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Profitest : Base Tech
Profitest : Base Tech
Profitest : Base Tech
PROFITESTMBASE MTECH
3-349-470-03
Test Instruments for IEC 60364.6 / DIN VDE 0100 15/2.15
Test Instrument and Adapter 1 2 3 4 5 6 7
2
15
16
17
* *
8
*
14 13 12 11 10 9
* Refer to section 2.1 on page 5 regarding usage of
the test probes.
15 16 17
21
L N
Connection OK
( L N
) L and N reversed
SENSOR
page 39
IL/AMP
T/RF
Residual or leakage current
Temperature/humidity (in preparation)
SETUP
0b 0a
Set Brightness and Contrast Set Time, Language, Profile, Acoustic Signal
Set Time
3a Return to submenu Set time/date
Activate
settings
Decrease Increase
hours hours
Decrease Increase
minutes minutes
Decrease Increase
seconds seconds
Set Date
Activate
settings
Decrease Increase
day day
Decrease Increase
month month
Decrease Increase
year year
Proceed as follows in order to precision adjust the rotary switch: 3d Profiles for Distributor Structures (PROFILES)
1 Press the TESTS Rotary Switch / Battery Test softkey in order to The profiles describe the
access the rotary switch balancing menu. topology structure. The
structure of the PC evalu-
2 Then press the softkey with the rotary switch symbol. ation program in use may
3 Turn the rotary switch clockwise to the next respective differ from that of the
measuring function (IN first after SETUP). PROFITEST MASTER. The
4 Press the softkey assigned to the rotary switch in the figure. After PROFITEST MASTER there-
pressing the softkey, the display switches to the next measuring fore offers the possibility
function. Labeling in the LCD image must correspond to the actual to adapt to the PC evalu-
position of the rotary switch. ation program structure.
The level bar in the LCD image of the rotary switch should be By selecting the appropri-
located in the middle of the black field, and is supplemented at ate profile, you determine
the right-hand side with a number within a range of –1 to 101. which object combina-
This value should be between 45 and 55. In the case of –1 or tions are possible. It is, for
101 the rotary disc position does not match with the measuring example, possible to cre-
function activated in the LCD display. ate a distributor under
another distributor or to store a measurement for a building.
5 If the displayed value is not within this range, readjust the position by
pressing the Readjust softkey. A brief acoustic signal acknowl- Ð Select the PC evaluation programs you intend to use.
edges readjustment. Attention: all existing structures, data and sequences are deleted,
see note above!
Note If you have not selected an appropriate evalua-
If labeling in the LCD image of the rotary switch does not tion program and, for example, the storage of
correspond with its actual position, a continuous measured values is not possible at the selected
acoustic signal is generated as a warning when the point in the structure, the window shown at the
Readjust softkey is pressed. right pops up.
6 Return to point 2 and continue. Repeat this procedure until all rotary
switch functions have been tested, and if necessary readjusted. 3e Default Settings (GOME SETTING)
Ð Press ESC in order to return to the main menu. The test instrument is returned to its original default settings when
this key is activated.
Submenu: Battery Level Query Attention: all existing structures, data and sequences are deleted, see
note above!
2
3f Adjusting Brightness and Contrast
If battery voltage falls short of or equals 8.0 V, the UL/RL LED lights Return to previous menu
up red, accompanied by an acoustic warning signal.
Note
In the test instrument, structures can either be created in
text mode or in ID mode.
In the ETC software, however, designations and ID num-
bers are always allocated.
1 2
3
2 2
3
6
4
4
4 5
5
6
Select digit/unit
Select digit/unit
Accept digit/unit
3 Save value (to list)
ZL-PE ZL-N U Riso
Delete character
I N
-------
3
ta
Direction of rotation is indicated by means of the following • No premature tripping with the test instrument, because testing
displays: is begin at 30% residual current (if no biasing current occurs
within the system).
Note Alternating
See section 18.1 regarding all indications for the mains current 4 4 4 4
Slowly rising
connection test.
Direct current 4 4
Direct current
up to 6 mA 4
* nur MTECH
Note
Premagnetization Nom. residual current: 10...500 mA
The 2-pole adapter is only provided for AC measure-
ments. Suppression of RCD tripping by means of pre- Type 1: RCD, SRCD, PRCD ...
magnetization with DC current is only possible via a Type 2: AC , A/F , B/B+ *,
country-specific plug insert, e.g. SCHUKO, or a 3-pole EV
adapter.
Nominal current: 6 ... 125 A
Contact voltage:
< 25 V, < 50 V, < 65 V
time to trip:
Note
Safety Shut-down: At up to 70 V, a safety shut-down is
tripped within 3 seconds in accordance with IEC 61010.
