Evolution of The Field of Operations Management: Linda G. Sprague

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Journal of Operations Management 25 (2007) 219–238

www.elsevier.com/locate/jom

Evolution of the field of operations management


Linda G. Sprague *
China Europe International Business School, 699 Hong Feng Road, Shanghai 201 206, China

Available online 18 January 2007

Abstract
This Special Issue of the Journal of Operations Management consists of 16 articles by 26 authors covering Operations
Managements (OM) topics and issues from the 16th century to the 21st with predictions for the future. While it does not pretend to
be comprehensive, it is representative of the types of subjects of inquiry through out this historical period in what could be
considered OM. This introduction attempts to put the papers in context, and concludes with comments about what might be
considered fundamental concepts which, taken as a set, can be seen as the foundations of Operations Management today.
# 2007 Elsevier B.V. All rights reserved.

Keywords: History; Production management; Operations management; Industrial revolution

1. Introduction Morgan Swink, 2003 OM Division Program Chair,


agreed to offer a Session in the 2003 Meeting focused
The spark underlying the idea for this Special Issue on the history of the field. Chris Voss, Kate Blackmon
of the Journal of Operations Management was the 30th and I gave a session at that meeting on ‘‘The Evolution
Anniversary Meeting of the Operations Management of the Field of OM’’, which was very well attended. Rob
Division of the Academy of Management in 2002. Tom Handfield, then Editor of the Journal of Operations
Choi, then OM Division Chair, and Ken Boyer, 2002 Management, was there. After the session, we talked
OM Division Program Chair, invited all past Division and the result was my agreeing to serve as Guest Editor
Chairs to attend this Meeting and participate in the for a Special Issue of the JOM on the Evolution of the
Program. Fourteen of the Past Chairs came to Denver Field of OM. The following paragraphs are taken from
for the celebration and gave brief summaries of what the Call for Papers for this Special Issue:
was going on in the Division when they were Chairs.
‘‘The field of Operations Management has experi-
Most of the Chairs also participated in the Doctoral
enced substantial change – with the occasional
Consortium, continuing the tales of past issues,
identity crisis – since its establishment within
arguments, programs, enthusiasms and poker games.
manufacturing in the 19th century. Professional
It became clear that many of these anecdotes, stories
organizations which have helped nourish the devel-
and even important intellectual themes – ‘‘HMMS’’ and
opment of our field are celebrating anniversaries of
the ‘‘MRP Crusade’’ in particular – were unknown to
their establishment, inadvertently marking a change
our Doctoral Students and junior Faculty. Even the not-
occasioned by retirements of well-known authors
so-distant past was disappearing into the mists of time.
and researchers as a ‘‘next generation’’ assumes
leadership of these organizations and begins to move
* Tel.: +86 21 2890 5160. on to authorship of best-selling texts. We run the risk
E-mail address: lgsprague@ceibs.edu. of losing valuable lore and information about our

0272-6963/$ – see front matter # 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.jom.2007.01.001
220 L.G. Sprague / Journal of Operations Management 25 (2007) 219–238

roots without a record of people and events who laid Frederick Taylor and Henry Ford are mentioned here
the foundations of our field. but not emphasized: this is territory already relatively
This special issue of the Journal of Operations well documented, including within our own journals—
Management (JOM) is intended to bring together a see, for example, Abernathy and Corcoran (1983) in the
unique combination of historical reports and third volume of the JOM.
analyses about important events, turning points,
shifts in focus and intellectual developments which 2. The 16th century through the 19th century
have brought us to the field as we know it today. It
will also include biographical information about Voss (2007) introduces a 16th century text – Agricola,
significant players in the evolution of Operations 1556 – which remains in print today. The English
Management . . . translation was done by Herbert and Lou Hoover—yes,
Given the nature of the information and analyses, that is U.S. President Herbert Hoover who was a well-
which are being sought, it is expected that unfamiliar known mining engineer before (and after) his term as
methodologies will necessarily be included. The President which began in 1920 (Hoover and Hoover,
tools of the historian, even the skills of the essayist, 1950). His wife Lou was also a geologist. Voss argues that
may be more appropriate for this particular Special De Re Metallica can be understood as the operations
Issue. It is not likely that our typical methodologies – management text of its era. This unique work describes
survey research, hypothesis testing, causal models, ‘‘. . . the technical aspects of mining and metallurgy . . .
etc. – would be appropriate.’’ [and] the organization, management issues and tools to be
used.’’ From an analysis of the content of the 16th century
The 16 articles, which follow have been reviewed
work, Voss offers a ‘‘possible medieval MBA curricu-
and, in most cases, revised several times with
lum’’ as well as a comparison of Hayes’ and Wheel-
substantial help from the Reviewers. This is not a
wright’s (1984) and Hill’s (1989) characterization of
surprise given the ‘‘unfamiliar methodologies’’ required
‘‘20th century continuous flow processes’’ with ‘‘mining
for this Special Issue. Colleagues who reviewed/ and metal processing as described by Agricola’’.
refereed papers for this Special Issue deserve special
De Re Metallica describes familiar processes and
commendation for their work which, as predicted,
structures and displays a dedication to empirical research
required the ‘‘tools of the historian, even the skills of the
and data collection, predating by four centuries aspects
essayist’’ for the Reviewers as well as the Authors. I am
of Frederick W. Taylor’s Scientific Management (1911).
deeply grateful for the help provided by:
Lewis (2007) brings us to the 19th century with an
Tom Callarman, Arizona State University and China analysis of the works of Charles Babbage (1791–1871).
Europe International Business School (CEIBS) Echoing Voss, Lewis reminds us again that much of what
Tom Choi, Arizona State University we know about Operations Management has been known
Chris Craighead, Auburn University and practiced but then, too often, forgotten and re-
Ed Davis, The Darden School, University of Virginia invented during the Industrial Revolution and once again
Tom Hoffman, University of Minnesota in our times. The most widely known of Babbage’s
Bob Jacobs, Indiana University substantial body of work is his On the Economy of
Rob Klassen, Western Ontario University Machinery and Manufactures, originally published in
Paul Kleindorfer, University of Pennsylvania London in 1832 and revised and reprinted by Babbage
Sam Mantel, University of Cincinnati several times during his lifetime (Babbage, 1832).
Jack Meredith, Wake Forest University Lewis is particularly focused on ‘‘reclaiming’’
Tim Smunt, Wake Forest University Babbage as an OM pioneer. Babbage is recognized
Marty Starr, Rollins College today primarily as a computer pioneer because of his
Tom Vollmann, IMD, Switzerland dedication to the development of difference engines and
an analytic engine. He was plagued with technical
There were other Reviewers as well: many authors problems in the construction of the actual devices and
sent their work to colleagues for review before experienced serious problems financing and managing
submitting them for the Special Issue and also did this the design and development project. Success was finally
during revisions. achieved in 1991 – the 200th anniversary of his birth –
The organization of these papers is roughly when the London Science Museum undertook the
chronologic, from the 16th century, ending with a construction of a replica of what Babbage had intended
prognosis. The Industrial Revolution, and the works of to build. It worked.
L.G. Sprague / Journal of Operations Management 25 (2007) 219–238 221

