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60 Cycle Centrifugal Pump J Series JB Series Manual PDF
60 Cycle Centrifugal Pump J Series JB Series Manual PDF
INSTALLATION AND
OPERATION MANUAL
S873 (08-20-19)
pentair.com
S873 (08-20-19) 1
TABLE OF CONTENTS:
SECTION................................................................................................................................................................................................... PAGE
Safety........................................................................................................................................................................................................ 3
Installation............................................................................................................................................................................................. 4-6
Maintenance...........................................................................................................................................................................................7-8
Specifications...................................................................................................................................................................................... 9-14
Troubleshooting.......................................................................................................................................................................................15
Warranty...................................................................................................................................................................................................16
2 S873 (08-20-19)
SAFETY
SAVE THESE INSTRUCTIONS: For optimal performance and Risk of explosion. The pump body may explode if
operation, read these instructions carefully before installing used to boost pressure above the pressures noted on Page 3.
your new pump. This manual provides valuable guidance and Do not use this pump with inlet pressure greater than 70 psi
instructions that should be followed to perform installation, (483 kPa)or less than 3 psi (20.7 kPa). If not already in the piping
operation and maintenance procedures for this product. It system, install a pressure relief valve in the pump discharge
should be kept near the installation for immediate reference. line capable of passing the full pump flow at maximum rated
Record nameplate data from your new pump on the blank pressure. If local code requires installation of a pressure relief
template located in “Maintenance” on Page 7 for future valve capable of handling the full pump flow at a pressure less
reference. than 100 psi (689 kPa), follow the code requirements.
This is the safety alert symbol. When you see this symbol Risk of fire or explosion. To avoid risk of fire
on your pump or in this manual, look for one of the following and explosion, pump water only with this pump. Do not pump
signal words and be alert to the potential for personal injury. salt water, flammable liquids or chemicals. Do not use the pump
near gas pilot lights or where chemical or gas fumes are present.
warns about hazards that will cause serious personal Use of an electric pump with liquids other than water or in an
injury, death or major property damage if ignored. atmosphere containing chemical or gas fumes may ignite those
liquids or gases and cause injury or death due to an explosion
warns about hazards that can cause serious personal and/or fire. Pump approved liquids only with this pump.
injury, death or major property damage if ignored.
Risk of burns. If water is trapped in the pump during
warns about hazards that will or can cause minor operation it may turn to steam. Trapped steam may cause an
personal injury or property damage if ignored. explosion resulting in injury or property damage. Never run the
pump with the outlet closed or obstructed.
NOTICE indicates special instructions which are important but
not related to hazards. Risk of freezing. Do not allow pump, piping, or any
other system component containing water to freeze. Freezing
The hazards stated in this manual are not all-inclusive. To may damage system, leading to injury or flooding. Allowing
minimize the risk of hazard, it is strongly recommended that pump or system components to freeze will void the warranty.
installation, operation and maintenance be performed by a
qualified professional in accordance with local codes and NOTICE only service agent or qualified person should replace
standards for safe operation. power cord to avoid injury.
S873 (08-20-19) 3
INSTALLATION
Short length of
straight pipe
Tee and after reducer
Priming Plug
Important:
Priming All connections must
Plug be air tight
Street Elbow Discharge
to service Eccentric Support suction pipe
Union
Reducer as required
Gate
Valve Solid, level
base
Vent Support discharge
Plug pipe as required Straight run, short as
possible but at least 6
times pipe diameter ("D")
sloping away from pump
Pipe diameter
"D" As close
as possible
Rotated Volute
Foot
Valve
Figure 1
Valve
Unsupported
Pipe
High
lift
Elbow immediately
in front of pump Pipe diameter "D"
suction. insufficient size
Figure 2
684 0294
4 S873 (08-20-19)
INSTALLATION
S873 (08-20-19) 5
INSTALLATION
CONNECTION DIAGRAM FOR DUAL VOLTAGE, WIRING
SINGLE-PHASE MOTORS Ground motor before connecting to electrical power
supply. Failure to ground motor can cause severe or fatal
Your dual-voltage motor’s terminal board (under the motor end
cover) will match one of the diagrams below. Follow that diagram electrical shock hazard.
if necessary to convert motor to 115 Volt power. Connect power Do not ground to a gas supply line.
supply wires to L1 and L2. For 3-phase motors, or if motor does not
match these pictures, follow the connection diagram on the motor To avoid dangerous or fatal electrical shock, turn OFF
power to motor before working on electrical connections.
nameplate.
Supply voltage must be within ±10% of nameplate voltage.
