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SPECTRUM™ CONVERTIBLE 1006500

SERIES PASSENGER SEATS


FOR LAN CHILE A319 AIRCRAFT

PART NUMBERS
1006500-001
1006500-002
1006500-101
1006500-102

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST
ORIGINALLY ISSUED JUNE 16, 2006

B/E AEROSPACE, SEATING PRODUCTS GROUP


1455 Fairchild Road
Winston-Salem, North Carolina 27105 DOC ID# 2960
PHONE: (336) 767-2000 TELEX 80-6467, 4612021
SITA CODE: INT FBCR
FAX: (336) 744-3251
25-24-55
CAGE CODE: V92802 Jun 16, 2006
ALERT
THIS COMPONENT MAINTENANCE MANUAL IDENTIFIES REPLACEMENT PARTS AND REPAIR
PROCEDURES SPECIFICALLY ENGINEERED FOR SEATING PRODUCTS
MANUFACTURED BY B/E AEROSPACE, SEATING PRODUCTS GROUP. B/E PARTS ARE
MANUFACTURED UNDER STRINGENT QUALITY CONTROL PROCESSES. USING NON-B/E
PARTS MAY JEOPARDIZE YOUR WARRANTY AND RESULT IN DEGRADED SEAT
PERFORMANCE. MODIFICATIONS TO B/E SEATING PRODUCTS WHICH HAVE NOT BEEN
APPROVED BY B/E ENGINEERING MAY INVALIDATE THE TSO. ALL MODIFICATIONS SHOULD
BE COORDINATED IN ADVANCE TO AVOID THIS POSSIBILITY.

PLEASE REFER TO NO. 25-24-55-2960 IN ALL CORRESPONDENCE TO B/E AEROSPACE


REGARDING THIS COMPONENT MAINTENANCE MANUAL AND ILLUSTRATED PARTS LIST.
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

LIST OF EFFECTIVE PAGES

SECTION PAGE DATE SECTION PAGE DATE

TITLE PAGE Jun 16, 2006 TESTING AND FAULT ISOLATION

LIST OF EFFECTIVE PAGES


1001 Jun 16, 2006
1002 Jun 16, 2006
LEP-1 Jun 16, 2006 1003 Jun 16, 2006
LEP-2 Jun 16, 2006 1004 Jun 16, 2006
LEP-3 Jun 16, 2006
LEP-4 Jun 16, 2006 SCHEMATIC AND WIRING DIAGRAMS

RECORD OF REVISIONS 2001 Jun 16, 2006


2002 Jun 16, 2006
RR-1 Jun 16, 2006
2003 Jun 16, 2006
RR-2 Jun 16, 2006
2004 Jun 16, 2006
RECORD OF TEMPORARY REVISIONS 2005 Jun 16, 2006
RTR-1 Jun 16, 2006 2006 Jun 16, 2006
RTR-2 Jun 16, 2006 2007 Jun 16, 2006
2008 Jun 16, 2006
SERVICE BULLETIN LIST 2009 Jun 16, 2006
SB-1 Jun 16, 2006 2010 Jun 16, 2006
SB-2 Jun 16, 2006 2011 Jun 16, 2006
2012 Jun 16, 2006
TABLE OF CONTENTS 2013 Jun 16, 2006
TOC-1 Jun 16, 2006 2014 Jun 16, 2006
TOC-2 Jun 16, 2006 2015 Jun 16, 2006
2016 Jun 16, 2006
INTRODUCTION
2017 Jun 16, 2006
INTRO-1 Jun 16, 2006 2018 Jun 16, 2006
INTRO-2 Jun 16, 2006 2019 Jun 16, 2006
INTRO-3 Jun 16, 2006 2020 Jun 16, 2006
INTRO-4 Jun 16, 2006 2021 Jun 16, 2006
DESCRIPTION AND OPERATION 2022 Jun 16, 2006
2023 Jun 16, 2006
1 Jun 16, 2006
2024 Jun 16, 2006
2 Jun 16, 2006
2025 Jun 16, 2006
3 Jun 16, 2006
2026 Jun 16, 2006
4 Jun 16, 2006
2027 Jun 16, 2006
5 Jun 16, 2006
2028 Jun 16, 2006
6 Jun 16, 2006
2029 Jun 16, 2006
7 Jun 16, 2006
2030 Jun 16, 2006
8 Jun 16, 2006
9 Jun 16, 2006 DISASSEMBLY
10 Jun 16, 2006 3001 Jun 16, 2006
11 Jun 16, 2006 3002 Jun 16, 2006
12 Jun 16, 2006 3003 Jun 16, 2006
13 Jun 16, 2006 3004 Jun 16, 2006
14 Jun 16, 2006 3005 Jun 16, 2006
15 Jun 16, 2006 3006 Jun 16, 2006
16 Jun 16, 2006

LEP-1
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

SECTION PAGE DATE SECTION PAGE DATE


DISASSEMBLY (CONTINUED)
INSPECTION/CHECK
3007 Jun 16, 2006
3008 Jun 16, 2006 5001 Jun 16, 2006
3009 Jun 16, 2006 5002 Jun 16, 2006
3010 Jun 16, 2006 5003 Jun 16, 2006
3011 Jun 16, 2006 5004 Jun 16, 2006
3012 Jun 16, 2006 REPAIR
3013 Jun 16, 2006
6001 Jun 16, 2006
3014 Jun 16, 2006
6002 Jun 16, 2006
3015 Jun 16, 2006
3016 Jun 16, 2006 ASSEMBLY
3017 Jun 16, 2006 7001 Jun 16, 2006
3018 Jun 16, 2006 7002 Jun 16, 2006
3019 Jun 16, 2006 7003 Jun 16, 2006
3020 Jun 16, 2006 7004 Jun 16, 2006
3021 Jun 16, 2006 7005 Jun 16, 2006
3022 Jun 16, 2006 7006 Jun 16, 2006
3023 Jun 16, 2006 7007 Jun 16, 2006
3024 Jun 16, 2006 7008 Jun 16, 2006
3025 Jun 16, 2006 7009 Jun 16, 2006
3026 Jun 16, 2006 7010 Jun 16, 2006
3027 Jun 16, 2006 7011 Jun 16, 2006
3028 Jun 16, 2006 7012 Jun 16, 2006
3029 Jun 16, 2006 7013 Jun 16, 2006
3030 Jun 16, 2006 7014 Jun 16, 2006
3031 Jun 16, 2006 7015 Jun 16, 2006
3032 Jun 16, 2006 7016 Jun 16, 2006
3033 Jun 16, 2006 7017 Jun 16, 2006
3034 Jun 16, 2006 7018 Jun 16, 2006
3035 Jun 16, 2006 7019 Jun 16, 2006
3036 Jun 16, 2006 7020 Jun 16, 2006
3037 Jun 16, 2006 7021 Jun 16, 2006
3038 Jun 16, 2006 7022 Jun 16, 2006
3039 Jun 16, 2006 7023 Jun 16, 2006
3040 Jun 16, 2006 7024 Jun 16, 2006
CLEANING 7025 Jun 16, 2006
7026 Jun 16, 2006
4001 Jun 16, 2006
7027 Jun 16, 2006
4002 Jun 16, 2006
7028 Jun 16, 2006
4003 Jun 16, 2006
7029 Jun 16, 2006
4004 Jun 16, 2006
7030 Jun 16, 2006
4005 Jun 16, 2006
7031 Jun 16, 2006
4006 Jun 16, 2006
7032 Jun 16, 2006
4007 Jun 16, 2006
7033 Jun 16, 2006
4008 Jun 16, 2006
7034 Jun 16, 2006
7035 Jun 16, 2006
7036 Jun 16, 2006

LEP-2
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

SECTION PAGE DATE SECTION PAGE DATE


ASSEMBLY (CONTINUED) ILLUSTRATED PARTS LIST (CONTINUED)
7037 Jun 16, 2006 10032 Jun 16, 2006
7038 Jun 16, 2006 10033 Jun 16, 2006
7039 Jun 16, 2006 10034 Jun 16, 2006
7040 Jun 16, 2006 10035 Jun 16, 2006
10036 Jun 16, 2006
FITS AND CLEARANCES
10037 Jun 16, 2006
8001 Jun 16, 2006 10038 Jun 16, 2006
8002 Jun 16, 2006 10039 Jun 16, 2006
8003 Jun 16, 2006 10040 Jun 16, 2006
8004 Jun 16, 2006 10041 Jun 16, 2006
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
10042 Jun 16, 2006
10043 Jun 16, 2006
9001 Jun 16, 2006 10044 Jun 16, 2006
9002 Jun 16, 2006 10045 Jun 16, 2006
ILLUSTRATED PARTS LIST 10046 Jun 16, 2006
10047 Jun 16, 2006
10001 Jun 16, 2006
10048 Jun 16, 2006
10002 Jun 16, 2006
10049 Jun 16, 2006
10003 Jun 16, 2006
10050 Jun 16, 2006
10004 Jun 16, 2006
10051 Jun 16, 2006
10005 Jun 16, 2006
10052 Jun 16, 2006
10006 Jun 16, 2006
10053 Jun 16, 2006
10007 Jun 16, 2006
10054 Jun 16, 2006
10008 Jun 16, 2006
10055 Jun 16, 2006
10009 Jun 16, 2006
10056 Jun 16, 2006
10010 Jun 16, 2006
10057 Jun 16, 2006
10011 Jun 16, 2006
10058 Jun 16, 2006
10012 Jun 16, 2006
10059 Jun 16, 2006
10013 Jun 16, 2006
10060 Jun 16, 2006
10014 Jun 16, 2006
10061 Jun 16, 2006
10015 Jun 16, 2006
10062 Jun 16, 2006
10016 Jun 16, 2006
10063 Jun 16, 2006
10017 Jun 16, 2006
10064 Jun 16, 2006
10018 Jun 16, 2006
10065 Jun 16, 2006
10019 Jun 16, 2006
10066 Jun 16, 2006
10020 Jun 16, 2006
10067 Jun 16, 2006
10021 Jun 16, 2006
10068 Jun 16, 2006
10022 Jun 16, 2006
10069 Jun 16, 2006
10023 Jun 16, 2006
10070 Jun 16, 2006
10024 Jun 16, 2006
10071 Jun 16, 2006
10025 Jun 16, 2006
10072 Jun 16, 2006
10026 Jun 16, 2006
10073 Jun 16, 2006
10027 Jun 16, 2006
10074 Jun 16, 2006
10028 Jun 16, 2006
10075 Jun 16, 2006
10029 Jun 16, 2006
10076 Jun 16, 2006
10030 Jun 16, 2006
10077 Jun 16, 2006
10031 Jun 16, 2006

LEP-3
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

SECTION PAGE DATE SECTION PAGE DATE


ILLUSTRATED PARTS LIST (CONTINUED) MAINTENANCE AND SERVICING (CONTINUED)
10078 Jun 16, 2006 14006 Jun 16, 2006
10079 Jun 16, 2006 14007 Jun 16, 2006
10080 Jun 16, 2006 14008 Jun 16, 2006
10081 Jun 16, 2006 14009 Jun 16, 2006
10082 Jun 16, 2006 14010 Jun 16, 2006
10083 Jun 16, 2006 14011 Jun 16, 2006
10084 Jun 16, 2006 14012 Jun 16, 2006
10085 Jun 16, 2006
10086 Jun 16, 2006
10087 Jun 16, 2006
10088 Jun 16, 2006
10089 Jun 16, 2006
10090 Jun 16, 2006
10091 Jun 16, 2006
10092 Jun 16, 2006
10093 Jun 16, 2006
10094 Jun 16, 2006
10095 Jun 16, 2006
10096 Jun 16, 2006
10097 Jun 16, 2006
10098 Jun 16, 2006
10099 Jun 16, 2006
10100 Jun 16, 2006
10101 Jun 16, 2006
10102 Jun 16, 2006
10103 Jun 16, 2006
10104 Jun 16, 2006
10105 Jun 16, 2006
10106 Jun 16, 2006
10107 Jun 16, 2006
10108 Jun 16, 2006
10109 Jun 16, 2006
10110 Jun 16, 2006
10111 Jun 16, 2006
10112 Jun 16, 2006
10113 Jun 16, 2006
10114 Jun 16, 2006
10115 Jun 16, 2006
10116 Jun 16, 2006

MAINTENANCE AND SERVICING


14001 Jun 16, 2006
14002 Jun 16, 2006
14003 Jun 16, 2006
14004 Jun 16, 2006
14005 Jun 16, 2006

LEP-4
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

RECORD OF REVISIONS

REV REV
NO. ISSUE DATE DATE INSERTED BY NO. ISSUE DATE DATE INSERTED BY
00 Jun 16, 2006

RR-1
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SPECTRUM™ CONVERTIBLE 1006500 SERIES

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RR-2
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

RECORD OF TEMPORARY REVISIONS

TEMPORARY REV NO. PAGE NUMBER ISSUE DATE INSERT DATE BY DATE REMOVED BY

RTR-1
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

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RTR-2
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

SERVICE BULLETIN LIST

Service Bulletins (SBs) are B/E Aerospace engineering documents that authorize customers to
modify B/E seating products. B/E Aerospace files all Service Bulletins with the Federal Aviation
Administration (FAA).

All Service Bulletins that direct mandatory implementation will be incorporated into the
Component Maintenance Manual (CMM). Optional Service Bulletins are implemented at the
discretion of the customer. B/E Aerospace will incorporate only those optional Service Bulletins
that the customer informs us have been implemented. Incorporation can occur in two ways:

A. Scheduled CMM Revision - B/E Aerospace incorporates part number changes, Service
Bulletins and other customer-requested changes into the next scheduled CMM revision.

B. Temporary Revision - Part number changes that occur between scheduled CMM revisions are
addressed by Temporary Revisions. These Temporary Revisions are minimal in nature and
are designed to facilitate procurement of correct parts. Temporary Revision changes are
incorporated in the next scheduled CMM revision.

DATE
SB NUMBER REV TITLE DATE INCORPORATED

SB-1
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SPECTRUM™ CONVERTIBLE 1006500 SERIES

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SB-2
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SPECTRUM™ CONVERTIBLE 1006500 SERIES

TABLE OF CONTENTS
SECTION PAGE
LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEP-1
RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RR-1
RECORD OF TEMPORARY REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RTR-1
SERVICE BULLETIN LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SB-1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO-1
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
SCHEMATIC AND WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
INSPECTION/CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
SPECIAL TOOLS, FIXTURES AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
IPL Figure 01: Seat Model Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10014
IPL Figure 02: NOT USED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10020
IPL Figure 03: General Seat Assembly - Triple Convertible . . . . . . . . . . . . . . . . 10022
IPL Figure 04: NOT USED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10034
IPL Figure 05: Seat Belt Shackle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10036
IPL Figure 06: Back-Mounted Foodtray Table Assembly . . . . . . . . . . . . . . . . . . 10038
IPL Figure 07: Foodtray Escutcheon and Latch Assembly Installation . . . . . . . 10040
IPL Figure 08: Coat Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10044
IPL Figure 09: Hydraulic Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10046
IPL Figure 10: NOT USED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10048
IPL Figure 11: Back Pivot Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10050
IPL Figure 12: Ashtray Installation and Assembly . . . . . . . . . . . . . . . . . . . . . . . 10054
IPL Figure 13: Back Support Installation Convertible . . . . . . . . . . . . . . . . . . . . . 10056
IPL Figure 14: Convertible Table Installation and Assembly . . . . . . . . . . . . . . . . 10058
IPL Figure 15: Table Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10064
IPL Figure 16: Standard Arm Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10066
IPL Figure 17: Standard Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10070
IPL Figure 18: Convertible Arm Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10076
IPL Figure 19: Convertible Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10078
IPL Figure 20: Convertible Arm Mechanism Assembly . . . . . . . . . . . . . . . . . . . . 10082
IPL Figure 21: Endbay Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10084
IPL Figure 22: IAT Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10086
IPL Figure 23: IAT Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10088
IPL Figure 24: In-Arm Foodtray Table Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 10094
IPL Figure 25: SEB Housing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10098
IPL Figure 25A: SEB Housing/Coverplate Installation . . . . . . . . . . . . . . . . . . . . 10100
IPL Figure 26: PC Power Bracket Assembly and Installation . . . . . . . . . . . . . . . 10104
IPL Figure 27: Raceway Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10106
IPL Figure 28: Frame Assembly - Triple Convertible . . . . . . . . . . . . . . . . . . . . . 10108
IPL Figure 29: Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10112
MAINTENANCE AND SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14001

TOC-1
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SPECTRUM™ CONVERTIBLE 1006500 SERIES

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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

INTRODUCTION

1. Purpose and Scope of This Manual

This Component Maintenance Manual (CMM) contains descriptive information, maintenance


procedures and an Illustrated Parts List (IPL) for LAN CHILE A319 aircraft, SPECTRUM™
CONVERTIBLE 1006500 Series passenger seats manufactured by B/E Aerospace, Seating
Products Group, 1455 Fairchild Road, Winston-Salem, North Carolina 27105.

2. Maintenance Concept

A. This CMM supports seat maintenance activities that may be reasonably done by first-tier
maintenance personnel. This includes routine servicing and maintenance needed to maintain
the B/E Aerospace seating system in a satisfactory operating condition throughout its life
cycle. Areas addressed in this CMM include:

(1) Required inspections and checks designed to ensure safety and operational readiness.

(2) Fault isolation procedures for identifying components that may need adjustment or
replacement.

(3) Step-by-step disassembly and assembly instructions enabling technicians to remove


and replace line replaceable assemblies.

(4) Commonly recurring adjustment and repair procedures.

(5) Required tools and equipment.

(6) Tolerances and torque values.

(7) Detailed illustrations of the major assemblies and installations, with listings of all
procurable items replaceable within the scope of the maintenance instructions.

(8) Information regarding the incorporation of Service Bulletins/Letters.

B. This CMM does not support the maintenance of riveted, welded or bonded assemblies.
Repair of these types of assemblies requires a set of specialized skills and equipment
typically unavailable at the line maintenance level. Since these assemblies have very low
incidences of failure under normal operating conditions, they are treated as the lowest
replaceable assemblies in the maintenance concept for this seat.

INTRO-1
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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

3. Arrangement of This CMM

This CMM is arranged in the following sections to facilitate the presentation of maintenance
instructions.

SECTION PAGE BLOCK


Description and Operation 1-999
Testing and Fault Isolation 1001-1999
Schematic and Wiring Diagrams 2001-2999
Disassembly 3001-3999
Cleaning 4001-4999
Inspection/Check 5001-5999
Repair 6001-6999
Assembly 7001-7999
Fits and Clearances 8001-8999
Special Tools, Fixtures, and Equipment 9001-9999
Illustrated Parts List 10001-10999
Maintenance and Servicing 14001-14999

4. List of Abbreviations

The following abbreviations may be used in this CMM:

ABBREVIATION EXPANSION
A/C Aircraft
AR As Required
A/R Armrest
ASSY Assembly
BCK Back
BMFT Back-Mounted Foodtray
B/O Breakover
BTM Bottom
CFE Customer-Furnished Equipment
CSK Countersunk
CTR Center
DBL Double

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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

ABBREVIATION EXPANSION
DET Detailed
DET BKDN Detailed Breakdown
DPCU Digital Passenger Control Unit
E/B Endbay
EFF Effectivity
ENVIR Environmental
EPL Emergency Path Light
FIG Figure
FLDG Folding
F/R Front Row
F/T Foodtray
FT-LB Foot-Pounds
FWD Forward
HCEB Handicapped Endbay
HD Head
HEX Hexagonal
HMAR Hatch-Mounted Armrest
IAFT In-Arm Foodtray
IAT In-Arm Table
I/B Inboard
INBD Inboard
IN-LB Inch-Pounds
INSTL Installation
IPL Illustrated Parts List
ISPS In-Seat Power Supply
LH Left Hand
LK Lock
LKG Locking
LWR Lower
MC Mechanical Lock
N/A Not Applicable
NHA Next Higher Assembly
NP Non-Procurable

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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

ABBREVIATION EXPANSION
NRW Narrow
O/B Outboard
OUTBD Outboard
PAX Passenger
PCU Passenger Control Unit
P/N Part Number
PPUI PC Power Unit Indicator
PVT Pivot
QUAD Quadruple
QUINT Quintuple
REC Recline
REF Refer To
RF Reference Only
RH Right Hand
RJU Remote Jack Unit
RR Rear
SB Service Bulletin
SEB Seat Electronics Box
SGL Single
SL Service Letter
SLFLKG Self-Locking
STA Stationary
STD Standard
SUPSD Superseded
SUPSDS Supersedes
TPL Triple
UPR Upper
W/ With
W/O Without

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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

DESCRIPTION AND OPERATION

1. Configuration

The Spectrum™ Convertible passenger seats for LAN CHILE A319 aircraft have been
manufactured in ## versions. The seat versions are listed in Table 1. The aircraft configuration is
from Envelope Drawing 35990 & 35992 and is shown in Figure 1.

Table 1
LAN CHILE A319 -18-Pax Configuration
Spectrum™ Convertible Passenger Seat Models

SEAT
IDENT SEAT PART SEAT SEAT
# NUMBER SEAT DESCRIPTION WEIGHT QTY
1 1006500-001 Seat Assembly, LH Standard Triple, 5.5” 121.57 2
Recline
2 1006500-002 Seat Assembly, RH Standard Triple, 5.5” 121.57 2
Recline
3 1006500-101 Seat Assembly, LH Triple, IAFT, 5.5” 135.87 1
Recline
4 1006500-102 Seat Assembly, RH Triple, IAFT, 5.5” 135.87 1
Recline

All seat weights are in pounds, with a tolerance of ±3%.

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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

LAN CHILE A319 -18-Pax Configuration


Figure 1

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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

2. Seat Dimensions

Figure 2 shows the seat dimensions from Envelope Drawing 35990 & 35992. All dimensions are
in inches unless shown differently.

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SPECTRUM™ CONVERTIBLE 1006500 SERIES

Seat Dimensions (Envelope Drawing 35990 & 35992)


Figure 2 (Sheet 1 of 6)

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Seat Dimensions (Envelope Drawing 35990 & 35992)


Figure 2 (Sheet 2 of 6)

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Seat Dimensions (Envelope Drawing 35990 & 35992)


Figure 2 (Sheet 3 of 6)

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Seat Dimensions (Envelope Drawing 35990 & 35992)


Figure 2 (Sheet 4 of 6)

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Seat Dimensions (Envelope Drawing 35990 & 35992)


Figure 2 (Sheet 5 of 6)

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Seat Dimensions (Envelope Drawing 35990 & 35992)


Figure 2 (Sheet 6 of 6)

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Table 2
Frame Dimensions, Part Number 1003320 (Refer to IPL Figure 28)
SEAT AIRCRAFT
DASH NO. DIM A DIM B DIM C DIM D DIM E DIM F DIM G WIDTH TYPE
-121, -122 21.62 20.37 20.75 19.83 19.83 19.83 60.50 61.75 A319 CVT
TPL
-123, -124 21.62 20.37 20.75 19.83 19.83 19.83 60.50 61.75 A319 CVT
TPL

G (REF)

.750 (REF) D E F

RUBSTRIP
LOCATION (REF)

BEAMS TO BE
FLUSH WITH
SPREADER
1.790 (-013 ONL
FOR OFFSET
SPREADER ON

B C

A (REF)

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3. Description

A. General

The seats described in this CMM are forward facing and are of the types stated in Table 1.
Figure 3 shows the main assemblies found on the triple convertible seats.

Each seat unit consists of an aircraft-quality aluminum main frame comprised of high tensile
front and rear beams, machined spreaders, with supporting leg structures, individually
adjustable backrests with recline control, armrests, full width foodtray table assemblies and
literature pockets.

B. Standard Spectrum™ Features

The Spectrum™ seats have the following standard features:

Injection molded armcaps

Injection molded arm escutcheons

Injection molded aisle bumper strips

Lumbar supports

Fabric seat bottom diaphragms

Quick-change dress covers

Metal armrest structures w/electrostatic powder finish

Steel literature pocket springs

AN79-compliant aluminum back frames

AN64-compliant for 28” pitch.

C. Life Vest Stowage Pocket

A life vest stowage pocket is provided under each passenger position. The seat occupant can
easily remove the life vest by pulling the life vest pull strap that protrudes from the pocket.

D. Baggage Bar (Restraint Tube)

The baggage bar (restraint tube) assembly is a formed tubular structure attached to the aisle
spreader with a screw and both legs with brackets and screws.

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E. Leg Assembly

Each seat assembly has two leg assemblies. Each leg assembly is a machined aluminum leg
structure attached to the main frame beams by screws. The leg assembly also contains a
pivoted rear foot assembly, which contains stud fasteners with a spring-loaded shear plunger.
Tighten or loosen the clamp screw on top of the block to adjust the stud fasteners in the seat
track. The front of the leg assembly contains a stud fastener and anti-rattle nut, which helps
eliminate seat rattle. Outboard leg assemblies have the SEB housing (when present) attached
to the inboard side.

F. Standard Armrest Assembly

Armrests are aluminum box structures. Except for seats with in-arm tables, aisle armrests can
turn upright. To do so, push the release latch installed below and to the rear of the armrest in
front of the armrest pivot and lift the armrest. Each passenger position has a recline control
button.

G. Convertible Armrest Assembly

Spectrum™ Convertible seats give you the option of converting from triple tourist class to
double business class. To perform the conversion, lower the center table assembly out of the
seat back, then reposition the two center convertible arms. Do this by pulling the table release
button on the side of the seat, then pulling the table assembly out of the seat back using the
strap on the table cushion. Move the two center convertible arms by pulling the lever
mechanism under each arm rest and push them against the center table assembly.

H. IAT Module Assembly

IAT (In-Arm Table) module assemblies are used as an alternative to armrests on front row
seats or where a standard back-mounted foodtray table assembly can not be used. The IAT
module has a recline control button and contains a fold-out foodtray table assembly.

On Spectrum™ Convertible seats, there is no IAT (In-Arm-Table) Module assembly for the
center. Instead a plug-in front row table (Part Number 1005732-001CTW) is used.

J. Backrest Assembly

The passenger can adjust the recline of the backrest assembly. Contoured foam cushions
cover the aluminum backrest assemblies. They are installed on hook and loop straps attached
to the backrest frame. The backrest cover is attached with hook and loop tape. A fabric
literature pocket is attached to the rear back panel. A rotating latch attached at the rear of the
backrest holds the back-mounted foodtray table against the backrest assembly.

K. Seat Recline

The passenger controls the recline of the backrest assembly with a recline unit connected to
the recline arm of the backrest. The units are tamper-proof and pre-set to the correct recline
dimensions. Some seats located at certain positions on the aircraft have limited recline or no
recline to conform to aviation regulations.

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L. Back-Mounted Foodtray Table Assembly

CAUTION: DO NOT PUT OBJECTS COLDER THAN 10 DEGREES CELSIUS (50


DEGREES FAHRENHEIT) OR HOTTER THAN 71 DEGREES CELSIUS (160
DEGREES FAHRENHEIT) ON THE BACK-MOUNTED FOODTRAY TABLE
ASSEMBLY. THIS WILL HELP PREVENT DAMAGE TO THE FOODTRAY.
TEMPERATURES COLDER THAN 10 DEGREES CELSIUS (50 DEGREES
FAHRENHEIT) OR HOTTER THAN 71 DEGREES CELSIUS (160 DEGREES
FAHRENHEIT) CAN CAUSE THE FOODTRAY TO WARP AND POSSIBLY
COME APART.

The foodtray table assembly is a vacuum-formed ABS plastic table with integral aluminum
slide rods. The tables are located on the rear of the backrest assembly. When the table is in
use, the position of the table is not changed by the recline of the backrest assembly. When the
table is in use, it can slide to a maximum of 3.0" as necessary for the passenger. Each table is
supported by two machined aluminum leg assemblies. When the table is lowered from the
seat back, the lower part of the leg assembly stops on the tray leg stop. To adjust the friction
at the table hinge points, adjust the applicable screws. To remove the foodtray table
assembly, break the backrest assembly forward and pull the foodtray table legs away from the
pivot pins.

