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C&B - Kim (2018) - Self-Healing Performance of GGBFS
C&B - Kim (2018) - Self-Healing Performance of GGBFS
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: Concrete structures exposed to marine environments are susceptible to attack by harmful ions such as
Received 30 August 2017 chloride, sulfate, etc. Ground granulated blast furnace slag (GGBFS) blended cementitious materials are
Received in revised form 8 August 2018 used as a binder in coastal concrete structures. Cracks are generated at young ages due to shrinkage or
Accepted 15 August 2018
other factors, which allow the ingress of harmful ions. Therefore, repair and maintenance of such struc-
Available online 28 August 2018
tures is necessary to increase the service lives of these structures. Autogenous self-healing of the cement
composites has proved to be an effective alternative method. It occurs when water comes in contact with
Keywords:
the unhydrated cement particles and forms additional hydration products. In this study, cement mortar
Granulated activator
Ca(OH)2
was prepared by replacing cement with GGBFS up to 50%. Granules of activators Ca(OH)2 and Na2SO4
Self-healing were made and incorporated at different dosages. Physical and self-healing performance of the mortar
Seawater environment specimens were evaluated via compressive strength, relative dynamic modulus of elasticity, ultrasonic
Vickers micro-hardness pulse velocity and water permeability tests. The healing products were examined via electron micro-
scopy, energy dispersive X-ray spectrometry, and microhardness tests. The results indicated that the
specimens incorporating granulated Na2SO4 showed minimal self-healing performance while the self-
healing efficiency of the specimens with Ca(OH)2 granules was significantly enhanced.
Ó 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2018.08.092
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
570 H.G. Kim et al. / Construction and Building Materials 188 (2018) 569–582
of alkali-activated GGBFS composites [10]. Sodium hydroxide and nique to make self-healing granules, and they coated the granules
sodium silicate based alkali-activators are used for the activation using a coating material. Coating is employed to protect the release
of GGBFS [11]. These activators develop high strength due to their of self-healing agent during mixing of the composite ingredients.
high concentration of hydroxide ions (OH). However, their rapid Based on a review of the current literature, it is evident that Ca
setting time, toxicity due to high pH, and relatively high cost (OH)2 and Na2SO4 can be used to promote autogenous self-healing
restrict the wide utilization of these activators [12]. On the other in the GGBFS-based systems. Here, we utilized these activators to
hand, calcium hydroxide has proved to be an efficient activator make self-healing agents in the form of granules made using gran-
due to its pozzolanic reaction with the amorphous silica present ulation and coating techniques. The coating thus protects the reac-
in the cementitious materials [10,12–14]. Additionally, calcium tion of the activator granules during mixing and can be utilized
hydroxide-based activators are less expensive than sodium-based when cracks were generated. The cement was replaced with GGBFS
alkali activators. It has been reported that a Ca(OH)2-activated at different levels, and specimens were made with self-healing
GGBFS composite can be efficiently used as a construction material granules. The self-healing performance of these specimens was
due to its low cost and enhanced durability [15,16]. Apart from investigated in a seawater environment. Additionally, the concrete
this, sodium sulfate (Na2SO4) has also been utilized as a chemical structures exposed to tidal zones are subjected to drying and wet-
activator for Ca(OH)2 containing composites. Na2SO4 induces the ting due to splashing of seawater. This process can enhance the for-
formation of ettringite, which results in enhanced strength [17]. mation of CaCO3 which also contributes to the filling of the cracks.
Powders can be transformed to solids in the form of granules using Therefore, in this study, the samples were dried in air after expo-
granulation techniques. Ryou and Lee [18] used a granulation tech- sure to seawater environment. Microscopic investigation, relative
dynamic modulus of elasticity, ultrasonic pulse velocity, and water
Table 1
permeability tests were employed to evaluate the self-healing per-
Chemical and physical properties of OPC and GGBFS. formance. In addition, the healing products were analyzed via
scanning electron microscopy (SEM), energy dispersive X-ray spec-
Composition Weight (%)
troscopy (EDS), and microhardness tests.