Lewis’ ‘‘Babbage in context’’ offers a brief yet and their agencies have been successful in the global
dramatic summary of the impact of the Industrial marketplace, thus providing direction for others to
Revolution on 19th century England. As Voss has done, follow’’.
Lewis offers a concordance of chapters in On the Brown and Hyer (2007) describe a ‘‘. . . little-known
Economy of Machinery and Manufactures against but pioneering service system used by Fred Harvey
Hayes and Wheelwright’s (1984) and Prentice’s more than a quarter of a century before the era of
(1987) taxonomies. Lewis also links Babbage’s work [Taylor’s] Scientific Management, and almost 100 years
with Adam Smith’s 1776 Enquiry into the Nature and before McDonald’s demonstrated the value of produc-
Causes of the Wealth of Nations—arguably the opening tion-line thinking in a service environment.’’ Taking
salvo of what would become the Industrial Revolution. benchmarking as their theme for the analysis of the
Concluding his work to ‘‘reclaim’’ Babbage for Harvey System, their literature research led them to
Operations Management, Lewis argues that by the focus on the service profit chain (Heskett et al., 1994) as
middle of the 19th century, the primary drivers of the their framework for analysis.
Industrial Revolution had shifted to America while Fred Harvey developed and managed a system for
Babbage continued to work alone, lacking the ‘‘small providing meals for passengers traveling on the
army of advocates/consultants’’ who surrounded and Atchison, Topeka and Santa Fe (ATSF) railroad. Orders
championed Taylor by the end of the 19th century. for these meals were telegraphed ahead to the water/
Balakrishnan et al. (2007) provide an examination of coal stops required by the steam engines of the time. By
three centuries of evolution of manufacturing in agreement with the ATSF, Fred Harvey had exactly 30
Canada, beginning with fundamental data about the minutes to feed all of the train’s passengers in his
country, which lays the foundation for the rest of their restaurants at each stop. Brown and Hyer are able to
work. Canada is larger than its southern neighbor in map each element of the 1994 service profit chain onto a
terms of geography; its population density, however, has matching parallel taken from the mid-19th century
remained sparse compared with the continental U.S. Harvey system. Hence, the title archeological bench-
The authors develop an overview of the growth of marking—using an historic system to demonstrate
manufacturing as well as first-sector activity in mining principles ‘‘discovered’’ in the late 20th century.
and agriculture (including forestry) in the country, For classroom use, try using a clip from the 1946
noting the impact of the U.S. and the U.K. on these MGM movie musical The Harvey Girls (starring Judy
developments. The authors include information about Garland, Ray Bolger and Angela Lansbury). The song
the development of the country’s transportation and ‘‘Perfection’’ describes in song and dance some
financial sectors—the infrastructure required to support elements of the Harvey System—standardization and
the developments in manufacturing. careful attention to details in order to maintain a high
Canada’s industrial growth in the 19th century is and consistent level of quality, which ultimately leads to
described as a ‘‘. . . move from small-scale to large-scale profitability.
industry’’ although the authors note that most of the output
was for domestic consumption. Organized labor began 3. The Industrial Revolution
in the late 19th century, with the ultimate development
of labor unions ‘‘. . . different from that of the U.S. for When did the Industrial Revolution begin? The date
a variety of reasons including more decentralization of its onset is a matter of opinion rather than fact: my
in government, Canada’s French heritage and its choice is 1776 for three reasons:
connections with the U.K.’’ The authors note that, ‘‘Even
today, Canada remains more unionized that the U.S.’’ Adam Smith’s Wealth of Nations
In the 20th century, Canadian manufacturing and James Watts’ Steam Engine
agriculture was deeply affected by the World Wars. The The American Revolution
authors note that ‘‘After the end of [World War II],
Canada and the U.S. prospered as they were among the Lewis (2007) has already pointed out some of Smith’s
few industrialized countries whose infrastructure had concepts upon which Babbage developed some of his
not been destroyed by the conflict.’’ work. James Watts introduced a steam engine, which was
Balakrishnan et al. (2007) conclude with comments powerful and reliable enough to be a commercial success.
directed at nations undergoing development, suggesting Across the Atlantic, the American revolt against Great
the advisability of their studying lessons to be learned Britain began with the publication of the Declaration of
from Canada’s experiences: ‘‘Canadian governments Independence. These three concurrent events were each
222 L.G. Sprague / Journal of Operations Management 25 (2007) 219–238

soon recognized as revolutionary in nature. We live today been immortal, but which died as voices die, and
with the continuing consequences. were lost. Imagine the effort beginning afresh with
Smith (1991/1776) popularized the concept of the each new learner of each new tune, enlarging his own
division (and specialization) of labor, laying down a experience merely and leaving no vestige to guide
foundation for the standardization of parts, to a very another’s way . . .
wide audience. Watts’ inventions occasioned great Now, administration without records is like music
improvements in agriculture and transportation, while without notes—by ear. Good as far as it goes – which
his experiment-based methods influenced the develop- is but a little way – it bequeaths nothing to the future.
ment of manufacturing technologies. The American I used to think that only government workshops
Revolution helped ensure that American industry would
suffered from circumlocution, and took it for granted
not be closely bound – through organizational structures
that private establishments had simple and direct
or through manufacturing methods – to the traditional
methods of procuring supplies, of keeping track of
structures and practices in Great Britain.
work in progress and or determining its cost when
Brown and Hyer (2007) show that, more than a half-
done. But . . . I found that much had been sacrificed
century before Taylor’s formal introduction of his
to immediate advantage; that records were too often
Scientific Management in 1911, many of his ideas were kept by memory . . . I found . . . trade based on costs
being put into practice in the U.S. by Fred Harvey.
determined . . . by ‘thumb-sailing’: large establish-
Balakrishnan et al. (2007), although focused on
ments suffering from the competition of ignorant
manufacturing in Canada, note that ‘‘. . . Samuel
free lances, who in ruining themselves also injured
Cunard who founded the great ocean line company
their neighbors.’’ (Metcalfe, 1885, pp. 440–441)
Cunard Lines in 1839, felt that if you picked your
employees well, paid them well, and treated them well, This plea for sound data was followed by a
they would return the favour with loyalty and pride’’— description of his own ‘‘Shop-Order System’’, describ-
another example of archeological benchmarking. ing ‘‘Shop-order tickets, or warrants of expense . . .
Standardization and specialization were part of the [and] material cards’’, predating Taylor’s Scientific
Harvey’s System, as well as a focus on management’s Management by several decades.
responsibility for the care and training of the workforce. Metcalfe’s paper was followed by a brief discussion
For those who have not studied Scientific Management by F.W. Taylor from the Midvale Steel Co. While
recently, here is a reminder: Taylor’s First Principle: agreeing that ‘‘. . . the authority for doing all kinds of
work should proceed from one central office to the
‘‘The principal object of management should be to
various departments . . .’’, Taylor criticized at the detail
secure the maximum prosperity for the employer,
level: ‘‘We have found that any record which passes
coupled with the maximum prosperity for each through the average workman’s hands . . . is apt to either
employé.’’ (Taylor, 1911/1998, page 1)
be soiled or torn’’ (Taylor, 1885). Taylor recommended
having clerks in small offices supporting small work-
Smith, Babbage and Taylor are exemplars of a
shops and, in particular, carrying clean paperwork to
widespread phenomenon during the 19th and into the
and from the central office.
early 20th century. Great Britain used the steam engine
The ASME was, in the 19th and early 20th centuries,
to revolutionize transportation and agriculture; the U.S.
did likewise but also offered the Homestead Act. the center for debate and discussion about manufactur-
Meanwhile, developments in the structure and manage- ing and factory management, experimentation, account-
ing rules and procedures, The Transactions of the ASME
ment of manufacturing prevailed in the U.S.
served as the journal, magazine and newsletter for the
The American Society of Mechanical Engineers
engineers (most not graduates of university-based
(ASME) was an organization critical to these develop-
programs) who were doing the work of the Industrial
ments. At a time when Frederick Taylor and Carl Barth,
Revolution. It was not until the appearance of Factory
were working on the machine feed and speed tables
Magazine in 1895 that those more interested in
which would revolutionize the machine tool industry, in
1885, Captain Henry Metcalfe from a U.S. Army manufacturing organization and management began
Arsenal spoke at an ASME meeting on ‘‘The Shop- to move away from the engineering disciplines, which
were becoming increasingly university-based. A.W.
order System of Accounts’’:
Shaw, the publisher of Factory Magazine, in coopera-
‘‘Let us imagine the art of music before its notation tion with the Harvard Business School, brought out the
was devised. Think of the strains which might have first issue of the Harvard Business Review in 1922.
L.G. Sprague / Journal of Operations Management 25 (2007) 219–238 223