M. Seat Cushion

Backrest seat cushions are made of fire retardant foam. Bottom seat cushions are made of
fabricated polyurethane foam with fireblock covers. The bottom cushions attach to the fabric
diaphragms with hook and loop tape. The fabric diaphragms are fitted between the front and
rear beams using aluminum tubes mounted between the spreaders.

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HEADREST

CENTER BACK OUTBD BACK


(CONVERTIBLE)
ASSEMBLY

OUTBD
ARM
BACK-MOUNTED
FOODTRAY
PCU

BOTTOM
CUSHION

SEAT BELT
PC POWER
INBD
BACK
ASSEMBLY

LEG ASSEMBLY
OUTBD

SEB
AISLE
ARM
CENTER ARMS
PC
POWER (CONVERTIBLE)

ENDBAY LEG ASSEMBLY TOURIST CLASS MODE


INBD
ASHTRAY BAGGAGE
SEB BAR

Spectrum™ Convertible Triple Seat Assembly


Figure 3 (Sheet 1 of 2)

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COCKTAIL
TABLE

CENTER ARMS
(CONVERTED TO B/C MODE)

BUSINESS CLASS MODE

Spectrum™ Convertible Triple Seat Assembly


Figure 3 (Sheet 2 of 2)

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4. Seat Assembly Operation

A. Back Assembly

To move any backrest from the upright to the recline position, press the recline control push
button and apply pressure against the backrest. When the control push button is released, the
backrest is restrained from any further movement.

To move the backrest from the recline to the upright position, press the recline control button,
release pressure from the backrest, and it will return automatically to the normal upright
position.

The recline unit incorporates an override device that allows the backrest to be moved from the
recline position to any angle up to and including the normal upright position by the application
of a nominal load at the backrest top.

Seats abutting the aft bulkhead do not have recline capabilities.

B. Back-Mounted Foodtray Table Assembly

To release the stowed back-mounted foodtray table assembly, rotate the latch until it fully
clears the table then lower the table for use in the horizontal position.

To stow the back-mounted foodtray table assembly, fold the table upward and forward until it
is completely flush to the backrest, then rotate the latch to engage and secure the table to the
seat back.

C. Deployment of In-Arm Foodtray Assembly

To deploy the in-arm foodtray assembly, open the hinged armcap, pull the table up and
forward to clear the armrest, and fold the table out across the seat. Stow the table by opening
the armcap, folding the table, and raising it upright. Lower the table into the armrest assembly,
and close the armcap.

D. Attachment of the Seat Assembly

The seat assembly is attached to the aircraft seat tracks by securing the legs, fore and aft,
with studs and track fittings.

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TESTING AND FAULT ISOLATION

1. Introduction

This page block specifies the tests required on each seat unit after assembly. A troubleshooting
table is included. This is a general guide, so your seat assembly may not have all of the
equipment listed in the table.

A. Testing Procedure

(1) Operate the recline mechanism by depressing the recline control button and moving the
seat throughout the recline range. Check for smoothness of operation. The seat back
assembly should return from any position of recline with the food tray table either up or
down.

NOTE: The seats are prevented from breaking forward by a QuikLOC™ installed on
the hydraulic lock. Once the QuikLOC™ has been unlocked, the seat will break
forward freely, with little pressure.

(2) Check for smooth operation of the rear track fitting assembly.

(3) Check that the front stud and rear track fitting assembly are secure within the floor track.

(4) Check the alignment of the center armrest with the side armrest.

(5) Check that the foodtray table assembly travels smoothly when lifted from the module
and that the table is level when deployed.

PROBABLE CAUSE AND


FAULT FAULT ISOLATION CORRECTIVE ACTION

ENDBAY ARM TOO 1. Attaching screw loose Tighten screw and torque to proper value
LOOSE/TOO MUCH per torque tables in FITS AND
PLAY CLEARANCES, Page Block 8000.

2. Pivot bushing worn Replace pivot bushing.


IN-ARM FOODTRAY Pivot assembly worn or a. Inspect for bent or damaged parts.
TABLE DIFFICULT TO damaged
RAISE TO A b. Replace damaged components. If
VERTICAL POSITION necessary, replace the entire pivot
assembly.

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PROBABLE CAUSE AND


FAULT FAULT ISOLATION CORRECTIVE ACTION

IN-ARM FOODTRAY 1. Set screw loose Tighten set screw securing foodtray link pin.
TABLE TOO LOOSE
WHEN IN VERTICAL 2. Foodtray link pin broken a. Remove set screw securing foodtray link
POSITION or damaged pin.

b. Drive out broken/damaged foodtray link


pin.

c. Insert new link pin.

d. Install set screw to hold link pin in place.


IN-ARM FOODTRAY 1. Foodtray latch broken Replace foodtray latch. If problem persists,
TABLE WILL NOT go to step 2.
SWIVEL OR ROTATE
2. Foodtray pivot bushing Replace foodtray pivot bushing. If problem
broken, bent or persists, go to step 3.
damaged
3. Pivot assembly Replace foodtray pivot assembly.
broken, bent or
damaged
IN-ARM FOODTRAY 1. Slide rod bent or Replace any bent/damaged slide rod and
TABLE WILL NOT damaged O-rings.
SLIDE FREELY IN
DOWN OR 2. Slide plate rails dirty or Clean slide plate rails, then apply only clear
HORIZONTAL corroded paraffin wax to allow for smooth and easy
POSITION sliding action.

BACK-MOUNTED 1. Foodtray table Check for and remove any obstruction.


FOODTRAY TABLE movement obstructed
NOT LEVEL
2. Foodtray leg(s) bent or Replace any damaged part(s).
damaged
3. Foodtray slides bent
4. Bonded table assembly
damaged
SEAT LEGS LOOSE IN Studs in legs extended Adjust suspected stud by screwing further
FLOOR TRACKS too far. into leg.
SEB HOUSING One or more screws Replace screw(s).
LOOSE damaged or missing

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PROBABLE CAUSE AND


FAULT FAULT ISOLATION CORRECTIVE ACTION

SEAT ASSEMBLY Lock mechanism worn or Visually inspect for damaged parts and
DOES NOT damaged replace as required.
SECURELY LOCK TO
AIRCRAFT SEAT
TRACKS
SEAT BACK FAILS TO Broken or damaged lock Replace the lock.
LOCK OR RECOVER
SEAT BACK WILL 1. Recline lock damaged Replace the lock.
NOT RECLINE
2. Clocking spindle Ensure that the clocking spindle is properly
improperly adjusted aligned on the spreader.
3. Cable routing kinked Reroute the cable harness and ensure that it
is correctly placed and tied down according
to cable harness drawings.
RECLINE CONTROL 1. Control button stuck a. Before removing the button end of the
PUSH BUTTON WILL recline control assembly, remove the
NOT MOVE QuikLOC™ and visually check the
hydraulic lock end of the cable to verify
that the cable has not slipped out from the
slot. If it has slipped out, it is probably due
to the spring becoming loose and allowing
too much slack in the cable. Reinsert the
cable into the slot and test.

b. If the hydraulic lock end of the recline


control assembly is correct, remove the
button end from the armrest shroud and
visually check that the cable has not
slipped out from the control button end. If
it has, reinsert the cable into the slot and
test.

c. After checking the cable and verifying a


correct installation, check to verify
that the retaining spring (button end) is
not missing or that the retaining spring
has been properly seated (seats from the
front and not the back). If not correct,
replace the retaining spring.

d. Replace entire recline control assembly.


2. Control line broken Replace entire recline control assembly.

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PROBABLE CAUSE AND


FAULT FAULT ISOLATION CORRECTIVE ACTION

BOTTOM 1. Diaphragm support tube Reseat the support tube.


DIAPHRAGM LOOSE out of position
OR SAGGING
2. Diaphragm Replace the diaphragm.
unserviceable
HEADREST TENSION Headrest worn Replace the headrest assembly.
TOO LOOSE
EXCESSIVE BACK 1. Hydraulic lock hardware Check and tighten the lock hardware.
PLAY loose
2. Back installation Check and tighten the back hardware.
hardware loose
3. Hydraulic lock Replace the hydraulic lock.
unserviceable

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SCHEMATIC AND WIRING DIAGRAMS

1. General Cabling Practices

A. Cable Routing

This section contains installation, maintenance and service procedures for properly routing
and securing electrical cables on aircraft seating equipment. These general practices apply to
all series of aircraft passenger seats manufactured by B/E Aerospace. Refer to aircraft
manufacturer’s specifications for OEM requirements and more detail. For example:

OEM Specification Document


Airbus Electrical In-Seat Systems 2520 M1I 0017 00 Issue 6

(1) Routing Principles

(a) Cables should be as accessible as possible to allow for ease of maintenance and
inspection since most repairs are carried out by airline technicians with the seats
on the aircraft.

(b) Route cables to avoid possible damage from passenger contact, underseat carry
on storage and shifting, spills, and/or mechanical movement of seat components.
Refer to Figure 2001.

STRUCTURE
RECLINE MECHANISM

UNACCEPTABLE ACCEPTABLE

CABLE SEAT FRONT BEAM

Figure 2001

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(c) When seat parts can rotate between each other, route the cables parallel to the
rotation axis. Refer to Figure 2002.

Figure 2002
(d) Route cables to minimize the need for protective measures and materials like wrap
or sleeves.

(e) When protective materials like sleeves and raceways are part of the seat design,
as with Spectrum™ seats, these materials must be used and replaced as needed.

(f) Route cables with enough slack to prevent mechanical strain on wires, terminals,
connections, junctions and supports.

(g) When cables cross or are in proximity to seat moving parts, route them on either
side of those moving parts.

(h) Locate the breakout of individual cables adjacent to cable support or clamping
points. This minimizes the amplitude of vibration transmitted to the breakout wires
from the main harnesses.

(j) Route cables exiting a connector in a straight line for at least 0.25 inches before
making a bend.

(k) Provide service loops to allow for adjustment, service or removal of connectors or
components with minimal disassembly.

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(2) Clearances

(a) Install cables with enough clearance to prevent chafing against the sharp edges of
structure, equipment, etc. (1/8” minimum clearance unless secondary protection is
provided).

(b) When not specifically controlled, the slack portion of the cable bundles may
contact smooth flat surfaces and smooth radii of 1/8” or larger of either metal or
plastic.

(c) Route power wiring for motorized equipment, in-seat power, or reading lights
separately from IFE and communication wiring. Sensitive signal or communication
wiring should have at least a one-inch separation from electrical wiring. When a
one-inch separation is not possible, enclose the power wiring in a metallic shield
grounded to seat structure to minimize EMI. Cable tracks in the underseat
electrical raceway in Spectrum™ seats provide this spacing. Refer to Figure 2003.

RACEWAY
TRACKS (2)

Figure 2003
(3) Bend Radius

(a) For coaxial cable, use a minimum bend radius of ten times the cable diameter. In
restricted places, the bend radius for coaxial cable may be a minimum of six times
the cable diameter. Too severe a bend in coaxial cable can damage the cable and
cause loss of signal. For standard wire cable, the bend radius will be a minimum of
three times the cable diameter, but six times the cable diameter is preferred.

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(b) Clamping or the pressure of cable rubbing against structure causes bend
sensitivity and reduced cable life. Increase bend radius to maximize cable life.

NOTE: If the cable jacket or sheathing becomes crimped, the bend radius is too
small.

(4) Cable Slack

(a) Distribute slack evenly throughout the length of the cable bundle.

(b) In applicable areas, ensure there is enough cable slack to allow the following
operations:

(i) Replacement of terminations and/or connectors

(ii) Movement of hinged or sliding joints

(iii) Removal and replacement of face-mounted equipment

(iv) Coupling and uncoupling of connectors

(v) Movement of equipment to perform adjustment, servicing or removal.

(c) Provide drip loops so that liquids will not drip on or into electrical equipment. Do
not use drip loops unless cable routing will permit liquids to run down the wiring
into the connector. Drip loops are not required on wires or connectors that
terminate in a potted connector.Take care to prevent the drip loop from chafing on
adjacent structure or equipment. If chafing can occur, that section of wire or cable
must be sleeved or tape wrapped. Do not use drip loops to take up excess wire
length. Refer to Figure 2004.

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DRIP LOOP

Figure 2004
(5) Clamping

CAUTION: B/E AEROSPACE DOES NOT RECOMMEND THE USE OF CABLE


TIES ON SPECTRUM SEATS. USING CABLE RACEWAYS AND
CABLE CLAMPS PROVIDE FOR LONGER CABLE LIFE BY
ELIMINATING PROBLEMS ASSOCIATED WITH TIE CLAMPING.

(a) Cable bundles should never be attached directly to the structure. Instead, use
stand-offs and spacers.

(b) Select the smallest clamp size that (1) holds the wiring secure, (2) allows no
abrasive movement, and (3) neither crushes nor pinches the wire.

(c) Use standard clamps. Clamping and installation should be done in a way that
facilitates the removal and replacement of cable assemblies.

(d) When the diameter of the cable is smaller than what the clamp can securely hold,
use nylon tape to wrap the cable before clamping.

(e) Do not use hook and loop fasteners to secure cable bundles.

(6) Connectors

(a) Minimize the handling of connectors and cabling at all times to reduce the
possibility of connector damage.

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(b) Minimize the bending of wire conductors. Cables containing any wire with
damaged insulation should be replaced.

(c) Wiring should be periodically inspected for signs of unacceptable damage such as
cuts, breaks, cracked or burnt insulation or excessive kinks.

(d) Periodically inspect connectors for signs of contamination with metal particles,
water, dirt, grease, oil, carbon or adhesive.

(e) Periodically inspect connectors for bent or corroded contacts. Do not straighten
bent connector contacts. Do not reject tarnished silver, gold or rhodium plating on
contacts.

(f) Use standard snug fitting dust caps to protect the uncoupled end of connectors
from mechanical damage and contamination. Install the dust covers on all
connectors to prevent damage.

(g) When performing service requiring disconnecting connectors, protect connectors


from contamination by metal particles, water, dirt, grease and oil. Use polyethylene
bags.

(h) Route cables to minimize mechanical strain on connectors and cabling.

(j) Protect cables against breakage at connections by providing enough slack and
using mechanical clamping as needed to relieve strain.

(k) Install connectors to prevent their usage as steps, hand holds, or footrest, and to
prevent mechanical strain on attached cables.

(l) Securely attach each connector on the seat structure using one of the following
methods:

(i) Clamps

(ii) Structure provision (raceway, bracket, etc.).

(m) Mount connectors horizontally to allow for drainage and to prevent the trapping of
liquid or condensation.

(7) Handling of ESDS (Electrostatic Discharge)-Sensitive Parts and Assemblies

(a) Protect parts and assemblies from damage and contamination during all
transportation and storage periods. They must be capable of meeting the
requirements of the drawing and specification to which they were manufactured.
Damage may consist of bends, dents, deformations, loose or missing fasteners,
broken or kinked wires, and electrostatic discharge damage. Contamination
consists of foreign materials such as dirt, dust, chips, filings, loose material, solder
particles, grease, oil paint and moisture.

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(b) Use suitable cushioning and wrapping materials for equipment protection.

NOTE: Cushioning and wrapping materials may vary, depending on the


environment in which they are to be used.

2. Grounding of Seats and Seat Equipment

This section contains installation, maintenance and service procedures for properly grounding
seats and seat electrical/electronic components.

Seat tracks on modern transport aircraft are not designed to carry ground. All seat electrical
components should be grounded via the aircraft’s electrical system. Proper grounding and
bonding techniques used on the metal portions of the seat group are essential to ensure
adequate grounding.

NOTE: B/E Aerospace seating products are manufactured to conform to the aircraft
manufacturer’s electrical grounding specifications that are/were current at the time of
manufacture. Specifications continue to change, and not all products currently in service
conform to present specifications. For information on upgrading seat electric/electronic
equipment grounding to current manufacturing specifications, contact B/E Aerospace’s
Seating Aftermarket Operations (SAO) for options and quotes. Although properly
maintained seating products continue to meet certification, evolving OEM specifications
may result in the application of different grounding specifications during a prolonged
schedule of manufacture and delivery.

(1) Grounding to A/C Electrical System

(a) Main static ground for the seat is the grounding connection through the seat-to-
seat cable. This main static ground may be either a contact in the seat-to-seat
connector or a #10 stud connected to a ground cable from the seat-to-seat cable.
Refer to Figure 2005 for an example.

7 - SHIELD (GROUNDED) 2 - ROTATING PHASE 115VAC

1 - ROTATING PHASE 115VAC

6 - STATIC GROUND 3 - ROTATING PHASE 115VAC

115VAC
400Hz 4 - NEUTRAL
5 - DATA

Figure 2005

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(b) Static ground connection to the ECU from ground stud(s) on the seat structure
may be accomplished through a ground strap that is a component of the seat-to-
seat wiring harness or via ground fittings on the ECU enclosure itself. Refer to
Figure 2006 for an example.

TWO REDUNDANT
JXX JXX JXX GROUND FITTINGS

0 0 0 0

0 0 0 0

ECU

6 7 6 7
J1 J2

SEAT TO SEAT TO
SEAT CABLE SEAT CABLE

BONDED TO SEAT PRIMARY GROUND

Figure 2006

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(c) Ground stud(s) on the seat’s metallic frame provide for ground strap terminal
connections. Refer to Figure 2007 for an example.

SEAT
STRUCTURE
ISPSU
OUTPUT
1
3-PHASE
2
POWER
3
NEUTRAL 4
DATA 5 EPL
6

ISPSU
INPUT
3-PHASE 1
POWER 2
3
4 BONDING
CHASIS 5 STUD (#10)
GROUND 6
X

X 7
SHIELD
(GROUNDED)
PES

AIRCRAFT STATIC
GROUND AT SIDEWALL
FLOORBOX
DISCONNECT

AIRPLANE SEAT

Figure 2007

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(2) Ground Stud

Spectrum™ seats use a nut plate ground stud. A nut plate ground stud is composed of a
standard fastener and washers, with a nut plate. Refer to Figure 2008.

FASTENER

PRESSURE WASHER
TERMINAL

CORROSIVE PROTECTIVE
WASHER
CLEANED SURFACE METAL SURFACE

NUT PLATE

Figure 2008
(3) Grounding Procedures

(a) Each seat must be provided with a #10 ground stud used to ground equipment and
structure not otherwise attached to main static ground.

(b) If a ground stud needs to be installed or reinstalled, refer to Airbus document 2520
M1I 0017 00, Issue 4, for specifications on surface preparation, materials and
testing.

(c) When more than one terminal is installed on one ground stud, put the largest
terminal next to the corrosion protective washer and stack the other terminals in
order of decreasing size. Fan the terminals around the stud whenever possible.
Refer to Figure 2009.

(d) A maximum of six terminals may be installed on a single ground stud, whether
primary or secondary bonding stud.

(e) For restricted spaces, a ground strap terminal may be bent 90 degrees one time
only. Ensure that enough clearance exists between the terminal shank and the
ground stud to allow installation and removal without further bending. Repeated
bending of a terminal may cause it to break.

Page 2010
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SPECTRUM™ CONVERTIBLE 1006500 SERIES

(f) Corrosion protective and pressure (locking) washers must be used on ground
studs. Refer to Figure 2009.

(g) When more than two ground terminals are installed on a ground stud, corrosive
protective flat washers must be installed on each side of each terminal. Refer to
Figure 2009.

HEX NUT

FLAT WASHERS EACH


SIDE OF TERMINAL
BASE MATERIAL
NOT SHOWN

HEX NUT

Figure 2009
(h) Terminals can be turned over to assist installations.

(j) Nuts on ground studs must be properly torqued. Refer to Tables 2001 and 2002
and aircraft OEM specifications.

Table 2001
Self-Locking Electrical Nut Torque Values
STUD SIZE TIN COATED COPPER TERMINAL ON ALUMINUM
MINIMUM MAXIMUM
10-32 28 IN-LB 35 IN-LB
1/4-28 65 IN-LB 70 IN-LB
5/16-24 135 IN-LB 145 IN-LB

Page 2011
25-24-55 Jun 16, 2006
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

Table 2002
Plain Electrical Nut Torque Values
NUT SIZE MINIMUM MAXIMUM
10-32 35 IN-LB 40 IN-LB
1/4-28 85 IN-LB 105 IN-LB
5/16-24 150 IN-LB 180 IN-LB

(k) Route ground straps using the same sound practices as for other cables and as
outlined in the section 1. General Cabling Practices in this section.

(l) If a ground terminal is removed from a ground stud with more than one terminal,
re-secure the other terminals with the ground stud to the seat using proper
procedures. This will apply when a component of the seat may be removed for
repair or replacement at a later date.

(m) Whenever a ground terminal is removed and reinstalled or replaced, or whenever


a ground stud is installed or replaced, use an ohmmeter to verify that resistance to
ground is within an acceptable range. (Figure 2010 illustrates a method for testing
for resistance to ground with an ohmmeter.) Refer to aircraft OEM specs for details
of stud sizes and maximum resistance.

OHMMETER

METAL STRUCTURE

APPROXIMATELY 0.25"

Figure 2010

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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

3. Installation and Service

A. Electrical Raceway

Spectrum™ seats are provided with an underseat electrical raceway.

(a) Secure cables in the raceway with cable holders.

(b) Always replace the raceway drip shield cover above the SEB if it is removed for
service. The drip shield snaps into raceway.

B. Seat Electronics Box (SEB)

To remove the SEB:

(a) Remove the SEB shroud assembly by loosening the screws.

(b) Disconnect the harness.

(c) Pull the NYLATCH snaps.

(d) Remove the SEB.

NOTE: Reverse the steps to install the SEB.

C. Passenger Control Unit (PCU)

To remove the PCU:

(a) Loosen the screw.

(b) Pull the PCU and disconnect the harness.

NOTE: To reinstall the PCU, reverse the steps and tighten the screw to 3.5
inch-pounds.

NOTE: Allow two to four inches of cable to extend beyond the outside of the
PCU cutout before reconnecting PCU. Route harness to clear recline
control mechanism.

D. Remote Jack Unit (RJU)

To remove the RJU:

(a) Remove escutcheon.

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(b) Loosen screws to clear RJU from RJU support bracket.

NOTE: When reinstalling the RJU, pigtail on RJU is to be coiled and tie-
wrapped to reduce length from 16 inches to between five and six inches
prior to installation.

Page 2014
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

4. Electrical Installation - Ref: 1006504

REF: 1006504 ELECTRICAL INSTALLATION

HARNESS ASSEMBLY
VSEB TO RJU, PCU, RJ45
HARNESS ASSEMBLY
VSEB TO RJU, PCU, RJ45
DUSTCAP DUSTCAP
VSEB J11 VSEB J11

Figure 2011

Page 2015
25-24-55 Jun 16, 2006
REF: 1006504 ELECTRICAL INSTALLATION

PC IN-USE
IND LIGHT PC IN-USE
IND LIGHT

OUTLET OUTLET
UNIT UNIT CABLE OUTLET OUTLET
IND LT CABLE UNIT UNIT
IND LT

OUTLET OUTLET
UNIT UNIT HARNESS ASSEMBLY
CABLE CABLE VSEB TO PCU, RJU, RJ45
OUTLET OUTLET
UNIT UNIT
CABLE CABLE

Figure 2012
B/E AEROSPACE

DUSTCAP DUSTCAP
ISPS-J1 ISPS-J1
PLASTIC SHIPPING PLASTIC SHIPPING
CAP REMAINS ON CAP REMAINS ON
BONDING
J4 J4
CABLE BONDING
COMPONENT MAINTENANCE MANUAL

HARNESS ASSEMBLY CABLE


VSEB TO PCU, RJU, RJ45
SPECTRUM™ CONVERTIBLE 1006500 SERIES

CABLE CABLE
SEB-ISPS SEB-ISPS

25-24-55
Jun 16, 2006
Page 2016
REF: 1006504 ELECTRICAL INSTALLATION

PC IN-USE
PC IN-USE IND LT
IND LT

OUTLET OUTLET CABLE OUTLET OUTLET


UNIT UNIT CABLE IND LT UNIT UNIT
IND LT

OUTLET OUTLET
HARNESS ASSEMBLY
UNIT UNIT HARNESS ASSEMBLY
VSEB TO RJU, PUC, RJ45
CABLE CABLE VSEB TO RJU, PUC, RJ45
OUTLET OUTLET
UNIT UNIT
CABLE CABLE

Figure 2013
B/E AEROSPACE

DUSTCAP
DUSTCAP
ISPS-J1
PLASTIC SHIPPING ISPS-J1 PLASTIC SHIPPING
CAP REMAINS ON J4 CAP REMAINS ON J4
BONDING
COMPONENT MAINTENANCE MANUAL

BONDING CABLE
CABLE
SPECTRUM™ CONVERTIBLE 1006500 SERIES

CABLE CABLE
SEB-ISPS SEB-ISPS

25-24-55
Jun 16, 2006
Page 2017
HARNESS PCU
ASSEMBLY
REF: 1006504 ELECTRICAL INSTALLATION VSEB - RJU, RJU
PCU, RJ45

PCU

RJU HARNESS
ASSEMBLY
HARNESS
VSEB - RJU,
ASSEMBLY
PCU, RJ45
VSEB - RJU,
PCU
PCU, RJ45
RJU
CABLE
CLIP

Figure 2014
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

25-24-55
Jun 16, 2006
Page 2018
REF: 1006504 ELECTRICAL INSTALLATION
HARNESS ASSEMBLY
PCU VSEB TO RJU, PCU, RJ45

RJU
HARNESS ASSEMBLY
PCU VSEB TO RJU, PCU, RJ45

RJU
HARNESS ASSEMBLY
PCU VSEB TO RJU, PCU, RJ45

RJU

CABLE CLIP

Figure 2015
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

25-24-55
Jun 16, 2006
Page 2019
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

REF: 1006504 ELECTRICAL INSTALLATION


HARNESS ASSEMBLY PCU
VSEB TO PUC, RJU, RJ45

RJU

PCU
CABLE CLIP
RJU

PCU

RJU

OUTLET
UNIT

OUTLET
UNIT
PC IN-USE
IND LT

Figure 2016

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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

REF: 1006504 ELECTRICAL INSTALLATION

HARNESS ASSEMBLY
VSEB TO PCU, RJU, RJ45

HARNESS ASSEMBLY
VSEB TO PCU, RJU, RJ45

CLAMP
(CUSHIONED)

Figure 2017

Page 2021
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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

REF: 1006504 ELECTRICAL INSTALLATION

PC IN-USE
IND LT

Figure 2018

Page 2022
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

PCU HARNESS ASSEMBLY


VSEB TO RJU, PCU, RJ45

RJU

PCU HARNESS ASSEMBLY


VSEB TO RJU, PCU, RJ45

RJU

PCU HARNESS ASSEMBLY


VSEB TO RJU, PCU, RJ45

RJU
CABLE
CLIP

OUTLET
UNIT

OUTLET
UNIT

CLAMP
(CUSHIONED)

Figure 2019

Page 2023
25-24-55 Jun 16, 2006
REF: 1006504 ELECTRICAL
INSTALLATION

NOTE: FOR RH INSTALLATION


CONNECTIONS J1 & J2 ARE
INVERTED TOP TO BOTTOM,
AS WELL AS J3, J4 & J6
RESPECTIVELY
J2

J1

H-H J-J
CABLE HARNESS ASSY
OUTLET UNIT VSEB TO RJU,
PCU, RJ45
CABLE
OUTLET UNIT

CABLE
J3 IND LT CABLE ASSY
J3
R-R SEB-ISPS

CABLE

Figure 2020
HOLDER
J4
J1
B/E AEROSPACE

J6 J11 J4

CABLE
HOLDER
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

BONDING CABLE J2 J9
ISPS
DUSTCAP - ISPS-J1 J10
SEB

25-24-55
Jun 16, 2006
Page 2024
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

REF: 1006504
ELECTRICAL INSTALLATION

CABLE
CLIP

CABLE ASSY
SEB-ISPS

BONDING
CABLE

BONDING
CABLE

CABLE ASSY
HARNESS ASSY SEB-ISPS
VSEB TO RJU,
PCU & RJ45

CABLE ASSY
SEB-ISPS CABLE
HARNESS ASSY
CLIP
VSEB TO RJU,
PCU & RJ45

Figure 2021

Page 2025
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

REF: 1006504 ELECTRICAL INSTALLATION

M-M

L-L

HARNESS ASSY
VSEB TO PCU,
RJU & RJ45

OUTLET
OUTLET UNIT
FRONTPLATE

Figure 2022

Page 2026
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

REF: 1006504 ELECTRICAL INSTALLATION

Figure 2023

Page 2027
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

REF: 1006504 ELECTRICAL INSTALLATION

S-S

CABLE CLIP

Figure 2024

Page 2028
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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

REF: 1006504 ELECTRICAL INSTALLATION

HARNESS ASSY
VSEB TO RJU,
PCU & RJ45

Figure 2025

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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

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DISASSEMBLY

1. General

WARNING: BEFORE SERVICING SEATS HAVING POWER COMPONENTS, DISCONNECT


POWER TO THE SEAT TO AVOID ELECTRICAL SHOCK.

