar manner to the anchor tie rods and a
satisfactory size is M30 bolts in steel grade S355J0 with 210x210x25 washer plates.)
The resistance of the sheet pile wall is determined using the method given in 7.4.3(3)
RVf,Rd is the design value of the shear resistance of the flange under the washer plate
given by
R Vf .Rd = (2.0 x ((b a + h a ) x t f ))(f y /( ( 3) x ! M0 ) EN1993-5 Eq.(7.5)
Where:
ba is the width of the washer plate, ba = 210 mm
ha is the length of the washer plate (but ≤ 1.5 x ba), ha = 210 mm < 1.5 x ba
tf is the flange thickness, tf = 9.8 ! (1 + 1.2) = 7.6 mm (allowing for corrosion)
Note: The corrosion allowances are 1.0 mm for the atmospheric exposure and 1.2 mm for
the buried face.
2
fy is the yield strength of the sheet pile, fy = 270 N/mm
γM0 = 1.00 EN1993-1-1, 6.1(1)
Project Title: Project Number: Sheet 20 of 21 Rev:
EC3 & EC4 Worked Examples 02
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Note: Recommended value used for γM0. This value may be altered by the UK National
Annex to EN1993-1-1.
RVf.Rd = (2 × ((ba + ha) × tf)) × (fy / (√(3) × γM0)) = 995.17 kN
0.8 × b = 206.40 mm
ba > b therefore OK
25 mm > 2 x tf therefore OK
There is a requirement to verify the bending capacity which will depend on the
method of analysis adopted to determine the design bending moment. Using
Project Title: Project Number: Sheet 21 of 21 Rev:
EC3 & EC4 Worked Examples 02
Client: Checked/date:
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