OPC GGBFS
SiO₂ 20.8 34.1
Al₂O3 6.3 16.1 2. Experimental procedure
Fe₂O3 3.2 0.4
CaO 62 42.3 2.1. Materials
MgO 3.3 4.1
SO3 2.2 2.5 Ordinary Portland cement (OPC) conforming to ASTM C150 [19] and GGBFS
Physical properties ——— ——— were used as primary binders in this study. The physical properties and chemical
Specific gravity 3.15 2.89 composition of the cement and GGBFS are presented in Table 1. Natural sand
Blaine (cm2/g) 3200 4893 (absorption = 1.08%, maximum size = 5 mm, and fineness modulus (F.M) = 2.65)
LOI (%) 1.3 0.05 was used as the fine aggregate. Analytical grade Ca(OH)2 and Na2SO4 were used
as activators.
Table 2 The granules were then dried in an oven at 60 °C. The granules obtained were cylin-
Physical and chemical properties of PVA coating film. drical in shape with diameters and lengths ranging from 1 to 1.5 mm and 1.5–
3.5 mm, respectively. Finally, the granules were coated with a poly vinyl alcohol
Appearance Clear and pale yellow (PVA) film using a pan-coating method to protect the activator during mixing
Boiling Point Not Applicable [18]. PVA sheet was dissolved in water at a ratio of 1:11 to produce a coating solu-
Melting Point 150–230 °C tion that was sprayed on the surface of the granules in a coating machine. Fig. 1
Density 1.2–1.3 g/cm3 depicts the procedure used for coating the granules. PVA films possess excellent
Specific Heat 1.9 103 J/kg °C [0.45 kcal/kg °C water solubility and adhesive properties. This procedure was repeated twice to
Combustion Heat 1.1 105 J/mol [5700 kcal/kg] get enough coating on the surface of the granules as mentioned in Ref. [18]. The
Solubility in Water Soluble coating thickness was measured via microscopy as shown in Fig. 2. The properties
Flash Point Assumed to be the same as PVA > 70 °C of the PVA film are summarized in Table 2.
(Seta method)
Auto-ignition Temperature Assumed to be the same as PVA > 370 °C 2.3. Mix proportions and fabrication of mortar specimens
Self-reactivity Not Applicable
The mortar mix proportions used in this study are presented in Table 3. Cement
was replaced with GGBFS at three replacement levels, i.e., 30%, 40%, and 50%. These
replacement levels were selected based on the results of the compressive strength
2.2. Granulation and coating of activators test conducted on the mortar samples up to 28 days curing in water. GGBFS replace-
ment level varied up to 70% by mass of the binder while addition of 10% Ca(OH)2
The granulation technique used in this study involves making of a paste sample granules was fixed for each mix at this stage. The type of activator was not given
of the powder activators and passing it through a granulation machine. A solution of much attention as both activators were coated after granulation to protect the
ethanol and water at a ratio of 10:1 was used to make the activator paste. The pow- interaction before the introduction of cracks. Three dosages i.e. 10%, 13%, and 15%
der activator was placed in a pan, and solution was added carefully to obtain a stif- of granulated activators were used in this study. A water to binder ratio of 0.37
fer paste. The paste was subsequently fed to a granulation machine to produce was used for all the mixes. The mortar ingredients were dry mixed for 60 s followed
granules. The details related to the granulation machine are given elsewhere [20]. by the addition of water. After the addition of water, a further mixing of 90 s was
Table 3
Mix proportions of the mortars (SG = GGBFS, Ca = Ca(OH)2, Na = Na2SO4 and number is percentage).
Mortar mix Water (g) Cement (g) GGBFS (g) Aggregate (g) Granulated alkali-activator (g)
SG30 933.82 1734.21 800.4 8003.99 0
SG30-Ca 10 933.82 1734.21 800.4 8003.99 266
SG30-Ca 13 933.82 1734.21 800.4 8003.99 347
SG30-Ca 15 933.82 1734.21 800.4 8003.99 400
SG30-Na 10 933.82 1734.21 800.4 8003.99 266
SG30-Na 13 933.82 1734.21 800.4 8003.99 347
SG30-Na 15 933.82 1734.21 800.4 8003.99 400
SG40 933.82 1467.41 1067.21 8003.99 0
SG40-Ca 10 933.82 1467.41 1067.21 8003.99 266
SG40-Ca 13 933.82 1467.41 1067.21 8003.99 347
SG40-Ca 15 933.82 1467.41 1067.21 8003.99 400
SG40-Na 10 933.82 1467.41 1067.21 8003.99 266
SG40-Na 13 933.82 1467.41 1067.21 8003.99 347
SG40-Na 15 933.82 1467.41 1067.21 8003.99 400
SG50 933.82 1200.6 1334.01 8003.99 0
SG50-Ca 10 933.82 1200.6 1334.01 8003.99 266
SG50-Ca 13 933.82 1200.6 1334.01 8003.99 347
SG50-Ca 15 933.82 1200.6 1334.01 8003.99 400
SG50-Na 10 933.82 1200.6 1334.01 8003.99 266
SG50-Na 13 933.82 1200.6 1334.01 8003.99 347
SG50-Na 15 933.82 1200.6 1334.01 8003.99 400
572 H.G. Kim et al. / Construction and Building Materials 188 (2018) 569–582
carried out. Mortar cube (50 50 50 mm3) and prism (40 40 160 mm3) sam- Table 4
ples were made following ASTM C109 [21] and ASTM C348 [22], respectively. The Concentration of ingredients of seawater.