Unintentional Tripping of the RCD due to Biasing Current within 3-Phase Current Connections
the System
For proper RCD testing at three-phase current connections, the
These can be measured by executing a voltage measurement tripping test must be conducted for one of the three phase con-
with the measuring adapter (2-pole). If bias currents should occur, ductors (L1, L2 and L3).
they can be measured with the help of a current transformer
clamp as described in section 13.1 on page 39. The RCCB may
be tripped during testing of contact voltage if extremely large Inductive Power Consumers
biasing currents are present within the system, or if a test current Voltage peaks may occur within the measuring circuit if inductive
was selected which is too great for the RCCB. consumers are shut down during an RCCB trip test. If this is the
After contact voltage has been measured, testing can be case, the test instrument may display the following message:
performed to determine whether or not the RCCB is tripped “Check test setup”. If this message appears, switch all power
within 400 ms, or 1000 ms, at nominal residual current. consumers off before performing the trip test. In extreme cases,
one of the fuses in the test instrument may blow, and/or the test
Unintentional Tripping of the RCD due to Leakage Current in the
instrument may be damaged.
Measuring Circuit
Measurement of contact voltage with 30% nominal residual
current does not normally trip an RCCB. However, the trip limit
may be exceeded as a result of leakage current in the measuring
circuit, for example due to interconnected power consumers with
EMC circuits such as frequency converters and PCs.
IF
Connection
Measuring Sequence
After the measuring sequence has been started, the test current
generated by the instrument is continuously increased starting at
0.3 times nominal residual current, until the RCCB is tripped. This
can be observed by viewing gradual filling of the triangle at I.
If contact voltage reaches the selected limit value (UL = 65 V, 50 V
or 25 V) before the RCCB is tripped, safety shut-down occurs.
The UL/RL LED lights up red.
Set parameters for IF
Note
Safety shut-down: At up to 70 V, a safety shut-down is
tripped within 3 seconds in accordance with IEC 61010.
If the RCCB is not tripped before the rising current reaches
Nom. residual current: 10...500 mA nominal residual current IN, the RCD/FI LED lights up red.
Type 1: RCD, SRCD, PRCD ...
! Attention!
Typ 2: AC , A/F , B/B+ *,
If biasing current is present within the system during
EV
measurement, it is superimposed onto the residual
Nominal current: 6 ... 125 A current which is generated by the instrument and
influences measured values for contact voltage and
* Type B/B+/EV = AC/DC sensitive tripping current. See also section 7.1.
Evaluation
According to DIN VDE 0100, part 600, rising residual current
must, however, be used for measurements in the evaluation of
Waveform: RCDs, and contact voltage at nominal residual current IN must
Sine be calculated from the measured values.
Negative/positive direct current The faster, simpler measuring method should thus be taken
advantage of (see section 7.1).
Connection: 7.2.2 Testing Systems and RCCBs with Rising Residual Current
Without/with probe (direct current) for RCDs type B/B+ und EV (only MTECH)
Type of system: In accordance with VDE 0413, part 6, it must be substantiated
TN/TT, IT that, with smooth direct current, residual operating current is no
more than twice the value of rated residual current IN. A continu-
ously rising direct current, beginning with 0.2 times rated residual
current IN, must be applied to this end. If current rise is linear, ris-
ing current may not exceed twice the value of IN within a period
of 5 seconds.
Testing with smoothed direct current must be possible in both
test current directions.
Waveform:
Set Parameters – Testing with and without Biasing Current
Negative half-wave
Positive half-wave
Negative direct current Biasing current 50% IN
Positive direct current X times tripping current:
Note
The following limitations apply when selecting X times
Note tripping current relative to nominal current:
300 mA: 1 x IN , 2 x IN
The following limitations apply when selecting X times
500 mA: 1 x IN
tripping current relative to nominal current:
300 mA: 1 x IN , 2 x IN
500 mA: 1 x IN Note
According to DIN EN 50178 (VDE 160), only type B
RCCBs (AC-DC sensitive) can be used for equipment
Start Measurement with greater than 4 kVA which is capable of generating
smooth DC residual current (e.g. frequency converters).
Tests with pulsating DC residual current are not suitable
for these RCCBs.
Note
Measurement is performed with positive and negative
half-waves when testing RCCBs during manufacturing. If
a circuit is charged with pulsating direct current, the
function of the RCCB can be executed with this test in
order to assure that the RCCB is not saturated by the pul-
sating direct current such that it no longer trips.
Type 1:
Type 1:
Start Measurement
PRCD-K Start Measurement
SRCD
IN
Note
Set Parameters – Type G/R (VSK) The following limitations apply when selecting X times
tripping current relative to nominal current:
300 mA: 1 x IN , 2 x IN
500 mA: 1 x IN
Type 1:
Start Measurement
G/R
Note
It must be observed that time to trip for type G RCCBs
may be as long as 1000 ms when measurement is made
at nominal residual current. Set the corresponding limit
value.
In both cases, tripping time must be between 10 ms (minimum
Ð Then select 5 x IN in the menu and repeat the tripping test delay time for type G RCCBs!) and 40 ms.
with the positive half-wave at 0° and the negative half-wave at Type G RCCBs with other nominal residual current values must
180°. The longer of the two tripping times is decisive regard- be tested with the corresponding parameter setting under menu
ing the condition of the tested RCCB. item IN. In this case as well, the limit value must be appropriately
adjusted.