CAUTION: DO NOT REMOVE RIVETED ASSEMBLIES OR SUBASSEMBLIES UNLESS


DAMAGE MAKES IT NECESSARY TO REPLACE A PROCURABLE PART.
(REFER TO THE ILLUSTRATED PARTS LIST FOR A LIST OF PROCURABLE
PARTS.) REMOVING AND INSTALLING RIVETS AGAIN AND AGAIN WILL
DAMAGE ADJACENT SURFACES AND MAKE THE RIVET HOLES LARGER.

CAUTION: DO NOT DISASSEMBLE RIVETED, CEMENTED, OR BONDED SUB-


ASSEMBLIES. IF THE ASSEMBLY IS DAMAGED AT THESE POINTS, REPLACE
THE ENTIRE ASSEMBLY.

A. This section gives complete disassembly instructions for the full seat assembly. When
repairing or replacing a part or subassembly, disassemble only as much as needed to repair
or replace that damaged part or subassembly.

B. Read all instructions and look at the related illustrations before starting disassembly.

C. Identify all parts with a label before removal.

D. TESTING AND FAULT ISOLATION (Page Block 1000) contains procedures used to analyze
the operation and condition of subassemblies. It contains a table that identifies possible
malfunctions and gives procedures to correct those malfunctions.

E. SCHEMATIC AND WIRING DIAGRAMS (Page Block 2000) contains procedures, notes,
warnings and cautions for the electrical system.

F. INSPECTION/CHECK (Page Block 5000) contains procedures used to inspect parts and
subassemblies. Inspections will help in making decisions to set adjustments, clean
subassemblies and repair or replace damaged parts.

G. REPAIR (Page Block 6000) contains procedures used to make small repairs.

2. Removal of the Seat Assembly from the Aircraft

CAUTION: DO NOT SLIDE THE SEAT ASSEMBLY ACROSS ABRASIVE SURFACES; THIS
WILL CAUSE TOO MUCH WEAR ON THE TRACK STUDS AND FITTINGS.

The seat assembly is attached to the aircraft seat tracks with a stud and anti-rattle nut located at
the bottom of the forward leg and a track fitting assembly located at the bottom of the rear leg.
See Figure 3001 for examples.

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LEG (REAR)
SCREW

LEG (FRONT)

REAR TRACK FITTING


ANTI-RATTLE NUT

STUD

Figure 3001
A. Loosen the stud under the front of the leg by loosening the anti-rattle nut.

B. Loosen the screw on top of the rear track fitting. This will loosen the plunger that attaches the
studs to the aircraft seat tracks.

C. Push the seat assembly either forward or aft one-half inch and lift it off the aircraft seat tracks.

NOTE: Track savers are recommended to protect the track fittings when the seat is
removed from the aircraft. They can be ordered from B/E Aerospace.

3. Disassembly Procedures

A. NOT USED

B. Removal of the Dress Covers and Cushions


(Refer to IPL FIG 3)
(1) To remove the seat bottom covers (10, 15, 20) and bottom cushions (25, 30, 35), pull the
hook fasteners away from the pile fasteners.

(2) To remove the seat back covers (40), pull the hook fasteners away from the pile
fasteners.

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B. Removal of the Dress Covers and Cushions (Continued)


(Refer to IPL FIG 3)
(3) To remove the headrest covers (6) and headrest cushions (7), pull the hook fasteners
away from the pile fasteners.

(4) To remove the back cushion assemblies (45), disconnect and wind off the straps.

Page 3003
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C. Removal of the Seat Belt Guide


(Refer to the illustration in this procedure and in IPL FIG 5)

5
10

SPREADER (REF)

10 5

(1) Remove the seat belt (IPL FIG 3, Item 50) by unclipping the end from the seat belt screw
(10).

(2) To remove the seat belt guide (5), remove the screw (10).

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D. Removal of the Literature Pocket Spring


(Refer to the illustrations in this procedure and in IPL FIG 3)

HOLE (REF) BACK (REF)

BACK (REF)

VIEW A
60
65
65

60
VIEW A

(1) Cut and discard the two lock straps (65) securing the literature pocket spring (60) to the
seat back.

NOTE: Identify the right side and the left side of the literature pocket spring (60) with
labels before removal.

(2) Remove the hook on one end of the literature pocket spring (60) from the hole (REF) on
one side of the seat back (REF).

(3) Remove the hook on the other end of the literature pocket spring (60) from the hole
(REF) on the opposite side of the seat back (REF).

Page 3005
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E. Removal of the Headrest Assembly


(Refer to the illustration in this procedure and in IPL FIG 3)

TAB (REF)

QUARTER-TURN
SCREW (REF)

BACK
(REF)

(1) To remove the headrest assembly (8), rotate the two captive quarter-turn fasteners
(REF) 90 degrees.

(2) Pull the bottom of the headrest assembly (8) away from the clip-on receptacles (9) and
then pull down to remove the headrest tabs (located on the upper back of the headrest)
from the slots (REF) in the seat back (REF).

Page 3006
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F. Removal and Disassembly of the Back-Mounted Foodtray Table


(Refer to the illustration in this procedure and in IPL FIG 6)

40

20

15

30

25

10

35

(1) Turn the foodtray table latch (IPL FIG 7, Item 35) to release the back-mounted foodtray
table assembly (40) from the seat back.

(2) Push the back of the seat forward.

(3) Hold the table legs (5, 10) and pull their ends away from the keyed pivot tubes (IPL FIG
11, Item 5 and 20).

(4) To remove the table legs (5, 10) from the table assembly (40), remove the screws (15)
and the bushings (20).

(5) To remove the torque tube (25) from the table legs (5, 10), remove the pop rivets (30).

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G. Removal and Disassembly of the Foodtray Escutcheon Assembly


(Refer to the illustrations in this procedure and in IPL FIG 7)

BACK (REF)
HOLES (REF)

TABS (REF)

30
20

25

(1) To remove the foodtray escutcheon assembly (20) from the seat back (REF), remove
the screw (25) from the clipnut (30).

(2) Lift the foodtray escutcheon assembly (20) and pull the tabs (REF) out of the holes
(REF) in the seat back (REF).

BACK (REF)

40 50

45

25
35

(3) To remove the foodtray latch (35) from the latch escutcheon (50), remove the rollpin (40)
and the spring (45).

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H. Removal of the Coat Hook


(Refer to the illustration in this procedure and in IPL FIG 8)

BACK (REF)

(1) Remove the coat hook assembly (5) by unscrewing it from the seat back (REF).

J. Removal of the Hydraulic Lock


(Refer to the illustrations in this procedure and in IPL FIG 9)

UNLOCKED
POSITION LOCK (REF)

10

(1) To unlock the QuikLOC™ device (10), use an Allen wrench to turn the lock (REF)
counterclockwise to the unlocked position.

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J. Removal of the Hydraulic Lock (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 9)

PIN (REF)

10

RECLINE CABLE (REF)

CAUTION: DO NOT PULL THE QUIKLOC™ (10) AWAY FROM THE ULTRALOC™
(5), BECAUSE THE PIN (REF) COULD COME OUT OF THE QUIKLOC™.

(2) To remove the QuikLOC™ (10), push the pin (REF) through the UltraLOC™ (5).

(3) Detach the end of the recline cable (REF) from the UltraLOC™ (5). (Refer to IPL FIG 17
or 19, Item 40.)

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J. Removal of the Hydraulic Lock (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 9)

BACK (REF)

45

35 SECTION (REF)

30

25 40

5
20

10 15

LOCK (REF)

(4) To remove the UltraLOC™ (5) from the clocking spindle (25), remove the screw (15) and
washer (20).

(5) To remove the clocking spindle (25) from the back spindle clamp (35) and section
(REF), remove the screw (30).

(6) To remove the back spindle clamp (35), remove the screw (40).

K. NOT USED

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L. Removal of the Back Pivot Tubes and Back Assemblies


(Refer to the illustrations in this procedure and in IPL FIG 11)

FOODTRAY LEG (REF)


5

45
50

ENDBAY SECTION (REF)

15 10

BACK (REF)

(1) To remove the keyed pivot tubes (5) from the endbay section (REF) and outboard
section (not shown), remove the screws (10) and keyed caps (15), and loosen the
screws (50).

Page 3012
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L. Removal of the Back Pivot Tubes and Back Assemblies (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 11)

BACK (REF)

BACK (REF)

FOODTRAY LEG (REF)

50

CONVERTIBLE TABLE (REF


20

50

45

CENTER SECTION (REF)

45

30

40

35 25

CAUTION: HOLD THE BACK (REF) SO THAT IT DOES NOT FALL OFF AND
BECOME DAMAGED.

(2) To remove the keyed pivot tube (20) from the center section (REF), remove the screw
(25) and keyed cap (30), down stop (35), spacer (40) and loosen the screws (50).

Page 3013
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L. Removal of the Back Pivot Tubes and Back Assemblies (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 11)
(3) Lift the seat backs (REF) and convertible table (REF) (Refer to IPL FIG 14, Item 5) off
the sections (REF).

(4) To remove the back spindle clamps (45), remove the screws (50).

M. Removal and Disassembly of the Ashtray


(Refer to the illustration in this procedure and in IPL FIG 12)

ARM ASSEMBLY (REF)

30

15 TONGUE (REF)

25
20

10

IPL FIG 17, ITEM 20


5

(1) To remove the ashtray assembly (5), push down on the tongue (REF) and pull the
ashtray assembly (5) out of the ashtray housing (15).

(2) To remove the ashbox clip (10), remove the screw (IPL FIG 17, Item 20).

(3) To remove the ashtray housing (15) from the arm assembly (REF), remove the screw
(20) and washer (25).

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N. Removal of the Convertible Back Support


(Refer to the illustration in this procedure and in IPL FIG 13)

SECTION (REF)

20
35
15
30

5
15
30
35
25
10
BACK (REF)

(1) To remove the back support link (5) from the seat back (REF), remove the screw (10),
nut (20) and washers (15).

(2) To remove the back support link (5) from the section (REF), remove the bolt (25) and
washers (30, 35).

Page 3015
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P. Disassembly of the Convertible Table


(Refer to the illustration in this procedure and in IPL FIG 14)

20 35
10 25 40
30

15

60

45 50
85
80 115

70

65
75
70
55
90

(1) To remove the table arms (55) and stabilizer arm (60), remove the screws (65), washers
(70), bushings (75), washers (80) and nuts (85).

(2) Remove the set screws (90) from the table arms (55).

(3) To remove the striker plate (45) from the cocktail table assembly (115), remove the
screws (50).

(4) To remove the deployment strap (30) from the cocktail table assembly (115), remove the
screw (35) and washer (40).

(5) To remove the zipper assembly (10) and zipper cover (15) from the cocktail table
assembly (115), remove the screws (20) and washers (25).

(6) Remove the laminates (-95, -100) from the cocktail table assembly (115).

(7) Remove the foam fillers (-105, -110) from the cocktail table assembly (115).

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Q. Removal of the Table Lock


(Refer to the illustration in this procedure and IPL FIG 15)

50

55

25
30
35

40
55 10
15
20
CENTER
BACK (REF)

45

(1) To remove the cocktail table pin (5) from the center back (REF), remove the retaining
ring (20), washer (15) and spring (10).

(2) To remove the bushing (25), remove the bushing nut (40), washer (30) and spacer (35).

(3) Remove the table receptacle (45), foam filler (50) and hook fastenings (55).

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R. Removal of the Standard Arm Assembly


(Refer to the illustrations in this procedure and in IPL FIG 16)

ARM
(REF)
5
SLOT TAB (REF)
(REF)
12

10

PIVOT COVER SLOT (REF)

15

SPREADER (REF)

(1) Turn the arm assembly (REF) to the upright position.

(2) Carefully pull on the sides of the pivot cover (5) while pulling it out of the arm (REF). This
will release the recline cable (not shown) from the pivot cover (5).

(3) The end of the pivot cover (5) has a tab (REF) with a slot on one side. Push on the side
with the slot to remove the pivot cover (5) from the pivot cover slot (REF) on the section
(REF).

(4) Remove the screw (15).

(5) Pull the arm (REF) the pivot bushing (10) and the spacer bushing (12) out of the slot
(REF) on top of the section (REF).

(6) If necessary, pull the pivot bushing (10) off of the rear arm stop in the arm (REF).

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R. Removal of the Standard Arm Assembly (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 16)

ARM (REF)

20
35

30

(7) To remove the arm support (outboard lockdown) (20) from the arm (REF), remove the
screws (30) and washers (35).

ARM (REF)

25

35
30

SECTION (REF)

(8) To remove the latch assembly (25) from the arm (REF), remove the screws (30) and
washers (35).

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S. Disassembly of the Standard Arm Assembly


(Refer to the illustration in this procedure and in IPL FIG 17)

SPRING CLIP (REF) BEZEL (REF)


SH
(Push on spring clip PU
to release or attach
5 bezel to button
assembly)

LEVER (REF)

RECLINE CABLE END (REF)

15

40

35A

10
65A

KEYHOLE SLOT (REF) 30


25
20

(1) To remove the armcap assembly (5):


(a) Remove the screw (10).
(b) Push the armcap assembly (5) to the rear of the riveted arm assembly (65A).This will
release the tab on the bottom of the armcap (5) from the keyhole slot (REF) on top of
the riveted arm (65A).
(c) Lift the armcap assembly (5) off the riveted arm (65A).

(2) To remove the escutcheon (15), remove the screw (20) and washer (25).

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S. Disassembly of the Standard Arm Assembly (Continued)


(Refer to the illustration in this procedure and in IPL FIG 17)
(3) To remove the recline button assembly (40) from the inside of the escutcheon (15):
(a) Remove the end of the recline cable (REF) from the slot on the lever (REF).
(b) Press on the spring clip (REF) to separate the button assembly from the outside
bezel.
(c) Remove the button assembly from the inside of the escutcheon (15) and
the bezel (REF) from the outside of the escutcheon (15).

(4) If it is necessary to remove the escutcheon plug (35A), push it out from the inside of the
escutcheon (15).

T. Removal of the Convertible Arm Assembly


(Refer to the illustration in this procedure and in IPL FIG 18)

25
30

20

5
25

15

CONVERTIBLE ARM (REF)

15
10

CENTER SECTION (REF)

(1) To remove the convertible arm (REF) from the center section (REF), remove the screw
(5), nut (10), washers (15), clamp clip (20), spacers (25) and bushing (30).

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U. Disassembly of the Convertible Arm Assembly


(Refer to the illustration in this procedure and in IPL FIG 19)

BEZEL (REF)

SPRING CLIP (REF)

LEVER (REF)

5 RECLINE CABLE END (REF)


90
A
85
60
70

KEYHOLE SLOT (REF)


15
105
35

95
65
10

100
80

75 30 A
110 25
20
40

(1) To remove the armcap assembly (5), remove the screw (10). Push the armcap assembly
(5) to the rear of the riveted arm assembly (105). This will release the tab on the bottom
of the armcap (5) from the keyhole slot (REF) on top of the riveted arm (105). Lift the
armcap (5) off the riveted arm (105).

(2) To remove the escutcheon (15), remove the screw (20) and washer (25) from the clip
nut (30).

(3) If it is necessary to remove the escutcheon plug (35), push it out from the inside of the
escutcheon (15).

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U. Disassembly of the Convertible Arm Assembly (Continued)


(Refer to the illustration in this procedure and in IPL FIG 19)
(4) To remove the recline button assembly (40) from the inside of the escutcheon (15),
remove the end of the recline cable (REF) from the slot on the lever (REF). Then, press
on the spring clip (REF) and hold to release the outside bezel (REF) from the button
assembly. Remove the bezel (REF) from the outside of the escutcheon.

(5) To remove the pivot anchor (85), remove the screws (90), nuts (100) and bushings (95).

(6) To remove the convertible mechanism (60) and body idler (65) from the riveted arm
(105), remove the screws (70), nuts (80) and bushings (75).

V. Disassembly of the Convertible Arm Mechanism Assembly


(Refer to the illustration in this procedure and in IPL FIG 20)

15 40

20

35

30

25
10
5

(1) To remove the cover mechanism (5) from the body mechanism (40), remove the screws
(10).

(2) To remove the plunger (15), remove the pin (25) and spring (20).

(3) Remove the lever (30) and shaft (35) from the body mechanism (40).

Page 3023
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W. Removal of the Endbay


(Refer to the illustration in this procedure and in IPL FIG 21)

15
10

ENDBAY
SECTION (REF)

15
15 10
10

(1) To remove the endbay (5) from the endbay section (REF), remove the three screws (10)
and three washers (15).

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X. Removal of the IAT Module


(Refer to the illustrations in this procedure and in IPL FIG 22)

20

30
15
35

IAT MODULE
ASSEMBLY (REF)

SECTION (REF)

(1) To remove the IAT module assembly (REF) from the section (REF), remove the three
screws (5).

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X. Removal of the IAT Module (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 22)

10
20

25

KEYHOLE SLOTS (REF)

40

20

30
15
35

IAT MODULE
ASSEMBLY (REF)

(2) Open the armcap assembly (10).

(3) Pull the foodtray table assembly (25) out of the IAT module assembly (REF).

(4) To remove the armcap assembly (10) and the foodtray pivot bracket (15):
(a) Remove the two screws (20).
(b) Push the armcap assembly (10) to the rear of the IAT module assembly (REF). This
will release the keyhole slots (REF) on the armcap hinge from the tabs on the inside
of the IAT module assembly (REF).
(c) Pull the armcap assembly (10) away from the inside of the IAT module assembly
(REF).

(5) To remove the foodtray table assembly (25), remove the foodtray link pin (30).

(6) To remove the liner assembly (35) from the IAT module assembly (REF), remove the
screws (40).

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Y. Disassembly of the IAT Module


(Refer to the illustrations in this procedure and in IPL FIG 23)

20

15

10

10

50

35
40

(1) To remove the escutcheon (5) from the outer plate (35) and inner plate (40), remove the
two screws (10).

10

30
35
40

(2) Pull the ashtray assembly (30) out of the outer plate (35) and inner plate (40).

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Y. Disassembly of the IAT Module (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 23)

35

45

45

40
45

(3) To separate the outer plate (35) from the inner plate (40), remove the three screws (45).

(4) To remove the transducer bracket (15) from the inner plate (40), remove the two screws
(20). (See the illustration above Step 1.)

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Y. Disassembly of the IAT Module (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 23)

25
45

45

40

(5) To remove the recline button assembly (25) from the inner plate (40):
(a) Remove the end of the recline cable from the slot on the lever.
(b) Press on the spring clip to separate the button assembly from the outside bezel.
(c) Remove the button assembly from the inside of the inner plate (40) and the
bezel from the outside of the plate (40).

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Z. Disassembly of the In-Arm Table


(Refer to the illustration in this procedure and in IPL FIG 24)

80

85

90

85
75

85

90

85
35
65

25 50
70

60 10 5
40
45 15
20
35
55

30

(1) To remove the foodtray pivot (10) from the slide plate assembly (60), loosen the set
screw (15) and remove the foodtray link pin (20).

(2) To remove the slide rod (25) from the inner leaf (75), remove the four screws (30) and
two slide rod retainers (35).

(3) Remove the O-rings (40) and the washer/spacer (45) from the slide rod (25).

(4) Remove the slide rod (25) from the slide plate assembly (60).

(5) To remove the foodtray handle (65), remove the screws (70).

(6) To remove the inner foodtray leaf (75) from the outer foodtray leaf (80), remove the four
foodtray leaf hinge pins (85) and two foodtray leaf hinges (90).

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AA. Removal of the Life Vest Assembly


(Refer to the illustration in this procedure and in IPL FIG 3)

REAR BEAM FRONT BEAM


SNAP

215

SNAP

210

(1) To remove the life vest from the life vest pouch assembly (210), pull on the strap (215).

(2) To remove the strap (215) from the life vest, pull apart the hook and pile fasteners and
slide the life vest from the elastic straps.

(3) To remove the life vest pouch assembly (210) from the rear beam, pull the pouch down
and unsnap.

(4) To remove the life vest pouch assembly (210) from the front beam, pull the pouch down
and unsnap.

AB. Removal of the Seat Bottom


(Refer to IPL FIG 3)
CAUTION: WHEN PRYING THE BOTTOM SUPPORT TUBES FROM THE
SECTIONS, USE A PADDED TOOL (I.E., A SCREWDRIVER COVERED
WITH PILE TAPE) TO PREVENT DAMAGE TO THE SUPPORT TUBES.

(1) To remove the bottom support diaphragm assembly (-220, -225, -230) and bottom
support tubes (-240, -245, -250), pry the bottom support tubes from the sections.

NOTE: When the front support tubes are removed, the back support tubes will fall out
of the sections.

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AC. Removal and Disassembly of the SEB Housing Assembly


(Refer to the illustration in this procedure and in IPL FIG 25)

LEG (REF)

30

50
40

25

20
15
10

35

45
30

(1) To remove the shroud assembly (5) from the backplate assembly (35):
(a) Turn the studs (10) 1/4-turn to release them from the clip-on fasteners (30).
(b) Lift the shroud assembly (5) off the backplate assembly (35).

(2) To remove the shroud assembly hardware, remove the retainer (25) followed by the stud
(10), spring (15) and washer (20).

(3) To remove the backplate assembly (35) from the leg (REF), remove the screws (40, 45)
and spacer (50).

(4) If necessary, remove the four clip-on fasteners (30) from the backplate assembly (35).

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AD. Removal and Disassembly of the SEB Housing/Coverplate Assembly


(Refer to the illustration in this procedure and in IPL FIG 25A)

50
45
35

CLIP ON
FASTENERS
(REF)

40

60 55 30

LEG
(REF)
45 CLIP ON
FASTENERS
(REF)
25
5
20
10 15

(1) To remove the shroud assembly (5) from the backplate assembly (40):
(a) Turn the studs (10) 1/4-turn to release them from the clip-on fasteners (REF).
(b) Lift the shroud assembly (5) off the backplate assembly (40).

(2) To remove the shroud assembly hardware, remove the retainer (25) followed by the stud
(10), spring (15) and washer (20).

(3) To remove the backplate assembly (40) from the leg (REF), remove the two screws (35)
from coverplate (30), then remove the screws (45).

(4) To remove bracket stiffeners (55) from backplate assembly (40), remove the screws
(60).

(5) If necessary, remove the four clip-on fasteners (REF) from the backplate assembly (40).

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AE. Removal and Disassembly of the PC Power Bracket


(Refer to the illustration in this procedure and in IPL FIG 26)

40

35

25

20 15

30

REF

10

(1) Remove the PC power cover (10) from the bracket assembly (REF).

(2) To remove the bracket assembly (REF) from the power bracket clamp (35), remove
screw (15) and the PC outlet rods (25, 30).

(3) Lift the power bracket clamp (35) off the front stretcher beam.

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AF. Removal of the Raceway Assembly


(Refer to the illustrations in this procedure and in IPL FIG 27)

40

10
15

25
35
SECTION (REF)
30

20
A
5

10
25 15

(1) Remove the drip shields (5) from the raceway assembly (10).

(2) Loosen the screws (30) to loosen the clips (25). (You do not have to remove the screws
(30), washers (35) or clipnuts (40).)

(3) To remove the raceway assembly (10), push the nylon rivets (20) out of the holes in the
sections (REF).

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AG. Disassembly of the Triple Frame Assembly


(Refer to the illustrations in this procedure and in IPL FIG 28)

35

40
38

40

65
38
25
65
60

35 45

60 15

15 15
55 10

15 5
15

10

(1) To remove the end of the baggage restraint tube (5) from the section (35), remove the
screw (15).

(2) To remove the baggage restraint tube (5) from the legs (45, 55), remove the brackets
(10) and screws (15).

(3) Pull the baggage bar trim plug (25) out of the baggage restraint tube (5).

(4) To remove the aisle and outboard sections (35) and convertible center sections (38)
from the beams (65), remove the screws (40).

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AG. Disassembly of the Triple Frame Assembly (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 28)
(5) To remove the outboard leg assembly (45) from the beams (65), remove the screws (60)

(6) To remove the inboard leg assembly (55) from the beams (65), remove the screws (60).

AH. NOT USED

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AI. Disassembly of the Leg Assembly


(Refer to the illustrations in this procedure and in IPL FIG 29)

10
10

5
10

10
35
10
45
30 10

30

40

35
55

60

50

25
50 15

20

(1) To remove the two clamps (5) from the leg (55), remove the six screws (10).

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AI. Disassembly of the Leg Assembly (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 29)

35
45
30

30

40

35 55A

50

25 60
50

15

20

(2) Loosen the anti-rattle nut (15) located at the front of the leg (55A) and remove the stud
(20).

(3) To remove the track fitting assembly (25) and the doublers (30) from the rear of the leg
(55A), remove the screws (35), bolt (40), nut (45) and washers (50).

(4) Remove the leg cover (60).

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THIS PAGE IS INTENTIONALLY LEFT BLANK.

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CLEANING

1. General

External surfaces and upholstery should be periodically checked and cleaned. The table starting
on this page and continuing on Page 4002 lists cleaning agents and materials used on the seat
assembly.

Since each cleaning agent has specific features and limitations, carefully follow the instructions
given on any product container to ensure best results. The normal cleaning method for seat
covers is to remove them from the seat and commercially dry clean with perchlorethane.

NOTE: Before dry cleaning, mate the hook attachment with the opposing piece of pile.

2. List of Cleaning Materials and Usage

WARNING: SOLVENT CLEANING AGENTS MUST BE USED IN A WELL VENTILATED


AREA. AVOID PROLONGED SOLVENT CONTACT WITH SKIN AND AVOID
BREATHING VAPORS. OBSERVE APPROPRIATE FIRE REGULATIONS.

WARNING: READ AND FOLLOW ALL LABEL DIRECTIONS FOR THE CLEANING
MATERIALS IN USE. SOME PRODUCTS CAN BE HAZARDOUS TO HEALTH
UNLESS SPECIAL PRECAUTIONS ARE FOLLOWED.

CAUTION: DO NOT USE THE FOLLOWING TYPES OF CLEANING AGENTS: CITRUS


CLEANERS, TRICHLORETHYLENE, TRICLENE, METHYL ETHYL KETONE
(MEK), METHYL ISO BUTYL KETONE (MIBK), LYES, ALKALINE CLEANERS,
TOLUOL, BENZOL, ACETONE AND CARBONTETRACHLORIDE.

CAUTION: READ AND FOLLOW ALL LABEL DIRECTIONS FOR THE CLEANING
MATERIALS IN USE. SOME PRODUCTS MAY CAUSE DAMAGE TO FABRICS
OR FINISHES WHEN USED INCORRECTLY.

CAUTION: ALWAYS TEST A CLEANING AGENT ON A SMALL, INCONSPICUOUS AREA TO


BE SURE IT WILL NOT STAIN OR DAMAGE THE FABRIC OR FINISH.

NOTE: Follow the instructions on the product label for the appropriate application and dilution
requirements. Hot water enhances the cleaning power of most cleaning compounds.