THE MOTOR IS SET FOR 230 VOLTS
Incorrect voltage can cause fire or damage motor and
WHEN SHIPPED. voids warranty. If in doubt consult a licensed electrician.
To change the motor to use 115 volts:
Use wire size specified in Wiring Chart (Page 5). If possible,
1. Turn off power
connect pump to a separate branch circuit with no other
2. Remove the back motor cover.
appliances on it.
3. Use a screwdriver or 1/2” wrench and turn the voltage
selector dial counterclockwise until 115 shows in the dial Wire motor according to diagram on motor nameplate. If
nameplate diagram differs from diagrams above, follow
opening.
4. Reinstall the motor cover. nameplate diagram.
1. Install, ground, wire and maintain your pump in
Hazardous voltage. Can shock, burn, or compliance with the National Electrical Code (NEC)
cause death. Disconnect power to motor before working on in the U.S., or the Canadian Electrical Code (CEC), as
pump or motor. Ground motor before connecting to power applicable, and with all local codes and ordinances
supply. that apply. Consult your local building inspector for
code information.
2. Provide a correctly fused disconnect switch for protection
while working on motor. For switch requirements, consult
your local building inspector for information about codes.
3. Disconnect power before servicing motor or pump. If the
disconnect switch is out of sight of pump, lock it open
and tag it to prevent unexpected power application.
4. Ground the pump permanently using a wire of the same size
as that specified in Wiring Chart (Page 5). Make ground
connection to green grounding terminal under motor
canopy marked GRD. or .
5. Connect ground wire to a grounded lead in the service panel
or to a metal underground water pipe or well casing at least
10 feet long. Do not connect to plastic pipe or insulated
fittings.
Figure 3: Changing the Voltage Setting
6. Protect current carrying and grounding conductors from
cuts, grease, heat, oil, and chemicals.
7. Connect current carrying conductors to terminals L1 and
L2 under motor canopy. When replacing motor, check
wiring diagram on motor nameplate against Figure ##.
If the motor wiring diagram does not match either diagram
in Figure 3, follow the diagram on the motor.
IMPORTANT: 115/230 Volt single phase models are shipped
from factory with motor wired for 230 volts. If power supply
is 115 volts, remove motor canopy and reconnect motor as
shown in Figure 3. Do not try to run motor as received on 115
volt current.
8. Motor has automatic internal thermal overload protection.
If motor has stopped for unknown reasons, thermal
overload may restart it unexpectedly, which could cause
injury or property damage. Disconnect power before
servicing motor.
Figure 4: Motor Set for 115 Volt Operation 9. Always consult a licensed electrician for clarification of this
procedure or the wiring diagrams.
6 S873 (08-20-19)
MAINTENANCE
PUMP SERVICE INSTALLATION OF FLOATING SEAT
This centrifugal pump requires little or no service other than (SEE FIGURE 5-C SHOWN BELOW)
reasonable care and periodic cleaning. Follow the procedure 1. Clean polished surface of floating seat with clean cloth.
outlined below for shaft seal replacement. 2. Turn seal plate over so seal cavity is up, clean cavity
thoroughly.
NOTICE: Pumps use mechanical seals with a rubber seat 3. Lubricate outside rubber surface of ceramic seat with
ring or a sealing O-Ring. THESE SEALS ARE COMPLETELY soapy water and press firmly into seal cavity with finger
INTERCHANGEABLE. pressure. If seat will not locate properly in this manner,
place cardboard washer over polished face of seat
NOTICE: The highly polished and lapped faces of this seal are and press into seal cavity using a 3/4” socket or 3/4” piece of
easily damaged. Read instructions and handle the seal with standard pipe.
care. 4. Dispose of cardboard washer. Be sure polished surface
of seat is free of dirt and has not been damaged by
Some models are equipped with an impeller screw, which has a insertion. Remove excess soapy water.
left-hand thread. Before unscrewing the impeller, remove the
impeller screw. INSTALLATION OF ROTATING PART OF SEAL UNIT
(SEE FIGURE 5-D SHOWN BELOW)
REMOVAL OF OLD SEAL 1. Reinstall seal plate using extreme caution not to hit
1. After unscrewing impeller, carefully remove rotating part of ceramic portion of seal on motor shaft.
seal by prying up on sealing washer, using two screwdrivers 2. Inspect shaft to make sure that it is clean.