Negative half-wave
Positive half-wave
Negative direct current
Positive direct current
Start Measurement
UIN = R E IN = 1 30mA = 30mV = 0, 03V
Measuring Method
Loop impedance ZL-PE is measured and short-circuit current IK is
ascertained in order to determine whether or not breaking
requirements for protective devices have been fulfilled.
Loop impedance is the resistance within the current loop (utility
company plant – phase conductor – protective conductor) when
a short-circuit to an exposed conductive part occurs (conductive
connection between phase conductor and protective conductor).
Short-circuit current magnitude is determined by the loop
impedance value. Short-circuit current IK may not fall below a
predetermined value set forth by DIN VDE 0100, so that reliable
breaking of the protective device (fuse, automatic circuit breaker)
is assured.
Thus the measured loop impedance value must be less than the
maximum allowable value.
Tables containing allowable display values for loop impedance, as Note
well as minimum short-circuit current display values for ampere Loop impedance should be measured for each electrical
ratings for various fuses and circuit breakers can be found in circuit at the farthest point, in order to ascertain
the help texts, as well as in section 20 beginning on page 64. maximum loop impedance for the system.
Maximum device error in accordance with VDE 0413 has been
taken into consideration in these tables (see also section 8.2).
In order to measure loop impedance ZL-PE, the instrument uses a Note
test current of 0.65 A to 4 A (60 ... 550 V) dependent upon line
Premagnetization
voltage and line frequency. The test has a duration of max.
The 2-pole adapter is only provided for AC measure-
1200 ms at 16 Hz.
ments. Suppression of RCD tripping by means of pre-
If dangerous contact voltage occurs during measurement magnetization with DC current is only possible via a
(> 50 V), safety shutdown occurs. country-specific plug insert, e.g. SCHUKO, or a 3-pole
adapter.
The test instrument calculates short-circuit current IK based on
measured loop impedance ZL-PE and line voltage. Short-circuit
current calculation is made with reference to nominal line voltage
for line voltages which lie within the nominal ranges for 120 V, Note
230 V and 400 V systems. If line voltage does not lie within these
Observe national regulations, for example the necessity
nominal ranges, the instrument calculates short-circuit current IK
of conducting measurements without regard for RCCBs
based upon prevailing line voltage and measured loop resistance
in Austria.
ZL-PE.
Measuring Method with Suppression of RCD Tripping
PROFITEST MTECH tester provides the opportunity of measuring 3-Phase Current Connections
loop impedance within systems which are equipped with RCCBs. Measurement of loop impedance to earth must be performed at
The test instru- IF /mA
all three phase conductors (L1, L2, and L3) for the testing of
ment generates a overcurrent protective devices at three phase outlets.
DC current to this
end, which satu-
rates the RCCB’s
magnetic circuit.
The test instru- T
t1 t2 t3
ment then super-
imposes a measur- Measure
ing current which Operation
only demonstrates
half-waves of like RCD disabled!
Start
polarity. The RCCB
is no longer capa- Suppression of RCD tripping for RCCBs which are
ble of detecting this sensitive to pulsating current
measuring current,
and is consequently not tripped during measurement.
ZL-PE
Set Parameters
ZL-N
Connection, TT System
Limit Value:
UL RL
Special Case Ik > Ikmax see page 27. Nominal current: 2 ... 160 A
Tripping characteristics:
A, B/L, C/G, D, E, H, K, gL/gG, gL/G
Cross-section*: 1.5 ... 70 sq. mm
UL RL
Start Measurement
ZOFFSET x.xx appears in the footer at the display, where x.xx is a
value within a range of 0.00 to 9.99 . This value is now sub-
tracted for the calculation of U for all subsequent ZLN measure-
ments, insofar as the ZOFFSET ON/OFF softkey has been set to ON.
ZOFFSET must be recalculated in the following cases:
• After switching from ON to OFF and back again.
PRO
FIT
EST
e
pip
ater
w
B E1 E2 S
Measurement RE U Probe
R E1 = ----------------
I
Limit value:
Select the Measuring Function
RE < limit value
RE
UL RL
Connection
Start Measurement
Note
The following diagram appears if the
2-pole adapter is connected
incorrectly.
PRO
FIT
EST
e
pip
a ter
Ri w
B E1 E2
Note
The following diagram appears if the
2-pole adapter is connected
incorrectly.
PRO
FIT
EST
e
pip
ater
w
Ri
B E1 E2 S
This measurement is only possible with a probe, see section 10.1. Set parameters
Earth electrode potential UE is the voltage which occurs at the q Measuring range: 10 / UE
earth electrode between the earth electrode terminal and refer-
q Connection type: 2-pole adapter + probe
ence earth if a short-circuit occurs between the phase conductor
and the earth electrode. The measurement of earth electrode q Contact voltage: UL < 25 V, < 50 V, < 65 V, freely adjustable
potential is required by Swiss standard SEV 3755. voltage, see section 5.7
q Transformer ratio: without significance in this case
Measuring Method
In order to determine earth electrode potential the instrument first
measures earth electrode loop resistance RELoop, and
immediately thereafter earthing resistance RE. -The instrument Limit value:
stores both values and then calculates earth electrode potential
with the following equation: RE < limit value
U R UL RL
N E
U = --------------------
E R
ELoop
RE
Connection
Note
The following diagram appears if the
2-pole adapter is connected
incorrectly.