In the 19th and early 20th century, Harvey, Metcalfe School in 1908—its first year. This syllabus (with minor
and Taylor were not the only people concerned about changes) was used for 8 years. Exhibit 2 shows the
efficiency and quality. In the U.K. in 1869, Mrs. Isabella course description for the Industrial Management
Beeton’s Book of Household Management was inspired course, which was used from 1916 to 1924. These
by the fact that the population was moving from documents do not show the company visits with reports
agricultural villages to the cities (Beeton, 1869). ‘‘Now to the class which were also used: small teams of
that the average household was dependent not on the students visited factories, banks, department stores,
farmer but the greengrocer and baker for its provisions, insurance companies and railroads, and reported back to
the opportunities for contamination were legion. A their classmates for discussion—precursors of the case
series of investigations by the Lancet between 1851 and method. Frederick Taylor and Carl Barth provided
1854 has revealed to a horrified nation that a whole lectures at the Harvard Business School until 1912 when
range of its staple foods were routinely watered down, Taylor’s book The Principles of Scientific Management
bulked out, tinted up and, by a whole series of slights of became available and was then a required text.
hand, turned into something they were not.’’ (Hughes, Exhibits 1 and 2 are in a different style of syllabus
2006, 94) from what is in common use today. At the outset, no
In addition to instructions for safe purchasing and texts were available, hence the early reliance on visitors
preparation of foods, Beeton’s Book of Household and visits, with faculty presenting lectures based on
Management included ‘‘a history, description, proper- their previous expertise. Exhibit 2 shows the beginning
ties, and uses of every article directly or indirectly of a change in style: this is the beginning of the
connected with the Household.’’ (Hughes, 2006, 193) development of a body of knowledge. The theme is
By the late Victorian era, households in Great Britain consistent with Taylor’s and the Gilbreths’ approach—
were increasingly without staff and/or large numbers of ‘‘Knowledge’’ and ‘‘A respect for Facts as a basis of
family members to handle the household responsibil- action’’.
ities. Mrs. Beeton provided technical training, including Taylor, Ford and the Gilbreths are the names
the need for and the use of measurements for recipes. associated with the Industrial Revolution in the U.S.
In the U.S., Fannie Farmer’s 1896 Boston Cooking- in the early 20th century. Kanigel’s (1997) biography of
School Cook Book (Farmer, 1997/1896) and the Taylor provides an excellent rendition of his personal
Settlement Cook Book 1903 (Kander and Schoenfeld, and professional lives, without the diatribes and
1987/1903) offered American households similar misinformation about him and his Scientific Manage-
information, with substantially more attention to the ment which were promulgated, largely by the unions,
details of standard products, measurements and during his life and are often still repeated.
procedures, as well as etiquette. Frederick Taylor and Carl Barth spent more than two
Today the Industrial Revolution remains lively as decades studying machines as no others ever had.
basic principles are increasingly improved and applied Publication of their machine feed and speed tables –
throughout the world—and are often re-packaged under coupled with their designs for specialized slide rules –
new names. revolutionized that industry. The motivation behind
their decades of study was to provide workers and
4. The early 20th century management with the knowledge required to discover
the one best way to do each job. Their work was
The Wharton School was established in 1881—the intended to distinguish factors, which were – and were
first business school. In 1900, the Amos Tuck School at not – under the control of the worker, substantially pre-
Dartmouth College opened the first graduate business dating Deming’s ‘‘general and special causes’’. This
school. The Harvard Business School followed in 1908 scientific approach was consistent with the work of
on the main campus, moving to the present campus in Watts, Fulton, Babbage et al.
1926. Over the following decades, most state universities The Industrial Revolution began with a focus on
in the U.S. formed business departments, which typically harnessing mechanical advantage to the service of
evolved into business schools. MBA programs in the industry. Taylor’s and Barth’s work on machine speed
U.K. and Europe started up after World War II. All of and feed tables was an extension of this foundation. But
these programs typically required a Production Manage- with his Scientific Management, Taylor introduced a
ment (or Factory Management) course. new focus—from study of machinery to study of
Exhibit 1 shows the syllabus from the first Industrial workers, their work and management. Drucker called
Organization course taught at the Harvard Business this the Productivity Revolution:
224 L.G. Sprague / Journal of Operations Management 25 (2007) 219–238

Exhibit 1.
L.G. Sprague / Journal of Operations Management 25 (2007) 219–238 225

Exhibit 2.
226 L.G. Sprague / Journal of Operations Management 25 (2007) 219–238

‘‘For a hundred years . . . knowledge was applied to birthright, class, wealth and status had nothing to do
tools, processes, products. This created the Industrial with management capability: like the worker’s task, it
Revolution. But it also created what Marx called was amenable to analysis, capable of continuous
‘alienation’ and new classes and class war, and with improvement, and could be taught. For many years, a
it Communism. In its second phase, beginning basic text for the earliest business schools was Taylor’s
around 1880 and culminating around World War II, The Principles of Scientific Management.
knowledge in its new meaning came to be applied to The Gilbreths were a unique combination of Frank –
work. This ushered in the Productivity Revolution an engineer and Lillian – a psychologist. They worked
which in 75 years converted the proletarian into a with Taylor for a time, later together until Frank
middle-class bourgeois with near-upper-class Gilbreth’s death. Lillian went on with their work for
income. The Productivity Revolution thus defeated decades and was active in the foundation of the Institute
class war and Communism.’’ (Drucker, 1993, p. 18) for Industrial Engineering (IIE) and in the Work
Simplification Movement. Chase and Apte (2007)
Drucker goes further and credits Taylorism with the
describe briefly the impact of her work and her seminal
Allies’ success in World War II:
book (Gilbreth, 1914).
‘‘Taylor’s axiom that all manual work, skilled or Henry Ford’s automobile assembly line is an icon of
unskilled, could be analyzed and organized by the manufacturing industry—never mind that it is techni-
application of knowledge seemed preposterous to his cally assembly not manufacturing. With all its faults
contemporaries. And that there is a mystique to craft (real and imagined), the assembly line remains the
skill was universally accepted for many, many years. primary scheme by which consumer goods are
This belief still encouraged Hitler in 1941 to produced. In recent years, it has evolved from ‘‘Any
declare war on the United States. For the latter to field color, as long as it’s black’’ to the current ‘‘mixed model
an effective force in Europe would require a large fleet scheduling’’ and ‘‘mass customization’’. Before think-
to transport troops. America at that time had almost no ing that ‘‘mass customization’’ is a 20th century
merchant marine and no destroyers to protect it. breakthrough, consider the 2000-year-old Terracotta
Modern war, Hitler further argued, required precision Soldiers in Xian, China. More than 7000 soldiers guard
optics and in large quantities; and there were no skilled the Emperor Qin Shihuang’s tomb – each a replica of a
optical workers in America. different member of the Emperor’s army, each with his
Hitler was absolutely right. The United States did unique face, hair style, stature, armor and insignia –
not have much of a merchant marine and its created by three factories working for a decade while
destroyers were few and ludicrously obsolete. It others built the Emperor’s tomb.
also had almost no optical industry. But by applying Henry Ford’s 1926 book Today and Tomorrow (Ford,
Taylor’s ‘task study’ the United States learned how 2003/1988/1926) came after his construction and
to train totally unskilled workers, many of them operation of the famed River Rouge plant. He describes
former sharecroppers raised in a pre-industrial his basic contribution as ‘‘. . . to keep everything in
environment, and converted them in 60 or 90 days motion and take the work to the man and not the man to
into first-rate welders and shipbuilders. The United the work. That is the real principle of our production, and
States equally trained within a few months the same conveyors are only one of the means to an end.’’ (p. 103)
kind of people to turn out precision optics to better Consistent with Taylor’s ‘‘First Principle’’ –
quality than the Germans ever did—and on an although Ford claimed to know nothing of Taylor
assembly line to boot.’’ (Drucker, 1993, p. 33) and his work – Ford includes the following rationale for
his work: ‘‘One’s own employees ought to be one’s own
Drucker went further regarding Taylor’s impact: best customers.’’ (Ford, 2003/1988/1926, p. 9)
After championing standardization, cleanliness and
‘‘‘Darwin, Marx, Freud’ is the trinity often cited as
interchangeable parts, Ford offered Chapter 8: Learning
the ‘makers of the modern world’. Marx would be
from Waste:
taken out and replaced by Taylor if there were any
justice in the world.’’ (Drucker, 1993, p. 33) ‘‘My theory of waste goes back of the thing itself into
Drucker gave credit to Taylor for inventing the labour of producing it. We want to get full value
‘‘management’’ as we know it today because Taylor out of labour so that we may be able to pay it full
was convinced that management was as much in need of value. It is use – not conservation – that interests us.
education and training as was the workforce. For Taylor, We want to use material to its utmost in order that the
L.G. Sprague / Journal of Operations Management 25 (2007) 219–238 227