(see Figure 5-A shown below). Use care not to scratch 3. Clean face of sealing washer with clean cloth.
motor shaft. 4. Lubricate inside diameter and outer face of rubber drive
2. Remove seal plate from motor and place on flat surface, ring with soapy water and slide assembly on motor shaft
face down. Use a screwdriver to push ceramic seat out (sealing face first) until rubber drive ring hits shaft shoulder.
from seal cavity (see Figure 5-B shown below). 5. Screw impeller on shaft until impeller hub hits shaft
shoulder. This will automatically locate seal in place and
move the sealing washer face up against seat facing.
Reinstall impeller screw (if used).
Cardboard
washer Rubber drive
(supplied w/seal) ring
Polished
surface
Rubber
Mechanical seal
stationary half Turn over surface
Mechanical seal
rotating half
Sealing
face
Impeller
Seal Plate
A-Seal removal-rotating half B-Seal removal-stationary half C-Stationary half installation D-Rotating half installation
5939 0109
FIGURE 5
S873 (08-20-19) 7
MAINTENANCE
Locate the Pentair Sta-Rite* nameplate on pump. This plate is normally on the pump case or bracket (seal plate).
To ensure receipt of correct parts, provide all nameplate data when ordering. Catalog number is most important to reference.
Write the nameplate information below, as nameplates can become worn or lost.
Model:
S.N. or Date:
Impeller Dia.:
Catalog No.:
8 S873 (08-20-19)
SPECIFICATIONS
1
8
2
3
10
4
12A 5
7
8,8A 12 9
5A
9A
801 0394
REPAIR PARTS LIST – “J” SERIES - HIGH HEAD
MOTOR AND HORSEPOWER
Key Part No. JHB-61HL JHC-61HL JHD-62HL JHE-63HL JHF-51HL JHG-52HL JHHG-53HL
No. Description Used – JHC3-61H JHD3-62H JHE3-63H JHF3-51H JHG3-52H JHHG3-53H
1/3 HP 1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP 2-1/2 HP
1† Motor, 115/230V, Single Phase 1 J218-582APKG J218-582APKG J218-590PKG J218-596PKG J218-601PKG J218-883APKG J218-628APKG
1 Motor, 230/460V Three Phase 1 – AP100CL AP100DL AP100EL AP100FL AP100GL AP100G5L
2** Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009 17351-0009 17351-0009 17351-0009
3 Seal Plate 1 C3-178t C3-178 C3-178 C3-178 C3-178 C3-181 C3-181
4** Shaft Seal 1 U109-6A U109-6A U109-6A U109-6A U109-6A U109-6A U109-6A
5 Impeller - Single Phase 1 C105-92PNX C105-92PNX C105-92PMX C105-92PLX C105-92PBX C105-214PCA C105-214PA
5 Impeller - Three Phase 1 – C105-92PNXA C105-92PMXA C105-92PLXA C105-92PBXA C105-214PCA C105-214PA
5A Impeller Screw - Three Phase 1 – C30-12 C30-14SS C30-14SS C30-14SS C30-14SS C30-47SS
Volute Assembly -
6 1 C101-284A C101-284A C101-284A C101-284A C101-284A C101-264 C101-264B
Includes Wear Ring
7 Wear Ring (1) C23-27 C23-27 C23-27 C23-27 C23-27 C23-19 C23-19
8A Capscrew - 3/8 - 16 x 1” Lg. (2) – – – – – U30-74ZP U30-99SS
8A Capscrew - 3/8 - 16 x 1-1/4” Lg. (2) U30-75ZP U30-75ZP U30-75ZP U30-75ZP U30-75ZP – –
8B Capscrew - 3/8 - 16 x 1-1/4” Lg. (2) U30-75ZP U30-75ZP U30-75ZP U30-75ZP U30-75ZP U30-75ZP U30-104ZP
9 Pipe Plug - 1/4” NPT (3) U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV
10** Gasket - Volute 1 C20-121C C20-121C C20-121C C20-121C C20-121C C20-122C C20-122C
11 Base 1 J104-9F J104-9F J104-9F J104-9F J104-9F J104-9F J104-9F
11A Motor Pad 1 C35-5S C35-5S C35-5S C35-5S C35-5S C35-5S C35-5S
SERVICE KIT
Seal and Gasket Kit 1 PP1700 PP1700 PP1700 PP1700 PP1700 PP1700 PP1700
NOTE: ** Included in Seal and Gasket Kit.
† For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate.
S873 (08-20-19) 9
SPECIFICATIONS
2
3
4
11
6
5
7
9A 7A
9 6A
10
8
8
2409 0496 SPC
10 S873 (08-20-19)
SPECIFICATIONS
2
3
4
12
6
10A
5
7
7A
10
12
11
6A
9
8
2410 0496 SPC
† For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate.