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USAGE CLEANING AGENT


Upholstery Isopropyl alcohol, grain alcohol (ethanol), wood alcohol
(methanol), naptha, white kerosene, petroleum, ether, heptane,
freon TF, mild soap and water, upholstery shampoo
Metal: Dirt and Grime Mild soap and water, chlorinated dry cleaning solvent
Metal: Grease and Oil Hexane, isopropyl alcohol, grain alcohol (ethanol), chlorinated
dry cleaning solvent
Fabric-Backed Vinyl Mild soap and water
Leather Commercial saddle soap
Plastic: Dirt and Grime Mild soap and water, plastic cleaner
PCU Isopropyl alcohol, mild detergent, aliphatic naptha
Painted Surface Isopropyl alcohol, soapy water (recommended)
Tape Adhesive Residue Isopropyl alcohol
Equivalent substitutes may be used for cleaning agents listed above.
3. Upholstery Cleaning (For Spots and Small Areas)

Both wool and synthetic fabric seat covers require periodic dry cleaning. See Section 11 in this
page block for detailed cleaning recommendations.

A. Vacuum upholstery thoroughly or brush with a medium stiff bristle upholstery or clothes brush.
Do not pound or beat upholstered covers, as this does not effectively clean the upholstery and
can hasten the wear.

NOTE: Vigorous rubbing may be required to obtain uniform stain removal and to avoid a
spotty or blotchy appearance after drying.

B. Remove dry or water-borne soil with upholstery shampoo. Dilute the upholstery shampoo as
directed on its container and apply to a small area (approximately one square foot) with a
small, clean brush. Liberal application will assist in loosening deeply imbedded dirt.

C. Oily grease spots are best removed with solvent-type cleaning agents or with solvent-
impregnated powder. Test the material to be cleaned by first applying the cleaning agent to a
small inconspicuous area of the material. Use cleaning agents sparingly, without saturating
fabric, to avoid spotting and damage. Apply the cleaning agent with a soft, clean cloth and
avoid spreading stains by working from the outer edges of the stain toward the center.

D. After using upholstery shampoo, solvent-type cleaning agents, or solvent-impregnated


powder, roll a clean turkish towel or other absorbent cloth into a cylindrical shape and wipe off
the cleaned area. Rotate the rolled cloth frequently to present a clean section to the fabric
surface.

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4. Bare Metal Parts Cleaning

Moisten a clean, dry cloth with a chlorinated dry cleaning solvent and thoroughly wipe metal parts.
Repeat as required to remove stubborn accumulations of dirt and grease. Dry with a fresh, clean,
dry cloth.

5. Fabric-Backed Vinyl Cleaning

Clean fabric-backed vinyl with a mild soap and water solution and wipe clean and dry. Do not use
solvent-type of cleaners on vinyl.

6. Leather Cleaning

CAUTION: DO NOT USE DETERGENTS, CITRUS CLEANERS, OR SOLVENTS FOR


CLEANING LEATHER.

Clean leather covers with commercial saddle soap.

7. Plastic Cleaning

CAUTION: CITRUS CLEANERS AND CLEANING AGENTS CONTAINING CHLORINATED


HYDROCARBONS WILL MAR PLASTIC AND CAUSE DAMAGING CHANGES TO
ITS CHEMICAL COMPOSITION. THE USE OF ANY SUCH CLEANING AGENTS
WILL REDUCE THE SERVICE LIFE OF PLASTIC PARTS AND VOID WARRANTY
CLAIMS.

A. Use extreme care when cleaning any plastic surface. Never use abrasive soaps and bleach.
Instead, clean all plastic surfaces with a mild soap and water solution or a recommended
plastic cleaner.

B. Mix liquid soap or plastic cleaner with water to the suggested concentration, depending on the
strength needed for cleaning. Apply the solution directly to the plastic and rub with a clean,
lint-free cloth to loosen dirt and debris. Wipe with a fresh, clean, lint-free cloth or rinse with
water and dry with a turkish towel.

8. Painted Surface Cleaning

Clean painted surfaces with non-abrasive soaps or isopropyl alcohol.

9. Adhesive Residue Cleaning

CAUTION: DO NOT USE SOLVENTS AS A CLEANER FOR ADHESIVE RESIDUE.


SOLVENTS WILL WEAKEN THE BONDED SURFACES.

Use a soft cloth wet with small amounts of isopropyl alcohol to remove adhesive residue (i.e.,
double-sided tape residue). Once the area is clean and free from adhesive residue, use a soft,
dry, lint-free cloth to completely dry the area.

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10. PCU Cleaning

WARNING: PERFORM DE-ACTIVATION PROCEDURES AS DETAILED IN THE


DISASSEMBLY CHAPTER OF THE APPROPRIATE AIRCRAFT MANUAL.

WARNING: ALIPHATIC NAPTHA IS FLAMMABLE. USE NAPTHA ONLY IN A WELL


VENTILATED AREA AWAY FROM FLAMES OR ELEVATED TEMPERATURES.

WARNING: USE STANDARD SAFETY PRECAUTIONS FOR HANDLING FLAMMABLE


MATERIALS.

A. Lightly brush all accessible electrical parts, connections, and wiring with a soft bristle, non-
metallic brush.

B. Use dry, filtered air at moderate pressure (25 psi maximum) to blow away loosened dust and
dirt.

C. Clean all accessible areas with a clean, lint-free cloth or soft bristle brush moistened in
aliphatic naptha.

D. Allow parts to thoroughly air dry before returning to service.

11. Wool and Synthetic Fabric Cleaning

B/E Aerospace provides the following information as a guideline for the care and maintenance of
fabric covers. Not all cleaning situations may be addressed by this information. For specific
problems or situations, consult a cleaning professional.

CAUTION: MONITOR SEAT COVERS FOR FLAMMABILITY PERFORMANCE OVER THE


LIFE CYCLE PER THE REQUIREMENTS OF THE GOVERNING REGULATORY
AGENCY. THIS MONITORING PROCESS IS THE RESPONSIBILITY OF THE
AIRLINE.

A. Flammability Retardancy of Cover Assemblies

NOTE: New B/E Aerospace seat cover assemblies, both fabric and synthetic, meet FAA/
CAA flammability regulatory requirements. However, because service conditions,
cleaning intervals, and the degree/type of soiling can vary, the number of cleaning
cycles to which covers may be submitted before losing the required level of
flammability retardant is unpredictable.

NOTE: Manufacturer’s testing indicates that, under normal conditions and controlled dry
cleaning processes, cover assemblies hold their flammability resistance up to five
(5) cleaning cycles. This is not a definite limit since there are many factors that can
shorten or extend the flammability life of a cover assembly. This data is provided as
information only and is not intended to direct airline maintenance policy.

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NOTE: Maintenance departments should use a procedure for recording the number and
date of cleaning for each cover. One common method is to record cleaning data
with an indelible ink pen on the inside of each cover, either on or in close proximity
to the label.

B. Flame-Resistant Synthetic Upholstery Fabrics

NOTE: As a rule, synthetic fabrics do not require pretreatment because of the inherent
non-staining characteristics of the fibers.

(1) Laundry machines

Use a laundry machine with a load capacity of approximately 40 pounds. Machines with
larger loading capacities tend to accelerate abrasion of the fabric.

(2) Detergents

Use only non-ionic detergents.

(3) Fabric preparation for laundering

(a) Cover hook tape with pile tape to avoid fabric damage during laundering.

(b) Turn covers inside out before laundering.

(4) Laundering procedure

NOTE: Load the laundry machine to approximately 33% of rated capacity. Loading
machines higher than 33% may impair cleaning efficiency and accelerate
abrasion of the fabric. Underloading may impair flame retardant properties
because of detergent absorption.

Follow the guidelines in the following table for laundry machine settings:

CYCLE TEMPERATURE ADD CYCLE TIME


First Wash 85° F 1 ounce all-in-one 10-15 minutes
non-ionic detergent
Intermediate Rinse 85° F 5-10 minutes
Second Wash 85°-105° F 0.4 ounce all-in-one 10-15 minutes
non-ionic detergent
Final Rinse 85° F
Drying 131° F maximum Variable; remove promptly
when dry to avoid wrinkling.

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C. Flame-Resistant Wool and Wool-blend Upholstery Fabrics

(1) Sort fabrics by stain characteristics and pretreat stains as described below:

TYPE EXAMPLES PRETREATMENT METHOD


Water soluble Tea, coffee, red a. Moisten the stain with water.
wine, fruit, urine
b. Work the spotting reagent into the stain with a spatula or
tamping brush.

c. Blow steam through the spot.

d. Follow steam with forced air and simultaneous vacuuming.


Protein-type Milk, chocolate, a. Moisten the stain with water.
water soluble blood
b. Work the spotting reagent into the stain with a spatula or
tamping brush.

c. Blow steam through the spot.

d. Follow steam with forced air and simultaneous vacuuming.


Water in-soluble Ink, lipstick, nail a. Work the spotting reagent into the stain (dry fabric) with a
polish, shoe spatula or tamping brush.
polish
b. Dry clean the fabric before the reagent dries.
Unknown stains CAUTION: USING AN ANIONIC OR ALKALINE
REAGENT CAN IMPAIR THE FLAME
RETARDANT CHARACTERISTICS OF THE
FABRIC AND ADVERSELY AFFECT
CERTIFICATION.

a. Use a commercial, non-ionic stain removal kit that includes


procedures for removing unknown stains.

b. Test the cleaner on a small area for colorfastness before


proceeding.

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(2) Laundry machines:

(a) Use a dry cleaning machine with a load capacity of 20-65 pounds. Machines with
larger loading capacities tend to accelerate fabric abrasion.

(b) Load machines to about 70% of rated capacity. Loading machines higher than
70% may impair cleaning efficiency and accelerate fabric abrasion. Underloading
may result in impairment of flame retardant properties because of detergent
absorption or excessive shrinkage.

(c) Use a non-ionic dry cleaning detergent.

(d) Although the dry cleaning process is designed to be waterless, Langenthal states
that the addition of some water is necessary to reduce the long-term buildup of
perspiration salts and sebum, which will cause a reduction in flame retardancy.

(e) The temperature of the dry cleaning solvent should be 65°-70° F. Maintain this
temperature throughout the dry cleaning process. Higher temperatures can cause
undue shrinkage.

(3) Preparing fabric for dry cleaning:

(a) Cover hook tape with pile tape to avoid fabric damage during dry cleaning.

(b) Turn covers inside out.

(4) Dip-wash/filter-rinse dry cleaning procedures:

STAGE PROCEDURE
Dip wash a. Wet the fabric with solvent containing 3-5 grams per liter of
detergent.

b. Add water mixed with detergent (see the detergent or


manufacturer’s recommendation) to the cage with a
hopper or automatic metering pump.

c. Circulate solvent without filtering for 7-10 minutes.

d. Pump out the solvent and centrifuge the fabric.


Filter rinse a. Add distilled solvent and circulate continuously from
the cage to the button trap to the pump to the filter to
the cage for 3-5 minutes.

b. Centrifuge for 2 minutes then dry.

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(5) Drying temperature

Tumble dry flame-retardant wool and wool blend fabrics with a maximum outlet air
temperature of 120° F.

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INSPECTION/CHECK

1. Visual Inspection of Parts

A. Inspect all new or existing parts before installing them on the seat. Use a strong light and a 5x
to 7x magnifying glass. When inspecting for damage or corrosion, an inspection mirror must
be used to determine the condition of all exposed surfaces.

B. Refer to the manufacturer's instructions for detailed inspection, test and overhaul procedures
for recline locks and controls. The manufacturer of these parts is Enidine, Inc., 7 Centre Drive,
Orchard Park, New York 14127 (V24403).

2. Seat Assembly Serviceability Inspection

Perform the following checks after any significant repair work or disassembly of the seat
assembly. Replace any part that fails to meet the requirements of the check with a serviceable
part. If a defective part is repairable, note the defect and assign that part for repair.

Table 5001
Detailed Inspection
DETAILED INSPECTION (ACCEPT/REJECT EACH ITEM LISTED)
Check for required tags on the seat assembly. If modifications have been made to
the seat per service documentation, check that proper tags and/or entries have been
applied.
Check that all parts are clean and free of cracks, corrosion, deterioration and
obvious signs of damage.
Check back assemblies and installations:
Check for proper seat back recline function.
Check for proper installation and function of the QuikLOC™ breakover lockout.
Check for missing parts, broken parts and parts not securely attached or
fastened.
Check hardware and metal parts for orientation, tightness, and burrs.
Check the literature pocket spring tension.

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Table 5001 (Continued)


Detailed Inspection
DETAILED INSPECTION (ACCEPT/REJECT EACH ITEM LISTED)
Check foodtray assemblies:
Check that the foodtray table latch properly secures the table.
Check that the foodtray table deploys and stows properly.
Check the foodtray table top shrouds for nicks, cracks, stains, or burrs.

NOTE: Burrs, nicks and scratches are defined as material raised above
the normal surface which, if not removed, would prevent
complete and proper mating of parts and sealing surfaces.
Where nicks and scratches allow bare metal to show through a
protective finish, note the defect and assign the part for repair.
Dents or other damage must not impair finish or functional
operation of any part.
Check foodtray table surfaces for serviceable appearance.
Check seatbelts and seatbelt shackles for serviceability, proper installation, and
tightness of attaching hardware.
Endbay/Arm:
Check PCU for proper function and installation.
Check armrest tension and lockout.
Check recline buttons for proper function.
Check cable routings.
Check hardware and metal parts for proper direction, tightness, and sharp
edges/burrs.
Check paint and finishes for chipping and worn spots. Note the condition of
bonding on parts and assemblies.
Bottom diaphragm:
Check for proper installation.
Check for proper tension. The diaphragm should not have sags or appear
loose.
Check for tears or other damage to the fabric.
Check for part identification.
Baggage bar:
Check baggage bar for serviceable appearance.
Ensure that baggage bar plugs are installed.
Check all baggage bar hardware for tightness, burrs, and sharp edges.

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Table 5001 (Continued)


Detailed Inspection
DETAILED INSPECTION (ACCEPT/REJECT EACH ITEM LISTED)
SEB:
Check all SEB hardware and metal surfaces for sharp edges.
Check for proper cable routing.
Check the connectors for proper installation.
Dress Covers:
Check dress covers for cleanliness and serviceability.
Check dress cover labels for number of cleanings.

NOTE: Refer to CLEANING (Page Block 4000) for information on flammability


retardancy as affected by dry cleaning.
Check all dress covers for proper fit and alignment.
Check the rear track fittings and front track studs on legs for secure attachment to
the aircraft floor tracks. Also, check for wear or deformation of these parts.
Check life vest and life vest pouch for serviceability.

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THIS PAGE IS INTENTIONALLY LEFT BLANK.

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REPAIR

1. Introduction

This page block contains the repair procedures that can be applied to defective component parts
of the seat unit to restore them to a serviceable condition.

2. Special Tools, Fixtures and Equipment

NOTE: Refer to SPECIAL TOOLS, FIXTURES AND EQUIPMENT (Page Block 9000) for
detailed information.

NAME SPEC / PART NO. QTY


File, thread 1
Installation tool, pop rivet 1
Needle, sewing 1
Scissors 1 pr
Spatula 1
Alcohol AR
Brush, wire 1
Cloth, abrasive Coarse grade 1
Cloth, lint free AR
Filler, catalyzed polyester resin AR
Sealant PR1422A1/2 AR
Thread, KEVLAR® AR
(A registered trademark of DuPont)
Wool, steel AR
NOTE: Equivalent substitutes may be used for listed items.
3. Procedure

A. Minor Surface Damage (Light Alloy and Steel Components)

(1) Minor surface damage includes abrasions and scratches. This damage must be blended
out level with the surrounding surface using abrasive cloth.

(2) If applicable, restore the surface treatment in accordance with local regulations.

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B. Minor Surface Damage (Thermoformed Plastic Panels)

(1) Clean plastic surface with alcohol or an alphatic solvent such as mineral spirits, heptane
or hexane.

(2) Fill any surface irregularities with catalyzed polyester resin filler.

NOTE: Catalyze only the amount of filler needed immediately because the material will
begin to harden within five minutes. An automotive body repair surfacing putty
may be used as a filler.

(3) Level filler with a spatula before it hardens. Stipple the filler with a stiff bristle brush
before it hardens to restore surface texture.

(4) After the filler fully hardens (10 to 15 minutes), rub the area lightly with an abrasive cloth
to blend the repair into adjacent areas.

C. Screw Threads

(1) Clean up slightly rough or burred external screw threads with a thread file or small three-
corner file. Use a plug tap of correct size to clean up internal threads.

(2) Replace screws, bolts, or other fasteners having stripped threads.

D. Removal of Surface Corrosion

(1) Light alloy components

(a) Remove corrosion from light alloys using an abrasive cloth.

(b) If applicable, restore the surface treatment in accordance with local regulations.

(2) Steel components

(a) Remove corrosion from steel using a coarse grade wire brush, steel wool, or
abrasive cloth.

E. Upholstery - Fabric

WARNING: NEVER USE NYLON OR COTTON THREAD FOR REPAIRS. THE BACK AND
BOTTOM CUSHION ASSEMBLIES USED ON THE SEAT MODELS
IDENTIFIED IN THIS MANUAL ARE CERTIFIED TO CONFORM TO AWN59.
CHANGING EITHER THE DRESS COVER OR FIRE BLOCKER MATERIALS
MAY CAUSE CUSHIONS TO FAIL THE AWN59 REQUIREMENTS AND WILL
EFFECTIVELY VOID THE BACK/BOTTOM CUSHION CERTIFICATION.

(1) Discard excessively worn or damaged seat dress covers.

(2) Repair flotation straps and any small cuts and tears using KEVLAR® thread.

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ASSEMBLY

1. General

Assembly procedures can vary slightly for different seat models.

A. Before assembly, inspect all parts for wear and/or damage that could cause failure of the seat
assembly or any of its component assemblies. Always replace attaching parts (cotter pins,
screws, washers, nuts, grommets, cable holders, etc.) with new parts. Replacing these low-
cost items will help decrease maintenance that is necessary when these items fail.

B. Loctite™ products or equivalent are necessary for seat assembly:

2. Installation of Seat Assembly on Aircraft

A. Clean the floor tracks, studs, and track fittings when seats are moved. This will prevent
unwanted wear on fastener assemblies.

B. To attach the seat assemblies to the aircraft, put the track studs and track fittings at the
bottom of the leg assemblies in the slots in the floor track.

C. Slide the seat assembly forward or aft approximately one-half inch until the locking
mechanism on the rear track fitting can be pressed into an access hole.

WARNING: BE SURE TO TIGHTEN ALL SCREWS, BOLTS AND NUTS TO THE


CORRECT TORQUE VALUE. IF AN INCORRECT TORQUE VALUE IS USED,
THE SEAT OR PARTS OF THE SEAT COULD BECOME LOOSE. THIS
COULD CAUSE DAMAGE OR INJURY. IF THE TORQUE VALUE IS NOT
SHOWN, USE THE TORQUE VALUES GIVEN IN TABLE 8001 IN THE FITS
AND CLEARANCES SECTION (PAGE BLOCK 8000). WHEN TIGHTENING A
NUT AND BOLT THAT ARE USED TOGETHER, MEASURE THE TORQUE
VALUE ON THE NUT WHEN POSSIBLE. IF IT IS NOT POSSIBLE TO
ACCESS TO THE NUT OR A NUT IS NOT USED, MEASURE THE TORQUE
ON THE BOLT.

D. To lock the rear track fitting into position, tighten the Allen screw on top of the track fitting. The
correct torque is 60 ±10 in-lb.

CAUTION: DO NOT USE TOO MUCH FORCE TO TIGHTEN THE ANTI-RATTLE NUT, OR
IT COULD BE DAMAGED.

E. Tighten the anti-rattle nut under the forward leg hand tight plus 1/4-turn.

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3. Assembly Procedures

A. Assembly of the Leg Assembly


(Refer to the illustrations in this procedure and in IPL FIG 29)

35
45
30

30

40

35 55A

50

25 60
50

15

20

(1) Attach the track fitting assembly (25) and the doublers (30) with the screws (35), bolt
(40), nut (45), and washers (50).

NOTE: Torque the bolt (40) and nut (45) to 15 ±5 ft-lb.

(2) Install the anti-rattle nut (15) on the stud (20) and install the stud (20) in the leg (55A).

NOTE: Tighten the stud (20) to 0.50” from the leg surface to the bottom of the stud.

NOTE: Tighten the anti-rattle nut (15) so it touches the bottom surface of the leg.

NOTE: Apply Loctite™-242 to the stud (20) after installing the anti-rattle nut (15), but
before installing the stud (20) in the leg (55A).

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A. Assembly of the Leg Assembly (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 29)

10
10

5
55 10

10
35
10
45
30 10

55

60

50

(3) Attach the two leg clamps (5) to the leg (55) with the six screws (10).

NOTE: Torque the screws (10) to 27 ±2 ft-lb.

(4) Install the leg cover (60) on the leg (55).

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B. NOT USED

C. Assembly of the Triple Frame Assembly


(Refer to the illustrations in this procedure and in IPL FIG 28)

35

40
38

40

65
38
25
65
60

35 45

60 15

15 15
55 10

15 5
15

10

(1) Attach the leg assemblies (45, 55) to the beams (65) with the screws (60).

NOTE: Torque the screws (60) to 25 ±2 ft-lb.

NOTE: Refer to the Frame Dimensions Table (Table 4) in the DESCRIPTION AND
OPERATION section for the correct location.

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C. Assembly of the Triple Frame Assembly (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 28)
(2) Attach the aisle and outboard sections (35) and convertible sections (38) to the beams
(65) with the screws (40).

NOTE: Torque the screws (40) to 20 ±2 ft-lb.

NOTE: Refer to the Frame Dimensions Table (Table 4) in the DESCRIPTION AND
OPERATION section for the correct location.

65
38
25
65
60

35 45

60 15

15 15
55 10

15 5
15

10

(3) Push the baggage bar trim plug (25) into the end of the baggage bar (5).

(4) Attach the baggage bar (5) to the legs (45, 55) with the brackets (10) and screws (15).

(5) Attach the end of the baggage bar (5) to the section (35) with the screw (15).

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D. Installation of the Raceway Assembly


(Refer to the illustrations in this procedure and in IPL FIG 27)

40

10
15

25
35
SECTION (REF)
30

20
A
5

10
25 15

(1) To attach the raceway assembly (10), push the nylon rivets (20) through the clips (25)
and into the holes in the sections (REF).

(2) Tighten the screws (30).

(3) Push the drip shields (5) onto the raceway assembly (10).

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E. Assembly and Installation of the PC Power Bracket


(Refer to the illustration in this procedure and in IPL FIG 26)

40

35

25

20 15

30

REF

10

(1) Place the power bracket clamp (35) on the front stretcher.

(2) Attach the bracket assembly (REF) to the power bracket clamp (35) with the PC outlet
rods (25, 30) and screw (15).

NOTE: Torque the screw (40) to 15-20 ft-lb.

(3) Attach the PC power cover (10) to the bracket assembly (REF).

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F. Assembly and Installation of the SEB Housing Assembly


(Refer to the illustration in this procedure and in IPL FIG 25)

LEG (REF)

30

50
40

25

20
15
10

35

45
30

(1) If necessary, attach the four clip-on fasteners (30) to the SEB backplate assembly (35).

(2) Attach the backplate assembly (35) to the leg assembly (REF) with the screws (40, 45)
and spacer (50).

NOTE: Refer to the DESCRIPTION AND OPERATION section for the SEB housing
location.

(3) Attach the spring (20), washer (15) and stud (10) to the shroud assembly (5) with the
retainer (25).

(4) To attach the SEB shroud assembly (5) to the backplate assembly (35), put the studs
(10) into the clip-on fasteners (30) and turn the studs (10) 1/4-turn.

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G. Assembly and Installation of the SEB Housing Assembly


(Refer to the illustration in this procedure and in IPL FIG 25A)

50
45
35

CLIP ON
FASTENERS
(REF)

40

60 55 30

LEG
(REF)
45 CLIP ON
FASTENERS
(REF)
25
5
20
10 15

(1) If necessary, attach the four clip-on fasteners (REF) to the SEB backplate assembly
(40).

(2) Attach bracket stiffener (55) to backplate assembly (40), with screws (60).

(3) Attach the backplate assembly (40) to the leg assembly (REF) with screws (45).

NOTE: Refer to the DESCRIPTION AND OPERATION section for the SEB housing
location.

(4) Attach the wire coverplate (30) with screws (35).

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G. Assembly and Installation of the SEB Housing Assembly (Continued)


(Refer to the illustration in this procedure and in IPL FIG 25A)
(5) Attach the spring (20), washer (15) and stud (10) to the shroud assembly (5) with the
retainer (25).

(6) To attach the SEB shroud assembly (5) to the backplate assembly (40), put the studs
(10) into the clip-on fasteners (REF) and turn the studs (10) 1/4-turn.

H. Installation of the Seat Bottom


(Refer to IPL FIG 3)
(1) Insert the bottom support tubes (-240, -245, -250) into the sections.

(2) Attach the bottom support diaphragm assemblies (-220, -225, -230).

I. Installation of the Life Vest Assembly


(Refer to the illustrations in this procedure and in IPL FIG 3)

REAR BEAM FRONT BEAM


SNAP

215

SNAP

210

(1) To attach the life vest pouch assembly (210) to the rear beam, wrap the pouch around
the beam and snap.

(2) To attach the life vest pouch assembly (210) to the front beam, wrap the pouch around
the beam and snap.

(3) To attach the strap (215) to the life vest, slide the life vest into the elastic bands, wrap
the straps around the life vest, and secure the hook and pile fasteners.

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I. Installation of the Life Vest Assembly (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 3)

TAPE-HOOK ON POUCH

TAPE-LOOP ON STRAP
(BOTH SIDES)

FRONT BEAM
TAPE-HOOK ON FLAP

STRAP

(4) Attach the life vest to the pouch by engaging the hook and pile fastenings.

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J. Assembly of the In-Arm Table


(Refer to the illustration in this procedure and in IPL FIG 24)

80

85

90

85
75

85

90

85
35
65

25 50
70

60 10 5
40
45 15
20
35
55

30

(1) Attach the outer foodtray leaf (80) to the inner foodtray leaf (75) with the two foodtray
leaf hinges (90) and four foodtray leaf hinge pins (85).

NOTE: Attach the hinge pins (85) with Loctite™-222 and fill the pin holes with AD-
RTVR-T silicon sealer.

(2) Attach the foodtray handle (65) with the screws (70).

(3) Install the slide rod (25) in the slide plate assembly (60).

(4) Install the washer/spacer (45) and the O-rings (40) on the slide rod (25).

(5) Attach the slide rod (25) to the inner foodtray leaf (75) with the slide rod retainers (35)
and screws (30).

(6) Attach the slide plate assembly (60) to the foodtray pivot (10) with the foodtray link pin
(20) and set screw (15).

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J. Assembly of the IAT Module


(Refer to the illustrations in this procedure and in IPL FIG 23)

25
45

45

40

(1) Attach the recline cable button assembly (25) to the inner plate (40). To do this:
(a) Remove the outside bezel from the button assembly by pressing on the spring clip
and pulling off the bezel.
(b) Insert the button assembly through the hole from the inside of the inner plate (40).
(c) When in place, press the spring clip on the button assembly and hold it while
pressing the outside bezel onto the button assembly from the outside of the inner
plate (40).
(d) When properly positioned, release the spring clip and it will hold the bezel in place,
attaching the button assembly to the inner plate (40).

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J. Assembly of the IAT Module (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 23)

20

15

10

10

50

40

(2) Attach the transducer bracket (15) to the inner plate (40) with the two screws (20).

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J. Assembly of the IAT Module (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 23)

35

45

45

40
45

(3) Attach the inner plate (40) to the outer plate (35) with the three screws (45).

10

30
35

40

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J. Assembly of the IAT Module (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 23)
(4) Push the ashtray assembly (30) into the outer plate (35) and inner plate (40).

(5) Attach the escutcheon (5) with the two screws (10). (See the illustration above Step 2.)

K. Installation of the IAT Module


(Refer to the illustrations in this procedure and in IPL FIG 22)

10
20

25

KEYHOLE SLOTS (REF)

40

20

30
15
35

IAT MODULE
ASSEMBLY (REF)

(1) Attach the liner assembly (35) to the IAT Module assembly (REF) with the screws (40).

(2) Attach the foodtray table assembly (25) to the foodtray pivot bracket (15) with the
foodtray link pin (30).