P RO
FIT
EST
p ipe
ter
wa
B E1 E2 S
i: Prompt regarding
currently selected
transformer ratio at the
tester
Note
The following diagram appears if the
2-pole adapter is connected
incorrectly.
RISO
UL RL
Connection
Via 2-pole adapter
or test plug! Limit Currents for Ramp Function
UISO (UINS)
Limit value:
q Test Voltage
Note A test voltage which deviates from nominal voltage, and is usually
If you use the test plug together with a plug insert, lower, can be selected for measurements at sensitive
insulation resistance is only measured between the components, as well as systems with voltage limiting devices.
phase conductor terminal designated “L” and the q Voltage Type
protective conductor terminal PE! The “UINS ” rising test voltage function (ramp function) is used to
detect weak points in the insulation, as well as to determine
response voltage for voltage limiting components. After briefly
pressing the ON/START key, test voltage is continuously increased
Note until specified nominal voltage UN is reached. U is the voltage which
Checking the Measurement Cables prior to a series of is measured at the test probes during and after testing. This voltage
measurements drops to a value of less than 10 V after measurement (see section
Before performing insulation measurement, the test entitled “Discharging the Device Under Test”).
probes on the measurement cables should be short- Insulation measurement with rising test voltage is ended:
circuited in order to assure that the instrument displays a
value of less than 1 k. In this way, incorrect connection • As soon as the specified maximum test voltage UN is reached
can be avoided and broken measurement cables can be and the measured value is stable
detected. or
• As soon as the specified test current is reached
(e.g. after spark-over occurs at breakdown voltage)
Set Parameters Selected maximum test voltage UN, or any available trigger or
breakdown voltage, is displayed for UISO.
! Attention!
Do not touch the instrument’s terminal contacts during
insulation resistance measurements!
If nothing has been connected to the terminal contacts, or if a
resistive load component has been connected for measurement,
your body would be exposed to a current of approx. 1 mA at a
voltage of 1000 V.
Press briefly The resulting electrical shock is not life endangering. However, the
noticeable shock may lead to injury (e.g. resulting from a startled
reaction etc.).
Note
The instrument’s rechargeable batteries are exposed to
excessive stress during insulation resistance measure-
ment. When using the “constant test voltage” function,
only press and hold the Start t key until the display has
become stable.
RISO
Set Parameters
REINS
Limit value:
UL RL The limit value for earth leakage resistance from the relevant
regulations applies.
Set Parameters The ROFFSET x.xx message now appears in the footer at the dis-
play, where x.xx is a value between 0.00 and 9.99 .
This value is subtracted from the actual measuring results for all
subsequent RLO measurements, if the ROFFSET ON/OFF key has
ROFFSET: ON OFF been set to ON.
ROFFSET must be newly ascertained in the following cases:
• during changeover between polarity types
• after switching from ON to OFF and back again.
Polarity: +/- to PE
Note
Only use this function when performing measurements
with extension cables.
When different extension cables are used, the above
described procedure must always be repeated.
q Type / Polarity
The direction in which current flows can be selected here.
Limit value:
q Limits – Setting the Limit Value
The limit value for resistance can be set as desired. If measured
RLO > Limit value values which exceed this limit occur, the red UL/RL LED lights up.
Limit values can be selected within a range of 1.0 to 20 . The
UL RL limit value is displayed above the measured value.
! Attention! Connection
Maximum input voltage at the test instrument!
Do not measure any currents which are greater than
specified for the measuring range of the respective
clamp. Input voltage for clamp connector sockets (15)
and (16) at the test instrument may not exceed 1 V!
! Attention!
Read and adhere strictly to the operating instructions for
the current clamp sensors, as well as the safety
precautions contained therein, in particular with
reference to the approved measuring category.
SENSOR
EXTRA
! Attention!
Do not touch the metal plate or the damp cloth with bare
hands. No more then 50% line voltage may be applied to
these parts! Current with a value of up to 3.5 mA may
flow!
Apart from this, the measured value would be distorted.
Connection L – N Connection L – L
2-pole adapter
Earthing contact plug
Note
If an earthing contact outlet is not available, you can use
the 2-pole adapter. N must be contacted with the PE test
probe (L2), and then measurement must be started.
If PE is contacted with the PE test probe (L2) during the
meter start-up test, approximately 250 mA flow through
the protective conductor and an upstream RCD, if avail-
able, is tripped.
Meters are tested with the help of an internal load resistor. After
pressing the start key, the meter can be tested for proper start-up
within a period of 5 seconds. All 3 phases (phase conductor)
must be tested against N, one after the other.
In system types without N, all 3 phases must be tested against
each other.
Meters are tested with the help of an internal load resistor. After
pressing the start key, the meter can be tested for proper start-up Momentary test power is displayed during and after testing. The
within a period of 5 seconds. The “RUN” pictograph is displayed. instrument is now ready for further testing (“READY” pictograph).
All 3 phases must be tested against N, one after the other.
Note
If a minimum power is not reached, the test will not be
started or will be aborted.