samples were demolded after 24 h and placed in water for curing until the desired
test time was reached. In the case of prism specimens, two layers of reinforcement NaCl MgCl26H2O Na2SO4 CaCl2 KCl
(2 mm diameter wires) were provided, and each layer contained two wires. The 24.5 11.1 4.1 1.2 0.7
mortar was placed in three layers, and the depth of each layer varied from 130 to
135 mm. The reinforcement wires were placed after the first and second layers.
Vibration compaction in a vibrating table was carried out during casting for all
the samples. After 28 days of curing, the prism specimens were removed from observation, relative dynamic modulus of elasticity, ultrasonic pulse velocity, and
water and cracks (width under 0.3 mm) were introduced via a three-point bending water permeability tests. At each age of testing, the specimens were removed from
machine. The procedure for obtaining crack width under 0.3 mm is discussed in Ref. seawater and allowed to dry for 12 h. Relative dynamic modulus of elasticity mea-
[23]. Fig. 3 depicts the details of the reinforcement wires and provide a procedure surements were conducted according to ASTM C215 [25]. The details of this test can
for introducing cracks. Crack widths were measured using a microscope as shown be found somewhere else [23]. To calculate the relative dynamic modulus of elas-
in Fig. 4. After the introduction of cracks, the mortar specimens were placed in a ticity, the following equation is used [18,20]:
seawater environment. The seawater was made following KS F 2599-2 [24]. The
concentration of the ingredients used to make seawater is shown in Table 4. nc 2
Pc ¼ 100 ð1Þ
n0 2
2.4. Methods
where Pc represents the relative dynamic modulus of elasticity with respect to time
Compressive strength tests on the mortar cubes were conducted after 3, 7, and (%), n0 represents the 1st horizontal vibration before the crack introduction, and nc
28 days following ASTM C109 [21]. Three replicates were used for each mix. The represents the horizontal vibration frequency after the crack introduction depending
self-healing performance of the mortar specimens was investigated via microscopic on the elapsed time.
An ultrasonic pulse velocity test was conducted following ASTM C 597 [26]. The where, D is crack depth, L is the distance of the transducers from the crack (note that
pulse velocity was measured in indirect mode (i.e., using transducers on the same transducers must be placed equidistant from the crack), Tc is propagation time
surface of the samples), with the crack being at the center as shown in Fig. 5. The around the crack, T0 is propagation time along the surface of the same specimen
procedure for measuring the crack depth is discussed elsewhere [27,28] and is pre- without any cracks (note that the surface path length for Tc and T0 must be equal).
sented schematically in Fig. 6. The values obtained using Eq. (2) at a specific time were used to calculate crack
The crack depths were calculated using the following equation [27,28]: closing ratio (bðtÞ) using the following equation [20]:
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
L Di DðtÞ
D¼ T 2C T 20 ð2Þ bðtÞ ¼ 1 ð3Þ
T0 Di
Fig. 5. Procedure for crack depth measurement on (a) a mortar sample without a crack and (b) a mortar sample with a crack.
Fig. 6. Water permeability test setup (a) side view and (b) top view.
574 H.G. Kim et al. / Construction and Building Materials 188 (2018) 569–582
Here, Di is a crack depth before self-healing, D(t) is crack depth at a specific (cm), A represents the cross-sectional area of the specimen (cm2), T represents
time. the time (s), h1 represents the initial water head (cm), and h2 represents the final
b(t) = 1 means that no internal crack-closing occurred, while b(t) = 0 means that water head (cm).
complete internal crack-closing was achieved. The internal crack closing ratio (b(t)) using the water permeability coefficient
Water permeability tests were conducted according to the RILEM test Method was calculated using the following equation [28]:
II.4 [29]. A modified test setup was used, and the tubes were manufactured using
acrylic. The details are shown in Fig. 6. All the sides were sealed with epoxy to pre- ki kðtÞ
bðtÞ ¼ 1 ð5Þ
vent the leakage of water except through the crack. The tube was filled with water, ki
and the surface was covered to avoid the loss of water due to evaporation.