(3) To attach the armcap assembly (10), put the tabs on the inside of the IAT module
assembly (REF) in the keyhole slots (REF) on the armcap hinge and push the armcap
assembly (10) to the front of the IAT module assembly (REF). This will lock the tabs on
the IAT module assembly (REF) in the keyhole slots (REF).

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K. Installation of the IAT Module (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 22)
(4) Attach the front of the armcap assembly (10) and the foodtray pivot bracket (15) to the
IAT module assembly (REF) with the two screws (20).

(5) Push the foodtray table assembly (25) into the IAT module assembly.

(6) Close the armcap assembly (10).

20

30
15
35

IAT MODULE
ASSEMBLY (REF)

SECTION (REF)

(7) Attach the IAT module assembly (REF) to the section (REF) with the three screws (5).

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L. Installation of the Endbay


(Refer to the illustration in this procedure and in IPL FIG 21)

15
10

ENDBAY
SECTION (REF)

15
15 10
10

(1) Attach the endbay (5) to the endbay section (REF) with the three washers (15) and three
screws (10).

NOTE: The maximum torque value for the screws (10) is 68 in-lb.

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M. Assembly of the Convertible Mechanism Assembly


(Refer to the illustration in this procedure and in IPL FIG 20)

15 40

20

35

30

25
10
5

(1) Attach the lever (30) and shaft (35) to the body mechanism (40).

(2) Install the plunger (15) onto the body mechanism (40) with the spring (20) and pin (25).

(3) Attach the cover mechanism (5) to the body mechanism (40) with the screws (10).

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N. Assembly of the Convertible Arm Assembly


(Refer to the illustration in this procedure and in IPL FIG 19)

BEZEL (REF)

SPRING CLIP (REF)

LEVER (REF)

5 RECLINE CABLE END (REF)


90
A
85
60
70

KEYHOLE SLOT (REF)


15
105
35

95
65
10

100
80

75 30 A
110 25
20
40

(1) Attach the convertible mechanism (60) and body idler (65) to the riveted arm (105) with
the screws (70), nuts (80) and bushings (75).

(2) Attach the pivot anchor (85) with the screws (90), nuts (100) and bushings (95).

(3) If necessary, push the escutcheon plug (35) into the hole in the escutcheon (15) from the
outside of the escutcheon.

(4) Install the recline button assembly (40) without the bezel (REF) in the hole from the
inside of the escutcheon (15). While holding the button assembly in place, press the
spring clip (REF) and install the bezel (REF) from the outside of the escutcheon (15).
When the bezel (REF) is in position, release the spring clip (REF) and it will secure the
bezel (REF) in place. Install the end of the recline cable (REF) in the slot on the lever
(REF).

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N. Assembly of the Convertible Arm Assembly (Continued)


(Refer to the illustration in this procedure and in IPL FIG 19)
(5) Install the escutcheon (15) onto the riveted arm assembly (105) and attach with the
screw (20), the washer (25) and the clip nut (30).

(6) Put the tab on the bottom of the armcap assembly (5) into the keyhole slot on the top of
the riveted arm assembly (105). Push the armcap assembly (5) to the front of the riveted
arm assembly (105) as far as it will go and install the screw (10).

P. Installation of the Arm Assembly (Convertible)


(Refer to the illustrations in this procedure and in IPL FIG 18)

25
30

20

5
25

15

CONVERTIBLE ARM (REF)

15
10

CENTER SECTION (REF)

(1) Attach convertible arm (REF) onto the center section (REF) with the screw (5), nut (10),
washers (15), clamp clip (20), spacers (25) and bushing (30).

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Q. Assembly of the Arm Assembly


(Refer to the illustration in this procedure and in IPL FIG 17)

SPRING CLIP (REF) BEZEL (REF)


SH
(Push on spring clip PU
to release or attach
5 bezel to button
assembly)

LEVER (REF)

RECLINE CABLE END (REF)

15

40

35A

10
65A

KEYHOLE SLOT (REF) 30


25
20

(1) If necessary, push the escutcheon plug (35A) into the hole in the escutcheon (15) from
the outside of the escutcheon. [It may be necessary to lay the escutcheon (15) on a hard
surface, hold the plug (35A) with one side of the plug in the escutcheon hole as far as
possible, and carefully strike the high side of the plug (35A) with a rubber mallet. If done
properly, the plug (35A) easily pops into place in the hole.]

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Q. Assembly of the Arm Assembly (Continued)


(Refer to the illustration in this procedure and in IPL FIG 17)
(2) To install the recline button assembly (40) in the escutcheon (15):
(a) Install the recline button assembly (40) without the recline button bezel (REF) from
the inside of the escutcheon (15).
(b) When in place, press the spring clip on the button assembly and hold it while
pressing the outside bezel onto the button assembly from the outside of the
escutcheon (15).
(c) When the bezel (REF) is properly positioned, release the spring clip and it will hold
the bezel in place, attaching the button assembly to the escutcheon (15).
(d) Install the end of the recline cable (REF) in the slot in the lever (REF).

(3) Attach the escutcheon (15) to the riveted arm assembly (65A) with the screw (20) and
washer (25).

(4) To install the armcap assembly (5):


(a) Put the tab on the bottom of the armcap assembly (5) into the keyhole slot on the top
of the riveted arm assembly (65A).
(b) Push the armcap assembly (5) to the front of the riveted arm assembly (65A) as far
as it will go.
(c) Install the screw (10).

R. Installation of the Arm Assembly


(Refer to the illustrations in this procedure and in IPL FIG 16)

ARM (REF)

25

35
30

SECTION (REF)

(1) Attach the latch assembly (25) to the arm (REF) with the screws (30) and washers (35).

NOTE: Adjust the location of the latch assembly (25) to make sure it fully catches the
section (REF).

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R. Installation of the Arm Assembly (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 16)

ARM (REF)

20
35

30
SECTION (REF)

(2) Attach the arm support (outboard lockdown) (20) to the arm (REF) with the screws (30)
and washers (35).

NOTE: Adjust the location of the lockdown assembly (20) to make sure it fully catches
the section (REF).

ARM
(REF)
5
TAB (REF)

12
SLOT
(REF)
10

PIVOT COVER (REF)

15
SPREADER (REF)

(3) If necessary, push the pivot bushing (10) and bushing spacer (12) on the rear arm stop
inside the arm (REF).

(4) Put the arm (REF) in a vertical position and push the bushing (10) into the slot (REF) on
top of the section (REF).

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R. Installation of the Arm Assembly (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 16)
(5) Install the screw (15) through the hole in the front of the slot (REF) and the hole in the
bushing (10) and bushing spacer (12). Tighten the screw (15) into the threaded hole in
the back of the slot (REF).

NOTE: Adjust torque on the screw (15) so there is enough tension on the pivot
bushing (10) to hold the armrest in all positions.

(6) Push the tab (REF) on the end of the pivot cover (5) into the pivot cover slot (REF) on
the section (REF).

(7) Install the recline cable (not shown) below the tabs inside the pivot cover (5), then
carefully push the pivot cover (5) into the arm (REF).

(8) Lower the arm (REF).

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S. Installation of the Table Lock


(Refer to the illustrations in this procedure and in IPL FIG 15)

50

55

25
30
35

40
55 10
15
20
CENTER
BACK (REF)

45

(1) Install the bushing (25) onto the center back (REF) with the washer (30), spacer (35) and
nut (40).

NOTE: Apply Loctite™-242 to the nut (40).

(2) Install the cocktail table pin (5) onto the bushing (25) with the retaining ring (20), washer
(15) and spring (10).

(3) Bond the table receptacle (45) and foam filler (50) with adhesive transfer tape 950.

(4) Install the hook fastenings (55).

Page 7026
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T. Assembly of the Convertible Table


(Refer to the illustrations in this procedure and in IPL FIG 14)

20 35
10 25 40
30

15

60
45 50
85
80 115

70

65
75
70
55
90

(1) Install the foam fillers (-105,-110) onto the cocktail table (115).

NOTE: Bond with double sided adhesive tape 950.

(2) Install the cocktail table and cupholder laminates (-95,-100) onto the cocktail table (115).

NOTE: Bond with Loctite™ adhesive 325 and 707 activator.

(3) Attach the zipper assembly (10) and bracket, zipper cover (15) from the cocktail table
(115) with the screws (20) and washers (25).

(4) Attach the deployment strap (30) onto the cocktail table (115) with the screw (35) and
washer (40).

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T. Assembly of the Convertible Table (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 14)
(5) Attach the striker plate (45) onto the cocktail table (115) with the screws (50).

(6) Attach the table arms (55) and stabilizer bar (60) onto the cocktail table (115) with the
screws (65), washers (70), bushings (75), washers (80) and nuts (85).

(7) Install the set screws (90) onto the table arms (55).

U. Installation of the Back Support


(Refer to the illustration in this procedure and in IPL FIG 13)

SECTION (REF)

20
35
15
30

5
15
30
35
25
10
BACK (REF)

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U. Installation of the Back Support (Continued)


(Refer to the illustration in this procedure and in IPL FIG 13)
(1) Attach the back support link (5) onto the seat back (REF) with the screw (10), washers
(15) and nut (20).

(2) Attach the back support link (5) onto the section (REF) with the bolt (25) and washers
(30, 35).

V. Assembly and Installation of the Ashtray


(Refer to the illustration in this procedure and in IPL FIG 12)

ARM ASSEMBLY (REF)

30

15 TONGUE (REF)

25
20

10

IPL FIG 17, ITEM 20


5

(1) Attach the ashtray housing (15) to the arm assembly (REF) with the screw (20) and
washer (25).

(2) Attach the ashbox clip (10) with the screw (IPL FIG 17, Item 20).

(3) While pushing down on the ashtray assembly (5) tongue (REF), slide the ashtray
assembly (5) into the ashtray housing (15).

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W. Installation of the Back Pivot Tubes and Back Assemblies


(Refer to the illustrations in this procedure and in IPL FIG 11)

BACK (REF)

BACK (REF)

FOODTRAY LEG (REF)

50

CONVERTIBLE TABLE (REF)


20

50

45

CENTER SECTION (REF)

45

30

40

35 25

(1) Attach the back spindle clamps (45) with the screws (50) but do not tighten screws (50).

CAUTION: HOLD THE SEAT BACK (REF) SO THAT IT DOES NOT FALL OFF AND
BECOME DAMAGED.

(2) Put the seat backs (REF) and convertible table (REF) onto the sections (REF).

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W. Installation of the Back Pivot Tubes and Back Assemblies


(Refer to the illustrations in this procedure and in IPL FIG 11) (Continued)
(3) Attach the keyed pivot tube (20) to the center section (REF) with the screw (25), keyed
cap (30), down stop (35) and spacer (40). Make sure an equal length of the pivot tube
(20) comes out of each side of the center section (REF). Tighten the screws (50).

NOTE: Torque the screws (50) to 15 ±2 ft-lb.

5 FOODTRAY LEG (REF)

45
50

ENDBAY SECTION (REF)

15 10

BACK (REF)

(4) Attach the keyed pivot tubes (5) to the endbay section (REF) and outboard section (not
shown) with the screws (10) and keyed caps (15). Tighten the screw (50).

NOTE: Torque the screw (50) to 15 ±2 ft-lb.

X. NOT USED

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Y. Installation of the Hydraulic Lock


(Refer to the illustrations in this procedure and in IPL FIG 9)

BACK (REF)

45

35 SECTION (REF)

30

25 40

5
20

10 15

LOCK (REF)

(1) Attach the back spindle clamp (35) with the screw (40).

(2) Install the clocking spindle (25) in the back spindle clamp (35) and the section (REF) in
the position shown. Ensure that the end of the clocking spindle (25) is in line with the
outside surface of the section (REF).

(3) Turn the clocking spindle (25) with an Allen wrench to get the correct full upright
dimension for the back (REF), then tighten the screw (30).

NOTE: Torque the screw (30) to 7 ±1 ft-lb.

NOTE: Refer to FITS AND CLEARANCES (Page Block 8000) for full upright and
recline adjustment procedures. Refer to the seat dimension illustrations in the
DESCRIPTION AND OPERATION section for full upright and recline
dimensions.

(4) Attach the UltraLOC™ (5) to the clocking spindle (25) with the screw (15) and washer
(20).

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Y. Installation of the Hydraulic Lock (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 9)

PIN (REF)

10

RECLINE CABLE (REF)

(5) Attach the recline cable (REF). (Refer to IPL FIG 15, Item 40.)

(6) To attach the QuikLOC™ (10) to the UltraLOC™ (5) and push the pin (REF) into the
hole in the UltraLOC™ (5).

LOCK (REF)
LOCKED
POSITION

10

(7) To lock the QuikLOC™ (10), use an Allen wrench to turn the lock (REF) clockwise to the
locked position.

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Z. Installation of the Coat Hook Assembly


(Refer to the illustration in this procedure and in IPL FIG 8)

BACK (REF)

(1) Install the coat hook assembly (5) into the side of the seat back (REF).

AA. Assembly and Installation of the Foodtray Escutcheon Assembly


(Refer to the illustrations in this procedure and in IPL FIG 7)

BACK (REF)

40 50

45

25
35

(1) Attach the foodtray latch (35) to the latch escutcheon (50) with the spring (45) and the
rollpin (40).

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AA. Assembly and Installation of the Foodtray Escutcheon Assembly (Continued)


(Refer to the illustrations in this procedure and in IPL FIG 7)

BACK (REF)
HOLES (REF)

TABS (REF)

30
20

25

(2) Push the tabs (REF) on the foodtray escutcheon assembly (20) into the holes (REF) in
the seat back (REF).

(3) Attach the foodtray escutcheon assembly (20) to the clipnut (30) on the back (REF) with
the screw (25).

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AB. Assembly and Installation of the Back-Mounted Foodtray


(Refer to the illustration in this procedure and in IPL FIG 6)

40

20

15

30

25

10

35

(1) Attach the torque tube (25) to the table legs (5, 10) with the pop rivets (30).

(2) Attach the table legs (5, 10) to the table assembly (40) with the screws (15) and
bushings (20).

(3) Push the back of the seat forward.

(4) Hold the table legs (5, 10) and push them on the keyed pivot tubes (IPL FIG 11, Items 5
and 20).

(5) Put the back of the seat in the upright position.

(6) Turn the foodtray table latch (IPL FIG 7, Item 35) to lock the back-mounted table
assembly to the back of the seat.

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AC. Installation of the Literature Pocket Spring


(Refer to the illustrations in this procedure and in IPL FIG 3)

HOLE (REF) BACK (REF)

BACK (REF)

VIEW A

65 60

65

60

VIEW A

(1) Catch the hook on one end of the literature pocket spring (60) in the hole (REF) on one
side of the back (REF).

(2) Catch the hook on the other end of the literature pocket spring (60) in the hole (REF) on
the opposite side of the back (REF).

(3) Install the two lock straps (65) to secure each end of the literature pocket spring (60) to
the seat back (REF).

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AD. Installation of the Headrest Assembly


(Refer to the illustration in this procedure and in PL FIG 3)

TAB (REF)

QUARTER-TURN
SCREW (REF)

BACK
(REF)

(1) Align the headrest assembly (8) onto the seat back (REF) and push upwards to install
the headrest tabs (located on the upper back of the headrest) onto the slots (REF) in the
seat back (REF) and then align the bottom of the headrest assembly (8) onto the clip-on
receptacles (9).

(2) Rotate the two captive quarter-turn fasteners (REF) 90 degrees to lock the headrest
assembly (8) onto the seat back (REF).

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AE. Installation of the Seat Belt Guide


(Refer to the illustration in this procedure and in IPL FIG 5)

5
10

SPREADER (REF)

10 5

(1) Attach the seat belt guide (5) with the screw (10).

NOTE: Torque the screw (10) to 10-15 ft-lb.

(2) Install the seat belt (IPL FIG 3, Item 50) by clipping the end to the seat belt guide screw
(10).

NOTE: Install the seat belt tips and buckles from the outboard location to the inboard
location in this sequence: tip/buckle, buckle/tip, buckle/tip.

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AF. Installation of the Dress Covers and Cushions


(Refer to IPL FIG 3)
(1) To attach the seat back cushion assemblies (45), wind the straps through the grommets.

(2) To attach the headrest cushions (7) and headrest covers (6), use the hook and pile
fasteners.

(3) To attach the seat back dress covers (40), attach the hook and pile fasteners.

(4) To attach the seat bottom cushions (25, 30, 35) and bottom covers (10, 15, 20), attach
the hook and pile fasteners.

AG. NOT USED

4. Dress Cover Assemblies Installation

Be careful when installing dress covers so they look good. Apply the dress cover on the foam
smoothly. Work the cover with the palm of the hand so the cover is in position before it is
locked down. The fold of all cord seams must be on the top or the bottom, the front or the rear,
but not on the side of the foam.

The same fold should be put onto the top or the bottom, the front or the rear of the foam as the
cover is moved into place. parts of the rear fold can move out of position. To locate a fold that is
out of position, feel along the seam edges after the cover is installed. Adjust the fold with a sharp
pointed awl. Move the point of the awl 1/4 to 3/8 inch (6.35 to 9.63 mm) into the material along the
seam fold. Move the awl handle to catch the seam fold and move it into position.

CAUTION: DO NOT PUSH THE POINT OF THE AWL INTO THE FOAM BECAUSE IT WILL
DAMAGE THE CUSHION.

When attaching hook and pile tape, align the edges so the cover is smooth. The hook and pile
tape will not be seen when it is correctly attached.

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FITS AND CLEARANCES

1. General

Normal maintenance of the seat assemblies does not require fit and clearance information.

2. Torque Tables

A. Threaded Fastener Torque Ranges

When specific torque values are not shown on the applicable drawing, use the torque values
in Table 8001 as a guide when tightening nuts, studs, bolts, and screws. When tightening a
nut and bolt that are used together, measure the torque value on the nut. If the nut cannot be
accessed or a nut is not used, measure the torque on the bolt.

(1) Standards and Specifications for Values

(a) Self-Locking Fasteners

A self-locking fastener supplies more resistance when it is turned on a thread.


Because of this, add the prevailing torque value to the standard torque value to get
the correct torque value for a self-locking fastener. This will help prevent unwanted
vibrations that can work the fastener loose. (See Table 8001.)

NOTE: The prevailing torque value is taken from IFI 100/107, Prevailing-Torque
Type Steel Hex Nuts, Grade B, Industrial Fasteners Institute, 1987. B/E
Aerospace supplied the values for Self-Locking Fasteners, sizes 4-40
and 6-32.

(b) Standard Fastener Values

Most standard fastener values are from the Standard Aircraft Handbook. Refer to it
for any fastener not listed in Table 8001.

NOTE: B/E Aerospace supplied the values for Standard Fasteners, sizes 4-40
and 6-32.

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Table 8001
Threaded Fastener Torque Values
PREVAILING
STANDARD TORQUE (IN-LB) SELF-LOCKING
THREAD FASTENERS MAX REFERENCE FASTENERS
THREAD/IN TYPE (IN-LB) MIN-MAX ONLY (IN-LB) MIN-MAX
4-40 Coarse 3-5 3 6-8
6-32 Coarse 7-10 8 15-18
8-32 Coarse 12-15 12 24-27
10-32 Fine 20-25 13 33-38
1/4-28 Fine 50-70 30 80-100
5/16-24 Fine 100-140 60 160-200

3. Back Adjustments for Full Upright Dimensions

Refer to the seat dimension illustrations in the DESCRIPTION AND OPERATION section for full
upright dimension details. See Figure 8001 for adjustment procedures for full upright dimensions.

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BACK (REF)

35 SECTION (REF)

30

25 40

20
15
10

LOCK (REF)

Figure 8001

A. Use an Allen wrench to turn the lock (REF) counterclockwise to unlock the QuikLOC™ (10).

B. Remove the screw (15) and washer (20).

C. Loosen the screw (30) in the spindle clamp (35) so the clocking spindle (25) will turn.

D. To adjust the full upright dimension, turn the clocking spindle (25) with an Allen wrench.

NOTE: Refer to the seat dimension illustrations in the DESCRIPTION AND OPERATION
section for full upright dimensions.

E. Tighten the screw (30) and torque to 7 ±1 ft-lb.

F. Attach the UltraLOC™ (5) to the clocking spindle (25) with the screw (15) and washer (20).

G. Use an Allen wrench to turn the lock (REF) clockwise to lock the QuikLOC™ (10).

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4. Back Adjustments for Recline Dimensions

Refer to the seat dimension illustrations in the DESCRIPTION AND OPERATION section for
recline dimension details. See Figure 8002 for adjustment procedures for recline dimensions.

BACK (REF)

CYLINDER (REF)
THREADS (REF)

JAM NUTS (REF)

Figure 8002

A. Turn the jam nuts (REF) to the bottom of the threads (REF) on the UltraLOC™ (5).

NOTE: The parts are shown in exploded view to make the view more clear. All parts must
be fully assembled when doing the recline adjustments.

B. Push the recline button on the armrest and pull the seat back (REF) rearwards farther than the
full recline dimension.

NOTE: Refer to the seat dimension illustrations in the DESCRIPTION AND OPERATION
section for the recline dimensions.

C. Push the seat back (REF) forward to the correct recline dimension.

NOTE: Refer to the seat dimension illustrations in the DESCRIPTION AND OPERATION
section for the correct recline dimensions.

D. Turn the jam nuts (REF) to the top of the threads (REF) on the UltraLOC™ (5). The jam nuts
(REF) must fit tightly against the bottom surface of the cylinder (REF) on the UltraLOC™ (5).

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SPECIAL TOOLS, FIXTURES AND EQUIPMENT

1. Tools

A. No special tools, fixtures or equipment are required to maintain B/E Aerospace Spectrum™
passenger seats. Only common hand tools are required to assemble and/or disassemble the
seats. Refer to Table 9001 for a list of suggested common hand tools.

NOTE: Equivalent substitutes may be used for tools listed in Table 9001.

Table 9001
Suggested Common Hand Tools
TOOL
#2 Phillips Screwdriver
#3/4 Flat Screwdriver
3” Wire Cutters
3” Maglite
9/16" Wrench
7/16" Wrench
1/2" Wrench
1/4" Allen Wrench
3/16" Allen Wrench
5/32" Allen Wrench
9/64" Allen Wrench
5/64" Allen Wrench

2. Fixtures

There are no special fixture requirements.

3. Equipment

There are no special equipment requirements.

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THIS PAGE IS INTENTIONALLY LEFT BLANK.

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ILLUSTRATED PARTS LIST

1. Introduction

A. Purpose

This Illustrated Parts List (IPL) helps to find and identify procurable parts of the seats. A
procurable part is one that can be purchased as a replacement part.

B. How to Use the IPL

Each IPL figure has an illustration that uses item numbers to identify parts of the seat that can
be replaced. Each illustration is followed by a parts list that shows all of the parts in item
number sequence. Each parts list has the following columns:

FIG. ITEM The number at the top of this column identifies the IPL Figure.
The other numbers are item numbers. An item number is given to
each part that can be replaced and is shown on the illustration. A
dash (-) before an item number shows that the part is not shown
on the illustration.
PART NUMBER Identifies installations, assemblies and parts by number. If a part
number is followed by (NP), that part is not procurable.
AIRLINE PART NO. Blank column for airline use.
NOMENCLATURE Identifies parts by name and is indented to show how parts are
related to the primary assembly. See the next page for more
details.
EFF CODE Identifies which parts are used on the primary assemblies. The
primary assemblies are shown at the start of the IPL figure. An
effectivity code letter is given to each primary assembly. Each
part used on a primary assembly is given the effectivity code
letter of that primary assembly. If a part is used on all of the
primary assemblies, it is not given an effectivity code. The
effectivity codes in each IPL figure apply only to that figure and
are not related to the effectivity codes in any other IPL figure.
UNITS/ASSY Identifies the quantity of each part used on the primary assembly.

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The Nomenclature column uses bullet indents (•) to show the relationship between parts, as in the
examples that follow:

Assembly or Installation This is the primary assembly/installation and is not indented.


• Subassembly/Detail Part This is a subassembly or detail part of the primary
assembly/installation. It is indented with one bullet (•). If
parts with two bullets (• •) follow the subassembly, they are
part of the subassembly.
• • Sub-subassembly/Detail Part A sub-subassembly/detail part of the subassembly. It is
indented with two bullets (• •). If you can purchase the one
indent subassembly/part, this part will be included. If parts
with three bullets (• • •) follow the sub-subassembly, they
are part of the sub-subassembly.
• • • Detail Part Detail part for the sub-subassembly. It is indented with
three bullets (• • •). If you can purchase the two-indent part,
this part will be included.
ATTACHING PARTS Shows that the parts listed after it attach the part or parts
before it.
*** Shows the end of an ATTACHING PARTS list. Also used at
the end of individual IPL parts listing tables.

2. Vendor Codes

Vendor Code numbers are specified in the current issue of Federal Supply Code for
Manufacturers, Catalogue Handbooks H4-1, H4-3 and/or NATO codes, and are available on the
Internet at http://www.gidm.dlis.dla.mil/bincs/begin_search.asp.

3. Trim and Finish Codes

All seat part numbers and some parts in the IPL include a Trim and Finish (T & F) code at the end
of the part number. Be sure to include the T & F codes when purchasing replacement parts.
Example: part number 1006500-001FE04 where FE04 is the part’s T & F code.