S873 (08-20-19) 11
SPECIFICATIONS
1
2
3
4
6
10 5
9A 6A 7
7A
9
10A
8
2407 0217
REPAIR PARTS LIST – “JB” SERIES - HIGH HEAD
MOTOR AND HORSEPOWER
Key No. JBHB-61S JBHC-61S JBHD-62S JBHE-63S JBHF-51S JBHG-52S JBHHG-53S
Part Description
No. Used – JBHC3-61S JBHD3-62S JBHE3-63S JBHF3-51S JBHG3-52S JBHHG3-53S
1/3 HP 1/2 HP 3/4 HP 1 HP 1-1/2 HP 2HP 2-1/2 HP
J218- J218- J218- J218- J218- J218-
1 Motor, 115/230V, 1 Phase 1 J218-601PKG
582APKG 582APKG 590PKG 596PKG 883APKG 628APKG
1 Motor, , 230/460V, 3 Phase 1 – AP100CL AP100DL AP100EL AP100FL AP100GL AP100G5L
†2 Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009 17351-0009 17351-0009 17351-0009
3 Seal Plate 1 C3-178 C3-178 C3-178 C3-178 C3-178 C3-181 C3-181
†4 Gasket, Seal Plate 1 C20-121C C20-121C C20-121C C20-121C C20-121C C20-122C C20-122C
†5 Shaft Seal 1 U109-6A U109-6A U109-6A U109-6A U109-6A U109-6A U109-6A
6 Impeller, Single Phase 1 C5-256BA C5-256BA C5-256BAA C5-254BA C5-254BC C5-257BB C5-257B
6 Impeller, Three Phase 1 – C5-256BA C5-256BAA C5-254BA C5-254BC C5-257BB C5-257B
6A Impeller Screw, Three Phase 1 C30-14SS C30-14SS C30-14SS C30-14SS C30-14SS C30-14SS C30-14SS
7 Volute Assembly with Wear Ring 1 C101-284A C101-284A C101-284A C101-284A C101-284A C101-264 C101-264B
7A Wear Ring 1 C23-27 C23-27 C23-27 C23-27 C23-27 C23-27 C23-27
8 Pipe Plug, 1/4” NPT Hex Hd. 3 U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV
9 Base with Motor Pad 1 J104-9 J104-9 J104-9 J104-9 J104-9 J104-9 J104-9F
9A Motor Pad 1 C35-5S C35-5S C35-5S C35-5S C35-5S C35-5S C35-5S
10 Hex Capscrew, 3/8” - 16 x 1” Lg. 2 – – – – – U30-74ZP U30-74ZP
Socket Head Capscrew, 3/8” - 16
10 2 – – – – – – U30-99SS
x 1” Lg. (JBHHG-53S)
Hex Capscrew, 3/8” - 16 x 1-1/4”
10 2 U30-75ZP U30-75ZP U30-75ZP U30-75ZP U30-75ZP – –
Lg.
Hex Capscrew, 3/8” - 16 x 1-1/4”
11 2 U30-75ZP U30-75ZP U30-75ZP U30-75ZP U30-75ZP U30-75ZP U30-75ZP
Lg.
Socket Head Capscrew, 3/8” - 16
11 2 – – – – – – U30-104ZP
x 1-1/4” Lg. (JBHHG-53S)
† For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate.
12 S873 (08-20-19)
SPECIFICATIONS
1
2
3
4
11
6
5
7
9A 7A
9 6A
10
8
8
2409 0496 SPC
REPAIR PARTS LIST – “J” SERIES - MEDIUM HEAD
This drawing is for use with
MOTOR AND HORSEPOWER
Models using a capscrew configuration.