Here, ki is a water permeability coefficient before self-healing, and k(t) is a
The water permeability coefficient was calculated using the following equa-
water permeability coefficient at a specific time.
tion [23]:
The healing products inside the filled cracks were analyzed via SEM and EDS
analysis. The products were also examined via microhardness tests. Fig. 7 presents
aL h1
k¼ ln ð4Þ the procedure for obtaining specimens for SEM-EDS and microhardness tests. A
At h2
scanning electron microscope (accelerating voltage: 0.2–30 kV, probe current:
Here, k represents the water permeability coefficient (cm/s), a represents the 10E12 to 10E5A, SEI resolution: 3.5 nm), EDS spectrometer (detector type:
cross-sectional area of the pipette (cm2), L represents the specimen thickness SDD Apollo XL, resolution: 134.49, take-off angle: 35°, accelerating voltage:
3.1. Compressive strength test results 3.2. Microscopic analysis of the crack surface
Compressive strength tests were conducted on the mortar spec- Figs. 9–11 display microscopic images on the crack surface for
imens after 3, 7 and 28 days. Fig. 8 shows the average values of the samples containing 30, 40, and 50% of GGBFS and those with 15%
Fig. 9. Microscopic images on the crack surface of the specimens (30% of GGBFS) (a) without granules, (b) 15% Na2SO4, and (c) 15% Ca(OH)2.
576 H.G. Kim et al. / Construction and Building Materials 188 (2018) 569–582
granulated activators, respectively. Only images of the samples It is obvious from the images that the cracks in SG30, SG40 and
with 15% granules are presented to make the discussion of the SG50 specimens were not filled even after 40 days. SG30 speci-
results concise and easy to follow. mens showed a minimal amount of filling products in the cracks.
Fig. 10. Microscopic images on the crack surface of the specimens (40% of GGBFS): (a) without granules, (b) 15% Na2SO4, and (c) 15% Ca(OH)2.
Fig. 11. Microscopic images on the crack surface of the specimens (50% of GGBFS): (a) without granules, (b) 15% Na2SO4, and (c) 15% Ca(OH)2.
H.G. Kim et al. / Construction and Building Materials 188 (2018) 569–582 577
This may be because carbonation occurred when specimens were after 7 days and completely after 40 days. Likewise, SG40-Ca15
placed for drying in air. It has been reported that carbonation showed a complete filling of the crack at 33 days. In particular,
occurs as the cementitious samples are exposed to air [36]. Simi- the crack in the SG50-Ca15 sample filled faster in comparison with
larly, the cracks in SG30, SG40 and SG50 specimens with granu- samples containing 30% and 40% of GGBFS. This means the
lated activators (Na2SO4) did not show any obvious change after increased content of GGBFS displayed enhanced self-healing per-
40 days except for SG40-Na15, which displayed a partial filling of formance with Ca(OH)2 granules. This is due to the availability of
the crack. On the other hand, the crack in SG30-Ca15 filled partially a higher amount of amorphous silica resulting in an increased
Fig. 13. Crack closing ratio measured by ultrasonic pulse velocity test.
578 H.G. Kim et al. / Construction and Building Materials 188 (2018) 569–582
pozzolanic reaction. The granulated Ca(OH)2 granules reacted with respectively. The recovery rate of specimens with the granulated
silica of GGBFS and formed additional hydration products, which activator (Ca(OH)2) reached 99.9%, whereas the recovery rate of
filled the cracks. On the other hand, the samples with Na2SO4 gran- specimens with the granulated activator (Na2SO4) reached 80%. It
ules presented minimal self-healing performance in comparison
with those containing Ca(OH)2 granules.
is anticipated that ettringite and CaCO3 were formed in the speci- 0.16, 0.11 and 0.12 and 0.19, 0.12 and 0.09 after 60 days,
mens with Na2SO4. The former is due to the reaction of sulfate ions respectively.
[17], and the latter is due to carbonation [36].
Fig. 16. SEM micrographs and EDS analysis results (SG50-Ca15 specimen).