Simulation of operating states per IEC 61851with the MENNEKES test box
(Status A – E)
The MENNEKES test box only serves the purpose of simulating diffe-
rent operating states of an electric vehicle fictitiously connected with
a charging station. The settings for the simulated operating states are Status D – Gassing vehicle identified
indicated in the operating instructions for the test box. • Readiness for charging on the vehicle/power side is activated,
• Voltage between PE and CP is +3 V / –12 V.
The simulated operating states can be stored in the
PROFITEST MTECH as visual inspection and documented in the ETC
software.
The operating state (status) to be tested is selected with the
SECLECT STATUS key at the PROFITEST MTECH test instrument.
AUTO
Change Parameters
The parameter configuration of the measurements in the test pro-
cedure is performed automatically by accessing the electric circuit
data stored in the database, see section 16.3.1. If no parameters
are stored in the database, the default values of the test proce-
dure are used.
However, the parameters can be changed in the measurement
menu during the test procedure before the respective measure-
ment is started.
Start Test Sequence
After repeatedly starting the test procedure or individual test
steps, the circuit data of the database or the default values are
reloaded and not the parameters which may have been changed
before.
Special cases: when a note fades in (REPORT, see Figure 15.5), Interrupt the Test Sequence
which is displayed as INFO in the list of the test procedure, the fol- An active sequence is interrupted by pressing ESC at any desired
lowing operations are possible: point in the test procedure and by subsequently acknowledging
with the key. The start menu „List of Test Sequences/Test
1) Quick Start: Starting the measu- Steps“ is shown again, see Figure 15.7.
rement directly by pressing ON/ Figure 15.7
START or IN, depending on the
request or type of measurement.
The measuring menu is shown and measurement is started.
or
16.3 Creating a Distributor Structure in the Test Instrument
• Create and save an image of an existing distributor structure at Overview of the Meanings of Symbols used to Create Structures
a PC with the help of ETC report generating software (Electric
Symbol Meaning
Testing Center) (see Help > Getting startet (F1)). The distributor
structure is then transferred to the test instrument. Main Sub-
Level level
Save Menu, Page 1 of 3
Cursor UP: scroll up
• Install ETC report generating software: Meaning of symbols from top to bottom:
You can download the current ETC version free of charge from Customer, building, distributor, RCD, electrical circuit,
our homepage under section mygmc after registration or login: operating equipment (displayed symbol depends
on which structural element has been selected).
http://www.gossenmetrawatt.com Selection: UP/DOWN scroll keys and
Products Software Software for Testers
In order to add a designation to the selected
Protocol Software without Database ETC myGMC zum Login
structural element, refer to the edit menu in the
next column.
EDIT For additional symbols see edit menu below
Delete the selected structural element
Continue search
next page
a Lower case letters
@ Special characters
Create a new object.
Create object
Edit designation
Delete object
Scroll up
scroll up
Scroll down
Acknowledge selection /
Change level
Display object number
or ID number
next page
Select an object from the list with the cursor keys and
acknowledge with the Enter () key. The search always starts with database, regardless of the currently
Depending upon the profile selected in the test instrument’s marked object.
SETUP menu (see section 4.6), the number of object types may
be limited, and the hierarchy may be laid out differently.
Jump to page 3/3 in the database menu
Accept character
3 Save object designation
Delete character
Character selection:
A, a, 0, @
After activation of text search
Select character
Note
Acknowledge the standard or adjusted parameters Accept character
shown below, because the created designation will 3 Save object designation
otherwise not be accepted and saved.
Delete character
Select parameter and entry of the text you are looking for (only 100% match is
Select parameter setting found, no wild cards, case-sensitive)
List of parameter settings
Acknowledge parameter setting
Acknowledge parameter selection
and return to page 1/3
in the database menu
Nominal current values, for example, must be entered here for the
selected electrical circuit. Measuring parameters which have been
accepted and saved in this way are subsequently accepted by
the current measuring menu automatically when the display is
switched from the structural view to measurement.
continue search
Note
Electrical circuit parameters changed during structure
creation are also retained for individual measurements the corresponding passage will be shown.
(measurement without saving data).
Further passages are found by activating the icon at the
If you change the electrical circuit parameters defined in the right.
structure of the test instrument, a warning is issued upon
saving, see error message on page 61.
Note
If you change the parameters in the measuring view, the
changes will not be accepted for the structural element.
The measurement with the modified parameters can,
however, be saved under the respective structural ele-
ment while the modified parameters are documented for
each measurement.
Ð Scrolling amongst parameters is possible
with the keys shown at the right.
! Attention!
Make sure that all of the rechargeble batteries are
inserted with correct polarity. If just one battery is
inserted with reversed polarity, it will not be recognized
by the instrument and may result in battery leakage.