Key Part No. JBMB-56S JBMC-56S JBMD-57S JBME-58S
No. Description Used – JBMC3-56S JBMD3-57S JBME3-58S
1/3 HP 1/2 HP 3/4 HP 1 HP
1 Motor, 115/230V, 1 Phase 1 J218-582APKG J218-582APKG J218-590PKG J218-596PKG
1 Motor, 230/460V, 3 Phase 1 – AP100CL AP100DL AP100EL
2 Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009
3 Seal Plate 1 N3-8 N3-8 N3-8 N3-8
4 Gasket, Seal Plate 1 N20-26C N20-26C N20-26C N20-26C
5 Shaft Seal 1 U109-6A U109-6A U109-6A U109-6A
6 Impeller, Single Phase 1 J105-42MA J105-42MA J105-42LA J105-42NA
6 Impeller, Three Phase 1 – J105-42MA J105-42LA J105-42NA
6A Impeller Screw 1 – C30-6SS C30-6SS C30-6SS
7 Volute Assembly with Wear Ring 1 C101-122E C101-122E C101-122E C101-122
7A Wear Ring 1 N23-7 N23-7 N23-7 N23-7
8 Pipe Plug, 1/4” NPT Hex Hd. 4 U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV
9 Base with Motor Pad 1 J104-9 J104-9 J104-9 J104-9
9A Motor Pad 1 C35-5S C35-5S C35-5S C35-5S
10 Hex Capscrew, 3/8” - 16 x 1-1/2” Lg. 2 U30-76ZP U30-76ZP U30-76ZP U30-76ZP
11 Hex Capscrew, 3/8” - 16 x 1-1/4” Lg. 2 U30-75ZP U30-75ZP U30-75ZP U30-75ZP
SERVICE KIT
Seal and Gasket Kit 1 PP1700 PP1700 PP1700 PP1700
NOTE: ** Included in Seal and Gasket Kit.
† For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate.
S873 (08-20-19) 13
13
SPECIFICATIONS
1
2
3
4
12
6
10A
5
7
7A
10
12
11
6A
9
8
2410 0496 SPC
14 S873 (08-20-19)
14
TROUBLESHOOTING
Probable cause
Symptoms Electrical Mechanical System
A B C D E F G H I A B C D E F A B C
Pump runs, but no water delivered X X X X
Not enough water delivered X X X X
Not enough pressure X X X X
Excessive vibration X X
Abnormal Noise X X
Pump stops X X X X X X X X
Overheating X X X X X X X X X
Electrical
Check phase voltage on line side of starter contactor. Isolate open circuit
B. No voltage on one phase (Three Phase units).
(circuit breaker, fuse, broken connections, etc.)
Running voltage across each leg of motor must be ±10% of nominal voltage shown on
C. Low voltage at motor.
nameplate.
D. Motor leads improperly grouped for voltage. Refer to lead grouping diagram on motor nameplate.
E. Control failure. Check control device, starter contactor, H-O-A selector switch, etc., for malfunction.
F. Thermal overload switch open Check phase-to-phase on line side of starter contactor.
Check frequency of power system. Must be less than 5% variation from motor nameplate
I. Frequency variation.
rating.
Mechanical
Reverse rotation of three phase motor by interchanging any two leads. See
B. Wrong direction of rotation.
manufacturer’s instructions for reversing single phase motor.
C. Pump lost prime. Reprime. Inspect suction system for air leaks.
D. Internal leakage. Check impeller for wear of controlled clearances (See Repair Instructions).
System
Compare pump pressure and flow rate against pump characteristic curve. Check for
A. Pressure required by system at design flow rate closed or partially closed valve in discharge piping system.
exceeds pressure rating of pump.
Reduce system pressure requirement. Increase pressure capability of pump.
Compare pump pressure and flow rate against pump characteristic curve.
C. Pressure rating of pump exceeds pressure
requirement of system at design flow rate. Inspect discharge piping system for breaks, leaks, open by-pass valves, etc.
If necessary, reduceflow rate by partially closing discharge valve.
S873 (08-20-19) 15
WARRANTY
Limited Warranty
Pentair Sta-Rite* warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be
free from defects in material and workmanship for the Warranty Period shown below.
Product Warranty Period
Pentair Pro-Source Steel Pressure Tanks 5 years from date of original installation
Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication, improper
installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase power
through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg, ambient
compensated, extra-quick trip overload relays of the recommended size or the warranty is void.
Your only remedy, and the only duty of Pentair Sta-Rite, is that Pentair Sta-Rite repair or replace defective products (at the
choice of Pentair Sta-Rite). You must pay all labor and shipping charges associated with this warranty and must request warranty
service through the installing dealer as soon as a problem is discovered. No request for service will be accepted if received after
the Warranty Period has expired. This warranty is not transferable.
PENTAIR STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE
FOREGOING WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an
implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You
may also have other rights which vary from state to state. This Limited Warranty is effective May 16, 2019 and replaces all undated
warranties and warranties dated before May 16, 2019.
293 Wright Street | Delavan, WI 53115 | Ph: 866-973-6835 | Orders Fax: 800.321.8793 | pentair.com
*For a detailed list of where Pentair trademarks are registered, please visit www.pentair.com/en/registrations.html. Pentair trademarks and logos are owned by
Pentair PLC. or its affiliates. Third party registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously
improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.
S873 (08-20-19) ©2019 Pentair. All Rights Reserved.