time of men may not be lost. Materials cost nothing. every national scheme of service. It is a method of
It is of no account until it comes into the hands of saving and serving which ranks with the application
management . . . of power and the division of labour . . .
Saving material because it is material, and saving It is not possible to repeat too often that waste is
material because it represents labour might seem to not something, which comes after the fact. Restoring
amount to the same thing. But the approach makes a an ill body to health is an achievement, but
deal of difference. We will use material more preventing illness is a much higher achievement.
carefully if we think of it as labour.’’ (Ford, 2003/ Picking up and reclaiming the scrap left over after
1988/1926, p. 83) production is a pubic service, but planning so that
there will be no scrap is a higher public service.’’
It is no surprise why, more than 50 years later, Taiichi (Ford, 2003, pp. 112–113)
Ohno would devote an entire chapter to ‘‘The True
Intention of the Ford System’’ in his book Toyota
Production System: Beyond Large-Scale Production 5. Post WWII Production Management1
(1988/1978). While emphasizing differences between
Ford’s system (as described in 1926) and Toyota’s, After the U.S. entered World War II in December
Ohno gives credit where due: 1941, American manufacturing and its management was
able to shift from commercial to military production
‘‘It was Ford who perfected the automobile industry throughout the country in a matter of months. As did
. . . Ford thought flexibly about things without getting many American universities, the Harvard Business
caught in existing concepts . . . School went on a War footing, training production
As Ford pointed out, people follow tradition. This managers and project managers for military production
might be acceptable in private life, but in industry jobs as well as general managers for the military, and for
outdated customs must be eliminated. In this process factories, which had been converted to War production.
of asking why, we see vividly one facet of Ford’s Faculty within Harvard’s Production Area who had been
business spirit . . . working in Personnel Management (see the Hawthorne
Studies) became a separate group in charge of related
I have always tried to view things upside down. courses in Administration and Personnel. At the end of
Reading Ford, I was encouraged by the way he the War, there were separate areas for Production and
repeatedly came up with brilliant inverse concep- what would become the Human Relations and then the
tions.’’ (Ohno 1978/1988, pp. 105–107) Organizational Behavior Area.
The famed Toyota Production System is derived The G.I2. Bill (a guarantee that the U.S. Government
from principles laid down by Ford and improved upon would pay tuition for higher education for all WWII
by Ohno. veterans) occasioned dramatic growth in the country’s
universities, including growth in engineering and
Time-based competition is viewed as a relatively business departments and schools. By the 1950s,
modern notion. Stalk and Hout’s (1990) book Compet- concerns began to grow about the quality of faculty
ing Against Time is typically regarded as replication and and the content of curricula in business schools.
proof of Forrester’s 1961 Industrial Dynamics. The Industrial Administration had become Factory Manage-
question was whether the limitations under which ment in the 1920s, Production Management in the 1930s
Forrester worked in the late 1950s with only 2nd and throughout the War. Production Management
generation computers and crude software capability had Faculty ranks were often dominated by retired or active
affected his results. It should be noted that Forrester’s factory managers, most with engineering backgrounds;
insights changed the nature of knowledge and under- very few Production Faculty held advanced degrees.
standing of the dynamics of manufacturing and
distribution systems. However, here is a comment In 1959, two entirely independent reports from the
about The Meaning of Time from Ford’s 1926 book: Carnegie Foundation and the Ford Foundation appeared

‘‘The time element in manufacturing stretches from 1


the moment the raw material is separated from the Thanks to Prof. Martin K. Starr (2006) for details of the Ford
Foundation’s and the Carnegie Foundation’s reports.
earth to the moment when the finished product is 2
G.I. stands for Government Issue, the mark stamped on all cloth-
delivered to the ultimate consumer. It involves all ing, equipment and weapons issued to American soldiers during
forms of transportation and has to be considered in World War II; G.I. Joe became the nickname for any U.S. soldier.
228 L.G. Sprague / Journal of Operations Management 25 (2007) 219–238

within weeks of one another—The Education of for this classic work (Holt et al., 1960). These authors
American Businessmen by Pierson (1959) and Higher were engineers and economists at the Graduate School
Education for Business by Gordon and Howell (1959). of Industrial Administration (GSIA) at what was then
The two independent reports were remarkably similar in the Carnegie Institute of Technology.
their conclusions: first, that a sound education in In his autobiography when he was awarded the
business was required for the long-term well-being of Nobel Prize in Economics in 1978, Simon reported that,
the nation but that this was not happening; second, that when it was established in 1949, the goal of the GSIA
schools of business needed to change their goals and was ‘‘. . . to place business education on a foundation of
methods in fundamental ways. These reports rapidly fundamental studies in economics and the behavioral
transformed the landscape for business schools and had science’’ (Simon, 1978). This was completely consis-
a significant impact on Production Management tent with – and pre-dated – the improvements
departments and areas. At the outset, Production recommended by the 1959 Carnegie and Ford reports.
Faculty began teaching introductory math and statistics Singhal and Singhal (2007) report that ‘‘Holt et al.’s
courses, taking advantage of their technical back- work and its visibility led to a renaissance of the field of
grounds. Operations Management, as we know it today.’’ In a
work first presented at a Special Fellows Session
Some of the specific criticisms of the two reports
celebrating the 20th anniversary of the Decision
were:
Sciences Institute, Sprague et al. (1990) identified Holt
standards were too low; et al.’s efforts as Exemplar for the field, ‘‘. . . seminal
admission requirements were too low; [and to] remain a standard of excellence by which
business curricula were too narrow; current research [could be judged].
foundation courses in math and statistics were In this issue, Singhal and Singhal (2007) provide
neglected; background details for the HMMS work by four authors
foundation courses in the social sciences and the two of whom won Nobel prizes and one of whom had a
humanities were neglected; Nobel Committee championing his cause. Also in this
better faculty were required; issue, Skinner (2007) describes some of the impact of
faculty research was second-rate; the sea change at the Harvard Business School in the
faculty teaching was substandard. wake of the Carnegie Foundation and Ford Foundation
report.
The coincidence in timing of two significant reports
on business education has not been specifically 6. Professional production management
explained. The likely catalyst was the USSR’s
successful launch of Sputnik I on 04 October 1957— In their biographical article on Elwood Buffa (1923–
an event which shocked the U.S. The U.S. Space 2005), Singhal et al. (2007) report the outstanding
Program had suffered repeated failures getting launched career of a remarkable colleague. They briefly trace the
vehicles into orbit. The country’s engineering and history of the field before Buffa received his MBA
business education was held to be deficient, with degree from the University of Wisconsin, follow his
business education seen as the primary culprit. career in parallel with developments in both traditional
The Carnegie and Ford reports forced schools of Production Management and the then developing fields
business to significantly change course. This was the of Operations Research and Management Science
beginning of Operations Research and Management (ORMS). Buffa’s first edition of Modern Production
Science being incorporated into business curricula. Management was published in 1961, then substantially
Industrial Engineering and Production specialists began revised in 1969. These books became the bibles for a
moving from engineering schools to the business generation of business school students majoring in
schools, typically joining Production Management Production Management. Buffa was an early proponent
departments. of computer technologies for production management
Singhal and Singhal (2007) describe the seminal as well as for related research.
work by Holt, Modigliani, Muth and Simon – work Wickham Skinner joined the MBA program at the
which was first published by three of the authors in 1955 Harvard Business School in 1946, then had a successful
(Holt et al., 1955) in the second issue of Management career at Honeywell, working management positions in
Science. Muth was added to the team for publication of production, marketing and sales, and divisional finance.
the book in 1960, leading to the nickname ‘‘HMMS’’ His fascination with why and how organizations worked
L.G. Sprague / Journal of Operations Management 25 (2007) 219–238 229