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4. Alpha/Numerical Index

PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
AN5-6APL 13 25 1
ATB01-12/260 1 -75 2
CGPT-18/6-0 26 40 4
CSP-42 6 30 1
DB01-009 24 40 2
F511-005AA 1 -60 2
F511-005AA 18 20 1
LC022B07M 20 20 1
LC032D01M 7 45 1
LC032E04M 15 10 1
LP12V82H7 23 20 2
LP24693-S25 24 70 5
LP24693-S270 24 5 1
LP24693-S27B 23 10 2
LP24693-S47 6 15 1
LP27039-0808 16 30 2
LP35206-226 24 30 4
LP35206-229B 22 40 3
M13080001-1-1 12 30 1
M13080001-1-1 17 30 1
M13080001-1-1 19 30 1
M13100001-2-6 7 30 1
M22529/2-4 25 -32 AR
MS16998-19L 17 10 1
MS16998-19L 19 10 1
MS16998-26L 27 30 1
MS16998-30L 21 10 3
MS16998-32L 26 15 1
MS16998-41L 25 40 2
MS16998-41L 25A 35 3
MS16998-42L 28 15 5
MS16998-43L 9 15 1
MS16998-43L 9 30 1
MS16998-43L 22 20 2
MS16998-43L 23 45 3
MS16998-46L 16 15 1
MS16998-47L 22 5 3
MS16998-47L 25 45 1
MS16998-48LB 18 5 1
MS16998-48LB 19 70 2
MS16998-48LB 19 90 2
MS16998-55L 11 10 1
MS16998-55L 11 25 1
MS16998-58L 13 10 1

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PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
MS16998-59L 9 40 1
MS16998-59L 11 50 1
MS16998-59L 28 -60A 2
MS16998-60L 28 40 2
MS16998-60L 28 -50 2
MS16998-76L 29 10 3
MS21040-5 13 20 1
MS21044N4 18 10 1
MS21083C04 1 -65 1
MS21083N4 19 80 2
MS21083N4 19 100 2
MS24693-26 14 50 2
MS24693-26 20 10 2
MS24694-S115 14 65 2
MS24694-S48 7 25 1
MS27039-0807 12 20 1
MS27039-0807 17 20 1
MS27039-0807 17 -55 1
MS27039-0807 19 20 1
MS35206-226 14 20 8
MS35206-226 14 35 1
MS35338-44 18 15 2
MS51412-23 9 20 1
NAS1081-3D4L 6 35 2
NAS1081-3D6L 14 90 2
NAS1149F0363P 27 35 1
NAS1149F0463P 14 80 2
NAS1149F0532P 13 15 2
NAS1149F0663P 15 30 1
NAS1149FN616P 14 40 1
NAS1149FN616P 14 25 8
NAS1149FN816P 12 25 1
NAS1149FN816P 16 35 2
NAS1149FN816P 17 25 1
NAS1149FN816P 19 25 1
NAS561P2-7 7 40 1
NAS602-8 25A 50 2
NAS604-9PL 29 35 2
NAS620C416P 15 15 1
NAS6606-19 29 40 1
NAS679A4W 14 85 2
NAS75-4-015 14 75 2
NAS75-4-025 18 30 1
NAS75-4-106 19 75 2
NAS75-4-106 19 95 2
NP565A832H4 24 15 1
NP565A832H4 24 55 2

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PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
RD-AX6431-10 1 -30 3
RD-KA3303-05 1 -15 1
RD-KA8503-01 1 -20 3
RD-KM6006-14 1 -25 1
RD-KM6006-17 1 -25A 1
RD-KM6006-20 1 -25B 1
RD-KM6006-21 1 -25C 1
SL210-3-1 27 40 1
SLCS-500-3-01 1 -90 11
SLCS-500-3-01 9 45 1
SP21651C27 17 40 1
SP21651C27 19 40 1
SP21651C27 23 25 1
SSP-32 26 -55 1
SSP-42 28 -30 1
TY-26M 3 -65 2
VC-156-6 26 20 1
Z240H3201013 1 -25F 1
Z270H3201003 1 -25D 1
Z270H3201009 1 -25E 1
Z280H1040013 1 -35 2
Z280H1500112 1 -45 1
Z280H3040000 1 -40 2
Z280H3105008 1 -55 1
Z280H3105008 1 -55A 1
Z285H0122110 1 -50 1
042031-BLACK 15 55 AR
27CINCH02 27 20 3
52NKE-064 29 45 1
1006413-003 16 12 1
1000152-001 26 30 1
1000152-003 26 25 1
1002262 17 -60 AR
1002262 19 -101 AR
1002597-101 28 35 2
1002597-113 28 38 2
1002599-101 29 5 2
1002606-001 28 65 2
1002606-201 28 -65A 2
1002609-001 3 -220 1
1002609-001 3 -230 1
1002609-005 3 -225 1
1002610-101 9 25 1
1002629-001 3 -245 1
1002631-001 28 5 1
1002631-002 28 -5A 1
1002634-001 3 -60 1

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PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
1002636-309ADP 21 5 1
1002636-310ADP 21 -5A 1
1002636-373ADP 21 -5B 1
1002636-374ADP 21 -5C 1
1002640-101 11 45 6
1002655-101 28 -20 1
1002655-219 28 10 2
1002656-301 5 5 6
1002657-101 5 10 1
1002682-001CBC (NP) 3 -190 1
1002682-001CBC (NP) 22 -1 1
1002682-002CBC (NP) 3 -190A 1
1002682-002CBC (NP) 22 -1A 1
1002683-001 22 35 1
1002683-002 22 -35A 1
1002684-001CAC 24 75 1
1002685-001CAC 24 80 1
1002686-033CBB 3 -205 1
1002686-033CBB 23 -1B RF
1002686-034CBB 3 -205A 1
1002686-034CBB 23 -1C RF
1002686-127CBB 3 -195A 1
1002686-127CBB 23 -1 RF
1002686-128CBB 3 -195 1
1002686-128CBB 23 -1A RF
1002687-101ADM 23 35 1
1002687-102ADM 23 -35A 1
1002687-107ADM 23 -35B 1
1002687-108ADM 23 -35C 1
1002687-163ADM 23 40 1
1002687-164ADM 23 -40A 1
1002687-195ADM 23 -40B 1
1002687-196ADM 23 -40C 1
1002688-001CAJ 22 10 1
1002688-002CAJ 22 -10A 1
1002689-001CAC 22 25 1
1002689-001CAC 24 -1 RF
1002689-002CAC 22 -25A 1
1002689-002CAC 24 -1A RF
1002690-111 24 65 1
1002690-113 24 25 1
1002690-303ADR 23 5 1
1002690-603 24 10 1
1002690-604 24 -10A 1
1002690-607 22 15 1
1002691-001 24 60 1
1002691-002 24 -60A 1

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SPECTRUM™ CONVERTIBLE 1006500 SERIES

PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
1002811-301ADL 7 50 1
1002811-309ADL 7 35 1
1002887-101 28 55 1
1002887-101 29 -1 RF
1002887-102 28 -55A 1
1002887-102 29 -1A RF
1002887-103 28 45 1
1002887-103 29 -1B RF
1002933-001 (NP) 3 -310 1
1002935-001 3 -110A 1
1002935-001 3 -114A 1
1002935-002 3 110 1
1002935-002 3 114 1
1002935-601 3 -112A 1
1002935-602 3 112 1
1002948-001CAC 6 40 1
1002950-001 3 -115 8
1002990-003CBA 3 140 1
1002990-003CBA 17 -1 RF
1002990-004CBA 3 -145 1
1002990-004CBA 17 -1A RF
1002990-045CBA 3 -180A 1
1002990-045CBA 17 -1B RF
1002990-046CBA 3 180 1
1002990-046CBA 17 -1C RF
1002991-001ADM 17 65 1
1002991-017ADM 17 65A 1
1002991-018ADM 17 -65B 1
1002992-235 12 10 1
1002992-237 16 20 1
1002992-307ADR 17 35 1
1002992-307ADR 17 35A 2
1002992-307ADR 19 35 1
1002992-309 16 5 1
1002992-321 17 45 1
1002992-321 19 110 1
1002993-001CAJ 17 5 1
1002993-003CAJ 19 5 1
1003005-033 27 10 1
1003005-035 27 -10A 2
1003005-035 27 -10B 1
1003006-001 3 -260 1
1003006-001 25 35 RF
1003007-001 3 -265A 1
1003007-001 25 5 RF
1003007-002 3 265 1
1003007-002 25 -5A RF

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SPECTRUM™ CONVERTIBLE 1006500 SERIES

PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
1003008-201 27 25 4
1003008-311 27 5 6
1003008-311 27 -5A 4
1003008-353 27 15 1
1003016-103 11 5 2
1003016-117 11 20 2
1003017-101 11 15 1
1003017-105 11 30 1
1003051-019 28 -6 1
1003073-001 (NP) 3 -55 1
1003073-001 (NP) 5 -1 RF
1003074-009CAZ (NP) 3 185 1
1003074-009CAZ (NP) 21 -1 RF
1003074-010CAZ (NP) 3 -185A 1
1003074-010CAZ (NP) 21 -1A RF
1003074-073CAZ (NP) 3 -185B 1
1003074-073CAZ (NP) 21 -1B RF
1003074-074CAZ (NP) 3 -185C 1
1003074-074CAZ (NP) 21 -1C RF
1003075-003 (NP) 3 -130 2
1003075-003 (NP) 16 -1 RF
1003076-057 (NP) 3 -105 1
1003076-057 (NP) 11 -1 RF
1003077-001 (NP) 3 -175 1
1003077-001 (NP) 16 -1A RF
1003078-001 (NP) 3 -135 1
1003078-001 (NP) 16 -1B RF
1003079-001 (NP) 3 -85 3
1003079-001 (NP) 9 -1 RF
1003080-001CAU (NP) 3 -75 3
1003080-001CAU (NP) 7 -1 RF
1003087-001 (NP) 3 -255 1
1003087-001 (NP) 25 -1 RF
1003088-007 3 43 1
1003088-007 3 45 1
1003089-001 3 25 1
1003089-001 3 35 1
1003089-003 3 -25A 1
1003089-003 3 -35A 1
1003089-301 3 30 1
1003090-001 3 7 3
1003095-001 3 -210 3
1003097-025 3 270 2
1003097-025 (NP) 26 -1 RF
1003098-025 26 -5 1
1003099-013 26 35 1
1003099-225 26 -50 1

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SPECTRUM™ CONVERTIBLE 1006500 SERIES

PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
1003099-231 26 -45 1
1003103-001CBW (NP) 3 120 2
1003103-001CBW (NP) 12 -1 RF
1003106-001 3 -95 3
1003106-001 9 5 RF
1003107-001 3 -90 3
1003107-001 9 10 RF
1003109-001 (NP) 3 -80 3
1003109-001 (NP) 8 -1 RF
1003109-002 (NP) 3 -80A 3
1003109-002 (NP) 8 -1A RF
1003114-201 29 30 2
1003118-003 3 -215 3
1003320-121 3 295 1
1003320-121 28 -1 RF
1003320-122 3 -295A 1
1003320-122 28 -1A RF
1003320-123 3 -295B 1
1003320-123 28 -1B RF
1003320-124 3 -295C 1
1003320-124 28 -1C RF
1003376-101 29 55 1
1003376-103 29 55A 1
1003442-001 8 5 1
1003460-001 24 45 1
1003523-213 13 5 1
1003533-101 6 25 1
1003539-001CAC 3 70 3
1003539-001CAC 6 -1 RF
1003541-001FE04 3 10 1
1003541-001FE04 3 20 1
1003541-003FE04 3 -10A 1
1003541-003FE04 3 -20A 1
1003541-301FE04 3 15 1
1003624-115AFB 3 -300 3
1003624-117AFB 3 -300A 3
1003636-001ADR 17 15 1
1003636-001ADR 19 15 1
1003706-303 3 -296 4
1003706-303 29 60 1
1003837-037 26 10 1
1004082-101 9 35 1
1004147-001 3 -240 2
1004147-001 3 -245A 1
1004147-001 3 -250 2
1004302-001FE04 3 6 3
1004407-101 6 5 1

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SPECTRUM™ CONVERTIBLE 1006500 SERIES

PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
1004407-102 6 10 1
1004488-207 25A 40 1
1004491-001CAU 7 20 1
1004710-001 28 25 1
1004717-117 15 25 1
1004717-125 15 40 1
1004717-127 15 5 1
1004717-207 14 45 2
1004717-401 14 30 1
1004781-003 3 -265B 1
1004781-003 25A 5 RF
1004781-004 3 -265C 1
1004781-004 25A -5A RF
1004877-301 25A 45 1
1004878-003 3 -260A 1
1004878-003 25A 30 RF
1004878-006 3 -260B 1
1004878-006 25A -30A RF
1004880-001 (NP) 3 -252 1
1004880-001 (NP) 25A -1 RF
1004993-025CAC 3 127 1
1004993-025CAC (NP) 14 -1 RF
1005203-101 3 44 1
1005370-011CAC 3 -128 1
1005370-011CAC (NP) 15 -1 RF
1005370-012CAC 3 -128A 1
1005370-012CAC (NP) 15 -1A RF
1005415-003 13 -1
1005415-003 (NP) 3 -126 1
1005476-115CAC 14 5 1
1005477-101 14 60 1
1005546-101 20 15 1
1005546-103 20 35 1
1005546-105 20 25 1
1005546-205 20 5 1
1005546-601ADM 20 40 1
1005546-602ADM 20 -40A 1
1005546-603ADM 19 -65A 1
1005546-604ADM 19 65 1
1005546-605ADM 19 -85A 1
1005546-606ADM 19 85 1
1005546-609 20 30 1
1005597-101 14 115 1
1005598-201 14 15 1
1005599-101 14 55 2
1005599-201 11 35 1
1005599-301ADH 14 -95 2

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SPECTRUM™ CONVERTIBLE 1006500 SERIES

PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
1005599-303 11 40 1
1005599-905 14 10 1
1005625-001CTR 19 -60A 1
1005625-001CTR 20 -1 RF
1005625-002CTR 19 60 1
1005625-002CTR 20 -1A RF
1005627-003ADM 19 105 1
1005627-004ADM 19 -105A 1
1005627-005ADM 19 -105B 1
1005627-006ADM 19 -105C 1
1005627-103ADM 19 -105D 1
1005627-104ADM 19 -105E 1
1005627-107ADM 19 -105F 1
1005627-108ADM 19 -105G 1
1005628-017CTU 3 160 1
1005628-017CTU 19 -1 RF
1005628-018CTU 3 -160A 1
1005628-018CTU 19 -1A RF
1005628-019CTU 3 165 1
1005628-019CTU 19 -1B RF
1005628-020CTU 3 -165A 1
1005628-020CTU 19 -1C RF
1005628-109CTU 3 -165C 1
1005628-109CTU 19 -1D RF
1005628-110CTU 3 -165B 1
1005628-110CTU 19 -1E RF
1005628-111CTU 3 -160C 1
1005628-111CTU 19 -1F RF
1005628-112CTU 3 -160B 1
1005628-112CTU 19 -1G RF
1005642-001 (NP) 3 -150 1
1005642-001 (NP) 3 -155 1
1005642-001 (NP) 18 -1 RF
1005643-001 15 50 1
1005643-011 14 -105 1
1005643-021 14 -110 1
1005644-301ADH 15 45 1
1005977-001 16 25 1
1006413-001 16 10 1
1006500-001FE04 1 -1 RF
1006500-002FE04 1 -1A RF
1006500-101FE04 1 -1B RF
1006500-102FE04 1 -1C RF
1006504-001FE04 (NP) 1 -10 1
1006504-002FE04 (NP) 1 -10A 1
1006504-003FE04 (NP) 1 -10B 1
1006504-004FE04 (NP) 1 -10C 1

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SPECTRUM™ CONVERTIBLE 1006500 SERIES

PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
1006625-001 3 8 3
1006652-001FE04 1 5 1
1006652-001FE04 3 -1 RF
1006652-002FE04 1 -5A 1
1006652-002FE04 3 -1A RF
1006652-101FE04 1 -5B 1
1006652-101FE04 3 -1B RF
1006652-102FE04 1 -5C 1
1006652-102FE04 3 -1C RF
1006657-001 (NP) 3 -275 1
1006657-001 (NP) 27 -1 RF
1006657-002 (NP) 3 -275A 1
1006657-002 (NP) 27 -1A RF
1006664-001 (NP) 3 -275B 1
1006664-001 (NP) 27 -1B RF
1006664-002 (NP) 3 -275C 1
1006664-002 (NP) 27 -1C RF
1006877-001FE04 3 40 1
1006877-001FE04 3 41 1
1006877-001FE04 3 42 1
1006897-001FE04 3 -40A 1
1006897-001FE04 3 -42A 1
1006897-101FE04 3 -41A 1
113175-01 23 30 1
127873-03AJU 12 15 1
127874-01ADR 12 5 1
2011-1-541-2428 3 50 3
22303103 29 20 1
300-834-044 21 15 3
3615 1 -70 3
36220 (NP) 3 -315 RF
43-13-1-24 25 15 4
43-13-1-24 25A 15 4
43371055 23 15 1
43702005 6 20 1
45017005 22 30 1
45017005 24 20 1
47000283 24 90 2
47000285 24 85 4
47401271 24 35 2
47454321ADH 14 -100 2
48231303 24 50 1
5100-25 15 20 1
5676000807 1 -80 AR
5676001307 1 -80A AR
82-19-300-16 25 10 4
82-19-320-16 25A 10 4

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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
82-32-201-20 25 25 4
82-32-201-20 25A 25 4
82-46-101-41 25 20 4
82-46-101-41 25A 20 4
82-47-113-15 3 -9 2
82-47-113-20 25 30 4
91101201 29 25 1
97123007 29 15 1
98038017 13 30 2
98038063 15 35 1
98038115 14 70 4
98038115 29 50 2
98038195 25 50 1
98038455 23 -23 2
98073001 13 35 2
98819197 18 25 2

Page 10013
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

TOURIST CLASS MODE

Seat Model Assembly


IPL Figure 1 (Sheet 1 of 2)

Page 10014
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

BUSINESS CLASS MODE

Seat Model Assembly


IPL Figure 1 (Sheet 2 of 2)

Page 10015
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10016
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
1
-1 1006500-001FE04 Seat Assembly, LH Standard Triple, A RF
5.5” Recline
-1A 1006500-002FE04 Seat Assembly, RH Standard Triple, B RF
5.5” Recline
-1B 1006500-101FE04 Seat Assembly, LH Triple, IAFT, 5.5” C RF
Recline
-1C 1006500-102FE04 Seat Assembly, RH Triple, IAFT, 5.5” D RF
Recline

5 1006652-001FE04 • Seat Assembly, LH Standard A 1


Triple, 5.5” Recline
(See IPL FIG 3 for DET BKDN)
-5A 1006652-002FE04 • Seat Assembly, RH Standard B 1
Triple, 5.5” Recline
(See IPL FIG 3 for DET BKDN)
-5B 1006652-101FE04 • Seat Assembly, LH Triple, IAFT, C 1
5.5” Recline
(See IPL FIG 3 for DET BKDN)
-5C 1006652-102FE04 • Seat Assembly, RH Triple, IAFT, D 1
5.5” Recline
(See IPL FIG 3 for DET BKDN)

-10 1006504-001FE04 • Electrical Installation (See A 1


(NP) SCHEMATIC AND WIRING
DIAGRAMS, Page Block 2000)
-10A 1006504-002FE04 • Electrical Installation (See B 1
(NP) SCHEMATIC AND WIRING
DIAGRAMS, Page Block 2000)
-10B 1006504-003FE04 • Electrical Installation (See C 1
(NP) SCHEMATIC AND WIRING
DIAGRAMS, Page Block 2000)
-10C 1006504-004FE04 • Electrical Installation (See D 1
(NP) SCHEMATIC AND WIRING
DIAGRAMS, Page Block 2000)
-15 RD-KA3303-05 • • SEB (Panasonic) (Order 1
Separately)
-20 RD-KA8503-01 • • PCU Side Mount (Panasonic) 3
(Order Separately)
- ITEM NOT ILLUSTRATED

Page 10017
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
1
-25 RD-KM6006-14 • • Harness (Panasonic) (Order A 1
Separately)
-25A RD-KM6006-17 • • Harness (Panasonic) (Order B 1
Separately)
-25B RD-KM6006-20 • • Harness (Panasonic) (Order C 1
Separately)
-25C RD-KM6006-21 • • Harness (Panasonic) (Order D 1
Separately)
-25D Z270H3201003 • • Harness - ISPC To ACOU 1
(Order Separately)
-25E Z270H3201009 • • Harness - ISPC To ACOU 1
(Order Separately)
-25F Z240H3201013 • • Harness - ISPC To DSEBI 1
Power (Order Separately)

-30 RD-AX6431-10 • • Remote Jack 3


-35 Z280H1040013 • • Front Plate - AC Outlet Unit 2
-40 Z280H3040000 • • AC Outlet Unit 2
-45 Z280H1500112 • • Aisle Light - PPUI 1
-50 Z285H0122110 • • ISPS - Double KID 1
-55 Z280H3105008 • • Cable - ISPC To PPUI ACD 1
-55A Z280H3105008 • • Cable - ISPC To PPUI B 1
-60 F511-005AA • • Clip 2
-65 MS21083C04 • • Nut - Locking 1
-70 3615 • • Cable Holder (Heyco) 3
-75 ATB01-12/260 • • Cable - Bonding 2
-80 5676000807 • • Harness Protection (Order AR
Separately)
-80A 5676001307 • • Harness Protection (Order AR
Separately)

-90 SLCS-500-3-01 • • Cable Clip (Richco) (Order 11


Separately)
* * *
- ITEM NOT ILLUSTRATED

Page 10018
25-24-55 Jun 16, 2006
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10019
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

NOT USED
IPL Figure 2

Page 10020
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
2
NOT USED NOT USED

- ITEM NOT ILLUSTRATED

Page 10021
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

6
42 7
45 8
114
6
41 7
40 44 8
43 112
110

6
7
8
180

70

50

20
35

165

140
270

50 265B

270 120
185
15
160
30
50 265

10
295 25
TOURIST CLASS MODE

General Seat Assembly - Triple Convertible


IPL Figure 3 (Sheet 1 of 2)

Page 10022
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

127

BUSINESS CLASS MODE

General Seat Assembly - Triple Convertible


IPL Figure 3 (Sheet 2 of 2)

Page 10023
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10024
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
3
-1 1006652-001FE04 Seat Assembly, LH Standard Triple, A RF
5.5” Recline
(See IPL FIG 1 for NHA)
-1A 1006652-002FE04 Seat Assembly, RH Standard Triple, B RF
5.5” Recline
(See IPL FIG 1 for NHA)
-1B 1006652-101FE04 Seat Assembly, LH Triple, IAFT, 5.5” C RF
Recline
(See IPL FIG 1 for NHA)
-1C 1006652-102FE04 Seat Assembly, RH Triple, IAFT, 5.5” D RF
Recline
(See IPL FIG 1 for NHA)

-5 NOT USED NOT USED

6 1004302-001FE04 • Cover - Headrest 3


7 1003090-001 • Cushion Assembly - Headrest 3
8 1006625-001 • • Headrest Assembly 3
ATTACHING PARTS
-9 82-47-113-15 • • Clip-On Receptacle 2
* * *
10 1003541-001FE04 • Cover - Bottom (Aisle) AB 1
-10A 1003541-003FE04 • Cover - Bottom (Aisle) CD 1
15 1003541-301FE04 • Cover - Bottom (CTR) 1
20 1003541-001FE04 • Cover - Bottom (OUTBD) AB 1
-20A 1003541-003FE04 • Cover - Bottom (OUTBD) CD 1
25 1003089-001 • Cushion - Bottom (Aisle) AB 1
-25A 1003089-003 • Cushion - Bottom (Aisle) CD 1
30 1003089-301 • Cushion - Bottom (CTR) 1
35 1003089-001 • Cushion - Bottom (OUTBD) AB 1
-35A 1003089-003 • Cushion - Bottom (OUTBD) CD 1

- ITEM NOT ILLUSTRATED

Page 10025
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
3
40 1006877-001FE04 • Cover - Back Literature Pocket 1
(Aisle)
-40A 1006897-001FE04 • Cover - Back Padded Headrest 1
(Aisle)
41 1006877-001FE04 • Cover - Back Literature Pocket 1
(CTR)
-41A 1006897-101FE04 • Cover - Back Convertible Padded 1
Headrest (CTR)
42 1006877-001FE04 • Cover - Back Literature Pocket 1
(OUTBD)
-42A 1006897-001FE04 • Cover - Back Padded Headrest 1
(OUTBD)
43 1003088-007 • Cushion Assembly - Backrest With 1
Headrest (Aisle)
44 1005203-101 • Cushion Assembly - Back With 1
Headrest Convertible (CTR)
45 1003088-007 • Cushion Assembly - Backrest With 1
Headrest (OUTBD)

50 2011-1-541-2428 • Seat Belt - AmSafe (V5V428) 3


-55 1003073-001 (NP) • Installation - Seat Belt Shackle 1
(See IPL FIG 5 for DET BKDN)
* * *
-60 1002634-001 • • Literature Pocket Spring (Order 1
Separately)
ATTACHING PARTS
-65 TY-26M • • Lock Strap (Order Separately) 2
* * *
70 1003539-001CAC • Table Assembly - Back-Mounted 3
Foodtray
(See IPL FIG 6 for DET BKDN)

-75 1003080-001CAU • Installation - Foodtray Escutcheon 3


(NP) Assembly
(See IPL FIG 7 for DET BKDN)

- ITEM NOT ILLUSTRATED

Page 10026
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
3
-80 1003109-001 (NP) • Installation - Coat Hook AC 3
(See IPL FIG 8 for DET BKDN)
-80A 1003109-002 (NP) • Installation - Coat Hook BD 3
(See IPL FIG 8 for DET BKDN)

-85 1003079-001 (NP) • Installation - Hydraulic Lock 3


(See IPL FIG 9 for DET BKDN)
-90 1003107-001 • QuikLOC™ (Order Separately) 3
(See IPL FIG 9 for DET BKDN)
-95 1003106-001 • UltraLOC™ (Order Separately) 3
(See IPL FIG 9 for DET BKDN)
-100 NOT USED NOT USED 1
-105 1003076-057 (NP) • Installation - Back Pivot Tube, 1
Convertible
(See IPL FIG 11 for DET BKDN)

110 1002935-002 • Back Assembly - Riveted (INBD) AC 1


-110A 1002935-001 • Back Assembly - Riveted (INBD) BD 1
112 1002935-602 • Back Assembly - Riveted, AC 1
Spectrum™ Convertible (CTR)
-112A 1002935-601 • Back Assembly - Riveted, BD 1
Spectrum™ Convertible (CTR)
114 1002935-002 • Back Assembly - Riveted AC 1
(OUTBD)
-114A 1002935-001 • Back Assembly - Riveted BD 1
(OUTBD)
-115 1002950-001 • Grommet - Back Assembly 8

120 1003103-001CBW • Installation - Ashtray AB 2


(NP) (See IPL FIG 12 for DET BKDN)

-125 NOT USED NOT USED

-126 1005415-003 (NP) • Installation - Convertible Back 1


Support
(See IPL FIG 13 for DET BKDN)
- ITEM NOT ILLUSTRATED

Page 10027
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
3
127 1004993-025CAC • Installation - Convertible Table 1
(See IPL FIG 14 for DET BKDN)
-128 1005370-011CAC • Installation - Table Lock (See IPL AC 1
FIG 15 for DET BKDN)
-128A 1005370-012CAC • Installation - Table Lock (See IPL BD 1
FIG 15 for DET BKDN)
-130 1003075-003 (NP) • Installation - Armrest (Aisle) AB 2
(See IPL FIG 16 for DET BKDN)
-135 1003078-001 (NP) • Installation - Latch Assembly, Aisle AB 1
Arm
(See IPL FIG 16 for DET BKDN)
140 1002990-003CBA • Arm Assembly - Recline (Aisle) A 1
(See IPL FIG 17 for DET BKDN)
-145 1002990-004CBA • Arm Assembly - Recline (Aisle) B 1
(See IPL FIG 17 for DET BKDN)

-150 1005642-001 (NP) • Installation - Armrest Convertible 1


(CTR-INBD)
(See IPL FIG 18 for DET BKDN)
-155 1005642-001 (NP) • Installation - Armrest Convertible 1
(CTR-OUTBD)
(See IPL FIG 18 for DET BKDN)
160 1005628-017CTU • Arm Assembly - Convertible (CTR- A 1
INBD)
(See IPL FIG 19 for DET BKDN)
-160A 1005628-018CTU • Arm Assembly - Convertible (CTR- B 1
INBD)
(See IPL FIG 19 for DET BKDN)
-160B 1005628-112CTU • Arm Assembly - Convertible (CTR- C 1
INBD)
(See IPL FIG 19 for DET BKDN)
-160C 1005628-111CTU • Arm Assembly - Convertible (CTR- D 1
INBD)
(See IPL FIG 19 for DET BKDN)
165 1005628-019CTU • Arm Assembly - Convertible (CTR- A 1
OUTBD)
(See IPL FIG 19 for DET BKDN)
-165A 1005628-020CTU • Arm Assembly - Convertible (CTR- B 1
OUTBD)
(See IPL FIG 19 for DET BKDN)
- ITEM NOT ILLUSTRATED

Page 10028
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
3

-165B 1005628-110CTU • Arm Assembly - Convertible (CTR- C 1


OUTBD)
(See IPL FIG 19 for DET BKDN)
-165C 1005628-109CTU • Arm Assembly - Convertible (CTR- D 1
OUTBD)
(See IPL FIG 19 for DET BKDN)

-170 NOT USED NOT USED


-175 1003077-001 (NP) • Installation - Arm Lockdown AB 1
(OUTBD)
(See IPL FIG 16 for DET BKDN)
180 1002990-046CBA • Arm Assembly - Side-Mounted A 1
PCU, Recline (OUTBD)
(See IPL FIG 17 for DET BKDN)
-180A 1002990-045CBA • Arm Assembly - Side-Mounted B 1
PCU, Recline (OUTBD)
(See IPL FIG 17 for DET BKDN)

185 1003074-009CAZ • Installation - Endbay W/ PC Power A 1


(NP) (KID)
(See IPL FIG 21 for DET BKDN)
-185A 1003074-010CAZ • Installation - Endbay W/ PC Power B 1
(NP) (KID)
(See IPL FIG 21 for DET BKDN)
-185B 1003074-073CAZ • Installation - Endbay IAT KID ISPS C 1
(NP) (See IPL FIG 21 for DET BKDN)

-185C 1003074-074CAZ • Installation - Endbay IAT KID ISPS D 1


(NP) (See IPL FIG 21 for DET BKDN)

-190 1002682-001CBC • IAT Module Installation CD 1


(NP) (See IPL FIG 22 for DET BKDN)