Mechanical Design
Display Multiple display with dot matrix,
128 x 128 pixels
Dimensions W x L x D = 260 x 330 x 90 mm
(without measurement cables)
Weight Approx. 2.3 kg with rechargeable
batteries
Protection Housing: IP 40, test probe: IP 40
per DIN VDE 0470, part 1 / EN 60529
Data Interface
Type USB slave for PC connection
Type RS 232 for barcode and RFID readers
is U
displayed Counter-clockwise rotation
(3-phase measurement)
is U
displayed Short between L1 and L2
(3-phase measurement)
is U
displayed Short between L2 and L3
(3-phase measurement)
is dis- U
played Phase conductor L1 missing
(3-phase measurement)
is dis- U
played Phase conductor L2 missing
(3-phase measurement)
is dis- U
played Phase conductor L3 missing
(3-phase measurement)
is dis- U
played Phase conductor L1 to N
(3-phase measurement)
is dis- U
played Phase conductor L2 to N
(3-phase measurement)
is dis- U
played Phase conductor L3 to N
(3-phase measurement)
Battery Test
is Rechargeable batteries must be charged or replaced towards the end of
displayed All
their useful life (U < 8 V).
PE test by means of finger contact at the contact surfaces on the test plug
LCD LEDs
UL/RL
PE U
Potential difference 50 V between finger contact and PE (earth contact)
FI/RCD X X (single-phase
Frequency f 50 Hz
measurement)
light up
is displayed red
UL/RL
PE U
FI/RCD X X (single-phase If L is correctly contacted and PE is interrupted (Frequency f 50 Hz)
measurement)
is displayed light up
red
Error Messages
LCD
Potential difference 50 V between finger contact and PE (earth contact)
All measurements Remedy: inspect PE connection
X X with protective con-
ductor Note: Measurement can be launched nevertheless by pressing the start
key once more.
1) Voltage for RCD test with DC current too high (U > 253 V)
2) U generally U > 440 V with 500 mA
IN / IF
X X 3) U > 440 V for IN / IF
ZL-N / ZL-PE / RE
4) U > 253 V for IN / IF with 500 mA
5) U < 253 V for measurements with probe
Interference voltage.
X X RISO / RLO Remedy: device under test must be disconnected from all sources of volt-
age.
All measurements
X X Interference voltage at the probe
with probe
IN / IF
ZL-N / ZL-PE No mains connection.
X X
ZST, RST, RE Remedy: inspect mains connection.
Meter start-up
Hardware defect
Remedy:
1) Switch on/off
X X all or
2) Briefly take out the batteries/rechargeable batteries
If error message remains, send test instrument to GMC-I Service GmbH
for repair.
ROFFSET > 10 :
X RLO OFFSET measurement not advisable
Remedy: check system
ZOFFSET > 10 :
X ZL-N OFFSET measurement not advisable
Remedy: check system
If you have changed the transformer ratio at the test instrument, a prompt
RE
appears indicating it should be adjusted at the current clamp sensor too.
This error message appears when the database, i. e. the structure cre-
ated in the ETC software, is too large for the device memory.
The database in the device memory is empty after database transfer has
All been interrupted.
Remedy: Reduce the database in ETC or send the database without
measured vales (key Send structure) if measured values should already be
available.
Note ! Attention!
Prior to lengthy periods of rest (e. g. holiday), we recom- Disconnect the device from the measuring circuit at all
mend removing the (rechargeable) batteries. This helps to poles before opening the fuse compartment lid!
prevent excessive depletion or leakage of batteries,
which, under unfavourable circumstances, may cause Ð Loosen the slotted screws at the fuse compartment lid next to
damage to the instrument. the mains power cable with a screwdriver. The fuses are now
accessible.
If battery voltage has fallen below the allowable lower Ð Replacement fuses can be accessed after opening the battery
limit, the pictograph shown at the right appears. BAT compartment lid.
“Low Batt!!!” is also displayed along with a battery symbol. The
instrument does not function if the rechargeable batteries have
been depleted excessively, and no display appears. ! Attention!
Severe damage to the instrument may occur if incorrect
fuses are used.
! Attention! Only original fuses from GMC-I Messtechnik GmbH
Use the Z502P charger only in order to charge batteries assure required protection by means of suitable blowing
which have already been inserted into the tester. characteristics (order no. 3-578-189-01).
Make sure that the following conditions have been fulfilled Short-circuiting of fuse terminals or the repair of fuses is
before connecting the charger to the charging socket: prohibited, and is life endangering!
– Rechargeable batteries have been installed with The instrument may be damaged if fuses with incorrect
correct polarity (not standard batteries) ampere ratings, breaking capacities or blowing
– the plug of the charger has been connected with characteristics are used!
correct polarity, see also section 19.2.1
– The instrument has been disconnected from the Ð Remove the defective fuse and insert a new one.
measuring circuit at all poles Ð Insert the fuse compartment lid after the fuse has been re-
– The instrument must remain off during charging. placed and secure it by turning clockwise.
If the rechargeable batteries or the battery pack have not been 19.4 Housing
used or charged for an extended period of time (up to a state of No special maintenance is required for the housing. Keep outside
excessive depletion): surfaces clean. Use a slightly dampened cloth for cleaning. In
Observe the charging process (which is indicated by LEDs at the particular for the protective rubber surfaces, we recommend a
battery charger) and start another charging process if necessary moist, lint-free microfiber cloth. Avoid the use of cleansers,
(disconnect the battery charger from the mains and from the test abrasives or solvents.
instrument for this purpose. Reconnect it afterwards).