led him to return to the Harvard Business School in designation with more than 3000 at the higher Fellow
1958, joining their doctoral program and graduating just level.’’
as business schools were responding to the Carnegie and APICS led the MRP Crusade – a campaign begun
Ford reports. In his article for this issue, Skinner (2007) through two IBM – sponsored seminars introducing
describes his career as a teacher and a researcher, and Production Management Faculty to the newest software
explains how this combination led to his development of package to support manufacturing operations. Mabert
the concept of Manufacturing Strategy. He also reports (2007) describes the early days of production and
some details of the tensions (and their resolution) inventory control and the ‘‘early road’’ to material
between the traditional Production Management requirements planning—including the MRP Crusade.
Faculty and the newer ‘‘quantitative’’ Faculty at the While best known for its sending the Faculty ‘‘MRP
Harvard Business School—a story, which could be told Mafia’’ on the road to local APICS meetings throughout
also of most business schools throughout the U.S. the country, these Faculty also ran MRP Workshops at
The American Production and Inventory Society Annual and Regional Meetings of the (then) American
(APICS – now formally known as APICS – The Institute for Decision Sciences, later known as the
Association for Operations Management) has played an Decision Sciences Institute. (DSI) Photographs of the
important role in the evolution of the field. Founded 1974 and 1975 Seminar participants are remarkable in
in 1957 by ‘‘practitioners’’ – middle managers and that most of the people shown are still well known in the
consultants in production and inventory control – the profession today. Seven of the people in these photo-
compelling theme of APICS’ early efforts was graphs wrote for and/or reviewed for this Special Issue.
recognition of the professional skills required of people Mabert (2007) summarizes the impact of the MRP
working in production and inventory control. Lummus Crusades with data on installations, enhancements and
(2007) describes the development of this professional innovations. The legend on the T-shirts (‘‘Copernicus
society with particular emphasis on the organization’s lives!’’) in Mabert’s Figure 7 is true: the introduction of
Certification Programs. As efforts towards Certification MRP was indeed revolutionary, although it is not clear
evolved, increasing numbers of Faculty joined and were that the impact was as great as was the original
(and still are) active participants in the determination of Copernican Revolution. The slogan comes from a
Certifications, design and control of the examinations famous (and frequently given) lecture by Joe
and the APICS Dictionaries. Orlicky—‘‘The Copernican Revolution in Production
The designation Practitioner (which is how APICS- and Inventory Control’’. This lecture included dispara-
certified members describe themselves) is probably best ging comments about the Economic Order Quantity,
understood through this comment by Orlicky (1975): linking it with views on the solar system before
Copernicus’ revolutionary notion of the planets in orbit
‘‘. . . the subject of production and inventory
around the sun.
management is vocational in the sense that the
Jacobs and Weston (2007) examine the evolution of
knowledge is intended to be applied for solving real-
the early MRP systems into current ERP systems
life business problems’’ (p. ix)
through interviews with key players in the early
While business schools responded to the criticisms developments of MRPII through their evolution into
of the Carnegie and Ford reports by hiring graduates the ERP systems, which are available today. They trace
of doctoral programs, industry was in increasing need improvements and innovations in hardware and soft-
for people trained in the wide variety of operational ware, which have made these modern packages
jobs required for modern manufacturing management. possible. Jacobs and Weston provide information from
The APICS organization provided a middle ground for interviews with early and important players in the
everyone involved. Faculty joined APICS for contacts evolutionary developments. Ed McVarney, founder of
with local companies leading to opportunities for J.D. Edwards, Rick Allen, former VP of Finance and
plant tours, production professionals visiting classes Administration at J.D. Edwards and Rick Snow, former
and case-writing and research projects, as well as Chief Legal Counsel of J.D. Edwards provided
service on APICS committees and job placement for information about the organizational goings-on in
graduating students. APICS’ Certified Practitioner 2002–2003, which resulted in the major consolidation
members now receive recognition as the professionals of the ERP industry. Bill Robinson, an IBM Industry
they have become. As Lummus reports, ‘‘Since 1973, Consultant in the mid-1980’s offered insights on the
more than 80,000 individuals have earned the CPIM MAPICS era. They also report on the Faculty Work-
(Certified Practitioner in Inventory Management) shops organized for Annual Meetings of the Decision
230 L.G. Sprague / Journal of Operations Management 25 (2007) 219–238

Sciences Institute (DSI). There were six attendees at the ‘‘A study is made in this course of the principles
first session in 1997. By 1999, the Annual Meeting of underlying the modern organization of business and
the DSI included an ERP Track, which included vendor of the recent applications of system. A brief
workshop presentations. introduction outlines the present tendencies of
industrial organization in the light of its historical
7. Operations management development and indicates the forms and problems
of the division of labor. This leads up to a study of the
While manufacturing strategy and computer-based modern factory methods of production . . . A series of
support for manufacturing operations were evolving, concretely presented illustrations of modern practice
something else was underway—a growing realization in factory management accompanies and follows the
that the U.S. economy was beginning an epic shift. The exposition of the subject. The principles of organiza-
country’s workforce was moving from the manufactur- tion, carefully elucidated in connection with the
ing sector to the service (tertiary) sector. Health care, factory, are then traced in some of their wide
financial services, transportation, restaurants, etc., were applications to other forms of business enterprise.’’
accounting for more and more of the country’s GDP. (Harvard Business School Baker Library Archives)
And it seemed that, while the U.S. was in the forefront
of this trend, other developed nations were experiencing Chase and Apte (2007) address the same topic from a
different perspective, focusing on the big ideas, which
similar shifts. Heineke and Davis (2007) show the
have proven ‘‘influential in setting the research agenda
percentage of the workforce in the third sector since
in service operations.’’ Noting that ‘‘. . . the penetration
1960 for 10 developed countries. See their Table 1.
of service operations studies has remained surprisingly
The first academic attention to this matter was from
low until recently’’, they suggest that ‘‘research and
economists. And, industrial Engineers had done
teaching in operations management has been biased
projects as early as Frank and Lillian Gilbreth’s study
towards manufacturing.’’ On the bright side, they report
of the tonsillectomies of most of their 12 children in
order to analyze the process and make improvements the formation of the College of Service Operations
within the Production and Operations Management
(see Gilbreth and Carey (2002/1948), Chapter 10—
Society and the initiation of a Service Enterprise
Motion Study Tonsils). But, before 1970, there were no
Engineering Program within the National Science
business school courses or textbooks focused on this
Foundation (NSF), as well as IBM’s Service Science,
rapidly growing phenomenon. Heineke and Davis
Management and Engineering (SSME) initiative. Their
(2007) trace ‘‘The development of service operations
‘‘History of Research in Service Operations: Big Ideas’’
management as an academic discipline’’, beginning
(Table 1) includes a forecast for what will be the big
with sequences of ‘‘Change in Emphasis on Types of
Services in an Economy’’. (Table 2) In addition to the ideas for the 21st century.
Taken together, the works by Heineke and Davis
expected restaurant and hospitality businesses, they
(2007) and by Chase and Apte (2007) provide two
focus also on the role of the U.S. Interstate System,
perspectives on the fairly recent evolution of service
which created needs for additional services while
operations management, one focused on the big ideas,
supporting commerce and manufacturing.
the other on the development of the field in business
Heineke and Davis (2007) provide a ‘‘Content
schools. Heineke and Davis (2007) quote Chase at the
Emphasis of Research and Teaching Materials in Service
2004 Annual Meeting of the Decision Sciences Institute
Operations’’ (Table 3). This chronological summary
makes clear shifts in emphasis from 1972 to 2003, which in Boston:
have made possible and supported the substantial growth ‘‘Eighty percent of the United States’ economy is in
in service operations courses and curricula. Their work services, but 80% of the core or required courses in
also helps explain the evolution of Production Manage- operations management is still focused heavily, if not
ment through Production and Operations Management to entirely, on manufacturing.’’
today’s Operations Management.
Heineke and Davis conclude with an interesting
While explicit interest in service operations has been
thought for the future:
late in coming, this does not necessarily mean that it was
completely ignored. Below is the Harvard Business ‘‘The challenges, therefore, still exist to continue the
School’s 1908–1909 catalogue copy for the required development of the field of service operations, both
Industrial Organization course. Emphasis has been from a research and teaching perspective—perhaps
added: even to the point where every business school has
L.G. Sprague / Journal of Operations Management 25 (2007) 219–238 231