-190A 1002682-002CBC • IAT Module Installation CD 1


(NP) (See IPL FIG 22 for DET BKDN)

- ITEM NOT ILLUSTRATED

Page 10029
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
3
-195 1002686-128CBB • IAT Module - Side W/ Ashtray C 1
(Aisle)
(See IPL FIG 23 for DET BKDN)

-195A 1002686-127CBB • IAT Module - Side W/ Ashtray D 1


(Aisle)
(See IPL FIG 23 for DET BKDN)
-200 NOT USED • NOT USED 1
-205 1002686-033CBB • IAT Module - Blank W/ Ashtray C 1
(OUTBD)
(See IPL FIG 23 for DET BKDN)
-205A 1002686-034CBB • IAT Module - Blank W/ Ashtray D 1
(OUTBD)
(See IPL FIG 23 for DET BKDN)
-210 1003095-001 • Pouch Assembly - Life Vest 3
-215 1003118-003 • Strap - Life Vest 3

-220 1002609-001 • Diaphragm Assembly - Seat 1


Bottom (Aisle)
-225 1002609-005 • Diaphragm Assembly - Seat 1
Bottom Convertible (CTR)
-230 1002609-001 • Diaphragm Assembly - Seat 1
Bottom (OUTBD)
-235 NOT USED NOT USED

-240 1004147-001 • Tube - Bottom Support (Aisle) 2


-245 1002629-001 • Tube - Bottom Support (CTR) 1
-245A 1004147-001 • Tube - Bottom Support (CTR) 1
-250 1004147-001 • Tube - Bottom Support (OUTBD) 2
-252 1004880-001 (NP) • Installation - SEB Housing/ 1
Coverplate
(See IPL FIG for DET BKDN)
-255 1003087-001 (NP) • Installation - SEB Housing 1
(See IPL FIG 25 for DET BKDN)
- ITEM NOT ILLUSTRATED

Page 10030
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
3
-260 1003006-001 • Backplate Assembly - SEB 1
Housing
(See IPL FIG 25 for DET BKDN)
-260A 1004878-003 • Backplate Assembly - SEB AC 1
Housing
(See IPL FIG 25 for DET BKDN)
-260B 1004878-006 • Backplate Assembly - SEB D 1
Housing
(See IPL FIG 25 for DET BKDN)
265 1003007-002 • Shroud Assembly - SEB Housing AC 1
(See IPL FIG 25 for DET BKDN)
-265A 1003007-001 • Shroud Assembly - SEB Housing BD 1
(See IPL FIG 25 for DET BKDN)
265B 1004781-003 • Shroud Assembly - SEB Housing AC 1
(See IPL FIG 25 for DET BKDN)
-265C 1004781-004 • Shroud Assembly - SEB Housing BD 1
(See IPL FIG 25 for DET BKDN)

270 1003097-025 • Installation - PC Power Bracket 2

-275 1006657-001 (NP) • Installation - Raceway A 1


(See IPL FIG 26 for DET BKDN)
-275A 1006657-002 (NP) • Installation - Raceway B 1
(See IPL FIG 26 for DET BKDN)
-275B 1006664-001 (NP) • Installation - Raceway C 1
(See IPL FIG 26 for DET BKDN)
-275C 1006664-002 (NP) • Installation - Raceway D 1
(See IPL FIG 26 for DET BKDN)

-280 NOT USED NOT USED


-285 NOT USED NOT USED
-290 NOT USED NOT USED

295 1003320-121 • Frame Assembly (TPL) A 1


(See IPL FIG 27 for DET BKDN)
- ITEM NOT ILLUSTRATED

Page 10031
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
3
-295A 1003320-122 • Frame Assembly (TPL) B 1
(See IPL FIG 27 for DET BKDN)
-295B 1003320-123 • Frame Assembly (TPL) C 1
(See IPL FIG 27 for DET BKDN)
-295C 1003320-124 • Frame Assembly (TPL) D 1
(See IPL FIG 27 for DET BKDN)
-296 1003706-303 • Leg Cover (Order Separately) 4
(See IPL FIG 29 for DET BKDN)

-300 1003624-115AFB • Placard - Safety 3


-300A 1003624-117AFB • Placard - Safety 3
-305 NOT USED NOT USED

-310 1002933-001 (NP) • Nameplate - TSO Tag 1


-315 36220 (NP) • Envelope Drawing RF
* * *

- ITEM NOT ILLUSTRATED

Page 10032
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10033
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

NOT USED
IPL Figure 4

Page 10034
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
4
NOT USED NOT USED

- ITEM NOT ILLUSTRATED

Page 10035
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

5
10

SPREADER (REF)

10 5

Seat Belt Shackle Installation


IPL Figure 5

Page 10036
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
5
-1 1003073-001 (NP) Installation - Seat Belt Shackle RF
(See IPL FIG 3 for NHA)

5 1002656-301 • Guide - Belt (Order Separately) 6


ATTACHING PARTS
10 1002657-101 • Shoulder Screw (Shackle Fitting) 1
(Order Separately)
* * *

- ITEM NOT ILLUSTRATED

Page 10037
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

40

20

15

30

25

10

35

Back-Mounted Foodtray Table Assembly


IPL Figure 6

Page 10038
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
6
-1 1003539-001CAC Table Assembly - Back-Mounted RF
(See IPL FIG 3 for NHA)

5 1004407-101 • Leg - Foodtray 1


10 1004407-102 • Leg - Foodtray 1
ATTACHING PARTS
15 LP24693-S47 • Screw - CSK 1
20 43702005 • Bushing - Foodtray 1
* * *

25 1003533-101 • Tube - Torque 1


ATTACHING PARTS
30 CSP-42 • Rivet - Pop 1
* * *

35 NAS1081-3D4L • Set Screw 2


40 1002948-001CAC • Table Assembly - Bonded 1
* * *

Page 10039
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

BACK (REF)

30 20

25

Foodtray Escutcheon and Latch Assembly Installation


IPL Figure 7 (Sheet 1 of 2)

Page 10040
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

BACK (REF)

30 40 50

45

25

35

Foodtray Escutcheon and Latch Assembly Installation


IPL Figure 7 (Sheet 2 of 2)

Page 10041
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10042
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
7
-1 1003080-001CAU Installation - Foodtray Escutcheon RF
(NP) Assembly
(See IPL FIG 3 for NHA)

5 NOT USED NOT USED


10 NOT USED NOT USED
15 NOT USED NOT USED

20 1004491-001CAU • Foodtray Escutcheon Assembly 1


(Order Separately)
ATTACHING PARTS
25 MS24694-S48 • Screw - CSK (Order Separately) 1
30 M13100001-2-6 • Clipnut (Order Separately) 1
* * *

35 1002811-309ADL • • Latch Assembly - Foodtray 1


ATTACHING PARTS
40 NAS561P2-7 • • Rollpin 1
45 LC032D01M • • Spring - Compression 1
* * *

50 1002811-301ADL • • Escutcheon - Latch 1


* * *

- ITEM NOT ILLUSTRATED

Page 10043
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

BACK (REF)

Coat Hook Installation


IPL Figure 8

Page 10044
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
8
-1 1003109-001 (NP) Installation - Coat Hook, LH A RF
(See IPL FIG 3 for NHA)
-1A 1003109-002 (NP) Installation - Coat Hook, RH B RF
(See IPL FIG 3 for NHA)

5 1003442-001 • Coat Hook Assembly (Order 1


Separately)
* * *

- ITEM NOT ILLUSTRATED

Page 10045
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

BACK (REF)

45

35 SECTION (REF)

30

25 40

5
20

10 15

LOCK (REF)

Hydraulic Lock Installation


IPL Figure 9

Page 10046
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
9
-1 1003079-001 (NP) Installation - Hydraulic Lock RF
(See IPL FIG 3 for NHA)

5 1003106-001 UltraLOC™ (Order Separately) RF


(See IPL FIG 3 for NHA)
ATTACHING PARTS
10 1003107-001 QuikLOC™ (Order Separately) RF
(See IPL FIG 3 for NHA)
15 MS16998-43L • Screw - Cap Socket Head, Self- 1
Locking (Order Separately)
20 MS51412-23 • Washer - Flat (Order Separately) 1
* * *

25 1002610-101 • Spindle - Clocking (Order 1


Separately)
ATTACHING PARTS
30 MS16998-43L • Screw - Cap Socket Head, Self- 1
Locking (Order Separately)
* * *

35 1004082-101 • Clamp - Back Spindle (Order 1


Separately)
ATTACHING PARTS
40 MS16998-59L • Screw - Cap Socket Head, Self- 1
Locking (Order Separately)
* * *

45 SLCS-500-3-01 • Cable Clip (Richco) (Order 1


Separately)
* * *

- ITEM NOT ILLUSTRATED

Page 10047
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

NOT USED
IPL Figure 10

Page 10048
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
10
NOT USED NOT USED

- ITEM NOT ILLUSTRATED

Page 10049
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FOODTRAY LEG (REF)


5

45
50

ENDBAY SECTION (REF)

15 10

BACK (REF)

Back Pivot Tube Installation


IPL Figure 11 (Sheet 1 of 2)

Page 10050
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

BACK (REF)

BACK (REF)

FOODTRAY LEG (REF)

50

CONVERTIBLE TABLE (REF)


20

50

45

CENTER SECTION (REF)

45

30

40

35 25

Back Pivot Tube Installation


IPL Figure 11 (Sheet 2 of 2)

Page 10051
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10052
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
11
-1 1003076-057 (NP) Installation - Back Pivot Tubes, RF
Convertible
(See IPL FIG 3 for NHA)

5 1003016-103 • Pivot Tube - Keyed, E/B & OUTBD 2


(Order Separately)
ATTACHING PARTS
10 MS16998-55L • Screw - Cap Socket Head, Self- 1
Locking (Order Separately)
15 1003017-101 • Cap - Keyed (Order Separately) 1
* * *
20 1003016-117 • Pivot Tube - Keyed, CTR (Order 2
Separately)
ATTACHING PARTS
25 MS16998-55L • Screw - Cap Socket Head, Self- 1
Locking (Order Separately)
30 1003017-105 • Cap - Keyed (Order Separately) 1
35 1005599-201 • Down Stop - Cocktail Table (Order 1
Separately)
40 1005599-303 • Spacer - Nylon (Order Separately) 1
* * *

45 1002640-101 • Clamp - Back Spindle (Order 6


Separately)
ATTACHING PARTS
50 MS16998-59L • Screw - Cap Socket Head, Self- 1
Locking (Order Separately)
* * *

- ITEM NOT ILLUSTRATED

Page 10053
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

ARM ASSEMBLY (REF)

30

15 TONGUE (REF)

25
20

10

IPL FIG 17, ITEM 20


5

Ashtray Installation and Assembly


IPL Figure 12

Page 10054
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
12
-1 1003103-001CBW Installation - Ashtray RF
(NP) (See IPL FIG 3 for NHA)

5 127874-01ADR • Ashtray Assembly (Order 1


Separately)
10 1002992-235 • Ashbox Clip (Order Separately) 1
15 127873-03AJU • Housing - Ashtray (Order 1
Separately)
ATTACHING PARTS
20 MS27039-0807 • Screw - Pan Head (Order 1
Separately)
25 NAS1149FN816P • Washer (AN960-8L) (Order 1
Separately)
30 M13080001-1-1 • Clipnut (Order Separately) 1
* * *

- ITEM NOT ILLUSTRATED

Page 10055
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

SECTION (REF)

20
35
15
30

5
15
30
35
25
10
BACK (REF)

Back Support Installation - Convertible


IPL Figure 13

Page 10056
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
13
-1 1005415-003 Installation Back Support - Convertible RF
(See IPL FIG 3 for NHA)

5 1003523-213 • Link - Back Support (Order 1


Separately)
ATTACHING PARTS
10 MS16998-58L • Screw - Cap Socket Head 1
(Order Separately)
15 NAS1149F0532P • Washer - Flat (Order Separately) 2
20 MS21040-5 • Nut (Order Separately) 1
25 AN5-6APL • Bolt (Order Separately) 1
30 98038017 • Washer - Spacer (Order 2
Separately)
35 98073001 • Washer - Flat (Order Separately) 2
* * *

- ITEM NOT ILLUSTRATED

Page 10057
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

SPACER (REF)
CAP - KEYED (REF)
BACK (REF)

FOODTRAY ARM (REF) DOWN


STOP
(REF)
SCREW (REF)

REFER TO FIG 11 BACK PIVOT INSTALLATION


FOR DETAIL OF PART NUMBERS

Convertible Table Installation and Assembly


IPL Figure 14 (Sheet 1 of 2)

Page 10058
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

20 35
10 25 40
30

15

60
45
85 50
80 115

70

65
75
55 70

90

Convertible Table Installation and Assembly


IPL Figure 14 (Sheet 2 of 2)

Page 10059
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10060
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
14
-1 1004993-025CAC Installation - Convertible Table RF
(NP) (See IPL FIG 3 for NHA)

5 1005476-115CAC • Table Assembly - Convertible 1


(Order Separately)

10 1005599-905 • • Zipper Assembly 1


15 1005598-201 • • Bracket - Zipper Cover 1
ATTACHING PARTS
20 MS35206-226 • • Screw - Pan HD 8
25 NAS1149FN616P • • Washer 8
* * *
30 1004717-401 • • Strap - Table Deployment 1
ATTACHING PARTS
35 MS35206-226 • • Screw - Pan HD 1
40 NAS1149FN616P • • Washer 1
* * *
45 1004717-207 • • Striker Plate 2
ATTACHING PARTS
50 MS24693-26 • • Screw - CSK 2
* * *
55 1005599-101 • • Arm - Table 2
60 1005477-101 • • Stabilizer Arm 1
ATTACHING PARTS
65 MS24694-S115 • • Screw - CSK 2
70 98038115 • • Washer/Spacer 4
75 NAS75-4-015 • • Bushing 2
80 NAS1149F0463P • • Washer 2
85 NAS679A4W • • Nut - Lock 2
90 NAS1081-3D6L • • Set Screw 2
* * *
- ITEM NOT ILLUSTRATED

Page 10061
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
14
-95 1005599-301ADH • • Laminate - Cocktail Table 2
(Bond with LoctiteTM 325 and
707 Activator)
-100 47454321ADH • • Laminate - Cupholder 2
(Bond with LoctiteTM 325 and
707 Activator)

-105 1005643-011 • • Foam Filler, Upper (Bond with 1


Adhesive Tape 950, 2”)
-110 1005643-021 • • Foam Filler, Lower (Bond with 1
Adhesive Tape 950, 2”)
115 1005597-101 • • Cocktail Table - Machined 1

* * *

- ITEM NOT ILLUSTRATED

Page 10062
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10063
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

50

55

25
30
35

40
10
15
20
55

45

Table Lock Installation


IPL Figure 15

Page 10064
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
15
-1 1005370-011CAC Installation - Table Lock A RF
(NP) (See IPL FIG 3 for NHA)
-1A 1005370-012CAC Installation - Table Lock B RF
(NP) (See IPL FIG 3 for NHA)

5 1004717-127 • Pin - Cocktail Table 1


ATTACHING PARTS
10 LC032E04M • Spring - Compression 1
15 NAS620C416P • Washer - Flat Reduced Diameter 1
20 5100-25 • Ring - Retaining 1
* * *
25 1004717-117 • Bushing - Cocktail Table 1
ATTACHING PARTS
30 NAS1149F0663P • Washer - Flat 1
35 98038063 • Washer - Spacer 1
40 1004717-125 • Bushing Nut - Cocktail Table 1
(Attach with Loctite™ 242)
* * *
45 1005644-301ADH • Table Receptacle (Attach with 1
Adhesive Transfer Tape 950 2”)
50 1005643-001 • Foam Filler (Attach with Adhesive 1
Transfer Tape 950 2”)
55 042031-BLACK • Hook - 1.0 Peel, Black AR
* * *

- ITEM NOT ILLUSTRATED

Page 10065
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

12

10

15

SPREADER (REF)

Standard Arm Installation


IPL Figure 16 (Sheet 1 of 3)

Page 10066
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

ARM (REF)

20
35

30
SECTION (REF)

Standard Arm Installation


IPL Figure 16 (Sheet 2 of 3)

Page 10067
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

ARM (REF)

25

35
30

SECTION (REF)

Standard Arm Installation


IPL Figure 16 (Sheet 3 of 3)

Page 10068
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
16
-1 1003075-003 (NP) Installation - Armrest A RF
(See IPL FIG 3 for NHA)
-1A 1003077-001 (NP) Installation - Arm, Lockdown B RF
(See IPL FIG 3 for NHA)
-1B 1003078-001 (NP) Installation - Latch Assembly, Aisle C RF
Arm
(See IPL FIG 3 for NHA)

5 1002992-309 • Pivot Cover (Order Separately) A 1


10 1006413-001 • Bushing - Bronze, Armrest (Order A 1
Separately)
12 1006413-003 • Bushing - Spacer (Order A 1
Separately)
ATTACHING PARTS
15 MS16998-46L • Screw - Cap Socket Head, Self- A 1
Locking (Order Separately)
* * *

20 1002992-237 • Arm Support - Cast (OUTBD) B 1


(Order Separately)
25 1005977-001 • Latch Assembly - Aisle Arm (Order C 1
Separately)

ATTACHING PARTS
30 LP27039-0808 • Screw - Pan (Order Separately) BC 2
35 NAS1149FN816P • Washer - Flat (AN960-8L) (Order BC 2
Separately)
* * *

- ITEM NOT ILLUSTRATED

Page 10069
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

15

35

10
65

25
35
20 30

Standard Arm Assembly


IPL Figure 17 (Sheet 1 of 2)

Page 10070
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

15

40

35A

10
65A

30
45 25
20

Standard Arm Assembly


IPL Figure 17 (Sheet 2 of 2)

Page 10071
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10072
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
17
-1 1002990-003CBA Arm Assembly - Recline A RF
(See IPL FIG 3 for NHA)
-1A 1002990-004CBA Arm Assembly - Recline B RF
(See IPL FIG 3 for NHA)
-1B 1002990-045CBA Arm Assembly - Side-Mounted PCU C RF
(MAS), Recline
(See IPL FIG 3 for NHA)
-1C 1002990-046CBA Arm Assembly - Side-Mounted PCU D RF
(MAS), Recline
(See IPL FIG 3 for NHA)

5 1002993-001CAJ • Armcap Assembly 1


ATTACHING PARTS
10 MS16998-19L • Screw - Cap Socket Head, Self- 1
Locking
* * *

15 1003636-001ADR • Escutcheon - Arm 1


ATTACHING PARTS
20 MS27039-0807 • Screw - Pan Head 1
25 NAS1149FN816P • Washer - Flat (AN960-8L) 1
30 M13080001-1-1 • Clipnut 1
* * *

35 1002992-307ADR • Plug - Escutcheon AB 1


35A 1002992-307ADR • Plug - Escutcheon CD 2
40 SP21651C27 • Cable - Recline, 27” AB 1
45 1002992-321 • Spacer - Side-Mounted PCU CD 1
-50 NOT USED NOT USED
ATTACHING PARTS
-55 MS27039-0807 • Screw - Pan Head 1
* * *

- ITEM NOT ILLUSTRATED

Page 10073
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
17
-60 1002262 • Double-Sided Tape (Used on RJU CD AR
bracket)

65 1002991-001ADM • Arm Assembly - Riveted AB 1


65A 1002991-017ADM • Arm Assembly - Riveted C 1
-65B 1002991-018ADM • Arm Assembly - Riveted D 1
* * *

- ITEM NOT ILLUSTRATED

Page 10074
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10075
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

25
30

20

5
25

15

CONVERTIBLE ARM (REF)

15
10

CENTER SECTION (REF)

Convertible Arm Installation


IPL Figure 18

Page 10076
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
18
-1 1005642-001 (NP) Installation - Convertible Arm RF
Assembly
(See IPL FIG 3 for NHA)

5 MS16998-48LB • Screw - Socket Cap Head (Order 1


Separately)
10 MS21044N4 • Nut - Lock (Order Separately) 1
15 MS35338-44 • Washer - Lock (Order Separately) 2
20 F511-005AA • Clip - Clamp (Order Separately) 1
25 98819197 • Spacer - Delrin (Order Separately) 2
30 NAS75-4-025 • Bushing (Order Separately) 1
* * *

- ITEM NOT ILLUSTRATED

Page 10077
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

BEZEL (REF)

SPRING CLIP (REF)

LEVER (REF)

5 RECLINE CABLE END (REF)


90
A
85
60
70

KEYHOLE SLOT (REF)


15
105
35

95
65
10

100
80

75 30 A
110 25
20
40

Convertible Arm Assembly


IPL Figure 19

Page 10078
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
19
-1 1005628-017CTU Arm Assembly - Convertible A RF
(See IPL FIG 3 for NHA)
-1A 1005628-018CTU Arm Assembly - Convertible B RF
(See IPL FIG 3 for NHA)
-1B 1005628-019CTU Arm Assembly - Convertible C RF
(See IPL FIG 3 for NHA)
-1C 1005628-020CTU Arm Assembly - Convertible D RF
(See IPL FIG 3 for NHA)
-1D 1005628-109CTU Arm Assembly - Convertible E RF
(See IPL FIG 3 for NHA)
-1E 1005628-110CTU Arm Assembly - Convertible F RF
(See IPL FIG 3 for NHA)
-1F 1005628-111CTU Arm Assembly - Convertible G RF
(See IPL FIG 3 for NHA)
-1G 1005628-112CTU Arm Assembly - Convertible H RF
(See IPL FIG 3 for NHA)

5 1002993-003CAJ • Armcap Assembly 1


ATTACHING PARTS
10 MS16998-19L • Screw - Socket Cap Head 1
* * *
15 1003636-001ADR • Escutcheon - Arm 1
ATTACHING PARTS
20 MS27039-0807 • Screw - Pan Head 1
25 NAS1149FN816P • Washer - Flat (AN960-8L) 1
30 M13080001-1-1 • Clipnut 1
* * *
35 1002992-307ADR • Plug - Escutcheon 1
40 SP21651C27 • Cable - Recline, 27” 1
* * *
-45 NOT USED NOT USED

- ITEM NOT ILLUSTRATED

Page 10079
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
19
-50 NOT USED NOT USED
-55 NOT USED NOT USED
* * *
60 1005625-002CTR • Convertible Mechanism ADEH 1
(See IPL FIG 21 for DET BKDN)
-60A 1005625-001CTR • Convertible Mechanism BCFG 1
(See IPL FIG 21 for DET BKDN)
65 1005546-604ADM • Body - Idler ADEH 1
-65A 1005546-603ADM • Body - Idler BCFG 1

ATTACHING PARTS
70 MS16998-48LB • Screw - Socket Cap Head 2
75 NAS75-4-106 • Bushing 2
80 MS21083N4 • Nut - Locking 2
* * *

85 1005546-606ADM • Pivot - Anchor ADEH 1


-85A 1005546-605ADM • Pivot - Anchor BCFG 1

ATTACHING PARTS
90 MS16998-48LB • Screw - Socket Cap Head 2
95 NAS75-4-106 • Bushing 2
100 MS21083N4 • Nut - Locking 2
-101 1002262 • Double-Sided Tape (Used on RJU AR
bracket)
* * *
105 1005627-003ADM • Arm Assembly - Riveted A 1
-105A 1005627-004ADM • Arm Assembly - Riveted B 1
-105B 1005627-005ADM • Arm Assembly - Riveted C 1
-105C 1005627-006ADM • Arm Assembly - Riveted D 1
-105D 1005627-103ADM • Arm Assembly - Riveted E 1
-105E 1005627-104ADM • Arm Assembly - Riveted F 1
- ITEM NOT ILLUSTRATED

Page 10080
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
19
-105F 1005627-107ADM • Arm Assembly - Riveted G 1
-105G 1005627-108ADM • Arm Assembly - Riveted H 1

110 1002992-321 • Spacer - Side Mount PCU 1


* * *

- ITEM NOT ILLUSTRATED

Page 10081
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

15 40

20

35

30

25
10
5

Convertible Arm Mechanism Assembly


IPL Figure 20

Page 10082
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
20
-1 1005625-001CTR Convertible Arm Mechanism A RF
Assembly
(See IPL FIG 19 for NHA)
-1A 1005625-002CTR Convertible Arm Mechanism B RF
Assembly
(See IPL FIG 19 for NHA)

5 1005546-205 • Cover - Mechanism 1


ATTACHING PARTS
10 MS24693-26 • Screw - CSK 2
* * *
15 1005546-101 • Plunger - Mechanism 1
ATTACHING PARTS
20 LC022B07M • Spring - Compression 1
25 1005546-105 • Pin - Mechanism 1
* * *
30 1005546-609 • Lever - Mechanism 1
ATTACHING PARTS
35 1005546-103 • Shaft - Pivot Mechanism 1
* * *
40 1005546-601ADM • Body - Mechanism A 1
-40A 1005546-602ADM • Body - Mechanism B 1
* * *

- ITEM NOT ILLUSTRATED

Page 10083
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

15
10

ENDBAY
SECTION (REF)

15
15 10
10

Endbay Installation
IPL Figure 21

Page 10084
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
21
-1 1003074-009CAZ Installation - Endbay W/ PC Power A RF
(NP) (See IPL FIG 3 for NHA)
-1A 1003074-010CAZ Installation - Endbay W/ PC Power B RF
(NP) (See IPL FIG 3 for NHA)
-1B 1003074-073CAZ Installation - Endbay, IAT C RF
(NP) (See IPL FIG 3 for NHA)
-1C 1003074-074CAZ Installation - Endbay, IAT D RF
(NP) (See IPL FIG 3 for NHA)

5 1002636-309ADP • Endbay W/ PC Power (Order A 1


Separately)
-5A 1002636-310ADP • Endbay W/ PC Power (Order B 1
Separately)
-5B 1002636-373ADP • Endbay - IAT (Order Separately) C 1
-5C 1002636-374ADP • Endbay - IAT (Order Separately) D 1
ATTACHING PARTS
10 MS16998-30L • Screw - Cap Socket Head, Self- 3
Locking (Order Separately)
15 300-834-044 • Washer - Superior (Order 3
Separately)
* * *

- ITEM NOT ILLUSTRATED

Page 10085
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

10
20

25

40

20

30
15
35

IAT MODULE
ASSEMBLY (REF)

SECTION (REF)

IAT Module Installation


IPL Figure 22

Page 10086
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
22
-1 1002682-001CBC IAT Module Installation A 1
(NP) (See IPL FIG 3 for NHA)
-1A 1002682-002CBC IAT Module Installation B 1
(NP) (See IPL FIG 3 for NHA)

5 MS16998-47L • Screw - Cap Socket Head, Self- 3


Locking (Attaches IAT Module to
Seat Frame Section) (Order
Separately)
10 1002688-001CAJ • Armcap Assembly (Order A 1
Separately)
-10A 1002688-002CAJ • Armcap Assembly (Order B 1
Separately)
15 1002690-607 • Bracket - Pivot, Foodtray (Order 1
Separately)
ATTACHING PARTS
20 MS16998-43L • Screw - Cap Socket Head, Self- 2
Locking (Order Separately)
* * *
25 1002689-001CAC • Foodtray Table Assembly (Order A 1
Separately)
(See IPL FIG 24 for DET BKDN)
-25A 1002689-002CAC • Foodtray Table Assembly (Order B 1
Separately)
(See IPL FIG 24 for DET BKDN)
ATTACHING PARTS
30 45017005 • Pin - Foodtray Link (Order 1
Separately)
* * *
35 1002683-001 • Liner Assembly (Order Separately) A 1
-35A 1002683-002 • Liner Assembly (Order Separately) B 1
ATTACHING PARTS
40 LP35206-229B • Screw - Pan Head, Black (Order 3
Separately)
* * *

- ITEM NOT ILLUSTRATED

Page 10087
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

35

20

15
45

5
25

45

10
40

45

30

IAT Module Assembly


IPL Figure 23 (Sheet 1 of 2)

Page 10088
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

35

5
45

25

45 10

10
40
45

30

IAT Module Assembly


IPL Figure 23 (Sheet 2 of 2)