580 H.G. Kim et al. / Construction and Building Materials 188 (2018) 569–582
self-healed zone are comparable. This means the cracks were con- are also presented in the figures, clearly showing the healing prod-
siderably filled with the healing products. ucts formed in the cracks. The SEM and EDS results in Fig. 16
clearly indicate that the healing products contained higher concen-
3.7. SEM and EDS analysis results trations of calcium, magnesium, silicon and aluminum. It is antic-
ipated that C-S-H, ettringite, gypsum, brucite, calcium chloride,
The healing products formed in the filled cracks were analyzed and calcium carbonate are formed in the cracks. The calcium
via SEM and EDS analysis. The specimen SG50-Ca15 was selected hydroxide (CH) reacted with aluminum, magnesium, chlorine,
for SEM analysis because it presented higher crack filling effi- and sulfate ions, resulting in the formation of ettringite, gypsum,
ciency. Fig. 16 displays the SEM micrograph and results of EDS brucite and calcium chloride [2,37,38]. The higher concentration
analysis carried out on the healing products and the zone around of silicon on the crack surface in comparison with the region
the crack, respectively. The magnified (10000) SEM micrographs around the crack indicates the pozzolanic reaction of Ca(OH)2
Fig. 18. SEM micrographs at the internal surface of the crack (SG50-Ca15 specimen).
granules with the silica provided by GGBFS. Additionally, calcium CO2 þ CaðOHÞ2 ! CaCO3 ðCalcium CarbonateÞ þ H2 O
carbonate may be formed due to the carbonation of available Ca
(OH)2 [36]. Fig. 17 portrays the results of EDS mapping carried CaCO2 þ H2 O þ CO2 ! CaðHCO3 Þ2 ðCalcium bicarbonateÞ
out on the crack region. A higher concentration of calcium and
Gypsum is formed when CO2 reacts with Ca(OH)2 and calcium
magnesium was observed in the crack zone. To investigate the
monosulfoaluminate hydrate as follows:
healing products inside the crack, the specimen was split into
two parts, and SEM analysis was carried out on the crack surface CO2 þ ½CaðOHÞ2 þ CaO Al2 O3 CaSO4
as shown in Fig. 18. 18H2 O ðCalcium monosulfoaluminate hydrateÞ
This study used granulated Ca(OH)2 and Na2SO4 activators as
self-healing materials in GGBFS blended cement composites ! 3CaO Al2 O3 CaCO3 xH2 O þ CaSO4 2H2 O ðGypsumÞ
exposed to seawater. Seawater used in this study contained vari-
ous aggressive ions, i.e., magnesium, chloride, and sulfate ions. It
4. Conclusion
is well established that these ions react with the hydration prod-
ucts of the cement composites. The major reactions involved in this
This paper utilized Ca(OH)2 and Na2SO4 in the form of coated
system are as follows [38,39]:
granules to investigate their self-healing performance in GGBFS
MgSO4 þ CaðOHÞ2 ! MgðOHÞ2 ðBruciteÞ þ CaSO4 2H2 O ðGypsumÞ blended cement composites in seawater. Based on the results, fol-
lowing conclusions can be made:
MgSO4 þ ½CaðOHÞ2 þ CaO Al2 O3 CaSO4 (1) The specimens without any activator granules did not show
18H2 O ðCalcium monosulfoaluminate hydrateÞ any self-healing performance. Cracks were not filled even
after 60 days. The specimens with Na2SO4 showed a minimal
! MgðOHÞ2 þ 3CaO Al2 O3 3CaSO4 32H2 O ðEttringiteÞ
crack filling efficiency. However, specimens with incorpo-
The reaction of magnesium chloride with Ca(OH)2 results in the rated Ca(OH)2 granules showed significant self-healing per-
formation of brucite and calcium chloride as follows: formance in the form of crack filling. The healing products
were formed even in at very early immersion times in sea-
MgCl2 þ CaðOHÞ2 ! MgðOHÞ2 ðBruciteÞ water. After 60 days, complete closure of the cracks was
þ CaCl2 ðcalcium chlorideÞ observed.
(2) The crack closing efficiencies were verified by relative
Calcium carbonate is formed when dissolved carbon dioxide dynamic modulus of elasticity, ultrasonic pulse velocity
reacts with Ca(OH)2, which is further transformed to calcium bicar- and water permeability tests. The specimens with the gran-
bonate as:
582 H.G. Kim et al. / Construction and Building Materials 188 (2018) 569–582
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