Return and Environmentally Sound Disposal
The instrument is a category 9 product (monitoring and control
19.2.1 Charging Procedure with the Z502P Charger instrument) in accordance with ElektroG (German electrical and
Ð Insert the correct mains plug for your country into the charger. electronic device law). This device is subject to the RoHS direc-
tive. Furthermore, we make reference to the fact that the current
status in this regard can be accessed on the Internet at
! Attention! www.gossenmetrawatt.com by entering the search term WEEE.
Make sure that rechargeable batteries have been In accordance with WEEE 2012/19EU and ElektroG, we
inserted (not standard batteries). We recommend the identify our electrical and electronic devices with the symbol
use of rechargeable NiMH batteries (type: eneloop). in accordance with DIN EN 50419 which is shown at the
right. Devices identified with this symbol may not be disposed of
with the trash. Please contact our service department regarding
! Attention! the return of old devices (see section 21).
Make sure that all of the rechargeable batteries are
inserted with correct polarity. If just one battery is
If you use batteries or rechargeable batteries in your instrument or
inserted with reversed polarity, it will not be recognized
accessories which no longer function properly, they must be duly
by the instrument and may result in battery leakage.
disposed of in compliance with the applicable national regula-
Ð Connect the charger to the test instrument with the jack plug, tions.
and then to the 230 V mains with the interchangeable plug. Batteries or rechargeable batteries may contain harmful sub-
(The battery charger is only suited for mains operation!) stances or heavy metal such as lead (PB), cadmium (CD) or mer-
cury (Hg).
They symbol shown to the right indicates that batteries or
! Attention! rechargeable batteries may not be disposed of with the
Do not switch the test instrument on during charging. trash, but must be delivered to collection points specially
Monitoring of the charging process by the microproces- provided for this purpose. Pb Cd Hg
sor might otherwise be disturbed, in which case the
charging times specified in the technical data can no lon-
ger be assured.
Table 2 Table 4
RE / RELoop () RLO
Limit Max. Limit Max. Limit Max. Limit Max. Limit Max.
Value Display Value Display Value Display Value Display Value Display
Value Value Value Value Value
0.10 0.07 10.0 9.49 1.00 k 906 0.10 0.07 10.0 9.59
0.15 0.11 15.0 13.6 1.50 k 1.36 k 0.15 0.12 15.0 14.4
0.20 0.16 20.0 18.1 2.00 k 1.81 k 0.20 0.17 20.0 19.2
0.25 0.20 25.0 22.7 2.50 k 2.27 k 0.25 0.22 25.0 24.0
0.30 0.25 30.0 27.2 3.00 k 2.72 k 0.30 0.26 30.0 28.8
0.35 0.30 35.0 31.7 3.50 k 3.17 k 0.35 0.31 35.0 33.6
0.40 0.34 40.0 36.3 4.00 k 3.63 k 0.40 0.36 40.0 38.4
0.45 0.39 45.0 40.8 4.50 k 4.08 k 0.45 0.41 45.0 43.2
0.50 0.43 50.0 45.4 5.00 k 4.54 k 0.50 0.46 50.0 48.0
0.60 0.51 60.0 54.5 6.00 k 5.45 k 0.60 0.55 60.0 57.6
0.70 0.60 70.0 63.6 7.00 k 6.36 k 0.70 0.65 70.0 67.2
0.80 0.70 80.0 72.7 8.00 k 7.27 k 0.80 0.75 80.0 76.9
0.90 0.79 90.0 81.7 9.00 k 8.17 k 0.90 0.84 90.0 86.5
1.00 0.88 100 90.8 9.99 k 9.08 k 1.00 0.94 99.9 96.0
1.50 1.40 150 133 1.50 1.42
2.00 1.87 200 179 2.00 1.90
2.50 2.35 250 224 2.50 2.38
3.00 2.82 300 270 3.00 2.86
3.50 3.30 350 315 3.50 3.34
4.00 3.78 400 360 4.00 3.82
4.50 4.25 450 406 4.50 4.30
5.00 4.73 500 451 5.00 4.78
6.00 5.68 600 542 6.00 5.75
7.00 6.63 700 633 7.00 6.71
8.00 7.59 800 724 8.00 7.67
9.00 8.54 900 815 9.00 8.63
Table 6
Minimum Display Values for Short-Circuit Current
for the determination of nominal current for various fuses and breakers for systems with nominal voltage of UN=230 V
Nominal Low Resistance Fuses With Circuit Breaker and Line Switch
Current IN in accordance with the DIN VDE 0636 series of
[A] standards
Characteristic gL, gG, gM Characteristic B/E Characteristic C Characteristic D Characteristic K
(formerly L) (formerly G, U)
Breaking Current IA 5 s Breaking Current IA 0.4 s Breaking Current IA Breaking Current IA Breaking Current IA Breaking Current IA
5 x IN (< 0.2 s/0.4 s) 10 x IN (< 0.2 s/0.4 s) 20 x IN (< 0.2 s/0.4 s) 12 x IN (< 0.1 s)
Limit Value Min. Dis- Limit Value Min. Limit Value Min. Limit Value Min. Limit Value Min. Limit Value Min.