service operations management as a required course generation), probing of ‘‘Japan’s latter-day period of
and the traditional manufacturing course in opera- economic malaise beginning in about 1990 [examining]
tions is offered as an elective. the role of JPM during this difficult period (fourth
generation) and a view of ‘‘Japanese core contributions
Returning to matters manufacturing, Watson, Black-
as largely mature and unchanging (fifth generation)’’.
stone and Gardiner (2007) review the 25-year evolution
Schonberger concludes with three research hypotheses
of the Theory of Constraints (TOC). Their work is
concerning why ‘‘. . . so many companies are not doing
organized along a ‘‘Timeline of major eras in the
well on the inventory turnover scale’’.
development of TOC’’ See their Figure 1. The five Holweg (2007) presents ‘‘The genealogy of lean
stages of development and evolution are described as:
production’’. His work is a ‘‘. . . study into the history
of lean production’’ from the point of view of a recent
1979–1984 The OPT Era
1985–1990 Drum-Buffer-Rope joiner in the International Motor Vehicle Program
1991–1994 TOC Measurement (IMVP) as a Sloan Industry Fellow in 2002. The
1995–1997 Thinking Process work is ‘‘. . . historical account of the research that led
1998–2005 Project Management to the formulation and dissemination of one of the
most influential manufacturing paradigms of recent
The sixth era is described as emerging ‘‘. . . poised to times.’’ It makes an interesting adjunct to Schonber-
transition from a niche to mainstream . . . [and] . . . ger’s reflections. Holweg’s Appendix B is a time
preparing for this transfer of leadership.’’ (Watson et al., line of the research and dissemination of lean
2007) This work examines ‘‘deficiencies with the production.
techniques developed during the previous five eras . . . in Karmarkar and Apte (2007) offer a possible preview
the vein of constructive criticism . . .’’ with the objective of the future of Operations Management. Noting the
of addressing them in order ‘‘. . . to gain the elusive ‘‘bias towards the manufacturing sector’’ which
mainstream acceptance its proponents and creator Heineke and Davis (2007) and Chase and Apte
believe it deserves.’’ (Watson et al., 2007) The authors (2007) describe as well, Karmarkar and Apte look
then provide details within each era. towards a vision of the next big deal. Based on the
Noting a recent ‘‘. . . explosion in number of premise that ‘‘. . . the information sector has already
manuscripts published . . .’’, increasingly in peer- become the dominant part of the economy in the U.S.,
reviewed journals, Watson et al. (2007) ascribe this and this shift is ongoing and inexorable’’, they propose
record to reporting of ‘‘the potential benefits available the information economy as the new (fourth) sector.
from the implementation of TOC practices.’’ The They then identify two ‘‘fundamental issues’’:
authors end with a ‘‘call for research’’ in the ‘‘. . . belief
. . . that addressing these deficiencies will create (1) ‘‘. . . perhaps the lack of a good scheme for
opportunities for greater acceptance of TOC practices description or categorization . . .’’
and principles in the mainstream.’’ (2) ‘‘quantification’’: ‘‘Even if we loosely agree on a
Schonberger (2007) describes and analyzes the category (say an educational product or service) in
phenomenon of Japanese production management terms of what it is, output or quantity measurement
(JPM) with a personal retrospective approach. The is neat impossible in meaningful terms’’
author of the best-selling Japanese Manufacturing
Techniques: Nine Hidden Lessons in Simplicity Admitting that ‘‘. . . it becomes hard to rely on
(Schonberger, 1982) explores ‘‘. . . the sequence of traditional tools of operations management in managing
events leading to JPM as a competitive force globally, as and improving Information-Intensive Services (IIS)
well as its impact on theory and practices in operations . . .’’ Karmarkar and Apte go on to describe efforts to do
management.’’ Schonberger identifies five ‘‘genera- just this through a ‘‘proposed framework [which]
tions’’ of JPM beginning in the early 1980s. His embraces a notion that if some of the performance
descriptions of the first three generations focus on such drivers are adjustable . . .’’ there are prospects for
elements as the Quality Circle and Quality Management progress. They then cite an empirical study, which
Movements, JIT/Lean (first generation), the Cost of demonstrated significant findings to the benefit of an
Quality and Design for manufacture and assembly insurance claimers’ handling process. They conclude
(DFMA) (second generation), ‘‘Shifts in practice with ‘‘. . . a list of questions which we would like to be
stem[ming] from Western innovations that dovetail able to answer about operations in the information
with and enhance the Japanese approaches’’ (third sector. We are working on some of these ourselves.’’
232 L.G. Sprague / Journal of Operations Management 25 (2007) 219–238

Their general conclusion is worth repeating here: for the improvement of . . . manufactures . . . with the
‘‘The future of Operations Management will not suffer greatest probability of success, must arise from the
from a dearth of interesting and important issues.’’ combined exertions of all those most skilled in the
theory, as well as the practice.’’ (Babbage, 1835, p.
8. Summary 379)’’ (Lewis, 2007)
1880s Fred Harvey and the Harvey Houses—standar-
Tracing the evolution of the field of Operations
dized operations
Management is like trying to hack a simple path with
time-travel through an intriguing and complex landscape. A precisely-specified set of activities went into full
This attempt features a set of 16 articles about specific swing as soon as a Harvey House received a wire or
topics and times, providing reminders and insights about whistle signal from an approaching train . . .
who knew what when. It certainly cannot tell the whole Harvey’s emphasis on consistency and standard
story of the evolution. Barely alluded to or missing operations predates by more than a quarter century
completely are such issues as our origins in mechanical the 1911 publication of Taylor’s The Principles of
engineering and the story of the beginnings of Industrial Scientific Management.’’ (Brown and Hyer, 2007)
Engineering, Forrester’s Systems Dynamics, the Quality
Movement, linkages with Management Information 1890s Frederick W. Taylor and Carl Barth—experi-
Systems, the role of our professional associations other ments in work and metallurgy
than APICS, relationships with Marketing particularly
‘‘. . . this presumably astonishing scientific truth
Industrial Marketing . . . the list is never-ending—enough
merely added a patina of arithmetical legitimacy to
for several Special Issues and/or books.
common sense: people need to rest, and the harder
In summarizing this Special Issue, it is possible to
they work the more rest they need . . . specifically,
find consistent themes which reappear from time to
Barth’s ‘law of heavy laboring’ proposed that . . . a
time, often barely disguised. We seem to forget what we
first-class workman can only be under load 43 percent
knew when something presumably new appears. It
of the day . . . [and] must be entirely free from load
might be helpful to remind ourselves of a few principles
during 57 percent . . . as the load becomes lighter, the
which appear to be standing the tests of time.
percentage of the day under which the man can
remain under load increases.’’ (Kanigel, 1997, p. 332)
8.1. Persistent themes: (a) facts as the basis of
action 1991 Frederick W. Taylor—Principles of Scientific
Management and Shop Management
There are a few persistent themes from history, which
‘‘The conclusions embodied in Dr. Taylor’s ‘Shop
are worth remembering. First, here are brief descriptions
Management’ constitute in effect the foundations of a
of the work of some of our predecessors—most, but not
new science—‘The Science of Industrial Manage-
all, included in this Special Issue of the JOM:
ment’ . . . Taylor has demonstrated conclusively that
. . . it is essential to segregate planning of the work
1556 Georgius Agricola—‘‘documentation and codifi-
from its execution; to employ for the former trained
cation’’:
experts possessing the right mental equipment, and
‘‘Agricola led the way in developing knowledge for the latter men having the right physical equipment
based not just on learning by doing, but by scientific for their respective tasks and being receptive of expert
and empirical research and the challenging of guidance in their performance.’’ (Taylor, 1911, pp. 9–
existing wisdom . . . Through careful documentation 10—from the Foreword by Henry R. Towne, Past
and codification of his knowledge he was able to let President of the ASME and President of the Yale &
others, both academics and practitioners, share his Towne Manufacturing Company)
research for 450 years.’’ (Voss, 2007)
1926 Henry Ford—Today and Tomorrow
1835 Charles Babbage—‘‘systematic analysis’’:
‘‘It is not easy to get away from tradition. That is why
‘‘Where Babbage’s claim is strongest however is in all our new operations are always directed by men
presenting a ‘systematic analysis’ derived from who have had no previous knowledge of the subject
pragmatic and industrially relevant but conceptually and therefore have not had a chance to get on really
robust insights . . . [he] explicitly argued that ‘efforts familiar terms with the impossible . . . no operation is
L.G. Sprague / Journal of Operations Management 25 (2007) 219–238 233

ever directed by a technician, for always he knows management as well. It was not until 1971 that this
far too many things that can’t be done. Our invariable occurred:
reply to ‘It can’t be done’’ is, ‘‘Go do it.’’ (Ford,
2003/1926, p. 48) 1971 Henry Mintzberg—‘‘Managerial work: Analysis
from observation’’
1930s Walter Shewhart—Statistical Process Control
‘‘The progress of management science is dependent
‘‘The long-range contribution of statistics depends on our understanding of the manager’s working
not so much upon getting a lot of highly trained processes. A review of the literature indicates that
statisticians into industry as it does in creating a this understanding is superficial at best . . . The
statistically minded generation of physicists, che- management scientist has done little to change this.
mists, engineers and others who will in any way have HE has been unable to understand work which has
a hand in developing and directing the production never been adequately described, and he has poor
processes of tomorrow.’’ (W.A. Shewart, edited by access to the manager’s information, most of which
W.E. Deming, from ‘‘Statistical Method from the is never documented. We must describe managerial
Viewpoint of Quality Control’’, p. 49, The Graduate work more precisely, and we must model the
School, Department of Agriculture, Washington, manager as a programmed system. Only then shall
D.C., 1939—cited in Grant, 1946, p. 3) we be able to make a science of management.’’
(Mintzberg, 1971, p. B-97)
1940s William Gomberg—A Trade Union Analysis of
Time Study
Mintzberg’s Management Science article and sub-
‘‘It is now eight years since the first edition of A sequent classic Harvard Business Review article –
Trade Union Analysis of Time Study appeared. ‘‘The Manager’s Job: Folklore and Fact’’ – (Mintzberg,
Statistical methods of treating time study data had 1975) were based on his doctoral dissertation at the
received no application up to that time. Any attempt Sloan School of Management at M.I.T. His thesis
to think of the time study problem as a statistical committee was chaired by Professor Donald C. Carroll,
problem of sampling was contemptuously dismissed then Chair of the School’s Production Management
as numerical nonsense. Labor’s right to participate in Department.
the process of rate setting remained to be finally Our history is characterized by a bias towards data
established. collection and analysis, and by experimentation or –
Since the publication of the original edition of to borrow a phrase from China’s Supreme Leader
the manuscript, many new scholars have appeared Deng Xiaoping – a tendency to Seek Truth from Facts.
to defend and implement the application of The focus of our efforts has traditionally been
statistical methods to time study . . . the report of applications of science to improve our understanding
the Society for the Advancement of Management of humans and their machines—preferably in realistic
rating project itself is couched in statistical terms. organizational settings. Examination of our current
Although many of us may take issue with its journals, however, would find little evidence of new
conclusions and methodology, it is nevertheless insights of the caliber and impact of these earlier
significant that the authors of the report were contributions.
careful to point out that there were alternative
8.2. Persistent themes: (b) systems and their
methods of treating the data they collated
peculiarities
statistically. This in itself is tribute enough to the
new pervasive influence of statistical methodology
A more recent theme has involved attempts to
in time study.’’ (Gomberg, 1955: From the Fore-
understand systems. Again some examples, this time
word to Second Edition, pp. ix–x)
from an engineer, an operations researcher and a
‘‘management type’’.
There is a constant theme: the systematic collection
and analysis of data, using ‘‘science’’ to inform 1961 Jay W. Forrester—Industrial Dynamics
decision-making. Or, as Drucker would put it, the
application of knowledge to machines and human ‘‘Industrial dynamics is a way of studying the
work. From Taylor’s point of view, this would behavior of industrial systems to show how policies,
include the application of science or knowledge to decisions, structure, and delays are interrelated to
234 L.G. Sprague / Journal of Operations Management 25 (2007) 219–238