Page 10089
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10090
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
23
-1 1002686-127CBB IAT Module - Aisle, Side-Mounted A RF
PCU (MAS), W/ Ashtray
(See IPL FIG 3 for NHA)
-1A 1002686-128CBB IAT Module - Aisle, Side-Mounted B RF
PCU (MAS), W/ Ashtray
(See IPL FIG 3 for NHA)
-1B 1002686-033CBB IAT Module - Outboard, Blank C RF
(MAS), W/ Ashtray
(See IPL FIG 3 for NHA)
-1C 1002686-034CBB IAT Module - Outboard, Blank D RF
(MAS), W/ Ashtray
(See IPL FIG 3 for NHA)

5 1002690-303ADR • Escutcheon - IAT Module 1


ATTACHING PARTS
10 LP24693-S27B • Screw - CSK 2
* * *

15 43371055 • Bracket - Transducer 1


ATTACHING PARTS
20 LP12V82H7 • Bolt - Hex 2
-23 98038455 • Spacer CD 2
* * *

25 SP21651C27 • Cable - Recline, 27” 1


30 113175-01 • Ashtray Assembly 1
35 1002687-101ADM • Aisle Plate, IAT Blank W/ Ashtray A 1
-35A 1002687-102ADM • Aisle Plate, IAT Blank W/ Ashtray B 1
-35B 1002687-107ADM • Outer Plate, IAT Blank W/ Ashtray C 1
-35C 1002687-108ADM • Outer Plate, IAT Blank W/ Ashtray D 1
40 1002687-163ADM • Inner Plate, IAT Side-Mounted A 1
PCU
-40A 1002687-164ADM • Inner Plate, IAT Side-Mounted B 1
PCU
- ITEM NOT ILLUSTRATED

Page 10091
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
23
-40B 1002687-195ADM • Inner Plate, IAT Side-Mounted C 1
PCU
-40C 1002687-196ADM • Inner Plate, IAT Side-Mounted D 1
PCU
ATTACHING PARTS
45 MS16998-43L • Screw - Cap Socket Head, Self- 3
Locking
* * *

- ITEM NOT ILLUSTRATED

Page 10092
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10093
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

80

85

90

85
75

85

90

85
35
65

25 50
70

60 10 5
40
45 15
20
35
55

30

In-Arm Foodtray Table Assembly


IPL Figure 24

Page 10094
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
24
-1 1002689-001CAC Foodtray Assembly - In-Arm A RF
(See IPL FIG 22 for NHA)
-1A 1002689-002CAC Foodtray Assembly - In-Arm B RF
(See IPL FIG 22 for NHA)

5 LP24693-S270 • Screw - CSK (Makes Foodtray 1


Level)
10 1002690-603 • Pivot - Foodtray A 1
-10A 1002690-604 • Pivot - Foodtray B 1
ATTACHING PARTS
15 NP565A832H4 • Set Screw 1
20 45017005 • Pin - Foodtray Link 1
* * *

25 1002690-113 • Slide Rod 1


ATTACHING PARTS
30 LP35206-226 • Screw - Pan Head 4
35 47401271 • Slide Rod - Retainer 2
* * *

40 DB01-009 • Dixie Bearing - O-Ring 2


45 1003460-001 • Washer - Spacer 1
50 48231303 • Slide Cap 1
55 NP565A832H4 • Set Screw (Makes Foodtray Level) 2
60 1002691-001 • Slide Plate Assembly A 1
-60A 1002691-002 • Slide Plate Assembly B 1
65 1002690-111 • Handle - Foodtray 1
ATTACHING PARTS
70 LP24693-S25 • Screw - CSK 5
* * *

- ITEM NOT ILLUSTRATED

Page 10095
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
24
75 1002684-001CAC • Foodtray Leaf Assembly - Inner 1
80 1002685-001CAC • Foodtray Leaf Assembly - Outer 1
ATTACHING PARTS
85 47000285 • Pin - Hinge, Foodtray Leaf (Attach 4
with Loctite™-222 and seal pin
holes with AD-RTVR-T clear
silicon sealer)
90 47000283 • Hinge - Foodtray Leaf 2
* * *

- ITEM NOT ILLUSTRATED

Page 10096
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10097
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

LEG (REF)

30

50
40

25

20
15
10

35

45
30

SEB Housing Installation


IPL Figure 25

Page 10098
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
25
-1 1003087-001 (NP) Installation - SEB Housing A RF
(See IPL FIG 3 for NHA)

5 1003007-001 Shroud Assembly - SEB Housing B RF


(Order Separately)
(See IPL FIG 3 for NHA)
-5A 1003007-002 Shroud Assembly - SEB Housing C RF
(Order Separately)
(See IPL FIG 3 for NHA)
ATTACHING PARTS
10 82-19-300-16 • Stud, 1/4 Turn BC 4
15 43-13-1-24 • Spring BC 4
20 82-46-101-41 • Nylon Wear Washer BC 4
25 82-32-201-20 • Retainer - Split Ring BC 4
30 82-47-113-20 • Clip-On Fastener (Order 4
Separately) (Used on Item 35)
-32 M22529/2-4 • Grommet Springfast BC AR
* * *

35 1003006-001 Backplate Assembly - SEB Housing RF


(Order Separately)
(See IPL FIG 3 for NHA)
ATTACHING PARTS
40 MS16998-41L • Screw - Cap Socket Head, Self- A 2
Locking (Order Separately)
45 MS16998-47L • Screw - Cap Socket Head, Self- A 1
Locking (Order Separately)
50 98038195 • Spacer (Order Separately) A 1
* * *

- ITEM NOT ILLUSTRATED

Page 10099
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

50
45
35

40

60 30
55

45

25
5
20
10 15

SEB Housing/Coverplate Installation


IPL Figure 25A

Page 10100
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
25A
-1 1004880-001 (NP) Installation - SEB Housing/ A RF
Coverplate
(See IPL FIG 3 for NHA)

5 1004781-003 Shroud Assembly - SEB Housing B RF


(Order Separately)
(See IPL FIG 3 for NHA)
-5A 1004781-004 Shroud Assembly - SEB Housing C RF
(Order Separately)
(See IPL FIG 3 for NHA)
ATTACHING PARTS
10 82-19-320-16 • Stud, 1/4 Turn BC 4
15 43-13-1-24 • Spring BC 4
20 82-46-101-41 • Nylon Wear Washer BC 4
25 82-32-201-20 • Retainer - Split Ring BC 4
* * *
30 1004877-301 • Coverplate - Wire (Order A 1
Separately)
ATTACHING PARTS
35 NAS602-8 • Screw - Pan Head (Order A 2
Separately)
* * *
40 1004878-003 Backplate Assembly - SEB Housing D RF
(Order Separately)
(See IPL FIG 3 for NHA)
-40A 1004878-006 Backplate Assembly - SEB Housing E RF
(Order Separately)
(See IPL FIG 3 for NHA)
ATTACHING PARTS
45 MS16998-41L • Screw - Cap Socket Head, Self- A 3
Locking (Order Separately)
50 1004488-207 • Bracket - Backplate Attachment A 1
(Order Separately)
* * *
55 1004874-201 • Bracket Stiffener DE 2
ATTACHING PARTS
- ITEM NOT ILLUSTRATED

Page 10101
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
25A
60 NAS602-8 • Screw - Pan Head (Order DE 2
Separately)
* * *
-65 1004878-021 • Bracket Assembly - VSEB Mount E 2
ATTACHING PARTS
-70 HN5G52-1 • • Grommet E 2
-75 HN5P52-1-1 • • Plunger E 2
* * *

- ITEM NOT ILLUSTRATED

Page 10102
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10103
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

40

35

25

20 15

30

REF

10

PC Power Bracket Assembly and Installation


IPL Figure 26

Page 10104
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
26
-1 1003097-025 (NP) Installation - PC Power Bracket RF
(See IPL FIG 2 or 3 for NHA)
-5 1003098-025 • Bracket Assembly - PC Power 1
(Order Separately)
10 1003837-037 • Cover - PC Power 1
(Order Separately)
15 MS16998-32L • Screw - Cap Socket Head, Self- 1
Locking
(Order Separately)
20 VC-156-6 • Vinyl Cap 1
25 1000152-003 • Rod - PC Outlet 1
(Order Separately)
30 1000152-001 • Rod - PC Outlet 1
(Order Separately)
35 1003099-013 • Clamp - Power Bracket 1
(Order Separately)
40 CGPT-18/6-0 • Heat Shrink Tubing 4
-45 1003099-231 • Bracket - PC Power 1
-50 1003099-225 • Drip Shield - PC Power Bracket 1
ATTACHING PARTS
-55 SSP-32 • Rivet - Pop 1
* * *

- ITEM NOT ILLUSTRATED

Page 10105
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

40

10
15

25
35
SECTION (REF)
30

20
A
5

10
25 15

Raceway Installation
IPL Figure 27

Page 10106
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
27
-1 1006657-001 (NP) Installation - Raceway A RF
(See IPL FIG 3 for NHA)
-1A 1006657-002 (NP) Installation - Raceway B RF
(See IPL FIG 3 for NHA)
-1B 1006664-001 (NP) Installation - Raceway C RF
(See IPL FIG 3 for NHA)
-1C 1006664-002 (NP) Installation - Raceway D RF
(See IPL FIG 3 for NHA)

5 1003008-311 • Drip Shield - Raceway (Order AB 6


Separately)
-5A 1003008-311 • Drip Shield - Raceway (Order CD 4
Separately)

10 1003005-033 • Raceway Assembly (Order 1


Separately)
-10A 1003005-035 • Raceway Assembly (Order AB 2
Separately)
-10B 1003005-035 • Raceway Assembly (Order CD 1
Separately)

15 1003008-353 • • Raceway - Electrical, Underseat 1


ATTACHING PARTS
20 27CINCH02 • • Rivet - Nylon Push 3
* * *

25 1003008-201 • • Clip - Raceway, Electrical Wiring 4


ATTACHING PARTS
30 MS16998-26L • • Screw - Cap Socket Head, Self- 1
Locking
35 NAS1149F0363P • • Washer - Flat 1
40 SL210-3-1 • • Clipnut 1
* * *

- ITEM NOT ILLUSTRATED

Page 10107
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

35

40
38

40

65
38
25
65
60

35 45

60 15

15 15
55 10

15 5
15

10

Frame Assembly - Triple Convertible


IPL Figure 28

Page 10108
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
28
-1 1003320-121 Frame Assembly - Triple A RF
(See IPL FIG 3 for NHA)
-1A 1003320-122 Frame Assembly - Triple B RF
(See IPL FIG 3 for NHA)
-1B 1003320-123 Frame Assembly - Triple C RF
(See IPL FIG 3 for NHA)
-1C 1003320-124 Frame Assembly - Triple D RF
(See IPL FIG 3 for NHA)

5 1002631-001 • Tube - Baggage Bar AC 1


-5A 1002631-002 • Tube - Baggage Bar BD 1
-6 1003051-019 • Installation - Baggage Bar 1
Convertible (NP)
10 1002655-219 • • Bracket - Baggage Bar 2
15 MS16998-42L • • Screw - Cap Socket Head, Self- 5
Locking
-20 1002655-101 • • Doubler - Baggage Bar 1
25 1004710-001 • • Plug - Baggage Bar 1
-30 SSP-42 • • Rivet - Pop 1

35 1002597-101 • Section - Machined 2


38 1002597-113 • Section - Machined, Convertible 2
ATTACHING PARTS
40 MS16998-60L • Screw - Cap Socket Head, Self- 2
Locking
* * *

45 1002887-103 • Leg Assembly - Straight, Outboard 1


(See IPL FIG 29 for DET BKDN)
ATTACHING PARTS
-50 MS16998-60L • • Screw - Cap Socket Head, Self- 2
Locking (Attaches Straight Leg)
* * *
- ITEM NOT ILLUSTRATED

Page 10109
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
28
55 1002887-101 • Leg Assembly - Offset, Inboard AC 1
(See IPL FIG 29 for DET BKDN)
-55A 1002887-102 • Leg Assembly - Offset, Inboard BD 1
(See IPL FIG 29 for DET BKDN)
ATTACHING PARTS
-60 MS16998-59L • • Screw - Cap Socket Head, Self- 2
Locking (Attaches Offset Leg)
* * *

65 1002606-001 • Beam - Stretcher AB 2


-65A 1002606-201 • Beam - Stretcher CD 2
* * *

- ITEM NOT ILLUSTRATED

Page 10110
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10111
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

10
10

5
10

10
35
10
45
30 10

30

40

35
55

60

50

25
50
15

20

Leg Assembly
IPL Figure 29 (Sheet 1 of 2)

Page 10112
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

35
45
30

30

40

35 55A

50

25 60
50

15

20

Leg Assembly
IPL Figure 29 (Sheet 2 of 2)

Page 10113
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10114
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

FIG. AIRLINE NOMENCLATURE EFF UNITS/


ITEM PART NUMBER PART NO. 1234567 CODE ASSY
29
-1 1002887-101 Leg Assembly - Offset A RF
(See IPL FIG 27 for NHA)
-1A 1002887-102 Leg Assembly - Offset B RF
(See IPL FIG 27 for NHA)
-1B 1002887-103 Leg Assembly - Straight C RF
(See IPL FIG 27 for NHA)

5 1002599-101 • Clamp - Leg AB 2


ATTACHING PARTS
10 MS16998-76L • Screw - Cap Socket Head, Self- AB 3
Locking
* * *

15 97123007 • Nut - Anti-Rattle 1


20 22303103 • Stud 1
25 91101201 • Track Fitting Stud 1
30 1003114-201 • Doubler 2
ATTACHING PARTS
35 NAS604-9PL • Screw - Machined, Pan Head 2
40 NAS6606-19 • Bolt 1
45 52NKE-064 • Nut - Cap 1
50 98038115 • Washer - Spacer 2
* * *

55 1003376-101 • Leg - Machined AB 1


55A 1003376-103 • Leg - Machined C 1

60 1003706-303 Cover - Leg (Order Separately) 1


* * *

- ITEM NOT ILLUSTRATED

Page 10115
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 10116
25-24-55 Jun 16, 2006
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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

MAINTENANCE AND SERVICING

1. General

A. Description

The maintenance schedules/procedures recommended in this section are applicable to all


Spectrum™ seats currently in operation, although specific customer configurations may vary.
If specific components are not present on your seats, skip those particular checks.

NOTE: For your specific maintenance program, refer to your airline’s B/E Aerospace
Spectrum™ Support Plan.

TYPE OF CHECK PAGE


Daily 14002
Monthly Check - In Aircraft 14003
Light Check - In Aircraft 14006
Heavy Check - Out of Aircraft 14009

B. Compliance is at the discretion of the customer. Failure to perform proper preventive


maintenance may adversely affect serviceability of the seat.

C. All procedures may be implemented during normal scheduled maintenance cycles.

D. These maintenance procedures do not affect the certification basis of the seat unit, assuming
qualified replacement parts are used. However, failure to replace damaged or defective
components could affect the airworthiness of the seat.

E. Refer to INSPECTION/CHECK (Page Block 5000) before re-installing seats onto the aircraft.

F. The installation and use of non-B/E Aerospace products/components on this seat assembly
will affect the certification and warranty of the seat.

Page 14001
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

2. Checks

A. Daily Checks

Limited access time during Daily Checks, unless specifically indicated, does not normally
allow enough time for component replacement. Consider the extent of the damage/defect to
determine if the component replacement can be deferred until an appropriately scheduled
maintenance period, or if the seat should be repaired immediately.

TASK TIME REQUIRED


1 Visually examine the general condition of the seats and
seat covers.
2 Check the seat track fittings for secure attachment to the
floor tracks.
3 Check the condition of life vest pouches and bottom
cushions.
4 Ensure that recline controls operate correctly.
5 Check in-arm foodtray tables for damage, correct
operation, and trash accumulation.
6 Check back-mounted foodtray tables for damage and
correct operation.
7 Check IFE and electrical components for proper
operation.
8 Check foodtray latches for damage and correct operation.

Page 14002
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

B. Monthly Check - In Aircraft

Limited access time during Monthly Checks, unless specifically indicated, does not normally
allow enough time for component replacement. Consider the extent of the damage/defect to
determine if replacement/repair can be deferred until an appropriately scheduled Light Check
or Heavy Check, or if the seat should be repaired immediately.

TASK TIME REQUIRED


1 Visually examine the complete seat assemblies. (Refer to
IPL Figure 3.) Examine seat parts for cuts, nicks, cracks,
corrosion, scoring, damaged threads, excessive wear and
any defects which may impair the efficient operation of
the seat.
2 Seat Covers and Cushions (Refer to IPL Figure 3)
Replace any seat cushion/cover assemblies that
have been damaged or are dirty/stained. These can
be repaired or cleaned as required. Refer to
CLEANING (Page Block 4000).
3 Back Assembly and Installation (Refer to IPL Figures 9,
10 and 11)
Check/tighten all loose bolts and nuts, paying
particular attention to the hydraulic lock installation
and recline cable connections; replace any worn or
damaged items.
Check the seat back assemblies for cracks in the
metal; replace as necessary.
Check the headrest assemblies for proper
installation and operation. Refer to REPAIR (Page
Block 6000).
Ensure that the literature pocket springs are secure
and correctly fitted; replace as necessary.
Set the seat backs in line to the dimensions shown
in the DESCRIPTION AND OPERATION section.

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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

TASK TIME REQUIRED


4 Arm Assembly and Installation (Refer to IPL Figures 14 -
19)
Replace all damaged or worn armcap assemblies.
Check/tighten all screws and bolts.
Ensure that there are no rough edges on screws,
bolts, etc.; smooth as needed.
Check armcap hinges for loose screws and
damage; repair or replace as needed.
Check arm escutcheons for security/damage;
replace as needed.
Check the ash receivers for security/damage;
replace as needed.
Check the PCUs for security, damage, and proper
alignment.
Check HCEB latches for functionality.
5 Front Row Module Assembly and Installation (Refer to
IPL Figures 22 and 23)
Check module armcaps for secure installation and
damage; tighten, repair, or replace as needed.
Check the functioning of the in-arm foodtray tables,
paying particular attention to table link pins and
linkages.
Check module escutcheons for damage; repair or
replace as needed.
Check ash receivers for security/damage; replace
as needed.
Check the PCUs for security, damage, and proper
alignment.

Page 14004
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

TASK TIME REQUIRED


6 Frame Assembly (Refer to IPL Figure 28)
Check all seat belt shackles for damage and secure
attachment; repair or replace as needed.
Check all seat belts for damage and secure
attachment; repair or replace as needed.
Check the PC power outlets for proper functioning;
repair or replace as needed.
Check or tighten all loose nuts, bolts and screws,
paying particular attention to the baggage bar;
replace any worn or damaged parts.
Ensure that the baggage bar trim plugs are securely
fitted; replace if missing.
Check the bottom diaphragms and replace any
damaged bottom diaphragm support tube
assemblies.
Check the SEB housings for secure installation and
damage; tighten or replace as necessary.
Check wiring for chafing and proper connections;
replace clamps as needed. Refer to SCHEMATIC
AND WIRING DIAGRAMS (Page Block 2000).
7 Leg Assembly and Installation (Refer to IPL Figure 29)
Check and tighten all loose bolts; replace any worn
or damaged parts.
Check the serviceability of the rear leg fitting
assembly.
Ensure that seat track fittings are secure in the floor
tracks.
Ensure that spreaders are undamaged.
Check the SEBs, including mounting screws, for
security or damage.

Page 14005
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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

C. Light Check - In Aircraft

A Light Check includes all previous checks plus some additional checks.

TASK TIME REQUIRED


1 Visually examine the complete seat assembly. (Refer to
IPL Figure 3.) Examine parts for cuts, nicks, cracks,
corrosion, scoring, damaged threads, excessive wear and
any defects that may impair the efficient operation of the
seat.
2 Seat Covers and Cushions (Refer to IPL Figure 3)
Replace any seat cushion/cover assemblies that
have been damaged or are dirty/stained. These can
be repaired/cleaned as required. Refer to
CLEANING (Page Block 4000).
Test the seat covers for continued flame retardancy.

NOTE: Repetitive cleaning and buildup of foreign


substances in covers adversely affect
flame retardancy of covers over time.
Cover appearance may be adequate while
actual serviceability no longer meets
regulatory requirements.
3 Back Assembly and Installation (Refer to IPL Figures 9,
10 and 11)
Check the headrest assemblies for secure
installation. Refer to REPAIR (Page Block 6000).
Check the seat back assemblies for cracks in the
metal; replace as needed.
Make sure the literature pocket springs are secure
and correctly fitted; replace as needed.
Check/tighten all loose bolts and nuts, paying
particular attention to the hydraulic lock installations;
replace any worn or damaged items.
Check the functioning of the UltraLOC™ devices;
replace any that are found defective.
Adjust the seat controls, as required. Refer to
REPAIR (Page Block 6000).
Set the seat backs in line to the dimensions shown
in the DESCRIPTION AND OPERATION section.

Page 14006
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

TASK TIME REQUIRED


4 Arm Assembly and Installation (Refer to IPL Figures 16 -
19)
Replace all damaged or excessively worn armcap
assemblies.
Check and tighten all loose screws and bolts.
Make sure there are no rough edges on screws,
bolts, etc.; blend as needed.
Check the armcap hinges for loose screws and
damage; repair or replace as needed.
Check the arm escutcheons for security/damage;
replace as needed.
Check ash receivers for security/damage; replace
as needed.
Check the PCUs for security, damage, and proper
alignment.
5 Front Row Module Assembly and Installation (Refer to
IPL Figures 22 and 23)
Examine the sliding trays and cocktail trays for
damage or wear to the laminate; replace any
damaged assemblies.
Check the functioning of the in-arm foodtray tables,
paying particular attention to table link pins and
linkages.
Examine all in-arm foodtray table laminates; repair
or replace as needed.
Check the armcaps for secure installation and
damage; tighten, repair, or replace as needed.
Check ash receivers for security/damage; replace
as needed.
Check the PCUs for security, damage, and proper
alignment.

Page 14007
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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

TASK TIME REQUIRED


6 Frame Assembly (Refer to IPL Figure 28)
Check seat belt shackles for damage and secure
attachment; repair or replace as needed.
Check the endbays for damage and secure
attachment; repair or replace as needed.
Check seat belts for damage and secure attachment
and check the seat belt buckles and tips for correct
location and alignment; correct, repair, or replace as
needed.
Check the PC power outlets for proper functioning;
repair or replace as needed.
Check the PC power harness and connectors for
obvious signs of chafing or wear.
Check and tighten all loose nuts, bolts and screws,
paying particular attention to the baggage bar;
replace any worn or damaged parts.
Check the bottom diaphragms; replace any
damaged bottom diaphragm support tube
assemblies.
Check the SEB housings for secure installation and
damage; tighten or replace as needed.
Check the wiring for chafing and proper
connections; replace clamps as needed. Refer to
SCHEMATIC AND WIRING DIAGRAMS (Page
Block 2000).
7 Leg Assembly and Installation (Refer to IPL Figure 29)
Thoroughly examine the leg assemblies, including
spreaders, for any signs of corrosion; repair as
needed.
Check the leg assemblies for damage; replace any
damaged legs.
Check and tighten all loose bolts; replace any worn
or damaged parts.
Check the serviceability of the rear leg fitting
assemblies.
Make sure the seat track fittings are secure in the
floor tracks.
Make sure the spreaders are undamaged.

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COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

D. Heavy Check - Out of Aircraft

The Heavy Check includes all previous checks plus some additional checks.

NOTE: Replacement of seat cushions, fabrics, and plastics is recommended for the clean
and neat appearance of the seats. However, replacement is at the discretion of the
customer.

TASK TIME REQUIRED


1 Preparation and Cleaning Procedure
Visually examine the complete seat assemblies
(Refer to IPL Figure 3). Thoroughly inspect all
components, assemblies and sub-assemblies using
a strong light and some means of magnification.
Examine parts for cuts, nicks, cracks, corrosion,
scoring, damaged threads, excessive wear and any
defects that may impair the efficient operation of the
seat.
2 Seat Covers and Cushions (Refer to IPL Figure 3)
Test seat covers for continued flame retardancy.

NOTE: Repetitive cleaning and buildup of foreign


substances in seat covers adversely affect
flame retardancy over time. Cover
appearance may be adequate while actual
serviceability no longer meets regulatory
requirements.

NOTE: Refer to CLEANING (Page Block 4000) for


instructions on dry cleaning and for
keeping records of cleaning cycles.
Replace any seat cushion covers and back covers
that have been damaged or are dirty/stained. These
can be repaired/cleaned as required. Refer to
CLEANING (Page Block 4000).
Replace hook and pile fasteners on seat covers as
required.
Replace all seat back and seat bottom cushion
assemblies (Refer to IPL Figure 3).

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25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

TASK TIME REQUIRED


3 Back Assembly and Installation (Refer to IPL Figures 9,
10 and 11)
Check all bolts and nuts for damage; replace any
worn or damaged parts.
Check the seat back assemblies for cracks in the
metal; replace as needed.
Check the operation of the UltraLOC™ devices;
replace as needed.
Adjust the seat backs to the dimensions shown in
the DESCRIPTION AND OPERATION section.
Adjust the seat controls, as required. Refer to FITS
AND CLEARANCES (Page Block 8000).
Make sure the literature pocket springs are secure
and correctly fitted; replace any defective literature
pocket springs.
4 Arm Assembly and Installation (Refer to IPL Figures 16 -
19)
Check/tighten all bolts, making sure there are no
rough edges on fasteners; replace as needed.
Check all recline control mechanical cables; replace
any found defective.
Replace all escutcheons, unless they have already
been replaced since the previous Heavy Check.
Replace all arm cap assemblies, unless they have
already been replaced since the previous Heavy
Check.
Check ash receivers for security/damage; replace
as needed.
Check the PCUs for security, damage, and proper
alignment.

Page 14010
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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

TASK TIME REQUIRED


5 Front Row Module Assembly and Installation (Refer to
IPL Figures 22 and 23)
Replace side panels and escutcheons, unless they
have already been replaced since the previous
Heavy Check.
Replace all armcap assemblies, unless they have
already been replaced since the previous Heavy
Check.
Check all in-arm food tray cover leaves for damage;
repair or replace as needed.
Check the functioning of the in-arm foodtray tables,
paying particular attention to table link pins and
linkages.
Check ash receivers for security/damage; replace
as needed.
Check the PCUs for security, damage, and proper
alignment.
6 Frame Assembly (Refer to IPL Figure 28)
Check all seat belt linkages for damage and for
security of attachment, and check seat belt buckles
and tips for correct location and alignment; replace
any damaged or defective parts.
Check and tighten all seat belt linkage attachment
bolts and nuts.
Check the PC power harness and connectors for
signs of chafing or wear; replace as needed.
Check and tighten all loose bolts and nuts; replace
any worn or damaged parts.
Check the baggage bar for damage; replace as
needed.
Check to ensure that the baggage bar trim plugs are
securely fitted; replace as needed.
Check all bottom diaphragm tube assemblies for
bending, cracking, corrosion and other signs of
damage; replace as needed.
Check all seat diaphragms; replace as needed.
Check the SEB housings for secure installation and
damage; tighten or replace as needed.

Page 14011
25-24-55 Jun 16, 2006
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
SPECTRUM™ CONVERTIBLE 1006500 SERIES

TASK TIME REQUIRED


7 Leg Assembly and Installation (Refer to IPL Figure 29)
Check and tighten all fasteners; replace any
defective bolts.
Check the leg assemblies for damage caused
during the removal and installation of the seat in the
seat tracks in the aircraft; replace any defective or
damaged parts.
Check all track fitting studs and track fitting
assemblies; replace any defective or damaged
parts.
Check the spreader assemblies for cracks,
corrosion or other damage; repair or replace any
damaged spreaders.
Check to ensure that all hardware on the SEB is
correctly tightened; check for dust or other blockage
in the ventilation areas.
8 Electrical Installation (Refer to SCHEMATIC AND
WIRING DIAGRAMS, Page Block 2000)
Check all cables for continuity; replace any cable
assemblies that fail continuity checks.
Clean and check all IFE equipment (i.e., PCU and
SEB covers, etc.); replace any damaged or
defective parts.

Page 14012
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