[A] play [A] Display [A] Display [A] Display [A] Display [A] Display
[A] [A] [A] [A] [A] [A]
2 9.2 10 16 17 10 11 20 21 40 42 24 25
3 14.1 15 24 25 15 16 30 32 60 64 36 38
4 19 20 32 34 20 21 40 42 80 85 48 51
6 27 28 47 50 30 32 60 64 120 128 72 76
8 37 39 65 69 40 42 80 85 160 172 96 102
10 47 50 82 87 50 53 100 106 200 216 120 128
13 56 59 98 104 65 69 130 139 260 297 156 167
16 65 69 107 114 80 85 160 172 320 369 192 207
20 85 90 145 155 100 106 200 216 400 467 240 273
25 110 117 180 194 125 134 250 285 500 578 300 345
32 150 161 265 303 160 172 320 369 640 750 384 447
35 173 186 295 339 175 188 350 405 700 825 420 492
40 190 205 310 357 200 216 400 467 800 953 480 553
50 260 297 460 529 250 285 500 578 1000 1.22 k 600 700
63 320 369 550 639 315 363 630 737 1260 1.58 k 756 896
80 440 517 960 1.16 k
100 580 675 1200 1.49 k
125 750 889 1440 1.84 k
160 930 1.12 k 1920 2.59 k
Example
Display value 90.4 A next smaller value for circuit breaker
characteristic B from table: 85 A protective device nominal
current (IN) max. 16 A
Key
IB Housing leakage current (probe or contact current)
IDI Residual current
ISL Protective conductor current
SRCD Socket residual current device (permanently installed) U Voltage measured at the test probes during and after
measurement of insulation resistance RINS
ta Time to trip / breaking time
UBatt Operating voltage
UI Contact voltage at moment of tripping
UE Earth electrode voltage
UIN Contact voltage relative to nominal residual current IN
UINS For measurement of RINS: test voltage, for ramp function:
UL Contact voltage limit value triggering or breakdown voltage
UL-L Voltage between two phase conductors
Overcurrent Protective Devices UL-N Voltage between L and N
IK Calculated short-circuit current (at nominal voltage) UL-PE Voltage between L and PE
ZL-N Line impedance UN Nominal line voltage
ZL-PE Loop impedance U3~ Highest measured voltage during determination of phase
sequence
Earthing US-PE Voltage between probe and PE
RB Operational earth resistance UY Conductor voltage to earth
RE Measured earthing resistance
RELoop Earth electrode loop resistance
Insulation
RE(INS) Earth leakage resistance (DIN 51953)
RINS Insulation resistance
RST Standing surface insulation resistance
ZST Standing surface insulation impedance
VDE Standards
German standard Title Date of Publisher
Issue
DIN VDE Protection against electric 2007-06 Beuth-Verlag
0100-410 shock GmbH
DIN VDE Erection of low-voltage 2011-06 Beuth-Verlag
0100-530 installations GmbH
Part 530: Selection and
erection of electrical equip-
ment - Switchgear and
controlgear
DIN VDE Erection of low-voltage 2008-06 Beuth-Verlag
0100-600 installations GmbH
Part 6: Tests
Series of standards Devices for testing, measur- 2006-08 Beuth-Verlag
DIN EN 61557 ing or monitoring protective GmbH
measures
DIN VDE Operation of electrical 2009-10 Beuth-Verlag
0105-100 installations, part 100: GmbH
General requirements
VDE 0122-1 Electric vehicle conductive 2013-04 Beuth-Verlag
DIN EN 61851-1 charging system - Part 1: GmbH
General requirements (IEC
69/219/CD:2012)
GMC-I Service GmbH If high measuring accuracy is required and the instrument is fre-
Service Center quently used in field applications, combined with transport stress
Thomas-Mann-Str. 16-20 and great temperature fluctuations, we recommend a relatively
90471 Nürnberg • Germany short calibration interval of 1 year. If your measuring instrument is
Phone +49 911 817718-0 mainly used in the laboratory and indoors without being exposed
Fax +49 911 817718-253 to any major climatic or mechanical stress, a calibration interval of
e-mail service@gossenmetrawatt.com 2-3 years is usually sufficient.
www.gmci-service.com
During recalibration* in an accredited calibration laboratory
This address is only valid in Germany. Please contact our repre- (DIN EN ISO/IEC 17025) the deviations of your instrument in rela-
sentatives or subsidiaries for service in other countries. tion to traceable standards are measured and documented. The
deviations determined in the process are used for correction of
the readings during subsequent application.
* DAkkS Calibration Laboratory
for Electrical Quantities D-K-15080-01-01 We are pleased to perform DAkkS or factory calibrations for you in
accredited per DIN EN ISO/IEC 17025:2005
our calibration laboratory. Please visit our website at
Accredited measured quantities: direct voltage, direct current values, DC
resistance, alternating voltage, alternating current values, AC active power, AC
www.gossenmetrawatt.com ( Company DAkkS Calibration
apparent power, DC power, capacitance, frequency and temperature Center or FAQs Calibration questions and answers).