influence growth and stability. It integrates the shuttles began to fly. This appeared in my first
separate functional areas of management—market- production book:
ing, investment, research, personnel, production, and
accounting. Each of these functions is reduced to a OptðS1 þ S2 þ S3 þ    þ Sn Þ
common basis by recognizing that any economic
) ðOpt S1 þ Opt S2 þ Opt S3 þ    þ Opt Sn Þ
or corporate activity consists of flows of money,
orders, materials, personnel, and capital equipment. This equation means that the optimum of the system
These five flows are integrated by an information taken as a whole is equal to or greater than the sum of
network. Industrial dynamics recognizes the critical the optimums of the individual subsystems that com-
importance of this information network in giving prise the whole system.’’ (Starr, 2006, 1963)
the system its own dynamic characteristics . . .’’
(Forrester, 1961, p. vii) 1969 Wickham Skinner—Manufacturing Strategy
‘‘evidence of the bias of much of today’s
management science toward the mathematical rather ‘‘. . . the cases were mostly Fortune magazine
than the managerial motivation is seen in a articles—authentic and in the national view. The
preoccupation with ‘optimum’’ solutions. For most [students] were fascinated: how could such great
of the great management problems, mathematical companies get into such trouble? . . . suddenly it all
models fall far short of being able to find the ‘best’ began to come together. I saw that the companies had
solution . . .’’ (Forrester, 1961, p. 3) gotten into trouble because experienced production
Until now much of management education and executives had applied their hard-earned wisdom and
practice has dealt only with components. Account- conventional premises of their profession to reach
ing, production, marketing, finance, human relations, fundamental manufacturing policy decisions that
and economics have been taught and practiced as if were just plain wrong. They did not work . . .’’
they were separate, unrelated subjects . . . In (Skinner, 2007)
management as in engineering, we can expect that ‘‘How could manufacturing managers go wrong
the interconnections and interactions between the by applying conventional premises of industrial
components of the system will often be more management developed and improved over a
important than the separate components them- century? . . . The equipment may have been chosen
selves.’’ (Forrester, 1961, p. 6) for high-volume production, the plant capacity set
‘‘The experimental approach should take the for low investment, the production control system to
place of observation alone. Mathematical models handle small lot-sizes, the wage system to minimize
should incorporate all the factors that our judgment turnover, etc. Every system pulled its own way and
tells us are essential to the solution of the problem at the plants, run by separate conventional industrial
hand. No longer should we limit our attention to management concepts were not outstanding at
oversimplified analysis simply to achieve analytical anything, so were not able to compete . . .
solutions. We should abandon the question for Put this all together and the bad results were so
optimum solutions in the interest of attacking bad that they became strategic, setting the company
significant problems. More is to be gained by back competitively—in markets, in financial results,
improving areas or major opportunity than by in the stock market. And the causes were poor
optimizing areas of minor importance.’’ (Forrester, manufacturing policies—those expensive, long-term
1961, p. 361) structural decisions with massive and pervasive on-
going consequences . . . Top management should
1963 Martin K. Starr—Systems and optimum manage manufacturing by making sure that those
manufacturing policies were tight. ‘Right’ would be
‘‘Before the Ming Dynasty I was writing things when the manufacturing function worked. And what
about systems’ optimum’s prevailing over clusters of made it ‘work’? It worked when the whole thing fit
local optimums. I did a thing with NASA for my and supported or created corporate strategy.’’
Product Design book with Prentice Hall’s Engineer- (Skinner, 2007)
ing Series in 1963 that explained why early USA
efforts to match Sputnik were failing. Every part was We have three authors with varied backgrounds and
being optimized and the bird would not fly. But when different vocabularies with the same insight into the
we agreed to optimums the whole system, U.S. workings of systems—all in the same decade. There is
L.G. Sprague / Journal of Operations Management 25 (2007) 219–238 235

also a mythic tale from the early days of World War I, explicit and judicious use of current best evidence
which makes the same point: in making decisions about the care of individual
patients.’
Early fighter aircraft pilots shot handguns at one
If all this sounds laughable to you – after all, what
another, leaning out of an open cockpit. This evolved
else besides evidence would guide medical decisions
quickly into a two-seater with a gunner sitting behind
– then you are woefully naı̈ve about how doctors
the pilot who manned a machine gun aimed at the
have traditionally plied their trade. Yes, the research
enemy. The design objective became a machine gun
is out there . . . Unfortunately, physicians don’t use
mounted on the front of the plane, which could be
much of it. Recent studies show that only about 15%
fired by the solo pilot as he flew at his enemy. The
of their decisions are evidence based . . .
problem was the propeller: a gun mounted con-
The same behavior holds true for managers
veniently for firing shot off the propeller. An engine/
looking to cure their organizational ills. Indeed, we
propeller manufacturer and a machine gun manu-
would argue, managers are actually much more
facturer were commissioned separately to solve the
ignorant than doctors about which prescriptions are
problem. Each arrived at the aerodrome, installed
reliable—and they’re less eager to find out.‘‘ (Pfeffer
each set of gear onto the waiting aircraft and turned
and Sutton, 2006, pp. 63–64)
everything on. The machine guns neatly cut off the
propeller. The Air Marshal in charge is reported to ‘‘Evidence-based management’’ has a familiar ring
have shouted at the two teams, ‘‘You get in that to it, bringing back an objective, which would be
hangar and do not come out until the damned thing familiar to Babbage, Taylor, Barth, and the Gilbreths,
works!’’ Many days later, the bedraggled teams for example, and probably also to those members of
pushed a working model onto the runway. Neither Harvard’s Production Area like Elton May who
the gun nor the engine was ‘‘optimal’’ but the system conducted the famous Hawthorne experiments in the
worked. mid-1920s. Applications of science would not help if
the results are not then used to guide action. Why is the
Work in the field of supply chain management must
evidence not heeded?
grapple with this fundamental truth on a regular basis.
Pfeffer and Sutton’s Hard Facts, Dangerous Half-
‘‘Optimizing the supply chain’’ means convincing
Truths, and Total Nonsense (2006) was developed as a
elements within that system to accept local subopti- result of experiences following the publication of their
mums for the good of the whole, while too often being
earlier (1999) The Knowing Gap: How Smart Compa-
measured as if they were not so constrained. As Skinner
nies Turn Knowledge into Action. The research question
explains, a corporate strategy cobbled together from
behind the 1999 work was ‘‘Why do so much education
‘‘optimal’’ subsystems (the brightest ideas from finance,
and training, management consulting, and business
marketing and operations) does not work. The mathe-
research and so many books and articles produce so
matics may be there but the resulting behavior may not
little change in what managers and organizations
be as expected. Without question, systems issues are
actually do?’’ (p. 1) A brief summary of their
with us for the long haul: remembering some basics conclusions then:
might help.
‘‘We found no simple answers to the knowing-doing
dilemma. Given the importance of the knowing-
8.3. Our legacy and our future
doing problem, if such simple answers existed, they
would already have been implemented. And the rare
We know what our predecessors accomplished.
firms that are able to consistently translate knowl-
What is the current state of the art in the arenas with
edge into action would not enjoy the substantial
which Operations Management is identified? In 2006,
competitive advantages that they now do . . . one of
Pfeffer and Sutton introduced evidence-based manage-
the most important insights from our research is that
ment, which is derived from work in Canada called
knowledge that is actually implemented is much
evidence-based medicine:
more likely to be acquired from learning by doing
‘‘A bold new way of thinking has taken the medical than from learning by reading, listening, or even
establishment by storm in the past decade: the idea thinking . . . One of our main recommendations is to
that decisions in medical care should be based on engage more frequently in thoughtful action. Spend
the latest and best knowledge of what actually less time just contemplating and talking about
works . . . [This is defined] as ‘the conscientious, organizational problems. Taking action will generate
236 L.G. Sprague / Journal of Operations Management 25 (2007) 219–238

experience from which you can learn.’’ (Pfeffer and of work and its management—the application of
Sutton, 1999, pp. 5–6) knowledge to humans and their machines. Too often
today, scientific methods are increasingly applied to
Meanwhile, there is evidence that the responses of
narrow sets of problems, many technical in nature.
business schools to the 1959 Carnegie and Ford
The prospect of real experimentation – implementa-
Foundations’ reports may have gone overboard—
tion in organizations – is unlikely to be considered,
perhaps contributing to the problems Pfeffer and Sutton
much less attempted. Are we walking away from our
describe. Writing in the Harvard Business Review in
roots in the messy domain of the management of
2005, Professors Warren G. Bennis and James O’Toole people and the technologies with which they now
detail their judgments on ‘‘How Business Schools Lost
interact?
Their Way’’:
Consider the evolution of the name of our field:
‘‘The actual cause of today’s crisis in management
education . . . can be traced to a dramatic shift in the Scientific Management: in Taylor’s days
culture of business schools. During the past several Factory Management: overlapping and extending
decades, many leading B schools have quietly from Taylor’s days
adopted an inappropriate – and ultimately self- Industrial Management: common in the 1930s
defeating – model of academic excellence. Instead of Production Management: from World War II and
measuring themselves in terms of the competence of beyond
their graduates, or by how well their faculties Operations Management: our most recent reincarna-
understand important drivers of business perfor- tion.
mance, they measure themselves almost solely by
the rigor of their scientific research . . . Some of the The constant seems to be Management. In many
research produced is excellent, but because so little business schools, we may be the only remnant of
of it is grounded in actually business practices, the this professional domain. Perhaps it is time to shift
focus of graduate business education has become gears and move closer to the problems and issues
increasingly circumscribed—and less and less surrounding the effective management of operations.
relevant to practitioners. This is a much messier domain but it looks like
This scientific model, as we call it, is predicated opportunity beckoning.
on the faulty assumption that business is an
academic discipline like chemistry or geology. In 8.4. A personal note
fact, business is a profession, akin to medicine and
the law, and business schools are professional In 1959, I took a course in Work Simplification
schools—or should be . . . In our view, no curricular taught by Prof. Herb Goodwin in what was then MIT’s
reforms will work until the scientific model is Course XV—‘‘The School of Industrial Management
replaced by a more appropriate model rooted in the founded under a grant from the Alfred P. Sloan
special requirements of a profession.’’ (Bennis and Foundation, Inc.’’ – its official title at the time. The
O’Toole, 2005, pp. 97–98). course was ‘‘inspired by Lillian M. Gilbreth’’ who
‘‘The problem is not that business schools have taught two of the classes. I still have my notes from this
embraced scientific rigor but that they have forsaken course. When ‘‘Business Process Reengineering’’
other forms of knowledge . . . As the late Sumantra (BPR) first came along in the early 1990s, there was
Ghoshal wrote in a shrewd analysis of the problems little detail available on exactly what one might do in
with management education today, ‘The task is not the name of this enthusiasm. Under pressure from an
one of delegitimizing existing approaches, but one of ExecMBA class desperate to engage in this state of the
relegitimizing pluralism.’’’ (Bennis and O’Toole, art exercise, I handed out general instructions for BPR
2005, p. 104) projects they could undertake within their own
companies. Roaring success would be a gentle phrase:
The impact of these criticisms and recommenda- all projects resulted in savings ranging from modest to
tions should be of concern to us. Our legacy should dramatic. At the end of the course, I had to confess: my
place us in prime position for participation in handout was taken from my 1959 Work Simplification
reforms towards increased professionalism for busi- class notes. This included Lillian Gilbreth’s famous
ness schools. Our early days were devoted to the motto, ‘‘The mind is like a parachute: it only works
development of scientific approaches to the problems when it’s open, and you can’t go back and get another
L.G. Sprague / Journal of Operations Management 25 (2007) 219–238 237

one.’’ The ExecMBAs promised not to tell a soul about Brown, K.A., Hyer, N.L., 2007. Archeological benchmarking: Fred
our secret source. Several have had occasion to use Harvey and the service profit chain, circa 1876. Journal of
Operations Management 25 (2), 284–299.
these ‘‘old’’ notes again. Chase, R.B., Apte, U.M., 2007. A history of research in service
In the 1960s, I worked with my husband, Chris operations: what’s the big idea? Journal of Operations Manage-
Sprague, on several projects in Physical Distribution ment 25 (2), 375–386.
Systems (PDS). Given the era, the clients never saw Drucker, P.F., 1993. Post-Capitalistic Society. Butterworth-Heine-
mann, Oxford.
me—girls did not do stuff like that. Since then I have
Farmer, F.M., 1997. The 1896 Boston Cooking School. Gramercy
managed to slide from PDS to Logistics to, of course, Books, New York. Facsimile of the original edition.
Supply Chain Management (SCM). It seems that Ford, H., in collaboration with Crowther, S., 2003. Today and
warehouses are still in common use, inventory clerks Tomorrow. Productivity Press, Portland Oregon, Updated 1988
are still at work (doing what is not always clear), reprint of the 1926 original.
transportation is not as trouble-free as one might wish Forrester, J.W., 1961. Industrial Dynamics, student ed. The M.I.T.
Press, Massachusetts Institute of Technology, Cambridge, Mas-
(particularly in less developed parts of the world), sachusetts.
software does not always solve everything, and Gilbreth, F.B., Carey, E.G., 2002. Cheaper by the Dozen. Perennial
inventory accuracies are not as high as one might Classics of Harper Collins, New York (Reprint of the 1948
prefer. I still have my copy of Readings in Physical original).
Distribution Management edited by Bowersox, Smykay Gilbreth, L.M., 1914. Psychology of Management. Sturgis and Wal-
ton, New York.
and La Londe (1968). Not all of the current SCM texts Gomberg, W., 1955. A Trade Union Analysis of Time Study, second
provide such gritty detail, too often viewing the problem edition. Prentice-Hall, Inc., New York (First edition 1948).
as amenable to solution at the strategic level through Gordon, R.A., Howell, J.E., 1959. Higher Education for Business.
optimization. Ford Foundation Study. Columbia University Press, New York.
Grant, E.L., 1946. Statistical Quality Control. McGraw-Hill Book
My experience suggests that new Operations
Company, Inc., New York.
Management concepts are more likely than not to be Hayes, R., Wheelwright, S., 1984. Restoring our Competitive
built on earlier work (which it helps to know about), or Edge: Competing through Manufacturing. John Wiley, New York,
may in fact be straightforward repackaging of previous NY.
ideas and models. Teaching and learning only the most Heineke, J., Davis, M.M., 2007. The emergence of service operations
current enthusiasm without providing background and management as an academic discipline. Journal of Operations
Management 25 (2), 364–374.
references does not necessarily guarantee success. Heskett, J., Jones, T., Loveman, G., Sasser Jr., W.E., Schlesinger, L.,
Understanding some of the history of our business is 1994. Putting the service-profit chain to work. Harvard Business
well worth the effort. This Special Issue of the JOM has Review 72 (2), 164–170.
been prepared with the hope that those familiar with Hill, T., 1989. Manufacturing Strategy. Irwin, Homewood, IL.
Holt, C.C., Modigliani, F., Simon, H.A., 1955. Linear Decision Rule
much of this material will enjoy seeing it again and that
for production and employment scheduling. Management Science
those not familiar with the materials will benefit from 2, 1–30.
knowing the back stories behind some of today’s Holt, C.C., Modigliani, F., Muth, J.F., Simon, H.A., 1960. Planning
problems and issues. production, inventory and work force. Prentice Hall, Englewood
Cliffs, NJ.
Holweg, M., 2007. The genealogy of lean production. Journal of
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